Supply Chain of Ship Building

Presented ByTamanna

Prashant KumarM.FTECH 2010-12NIFT,Gandhinagar

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Hull Structures

Roles in Shipbuilding

List of Classification Societies

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HRS Hellenic Register of Shipping for Greece ICS Iranian Classification Society IRS Indian Register of Shipping IROS International Register of Shipping KR Korean Register of Shipping LR Lloyd's Register NK Nippon Kaiji Kyokai (ClassNK) PRS Polish Register of Shipping (Polski Rejestr Statków) RBNA Registro Brasileiro de Navios (Brazilian Register of Shipping) RINA Registro Italiano Navale TL Turk Loydu SCM Ships Classification (Malaysia) Sdn Bhd

ABS American Bureau of Shipping ACS Asia Classification Society BKI Biro Klasifikasi Indonesia BV Bureau Veritas CCS China Classification Society CR China Corporation Register of Shipping CRS Hrvatski Registar Brodova (Croatian Register of Shipping) DBS Dromon Bureau of Shipping DNV Det Norske Veritas GL Germanischer Lloyd RINAVE Registro Internacional Naval SA RS Russian Maritime Register of Shipping GBS Guardian Bureau of Shipping

Shipbuilding Process

Commercial shipyards

Design Services

India despite having full-fledged design houses like NSDRC(R & D institute), AB Marine(stability booklets and conversion of ship from ocean going vessel to inland vessels), etc. Cochin shipyard and Hindustan shipyard have taken the design from Mastek with the detail engineering.

Equipment.

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Procurement and Decision-making

The owner selects the main equipment like main engine, auxiliary engine, etc. Some times the shipyard suggests the make and type, and the ship-owner approves it. Public sector yards Required to go through elaborate and clearly defined tendering processes for each vessel Difficult to standardize since each time, a different supplier may secure

the order Cannot establish long-term relations and obtain attractive discount and

credit terms with a group of suppliers because of the tendering processThe decision-making is often slow and payments could be delayed.

Private sector yards Quick decisions are taken based on price, credit terms and project delivery schedules Standardization is possible Efficient Supply Chain Management is possible

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Key Players.

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Vessel Types.

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Layout (HSL)

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Example of Current Order

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Indian shipyard Vs foreign shipyards

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New yards proposed

Pipavav ShipyardAdani ShipyardL&T ShipyardCochin Port Trust plans a large shipyard

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Shipbuilding equipment & services

Design & consultancy services Naval architecture and marine engineering services CAD/CAM software Design & detailed engineering services Training NC Plasma plate cutting machines Plate and frame bending machines Pipe bending machines Goliath cranes Surface preparation equipment Paint spraying equipment Synchro-lifts Testing and laboratory services R & D

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Make and countries of manufacture

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Gear Manufacturers & Desalination Equipment Suppliers

Gear:

Desalination equipment

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Order Process.

Once the order is placed on the yard, Letters of Credit (LC) are issued in accordance with the prioritization based on production planning and lead-time.

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The Manufacturing Pyramid

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Enrollment to approved list of equipment suppliers

The equipments that are fitted on the ship have to be approved by the classification society, which is Indian Register of Shipping (IRS) in India.

If the equipment manufacturer is not in the approved list of manufacturers of IRS, then every time the equipment is fitted on the ship, the yard/manufacturer has to take approval from the IRS. Hence it is wise in manufacturers part that they get themselves listed in IRS approved list.

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Contact person for equipment approval

Mr. U S KalgadgyPrincipal SurveyorIndian Register of ShippingHead office & Training-Cum-R&D Centre52A, Adi Shankaracharya Marg,Opp. Powai Lake, Powai,Mumbai – 400 072Phone (Direct): 91-22-30519459Phone: 91-22-30519400Grams: IRSCLASSFax: 91-22-25703611E-mail: uskalgadgy@irclass.comho@irclass.orgWebsite: www.irclass.org

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LIST OF INDIAN COMPANIES ENGAGED IN MANUFACTURING OR SUPPORT OF

MANUFACTURE IN MARINE &

NON-MARINE SECTORS

(QA CERTIFIED BY INDIAN REGISTER OF SHIPPING)

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List of Some Indian Vendors.

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Thank You!

References:Meeting with Virgo marine Mr. Shaker Suman Site Incharge.Telephonic Conversation with Mr Prabhat Kumar

Naval architect, Keppel FELS, Singapore