5.2.2 - Mixing in a Pipeline

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    5.2 Mixing in a Pipeline

    When instead of a reactor problem we deal with problems of mixing of one material that flows

    after another as both are being pumped through the same pipe line, we use the dispersion or

    Taylor diffusion model (depending whether the flow is turbulent or laminar) to describe thespreading of the material in the axial direction.

    The governing equations in the coordinate system that moves at the mean velocity of flow can be

    written according to the diffusion equation:

    c

    ' =

    1

    Pe

    2c

    2 (122)

    where Pe =u L

    Dapp

    and Dapp is either the dispersion coefficient, Ez , or Taylor diffusivity.

    If we try to describe an impulse response in a very long pipe, then all the material was

    concentrated originally at the plane = 0 . At the same time

    ' = 0; c = 0 except at = 0 (123a)

    ' > 0; c 0 (123b)

    no material can reach axial position of infinity at a finite time which is expressed by the second

    condition above. Finally, since the mass mtof the tracer material injected at time zero at the

    plane at zero axial position must be conserved we have the last condition:

    c d =mt

    A CoL

    (124)

    where A = R2 is the cross-sectional area of the system, L is the length with respect to whichwe have dimensionalized the axial coordinate, Co is a normalizing concentration.

    The solution to the above problem can be obtained by either

    a) taking the Laplace transform of the PDE, and B.C., solving the resulting ODE and inverting

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    the solution, or

    b) by similarity transform i.e. by introducing new variables

    =

    'and u = c '

    The solution is

    c ,'( )= mtR2LCo

    1

    2 '

    Pe

    e

    2

    4'

    Pe (125)

    If we consider c Co = C actual concentration and turn back to the fixed coordinate system

    =z

    L= + ; = '=

    t

    t=

    u t

    L (126)

    C ,( )= mtR2L

    Pe

    4e

    Pe ( )2

    4 (127)

    C z,t( )=mt

    R2L

    LPe

    4u tePe zu t( )2

    4u Lt (128)

    or taking Pe =u L

    Dapp

    C z,t( )=mt

    R2

    1

    4Dappte zu t( )

    2

    4Dappt (128a)

    The impulse response at z = L, G (t) (not necessarily the age density function because the

    system may be open) is now given by

    G t( ) =R2u C

    mt=

    u2

    4Dappte

    Lu t( )2

    4Dappt (129)

    and

    G ( ) = t G t( ) =L2

    4DappL

    u

    e

    L2 1( )2

    4DappL

    u

    (130a)

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    G ( ) =Pe

    4e

    Pe 1( )2

    4 (130)

    Pe =u L

    Dapp

    L

    Those that had probability theory will recall that the Gaussian density function is given by:

    f ( ) =1

    D 2e

    ( )2

    2D2

    (131)

    It can readily be shown that in long beds G ( ) given by eq (130) is small for all exceptthose in the vicinity of = 1 . In the first approximation one can represent the G ( ) by a

    Gaussian density function

    G ( ) 1

    D 2e 1( )2

    2 D2

    (132)

    where

    D2 =

    2

    Pe=

    2Dapp

    u L (133)

    This shows that given the flow velocity profile u, then the mean velocity u and the apparent

    axial dispersion coefficient

    u 2R2

    48D is fixed, if Taylor diffusion model is applicable.

    The relative spread of the curve around the mean then is reduced as the length L between the

    injection and monitoring station is increased.

    The absolute spread, however,

    2 =D

    2t

    2 =2

    Pe

    L2

    u2=

    2DappL

    u3 (134)

    increases as the length of the conduit is increased. If the dispersion model holds, the increase ofthe spread measured by = 2 is proportional toL 1./2.

    Step response is now given by:

    Fs ( ) =1

    D 2e

    1( )2

    2 D2

    d

    (135)

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    x = 1

    2 D, d= 2D dx, =1 + 2D x

    Fs

    ( ) =1

    e

    x 2dx =

    1

    ex 2

    dx + e x2

    dxo

    1

    2D

    o

    1

    2D

    =1

    2

    2

    ex 2

    dx +2

    ex2

    dx

    o

    1

    2D

    o

    =1

    21+ erf

    12D

    =1

    21 erf

    1 2D

    =1

    2erfc

    12D

    with D =

    2

    Pe

    which is the normal distribution.

    Fs ( ) =

    1

    21 erf

    1 2D

    for< 1

    1

    21+ erf

    1

    2D

    for> 1

    (136)

    This formula can be used to

    a) determine after switching at = 0 at positionz=0 from fluidA to fluidB what fraction of

    fluidB appears at the outflow and how long a time it takes until the outflow contains 95% or

    more of fluidB.

    b) determine the length over which one has a mixture between p % of fluidA and p % of fluidB.

    c) other problems of similar type.