56112245 ONBOARD CHARGER KIT-EU...notes: only battery charger 56112544 can be used with fullriver...

© 2014 Nilfi sk-Advance, Inc. 2/10 revised 5/14 Form No. 56090019 REV I(page 1 of 9)

56112245 ONBOARD CHARGER KIT-EUSC800 Models: Only Nilfi sk branded models

CONTENTS OF KIT

ITEM PART NO. QTY DESCRIPTION 1 56009096 2 Wsh, Flt .193 X .875 X .060 [2] 56090019 1 Instruction Sheet 3 56114378 1 Battery Charger 24V 25A 4 56383388 1 Cord-Charger Europe 5 56383389 1 Cord-Charger - UK 6 56478523 8 Tie, Cable 7 9095149000 1 Cable Support 8 964004 2 Screw M5-.8 X 16mm Pn St Ph 9 980657 4 Washer, Lock 1/4 10 57994A 4 Screw, M6- 1 X 20 11 87026A 4 Washer, 1/4 Flat S.S.

[ ] = Not Shown

1

3

4

5

6

7

8

9

10

11

12


INSTALLATION INSTRUCTIONS WARNING!

DISCONNECT BATTERIES BEFORE SERVICING. MOUNT BATTERY CHARGER TO MACHINE IMPORTANT NOTE: Refer to page 8 and perform the “ ENABLE ON-BOARD CHARGER IN MACHINE SOFTWARE” instructions before installing the onboard charger.1 Drain both the recovery and solution tanks. Remove the squeegee assembly from the machine.2 Jack up the rear of the machine.3 See Figure 1. Mount the Battery Charger (3) to the underside of the chassis as shown using Hardware Items (9, 10, 11).

FIGURE 1


CONNECT BATTERY CHARGER TO MACHINE HARNESS4 See Figure 2. Plug the two Connectors (A) from the Battery Charger (3) into the two connectors from the machine harness under the machine as shown. 5 Secure these connectors to the machine harness as shown using one Cable Tie (6).

FIGURE 2

A

6


ROUTE POWER CORD AND INSTALL CABLE SUPPORT 6 See Figure 3. Route the Power Cord (C) from the Battery Charger (3) along the machine harness as shown. Secure with Cable Ties (6) as needed.

C

C

C

6

6

4 5 12

7Route through cable support

1

8

6 Cable Ties at this locationprevent Cord from unplugging

7 Install Cable Support (7) using Hardware Items (1 & 8) as shown on the back of the machine.

8 Connect Charger Cord (4, 5 or 12) to the Power Cord (C) and wrap around Cable Support (7) as shown. NOTE: Route Charger Cord (4 or 5) through the Cable Support (7) as shown before wrapping it around. Make sure to install three Cable Ties (6) at the end of the Charger Cord (4 or 5) as shown to prevent the cord from coming unplugged.

FIGURE 3


REWIRE KEY SWITCH (IF APPLICABLE)9 See Figure 4. Remove the Control Panel (D) and observe the key switch wiring. NOTE: If your key switch is wired as shown (two brown wires (E) on one

terminal and one black wire (F) on the other terminal), you do not need to perform any rewiring on the key switch and can skip to step 14. Otherwise proceed to step 10.

FIGURE 4

D

EF


REWIRE KEY SWITCH AND REINSTALL CONTROL PANEL10 See top of Figure 5. Locate the Yellow/Brown (G) and Brown (H) wires connected to the Key Switch. You will also need to locate the White/Brown Wire (I) and

Brown Wire (J / labeled X66) that are not connected to anything.11 See bottom of Figure 5. Unplug the Brown Wire (H) from the Key Switch and plug it into the unused Brown Wire (J). 12 Unplug the Yellow Wire (K) from the Key Switch and connect it with the Yellow/Brown Wire (G) on the other Key Switch terminal. 13 Connect the White/Brown Wire (I) to the Key Switch terminal you just removed the Yellow Wire (K) from. 14 Re-install the Control Panel.

FIGURE 5

GH

IJ

J

G

K

HI


CONNECT BATTERIES15 See Figure 6. Locate the unused RED and BLACK wires inside the battery compartment and connect them to the battery terminals as shown.16 Proceed to the next page and follow the instructions for enabling the onboard charger.

FIGURE 6

BLACK RED

RED

BLACK


ENABLE ON-BOARD CHARGER IN MACHINE SOFTWARE a) Look in the battery compartment of the machine, and determine the type and size of the batteries that are installed. (For example, Lead-Acid or

“Wet” batteries with 305 AH rating, AGM batteries with 242 AH rating, etc.)b) Re-connect the batteries to the machine.c) Enter the Hidden Menus on the machine control panel.

Press and hold the Scrub On/Off and Vacuum buttons simultaneously. I. Turn the machine Key Switch ON, still pressing the 2 buttons. II. When the top line of the LCD reads “PROGRAM OPTIONS”, release the two buttons. III. Press the Solution Decrement button 4 times until the 2IV. nd line of LCD reads “5. CHARGER SELECTION”. Press the Solution On/Off button and verify that the 3 V. rd line of the LCD reads “NONE”, or at least that there are some word(s) on the third line. vi. Press the Solution Increase and/or Solution Decrease buttons as many times as necessary until the battery type and charging algorithm VI. are displayed that match the type of batteries installed in the machine. If you need help to determine this, see chart on last page. vii. Press the Scrub On/Off button to lock in your selection. Success will be confirmed by the 3VII. rd line going away on the LCD (the 3rd line will now be blank).

d) Turn the Key Switch off to exit the Hidden Menus.

NOTE: steps a – d must be repeated any time that new batteries are installed in the machine.

TEST BATTERY CHARGER OPERATIONe) Plug the power cord for the battery charger into the appropriate style electrical outlet.f) After a few seconds of delay, the battery type and charging algorithm selected earlier will be displayed on the LCD along with a battery icon that

has no vertical bars inside of it (NOTE: In this mode, the LCD backlighting will be turned OFF).g) After a few additional seconds, verify that one vertical bar appears inside the battery icon. This indicates that the charging cycle has begun. As

the charging cycle continues, the number of vertical bars will increase to indicate progress.h) When there are 5 vertical bars inside the battery icon, the charging process has completed. This may take several hours depending upon the

condition of the batteries before charging.i) Disconnect the power cord from the outlet. After several seconds the LCD will flash and then return to the state it was in before the power cord

was originally plugged in.

NOTE: The machine Key Switch may be on ON or OFF during the charging cycle. If left ON, all machine functions will be disabled and the machine will not be allowed to move until the power cord is unplugged from the outlet.

SERVICE AND TROUBLESHOOTING NOTESj) When the On-Board Charger is installed and enabled as described in this document, there is always battery voltage present on the main circuit

board regardless of the Key Switch position. Therefore you MUST disconnect the batteries before performing any service on the machine.k) When the On-Board Charger is installed and enabled as described in this document, the 6-position sealed connector for the deck actuator MUST

be connected. If connection is broken, the machine LCD will flash and the machine will not function. The LCD will flash regardless of the state of the Key Switch.

l) Before the battery charger power cord is installed into an outlet the scrub deck of the machine must be raised. If this is not done, the battery charger will not function.

m) If a problem exists with the machine such that either the 6-pin actuator connector cannot be immediately fixed or the deck cannot be raised, but the machine needs to be transported, then you can disable the On-Board charger by doing the following:

In section “REWIRE KEY SWITCH AND REINSTALL CONTROL PANEL” follow steps 13 through 16 in reverse order. I. Repeat section “ENABLE ON-BOARD CHARGER IN MACHINE SOFTWARE”, but this time select “NONE” for the charger option to disable II. the charger.


NOTES: ONLY BATTERY CHARGER 56112544 CAN BE USED WITH FULLRIVER BATTERIES.A) BATTERY CHARGER PROFILE SELECTION CHART FOR USE WITH S.P.E. ON-BOARD CHARGER MODEL #’s HF2-UI 24V 25A (N-A P/N 56112243) and

HF2-UI 24V 25A (N-A P/N 56112544)B) AVAILABLE CHARGING PROFILES ARE AS FOLLOWS:

1) IUIa Wet generic, SPE specifi cation, I1 = 25A2) IUIa AGM, Discover specifi cation, I1 = 25A3) IUIa Gel, Exide specifi cation, I1 = 25A4) IUUa/0 Gel-AGM generic, SPE specifi cation, I1 = 25A5) IUIa Wet generic, SPE specifi cation, I1 = 15A6) IUUa/0 Gel-AGM generic, SPE specifi cation, I1 = 15A7) IUIa AGM, Fullriver Specifi cation, , I1 = 25A

N-A P/N Battery Manufacturer Battery Model # Type 20 Hr Rating 5 Hr Rating 56112243 / 56112544 Charger algorithm to use

Exide 12-4PZS240 Wet 240 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

00200651 Exide FF 06 255 Wet 255 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

Exide FT 06 180 1 Wet 180 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

56206079 Trojan US Battery T-125LPT US-125 Wet 235 Ah 242 Ah 192 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

56391391 Trojan US Battery J-305G US-305 Wet 285 Ah 310 Ah 255 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

56315959 Discover EV305A-A AGM 312 Ah 271 Ah 2) IUIa AGM, Discover specifi cation, I1 = 25A

Exide 12-4PZV220 Gel 220 Ah 3) IUIa Gel, Exide specifi cation, I1 = 25A

00196122 Exide DF 06 240 V Gel 240 Ah 3) IUIa Gel, Exide specifi cation, I1 = 25A

Exide DF 06V-180A Gel 180 Ah 3) IUIa Gel, Exide specifi cation, I1 = 25A

56206987 East Penn Mfg. Co. 8GGC2/T881 Gel 180 Ah - 4) IUUa/0 Gel-AGM generic, SPE specifi cation, I1 = 25A

56206078 Trojan US Battery J185-2292-42 US-185 Wet 195 Ah 220 Ah 156 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

56206117 Trojan US Battery T-605LPT US1800 Wet 195 Ah 208 Ah 155 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

56026200 Trojan US Battery J-250-2992-41 US250HC Wet 250 Ah 275 Ah 216 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

56388582 Trojan US Battery L16-5992-41 L16HC Wet 395 Ah 420 Ah 316 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

80561500 Exide 18-5PZB210 Wet 210 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

00190121 Exide 3 DF 180 Gel 180 Ah 3) IUIa Gel, Exide specifi cation, I1 = 25A

00200050 Exide FF 06 200 Wet 200 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A


56315772 Discover EVGT6A AGM 255 Ah 222 Ah 2) IUIa AGM, Discover specifi cation, I1 = 25A

00190050 Enersys 6XP180 6 TP 175 Wet 175 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

00200020 Exide 3ET174 Wet 175 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

56317154 US Battery US-145 XC Wet 251 Ah 1) IUIa Wet generic, SPE specifi cation, I1 = 25A

56112545 Discover EVGT6A AGM 255 Ah 222 Ah 2) IUIa AGM, Discover specifi cation, I1 = 25A

Fullriver DC250-6 AGM 250 Ah 204 Ah 7) IUIa AGM, Fullriver Specifi cation, , I1 = 25A


Fullriver DC335-6 AGM 335 Ah 274 Ah 7) IUIa AGM, Fullriver Specifi cation, , I1 = 25A

56112245 ONBOARD CHARGER KIT-EU...notes: only battery charger 56112544 can be used with fullriver...

Documents

Transcript of 56112245 ONBOARD CHARGER KIT-EU...notes: only battery charger 56112544 can be used with fullriver...