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ES01/ES02 ............................................ B-86
US Series ............................................. B-116
................................................................ B-131
AXH Series ........................................... B-58
BHF Series ............................................. B-70
BX Series ............................................... B-10
FBL@ Series .......................................... B-34
AXU Series ............................................ B-46
Brushless DCMotor Systems
AC Input
DC Input
AC Motor Systems
Before Using a Speed Control System ......................
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-1
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Introduction
Before Using aSpeed Control
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Speed Control Systems BIntroduction
Features of Speed Control Systems .................. B-2Product Line of Speed Control Systems ............ B-4Speed Control Systems Selection Guide........... B-6How to Read Specifications and Speed–Torque Characteristics .................... B-7
B-2 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Features of Speed Control Systems
Speed Control Systems allow you to easily set and adjust thespeed of a motor. The control system consists of a speedfeedback system, a motor, a driver (or a speed control pack)and a speed setting device. The motor for the speed controlsystem is either a Brushless DC Motor or a standard ACMotor.
Brushless DC Motor Systems Energy-SavingThese units use brushless DC motors. Since the efficiency ishigher than for an inverter-driven three-phase motor, theelectricity consumption is greatly reduced. This contributes toenergy savings for the factory.
AXU Series 90 W
Small, High Power and CompactThe use of a brushless DC motor enables a smaller andmore powerful motor than an AC speed control motor. Thisproduct will save space and enables downsizing.AXU Series outputs 90 W (1/8 HP) with 3.54 in. (90mm), 2.24 in. (57 mm) length.
2.24 (57)
2.56(65)
1.50 (38)
5.31 (135)
2.56(65)
1.50 (38)
3.07 in.78 mm
AC Motors Controlled by an Inverter
Brushless DC Motors
3.
54(
90)
3.
54(
90)
Inpu
t [W
]
Output
Loss
Loss reduced by 50%Power consumption reduced by 30%
0
30
60
90
120
150
30
90
60
90
AC MotorsControlled
by an Inverter
Brushless DC Motors
Flat Torque CharacteristicsThe brushless motor and driver package outputs a constanttorque from low speed to high speed. Unlike an AC speedcontrol motor, the torque does not drop in the low-speedregion.
Wide Variable Speed RangeIn addition to feedback control, this system was designed toachieve a speed range of 33000 r/min (speed ratio1:1000) in comparison to a speed range of 2002400 r/min(speed ratio 1:12) by inverter controlled AC motors.
Using the BX Series with optional OPX-1A control module.
Low-Speed
High-Speed
Torq
ue
Limited Duty Region
Continuous Duty Region
Speed [r/min]
Rated Torque
1000 2000 3000
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-3
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Introduction
Before Using aSpeed Control
System
AC Motor SystemsOriental Motor offers three different series of AC speed control as shown below.Select the best system depending upon your application.
Multiple functions, 200 W (1/4 HP) speed control system with conformance to global power supply voltages································· BHF Series
Compact speed controller ······························································ ES01/ES02
Easy connection, easy handling ······················································· US Series
Electronic-Input ControlFor brushless motor and driver packages and the BHF Series of AC Motor Systems,electronic-input control is possible. The motor can be connected directly to aprogrammable controller. As the motor requires no power relays, there is no need forperiodic service or replacement of relays. This makes the machine highly reliable.Moreover, the time required to set up the motor is greatly reduced. Removing therelays eliminates the spark noise during opening and closing of the relay contactpoints.
BHF Series
ES01/ES02
US Series
B-4 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Product Line of Speed Control Systems
Brushless DC Motor Systems AC InputBX Series Page B-10
Variable Speed Range: 303000 r/minwith OPX-1A (optional): 33000 r/min
Output Power: 30 W, 60 W, 120 W, 200 W, 400 W(1/25 HP, 1/12 HP, 1/6 HP, 1/4 HP, 1/2 HP)
Speed Regulation: 0.05% Max. (Relative to load, with optional OPX-1A)
Features• High performance and functionality Brushless DC Motor system• High-Output Power 200 W, 400 W types. Electromagnetic brake type
is also available.• Electromagnetic brake types allow for vertical applications.• Combined with the OPX-1A (sold separately), it is possible to obtain
advanced speed control, torque limiting functionality and positioncontrol.
• This product conforms to most global safety standards
FBL@ Series Page B-34
Variable Speed Range: 3003000 r/min Output Power: 75 W, 120 W (1/10 HP, 1/6 HP) Speed Regulation: 1% Max. (Relative to load)
Features• Slim and powerful Brushless DC Motor and driver system.• The combination type with a dedicated high-strength gearhead• This product conforms to most global safety standards.
AXU Series Page B-46
Variable Speed Range: 1002000 r/min Output Power: 10 W, 25 W, 40 W, 90 W
(1/75 HP, 1/30 HP, 1/19 HP, 1/8 HP) Speed Regulation: 2% Max. (Relative to load)
Features• Thin and compact Brushless DC Motor and Control Unit package.• The motor and the control unit can be connected easily through the
connector. When setting the speed, all you have to do is adjust thepotentiometer on the front surface of the control unit.
• This product conforms to most global safety standards.• Run/Stop, rotation direction, and instantaneous stop can be
controlled with external signals.
DC InputAXH Series Page B-58
Variable Speed Range: 1003000 r/min Output Power: 15 W, 30 W, 50 W, 100 W
(1/50 HP, 1/25 HP, 1/15 HP, 1/8 HP) Speed Regulation: 1% Max. (Relative to load)
Features• Thin and powerful Brushless DC Motor and driver system.• Compact circuit-board type driver (as small as a business card)• This product conforms to most global safety standards.
BX Series
FBL@ Series
AXU Series
AXH Series
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-5
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Introduction
Before Using aSpeed Control
System
AC Motor SystemsBHF Series Page B-70
Variable Speed Range: 1002400 r/min Output Power: 200 W (1/4 HP)
Features• With a dedicated inverter, the BHF Series achieves speed stability with a
fluctuation of only 3%. The inverter is already optimized for use with thegearmotor, so detailed adjustments are not required.
• Enables automatic on/off control of the electromagnetic brake on theinverter side, which allows for vertical applications.
• Motor and gearhead come pre-assembled. • Wide product variation such as a right-angle shaft (hollow shaft, solid
shaft) and a parallel shaft.
Speed Controller ES01/ES02 Page B-86
Variable Speed Range: 60 Hz 901600 r/min, 50 Hz 901400 r/min
Output Power: World K Series 6 W, 15 W, 25 W, 40 W, 60 W(1/125 HP, 1/50 HP, 1/30 HP, 1/19 HP, 1/12 HP), V Series 6W, 15 W, 25 W, 40 W, 60 W, 90 W(1/125 HP, 1/50 HP, 1/30 HP, 1/19 HP, 1/12 HP, 1/8 HP)
Features• Designed for ultimate ease of use of functions and operations.• Enables multi-functions within the controller, such as speed control,
immediate stopping and smooth start and stop.
US Series Page B-116
Variable Speed Range:60 Hz 901600 r/min, 50 Hz 901400 r/min
Output Power:Induction Motor 6W, 15 W, 25 W, 40 W, 60 W, 90 W
(1/125 HP, 1/50 HP, 1/30 HP, 1/19 HP, 1/12 HP, 1/8 HP)
Features• Unit consists of a compact control unit with a dedicated motor (component
type). One-step connectors make for easy wiring.• This product conforms to most global safety standards.
BHF Series
ES01/ES02
US Series
B-6 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Selection by Speed Control RangeThe speed control ranges shown below are for motors only. When adding a gearhead, refer to the page number for theappropriate series as indicated below.
With the BX Series and OPX-1A (sold separately), speed range increases to 33000 r/min.
Speed Control Systems Selection Guide
There are many different characteristics and functions to consider when selecting a speed control system.
Selection by Speed Setting
OPX-1A is required.
Speed Control System Function Comparison
1 Possible when used with the OPX-1A (sold separately).2 Possible by switching between the internal/external potentiometer.3 No instantaneous stop function, however possible to stop within 0.1 second by speed setting. OP: Possible by using with Motor Speed Indicator, SDM496 (sold separately).
Model Page Speed Control Range
BX Series
FBL@ Series
AXU Series
AXH Series
AC PowerInput
DC PowerInput
Brushless DC Motor System
sAC Motor Systems
B-10
B-34
B-46
B-58
(3 r/min) 30 r/min 3000 r/min
300 r/min 3000 r/min
100 r/min 2000 r/min
100 r/min 3000 r/min
100 r/min 2400 r/min
90 r/min 1600 r/min
303000 r/min(33000 r/min)
3003000 r/min
1002000 r/min
1003000 r/min
1002400 r/min
901600 r/min (60 Hz)901400 r/min (50 Hz)
BHF Series
ES01/ES02US Series
AC PowerInput
B-70
B-86B-116
Setting MethodModel
Potentiometer Control
BX SeriesFBL@ SeriesAXU SeriesAXH SeriesBHF SeriesES01/ES02 US Series
ACPower Input
DC Power Input
ACPower Input
Brushless DC M
otor Systems
AC Motor
Systems
External DC Voltage
Digital Control
Page Slow Start/Slow Down
InstantaneousStop
ElectronicInput
Control
AlarmOutput
MultipleSpeed
Operation
DigitalSpeed
Indicator
LoadHolding
TorqueLimiting
SafetyStandards
ACPower Input
ACPower Input
DC Power Input
Brushless DC Motor System
sAC M
otor Systems
3
8-speed1
2-speed2
2-speed2
2-speed2
2-speed2
1
OP
OP
OP
OP
OP
OP
B-10
B-34
B-46
B-58
B-70
B-86
B-116
BX Series(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC, Three-Phase 200-230 VAC)
FBL@ Series(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC, Three-Phase 200-230 VAC) AXU Series(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC, Three-Phase 200-230 VAC)
US Series(Single-Phase 110-115 VAC, Single-Phase 220-230 VAC)
ES01/ES02(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC)
BHF Series(Single-Phase 100-115 VAC, Single-Phase 200-230 VAC, Three-Phase 200-230 VAC)
AXH Series(24 VDC)
1
Series
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-7
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Introduction
Before Using aSpeed Control
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How to Read Specifications and Speed–Torque Characteristics
Shown below is an explanation of how to read some important specifications for Speed Control Motors.
Brushless DC Motor Systems How to Read Specifications
Rated output power: This refers to, with the combination of motor and driver (control unit), the amount of work that can beperformed by a motor in a given period of time. It also expresses the maximum output that can be produced continuously.
Maximum input current: This refers to, with the combination of motor and driver (control unit), the maximum current sent intothe driver (control unit).
Rated torque: This refers to, with the combination of motor and driver (control unit), the maximum torque created when theyare in continuous operation.
Starting torque: This refers to, with the combination of motor and driver (control unit), the limit of torque that can be generatedinstantaneously.
Permissible load inertia: This refers to, with the combination of motor and driver (control unit), the maximum load inertia thatcan be driven. The permissible load specified here is applicable only to round shaft type.
Rated speed: This refers to, with the combination of motor and driver (control unit), the maximum (limit) speed. It is the speedat rated output. For AXH series, the maximum speed is the limit of speed.
Variable speed range: This refers to, with the combination of motor and driver (control unit), the range of variable speed. Speed regulation: This shows how much the speed is affected by the change in load, voltage and temperature.
Permissible Overhung Load and Permissible Thrust Load for MotorsSimilar to Standard AC Motors. Refer to “How to Read Specifications” for Standard AC Motors. Page A-7
How to Read Speed–Torque Characteristics Continuous Duty Region: This refers to the region where a motor can
be operated continuously. The area is also used for the frictional loadtorque at the sliding portion of equipment.
Limited Duty Region: This refers to the region which can be used fora short period of time. If operated for more than about 5 seconds inthe limited duty region, the driver's overload protection functionengages and the motor is automatically stopped. This area is alsoused as the acceleration torque which accelerates the load inertia upto the set speed at motor start-up.
How to Read Gearhead SpecificationsSimilar to Standard AC Motors. Refer to “How to Read Specifications” for Standard AC Motors. Page A-8
–––•
–––•–––•–––•–––•–––•
–––•
––––––––––––––––––•
AXU210A-GNAXU210A-A
1/75 (10)
50/60 Hz0.70.9
7.1 (0.05) 17.7 (0.125)
0.40.6
0.250.4
1.11.5
0.650.9
0.40.7
1/30 (25)Single-Phase
100-115 VAC10%Single-Phase
200-230 VAC10%Three-Phase
200-230 VAC10%Single-Phase
100-115 VAC10%Single-Phase
200-230 VAC10%Three-Phase
200-230 VAC10%
AXU210C-GNAXU210C-A
AXU210S-GN AXU425A-GNAXU425A-A
AXU425C-GNAXU425C-A
AXU425S-GNAXU425S-AAXU210S-A
ModelPinion Shaft TypeRound Shaft Type
Rated Output Power HP (W)
Rated Torque oz-in (N•m)
8.5 (0.06) 21 (0.15)Starting Torque oz-in (N•m)
2.7 (0.5) 9.8 (1.8)Permissible Load Inertia J oz-in2 (10-4 kg•m2)2000Rated Speed r/min
1002000 (speed ratio 20:1)2% Max. (0rated torque, at rated speed)
1% Max. (power supply voltage 10 %, at rated speed with no load)1% Max. (32°F104°F [0°C40°C] at rated speed with no load)
Variable Speed Range r/min
PowerSource
Voltage
Frequency
Maximum Input Current A
SpeedRegulation
LoadVoltageTemperature
Rated Input Current A
0
0.5
0.4
0.3
0.2
0.1
01000 2000 3000300
0
10
20
30
40
50
60
70
Torq
ue
Speed [r/min]
Continuous Duty Region
Limited Duty Region
Starting Torque
Rated Torque
[oz-
in]
[N•m
]
B-8 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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AC Motor Systems How to Read Specifications
Maximum output power: This refers to, with the combination of motor and control pack, the amount of work that can beperformed in a given period of time. It also expresses the maximum output that can be produced within the usage limit line onthe speed-torque characteristics graph.
Speed range: This refers to, with the combination of motor and control pack, the range of variable speed. For Speed ControlMotors, the variable speed range varies with the size of load torque.
Permissible torque: This refers to, at the most commonly used speeds (1200 r/min, 90 r/min), the maximum torque that can beproduced below the safe-operation line or the permissible torque with gearhead attached.
Starting torque: This refers to, with the combination of motor and control pack, the size of torque that can be producedinstantaneously at motor start-up.
Current: This refers to the current sent into the control pack at the maximum output.
Permissible Overhung Load and Permissible Thrust Load for MotorsSimilar to Standard AC Motors. Refer to “How to Read Specifications” for Standard AC Motors. Page A-7
How to Read Speed–Torque Characteristics Safe-operation line: The safe-operation line, measured
by the motor’s temperature, indicates its operational limitfor continuous usage with the temperature level belowthe permissible maximum (In case of using a reversiblemotor, it is measured by 30 minutes operation). Whetherthe motor can be operated continuously or not, is judgedby measuring the temperature of the motor case. Whenthe temperature of the case is below 194°F (90°C), themotor is capable of continuous operation.
Permissible torque when gearhead is attached: Whenusing a gearhead, be aware that it is necessary tooperate below the maximum permissible torque. If theactual torque required should exceed the maximumpermissible torque, it may cause possible damage to themotor and/or may shorten its life span.
How to Read Gearhead SpecificationsSimilar to Standard AC Motors. Refer to “How to Read Specifications” for Standard AC Motors. Page A-8
Model MaximumOutputPower
HP
T US425-401U US425-001U
Pinion Shaft Round ShaftW
1/30 25
Voltage
VACSingle-Phase 110Single-Phase 115
Frequency
Hz6060
Speed Range
r/min901600901600
Permissible Torqueoz-in mN·m
1200r/min 90r/min28 200 7.1 5028 200 7.1 50
oz-in mN·m
StartingTorque
14.9 10514.9 105
Current
A
PowerConsumption
W0.74 700.74 73
110 VAC115 VAC
900
20
10
25
30
[mN·
m]
1800150014001600
1000500
Speed [r/min]
150
200
250
300[o
z-in
]
100
505
15
35
40
0
Torq
ue
Safe-Operation Line
Permissible Torque when Gearhead is Attached
––––––––––––––––––––––––––––––•
––––––––––––––––––––•
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Introduction
Before Using aSpeed Control
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Brushless DC Motor Systems
BX Series ··································································B-10FBL2 Series······························································B-34AXU Series·······························································B-46AXH Series·······························································B-58
Technical Reference················································F-1General Information················································G-1
Additional Information
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-9
B-10 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
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Brushless DC Motor Systems
BX SeriesThe BX Series brushless DC speed control system offershigh performance and simple operation from a compactdriver and motor. Combined with the optional OPX-1Acontrol module, the BX Series can also provide excellentposition control and torque control capabilities.
Features of the BX Series StandardModel
Wide Speed Range, Flat TorqueThe BX Series offers a wide speed range of 30 to 3,000r/min. Even with load fluctuations, the speed ratio is 1 to 100without any reduction in torque. Great Speed RegulationAt mid- and high-level speeds, variations, which lead toperformance irregularities, are reduced. Easy-to-Set Speed ControlSpeed may be controlled using either an internalpotentiometer, an external potentiometer or an external DCvoltage. Vertical Application HandlerElectromagnetic brake models allow a load to be held in astationary position. The ON/OFF switch provides easyoperation of the brake function.
Features of the BX Series with the OPX-1AControl Module
Enhanced Speed ControlWith up to eight individual speed settings available, the useof the OPX-1A control module increases the speed range ofthe BX Series to 3 to 3,000 r/min. Monitoring FunctionalityThe OPX-1A displays position, speed and torque data, aswell as alarm history. Torque Limiting FunctionalityWith the BX Series, a motor output torque limit can be setusing the OPX-1A control module, in both speed controland position control modes.
Position Control ModeNo oscillator is needed for the position control mode, whichallows for up to six data sets and two Return to Homepositions (mechanical and electrical) to be programmed.
Press Start input after setting the control mode
Input position data with the OPX-1A
Sensor
Continuous
••• •
• •• •
• •• •
•
Resolution: 0.72°/pulse, 500 (p/r)
Additional Functionality
OPX-1A Control Module
Safety Standards and CE Making
Model
When the system is approved under various safety standards, the model nameson the motor and driver nameplates are the approved model names.List of Motor and Driver Combinations Page B-33
Details of Safety Standards Page G-2 The EMC value changes according to the wiring and layout. Therefore, the final
EMC level must be checked with the motor/driver incorporated in the equipment.
Standards StandardsFile No.
CertificationBody
BXM230BXM460BXM5120
Motor
Driver
UL60950CSA C22.2No.60950
UL File No.E208200
UL File No.E62327
UL File No.E171462
UL
CE Marking
Low VoltageDirectives
EMCDirectives
UL
UL
Conform to EN/IEC Standards
Conform to EN/IEC Standards
UL1004CSA C22.2 No. 100
EN60034-1EN60034-5
UL508CCSA C22.2 No.14
EN50178
BXM6200BXM6400
ConstantTension
Press MachineConstant tension &high-sensitivity torque devices
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-11Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
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Enter the gear ratio in the box () within the model name.
Product Line Combination Type/StandardOutput Power
HP
1/25 30
W5200
Gear Ratio
BX230A-
Model
Single-Phase 100-115 VAC5200BX230C-Single-Phase, Three-Phase 200-230 VAC
1/12 605200BX460A-Single-Phase 100-115 VAC5200BX460C-Single-Phase, Three-Phase 200-230 VAC
1/6 1205200BX5120A-Single-Phase 100-115 VAC5200BX5120C-Single-Phase, Three-Phase 200-230 VAC
1/4 2005200BX6200A-Single-Phase 100-115 VAC5200BX6200C-Single-Phase, Three-Phase 200-230 VAC
1/2 400 5200BX6400S-Three-Phase 200-230 VAC
Power Supply Voltage
System Configuration
Mounting Brackets(Accessories)(Page A-204)
Driver(Not Supplied)
(Not Supplied)
(Not Supplied)BX Series
Flexible Couplings(Accessories)(Page A-208)
Extension Cables1
(Accessories)(Page B-33)
12
The system configuration shown is an example. Other combinations are available.
ExternalSpeed Potentiometer(Included)
DIN Rail Mounting Plate (Accessories)(Page A-217)
Combination Type(Pre-assembled Gearmotor)
ACPower Supply
Programmable Controller
24 VDCPower Supply 2
OPX-1A Control Module(Accessories)
Regeneration Unit(Accessories)(Page B-33)
A flexible extension cable is available for BX Series. It is most suitable for uses where the cable is bent, twisted or rotated. (Page B-33) Required when the driver’s built-in power supply is not used.
BX 2 30 A M-A Product Number Code
Number: Gear Ratio A: Round Shaft
M: Electromagnetic BrakeBlank: Standard Type
VoltageA: Single-Phase 100-115 VACC: Single-Phase/Three-Phase 200-230 VACS: Three-Phase 200-230 VAC
Output Power30: 30 W (1/25 HP)60: 60 W (1/12 HP)120: 120 W (1/6 HP)200: 200 W (1/4 HP)400: 400 W (1/2 HP)
BX Series Motor Frame Size2: 2.36 in. sq.(60 mm sq.)4: 3.15 in. sq.(80 mm sq.)5: 3.54 in. sq.(90 mm sq.)6: 4.09 in. sq.(104 mm sq.)
Combination Type/Electromagnetic BrakeOutput Power
HP
1/25 30
W5200
Gear Ratio
BX230AM-
Model
Single-Phase 100-115 VAC5200BX230CM-Single-Phase, Three-Phase 200-230 VAC
1/12 605200BX460AM-Single-Phase 100-115 VAC5200BX460CM-Single-Phase, Three-Phase 200-230 VAC
1/6 1205200BX5120AM-Single-Phase 100-115 VAC5200BX5120CM-Single-Phase, Three-Phase 200-230 VAC
1/4 2005200BX6200AM-Single-Phase 100-115 VAC5200BX6200CM-Single-Phase, Three-Phase 200-230 VAC
1/2 400 5200BX6400SM-Three-Phase 200-230 VAC
Power Supply Voltage
B-12 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
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Product Line Round Shaft Type/StandardOutput Power
HP
1/25 30
WBX230A-A
Model
Single-Phase 100-115 VACBX230C-ASingle-Phase, Three-Phase 200-230 VAC
1/12 60BX460A-ASingle-Phase 100-115 VACBX460C-ASingle-Phase, Three-Phase 200-230 VAC
1/6 120BX5120A-ASingle-Phase 100-115 VACBX5120C-ASingle-Phase, Three-Phase 200-230 VAC
1/4 200BX6200A-ASingle-Phase 100-115 VACBX6200C-ASingle-Phase, Three-Phase 200-230 VAC
1/2 400 BX6400S-AThree-Phase, 200-230 VAC
Power Supply Voltage
Round Shaft Type/Electromagnetic BrakeOutput Power
HP
1/25 30
WBX230AM-A
Model
Single-Phase 100-115 VACBX230CM-ASingle-Phase, Three-Phase 200-230 VAC
1/12 60BX460AM-ASingle-Phase 100-115 VACBX460CM-ASingle-Phase, Three-Phase 200-230 VAC
1/6 120BX5120AM-ASingle-Phase 100-115 VACBX5120CM-ASingle-Phase, Three-Phase 200-230 VAC
1/4 200BX6200AM-ASingle-Phase 100-115 VACBX6200CM-ASingle-Phase, Three-Phase 200-230 VAC
1/2 400 BX6400SM-AThree-Phase 200-230 VAC
Power Supply Voltage
Specifications
BX230A-
BX230C-
BX230C-A
BX230A-A
1/25 (30)3000
1/12 (60) 1/6 (120) 1/4 (200) 1/2 (400)
BX460A-
BX460C-
BX460C-A
BX460A-A
BX5120A-
BX5120C-
BX5120C-A
BX5120A-A
BX6200A-
BX6200C-
BX6200C-A
BX6200A-A
/
/
BX6400S-
/
BX6400S-A
/Model
Single-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VAC
Single-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VAC
Rated Output HP (W)Rated Speed r/min
14.2 (0.1)
28 (0.2) 56 (0.4) 113 (0.8) 184 (1.3)220 (1.6): Combination Type360 (2.6): Round Shaft Type
28 (0.2) 56 (0.4) 92 (0.65) 184 (1.3)Rated Torque oz-in (N•m)
0.48 (0.088104)
1.4 2.2 3.7 4.7 /
0.8 1.4 2.3 2.8 /
0.5 0.7 1.1 1.7 2.8
1.06 (0.194104) 3.4 (0.625104) 3.6 (0.66104) 3.6 (0.66104)8.2 (1.5104)
Single-Phase 110-115 VAC 15%10% 50/60 HzSingle-Phase or Three-Phase 200-230 VAC (BX6400: Three-Phase 200-230 VAC) 15%10% 50/60 Hz
16.4 (3.0104) 32 (6.0104) 54 (10104) 95 (17.5104)Rotor Inertia J oz-in 2 (kg•m2)Permissible Load Inertia J oz-in 2 (kg•m2)
110-115 VAC Specifications200-230 VAC Specifications
Power Source (Voltage, Frequency)
Single-Phase 110-115 VAC ARated Input Current Single-Phase 200-230 VAC A
Three-Phase 200-230 VAC A
Motor Heat Sink 3 Frame Size: in sq. (mm sq.)(Material: Aluminum) Thickness: in sq. (mm sq.)
2.4 3.5 6.7 9 /
1.6
0.20 (5) 0.20 (5) 0.20 (5) 0.20 (5) 0.24 (6)
2.2 4.1 5.3 /
4.53 (115)4.53 (115) 5.31 (135)5.31 (135) 6.50 (165)6.50 (165) 7.87 (200)7.87 (200) 9.84 (250)9.84 (250)
0.8 1.2 2 3.23.2: Combination Type4.4: Round Shaft Type
Single-Phase 110-115 VAC A
Maximum Input CurrentSingle-Phase 200-230 VAC A
Three-Phase 200-230 VAC A
Peak Torque 1 oz-in (N•m)
1 The peak torque can be used for a maximum duration of approximately 5 seconds at 2000 r/min or less.2 Electromagnetic brakes are for holding the position when the power is off. They cannot be used for complicated braking.3 When the motor is used for continuous operation at rated conditions, it should be mounted to a heat sink having a heat radiation power equal to or greater than the heat
sink of the size shown. Enter the gear ratio in the box () within the model name.
BX230AM-
BX230CM-
BX230CM-A
BX230AM-A
BX460AM-
BX460CM-
BX460CM-A
BX460AM-A
BX5120AM-
BX5120CM-
BX5120CM-A
BX5120AM-A
BX6200AM-
BX6200CM-
BX6200CM-A
BX6200AM-A
/
/
BX6400SM-
/
BX6400SM-A
/
Single-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VAC
Single-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VAC
Electromagnetic Brake2Brake TypeStatic Friction Torque oz-in(N•m) 14.2 (0.1) 28 (0.2) 56 (0.4) 92 (0.65) 184 (1.3)
Active when the power is off, automatically controlled by the driver
UCCombination Type/Standard
Combination Type/Electromagnetic Brake
Round Shaft Type/Standard
Round Shaft Type/Electromagnetic Brake
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-13Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
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Mo
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BX
FBL2
AX
UA
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FES
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Introduction
Before Using aSpeed Control
System
AC
Inp
ut
Speed Control Mode Specifications
303000 (Analog speed setting)
BX Series Standard
Variable Speed Range (r/min)
BX Series with optional OPX-1A control module
303000 (Analog speed setting)33000 (Digital speed setting resolution 1 r/min)
Acceleration/Deceleration Time(at 3000 r/min)
Shared by all data index operations.Internal potentiometer with analog setting: 0.115 sec.
Preset Acceleration/Deceleration time is shared by all dataindex operations by one of the following:• Internal potentiometer with analog setting (0.115 sec.)• Digital setting (030 sec. Setting resolution: 0.001 sec.)
Number of Speed Settings 2 by analog two-step speed setting8 by one of the following:• Analog two-step speed setting + digital six-step speed setting• Digital eight-step speed setting
Speed Control Method
• Internal potentiometer• External analog input• External potentiometer (20kΩ, 1/4W) or• External DC Voltage, 05VDC (input impedance: 15kΩ)
• Digital speed setting• Internal potentiometer• External analog input• External potentiometer (20 kΩ, 1/4 W) or• External DC Voltage, 05 VDC (input impedance: 15 kΩ)
Load 0.05 % Max. (0rated torque at 3000 r/min) 0.05 % Max. (0rated torque at 3000 r/min)
Voltage 0.05 % Max. (Power supply input voltage range at 3000 r/minwith no load)
0.05 % Max. (Power supply input voltage range at 3000 r/minwith no load)
Temperature 0.5 % Max. (32˚F122˚F [0˚C50˚C] at 3000 r/min with noload)
• Analog speed setting: 0.5% Max. (32˚F122˚F [0˚C50˚C]at 3000 r/min with no load)
• Digital speed setting: 0.05% Max. (32˚F122˚F [0˚C50˚C]at 3000 r/min with no load)
Spee
d Re
gula
tion
Position Control Mode Specifications (with optional OPX-1A control module) Positioning Operation Continuous Operation
Number of Position Settings 6 (Data No. 05)
Position Setting Method Incremental (from the current position torelative position) with optional OPX-1Acontrol module
Resolution 1 step 0.72˚, 500 (P/R)Position Control Range 8,388,6088,388,607 steps (Data No.05)
Speed Setting
By one of the following:• Analog two-step speed settingdigital four-
step speed setting• Digital six-step speed setting
Speed Control Method
• Digital speed setting (Data No.05)• Internal potentiometer• External analog input• External potentiometer (20 kΩ, 1/4 W) or• External DC Voltage, 05 VDC (input
impedance: 15 kΩ)
Acceleration/Deceleration Time(at 3000 r/min)
Preset Acceleration/Deceleration time isshared by all data index operations by one ofthe following:• Internal potentiometer with analog setting
0.115 sec.• Digital setting 030 sec. Setting resolution:
0.001 sec.
Speed Same setting as in speed control mode.Acceleration/Deceleration Same setting as in speed control mode.
Rotation Direction
CW when the position in Data No. 0 or 1 is setto a value of zero or greater; CCW when the position in Data No. 0 or 1 isset to a value of 1 or less.
Initial Value 0 (CW)
When using the continuous operation, the number of position settings isreduced from 6 (Data No.05) to 4 (Data No.25)
Return to Mechanical Home Position Return to Electrical Home Position
Mechanical Home PositionDetection 1-sensor method: NC (Normally Closed)
Variable Speed Range 33000 r/min (Digital speed setting;Resolution 1 r/min; Data No.7)
Direction of HomeDetection Start Set to CW or CCW
Acceleration/Deceleration Time Not provided
Movement From the current motor position to theelectrical home position
Variable Speed Range 33000 r/min (Digital speed setting;Resolution 1 r/min; Data No.6)
Acceleration/Deceleration Time
Preset Acceleration/Deceleration time isshared by all data index operations by one ofthe following:• Internal potentiometer 0.115 sec. at 3000 r/min.• Digital setting 030 sec. at 3000 r/min.Setting resolution 0.001 sec.
Positional Offset Range 8,388,6088,388,607 steps
Initial Offset Value 0
B-14 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
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Gearmotor — Torque Table
Enter the letter representing the voltage (A or C) in the first box () within the model name. Enter the gear ratio in the second box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
Gear Ratio 5 10 15 20 30 50 100 200
6 (0.6) 600
4.10.47
8.40.95
12.51.42
16.81.9
232.7
394.5
536
536
8.40.95
16.81.9
242.8
333.8
475.4
799
14116
14116
16.81.9
333.8
505.7
677.6
9510.8
15918
26030
26030
3 (0.3) 300 2 (0.2) 200 1.5 (0.15) 150 1 (0.1) 100 0.6 (0.06) 60 0.3 (0.03) 30 0.15 (0.015) 15
Model
Speed Ranger/min
BX230-BX230M-
BX460-BX460M-
BX5120-BX5120M-
232.6
465.2
697.8
839.4
12514.2
20023.7
35040
35040
BX6200-BX6200M-
465.2
9210.5
13815.7
16718.9
25028.4
35040
35040
35040
BX6400S-BX6400SM-
Values in parentheses only apply if the optional control module (OPX-1A) is used. Unit Upper values: lb-in/Lower values: N•m
Common SpecificationsItem Specifications
Motor Insulation ClassControl SystemSpeed and Positioning Control Detection System
Input Signal
Class A [221 °F (105 °C)]PWM Control
Optical Encoder (500 P/R)
Activated by the photocoupler equivalent input resistance of 2.3 kΩ and built-in power supply of 15 VDC.CW (START), CCW (HOME position sensor), M0, M1, M2, BRAKE (ALARM CLEAR), FREE
Output Signal Open Collector Output (current sink output), 4.526.4 VDCALM, BUSY (TORQUE LIMITING)/ALARM PULSE Output: 40 mA max.SPEED Output: 20 mA max.
Protection FunctionsWhen the following are activated the alarm signal will be output and the motor will come to a natural stop:Overload Protection, Overvoltage Protection, Excessive Displacement, Overcurrent Protection, Excessive Speed,EEPROM Data Error, Encoder Failure, Low Voltage Protection.
General SpecificationsItem Motor Driver
100 MΩ or more when 500 VDC is applied between thewindings and the frame.
100 MΩ or more when 500 VDC is applied between thefollowing places:• Frame––Power Input Terminal• Signal Input Terminal––Power Input Terminal
Sufficient to withstand 1500 VAC at 50 Hz applied betweenthe windings and the frame.
Sufficient to withstand the following for one minute• Frame––Power Input Terminal 1500 VAC 50 Hz• Signal Input/Output Terminal––Power Input Terminal 1800
VAC 50 Hz
OperatingEnvironmentConditions
Insulation Resistance
Dielectric Strength
Ambient Temperature 32 °F122 °F (0 °C50 °C), nonfreezing
85% maximum, noncondensingNo corrosive gases or dust
HumidityAtmosphere
The input and output signals may function differently when the OPX-1A control module is used.
Torque-Limiting Setting Method
By one of the following:• Digital Common Torque Setting: A torque-limiting value can be set for all data sets (No. 07) in one operation.• Digital Independent Torque Setting: A torque-limiting value can be set independently for each data set (No. 07).• Analog Common Torque Setting: A torque-limiting value can be set for all data sets (No. 07) in one operation via external analog
input.External analog input:
• External potentiometer (20 kΩ, 1/4 W) or• External DC Voltage, 05 VDC (input impedence: 15 kΩ)
Torque-Limiting Setting Range
Assuming that peak (starting) torque is 100 %, torque limiting values can be selected by one of the following:• Digital Setting: 1100 % (Resolution 1 %)• External Analog Input, 1100 % by:
• External potentiometer (20 kΩ, 1/4 W) or• External DC Voltage, 05 VDC (input impedence: 15 kΩ)
Torque-Limiting Function Specifications (with optional OPX-1A control module)You can set the motor output torque-limiting value similarly for both the speed control and position control modes.
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-15Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
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FBL2
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Introduction
Before Using aSpeed Control
System
AC
Inp
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Permissible Overhung Load and Permissible Thrust Load
Model Gear Ratio from the tip of the shaft0.39 inch (10 mm)
from the tip of the shaft0.79 inch (20 mm)
Permissible Thrust Loadlb. (N)
Permissible Overhung Load lb. (N)
5 22 (100) 33 (150)9 (40)BX230-, BX230M-1020 33 (150) 45 (200)9 (40)BX230-, BX230M-30200 45 (200) 67 (300)9 (40)BX230-, BX230M-
5 45 (200) 56 (250)22 (100)BX460-, BX460M-1020 67 (300) 78 (350)22 (100)BX460-, BX460M-30200 101 (450) 123 (550)22 (100)
67 (300) 90 (400)33 (150)90 (400) 112 (500)33 (150)112 (500) 146 (650)33 (150)35 (156) 39 (176)
BX460-, BX460M-/ 26 (117) 30 (137)BX460-A, BX460M-A5BX5120-, BX5120M-
1020BX5120-, BX5120M-30200BX5120-, BX5120M-
/BX5120-A, BX5120M-A
/ 19.6 (87.2) 24 (107)BX230-A, BX230M-A
/ 44 (197) 49 (221)BX6200-A, BX6200M-A
515 123 (550) 180 (800)45 (200)BX6200-, BX6200M-20200 146 (650) 220 (1000)45 (200)BX6200-, BX6200M-
20200 146 (650) 220 (1000)45 (200)BX6400S-, BX6400SM-/ 44 (197) 49 (221)BX6400S-A, BX6400SM-A
515 123 (550) 180 (800)45 (200)BX6400S-, BX6400SM-
Permissible Load Inertia J
Enter the gear ratio in the box () within the model name. Only available when the OPX-1A (sold separately) is used.
Model Gear Ratio 5 10 15 20 30 50 100 200
BX230A-, BX230AM-,BX230C-, BX230CM-
When quick stop or instantaneous bidirectionalmotion is used
661.2103
2705103
6001.1102
10902102
20003.7102
50009.2102
137002.5101
270005101
8.51.56104
346.25104
7714.1104
13725104
31056.3104
850156104
850156104
850156104
1202.2103
5209.5103
12002.2102
19103.5102
44008102
120002.2101
340006.2101
660001.2
315.63104
12322.5104
28050.7104
49090104
1100202104
3100562104
3100562104
3100562104
2504.5103
10401.9102
23004.2102
38007102
88001.6101
250004.5101
660001.2
1370002.5
13725104
550100104
1230225104
2200400104
4900900104
137002500104
137002500104
137002500104
5501102
25004.6102
55001101
93001.7101
210003.9101
510009.3101
980001.8
2000003.7
21037.5104
820150104
1840337104
3300600104
74001350104
210003750104
210003750104
210003750104
5501102
25004.6102
55001101
93001.7101
210003.9101
510009.3101
980001.8
2000003.7
21037.5104
820150104
1840337104
3300600104
74001350104
210003750104
210003750104
210003750104
BX460A-, BX460AM-,BX460C-, BX460CM-
When quick stop or instantaneous bidirectionalmotion is used
BX5120A-, BX5120AM-,BX5120C-, BX5120CM-
When quick stop or instantaneous bidirectionalmotion is used
BX6200A-, BX6200AM-,BX6200C-, BX6200CM-
When quick stop or instantaneous bidirectionalmotion is used
BX6400S-, BX6400SM-
When quick stop or instantaneous bidirectionalmotion is used
UnitUpper values: oz-in2 / Lower values: kg•m2
Enter the letter representing the voltage (A or C) in the first box () within the model name. Enter the gear ratio in the second box () within the model name. Values should be approximately half the weight of the motor.
B-16 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
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Vertical Drive (Gravitational) OperationThe BX Series provides stable speed control duringgravitational operation. When a motor is rotated by externalpower, it works as a generator. The driver may be damaged ifthe energy that is regenerated during a vertical (gravitational)operation or due to an abrupt start/stop involving a largeinertial load exceeds the maximum level that can beabsorbed by driver. The optional regeneration unit (soldseparately) is designed to discharge the regenerated energy,thereby protecting the driver.
Gravitational Operation Ability
Gravitational operation exceeding the range ofcontinuous regeneration capability will trigger theinternal thermal protector (302°F [150°C]).
1000 2000 3000
Speed [r/min]
Torq
ue [N
m]
Torq
ue [o
z-in
]
BX6400
BX6200
BX5120
BX460
BX230
0 0
-20
-40
-60
-80
-100
-120
-140
-160
-180
-0.2
-0.4
-0.6
-0.8
-1.0
-1.2
-1.4
WLoad
Regenerative PowerThe regenerative power can be estimated using the formulabelow. Use the calculated value as a guideline.Regenerative power (W) 0.1047 TL [N•m] N [r/min]TL: Load torque N: Rotating speed Use the electromagnetic-brake type for gravitational operation.
RegenerationUnit Model
EPRC-400P
RGB100
BX230BX460BX5120BX6200BX6400
30 (1/25)60 (1/12)120 (1/6)200 (1/4)400 (1/2)
100 (1/8)
100 (1/8)
240 (1/3)
800 (1)
BXModel
Rated OutputW (HP)
ContinuousRegeneration
CapabilityW (HP)
InstantaneousRegeneration
CapabilityW (HP)
Speed — Torque Characteristics (The characteristics shown below are only applicable for the motors only.)
Values in parentheses only apply if the optional OPX-1A control module is used.
Values in parentheses only apply if the optional OPX-1A control module is used.
150
100
200
01000 2000 3000
[Nm] [oz-in]
Torq
ue
Torq
ue
Peak Torque
RatedTorque
30 (3)
ContinuousDuty Region
LimitedDuty Region
1
0.5
1.5
0
2
1
3
0
200
100
300
01000 2000 3000
Peak Torque
RatedTorque
Speed [r/min]30 (3)
Combination Type Peak Torque
ContinuousDuty Region
LimitedDuty Region
[Nm] [oz-in]
50
400
Speed [r/min]
BX6400S-A/BX6400S-BX6400SM-A/BX6400SM-
BX6200-A/BX6200-BX6200M-A/BX6200M-
[Nm]
Torq
ue
Speed [r/min]
[oz-in]
30 (3) 1000 2000 30000 0
0.1
0.2
20
25
ContinuousDuty Region
LimitedDuty Region Rated
Torque
Peak Torque[Nm]
Torq
ueSpeed [r/min]
[oz-in]
30 (3) 1000 2000 30000 0
10
20
30
40
0.1
0.2
0.3
0.4
ContinuousDuty Region
LimitedDuty Region
Peak Torque
RatedTorque
[Nm]
Torq
ue
Speed [r/min]
[oz-in]
30 (3) 1000 2000 30000 0
20
40
60
80
0.2
0.4
0.6
0.8
ContinuousDuty Region
LimitedDuty Region
Peak Torque
RatedTorque
10
15
5
50 100
BX5120-A/BX5120-BX5120M-A/BX5120M-
BX460-A/BX460-BX460M-A/BX460M-
BX230-A/BX230-BX230M-A/BX230M-
Limited Duty RegionThis region is used primarily when accelerating. When a loadthat exceeds the rated torque is applied continuously or thespeed is above 2000 r/min, for approximately 5 secondsoverload protection is activated and the motor comes to stop.
Continuous Duty RegionContinuous operation is possible in this region.
Install the regeneration unit in the place which has the same heat radiationcapability as heat radiation plate [13.8 inch13.8 inch0.12 inch(350mm350mm3mm)].
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-17Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
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Introduction
Before Using aSpeed Control
System
AC
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Dimensions Scale 1/4, Unit = inch (mm)
Mounting screws are included with the combination type. Dimensions for screws Page B-133 Enter the gear ratio in the box () within the model name.
Combination Type/Standard Motor/GearheadBX230A-, BX230C-Motor: BXM230-GFH2Gearhead: GFH2G
Weight: 2.6 lb. (1.2 kg) including gearheadd C147A (GFH2G520)
C147B (GFH2G30100)C147C (GFH2G200)
1.26(32)
0.98(25)
0.16(4)
1.02(26)
2.78(70.5)
L
0.31(8)
0.39
( 10)
1.59
( 40.
5)
0.63(16)
1.12(28.5)
Protective Earth Lead 8 inch (200 mm) LengthShaft Cross Section AA
555706R (MOLEX)
555710R (MOLEX)
0.43
( 11)
A
A´
1.22(31)
Fits M4 Screw
0
0.39
37
0.00
06
(10
0.
015)
0
0.
94(
24)
2.
13(
54)
Cable 0.31 (8)16 inch (400 mm) Length
Cable 0.31 (8)16 inch (400 mm) Length
2.36(60)
0.177(4.5)4 Holes 2.76
0.02
(700.5)
0.
004
0.
098
0( 2.
5
0 )
0.
1
0.00160.1575 0
(4 0 )0.04
0.9840.008(250.2)
00.
1575
0.
0012
( 40.
03)
0
(40.03)00.15750.0012
0
GFH2G520: L = 1.34 (34)GFH2G30100: L = 1.50 (38)GFH2G200: L = 1.69 (43)
Key and Key Slot (The key is provided with the gearhead)
Motor/GearheadBX460A-, BX460C-Motor: BXM460-GFH2Gearhead: GFH4G
Weight: 4.4 lb. (2 kg) including gearheadd C148A (GFH4G520)
C148B (GFH4G30100)C148C (GFH4G200)
A´
A
0.51
( 13)
1.38(35)
0.98(25)
0.28(7)
1.02(26)
2.81(71.5)
L
0.31(8)
0
0.59
06
0.00
07
(15
0.
018)
0
1.
34(
34)
1.59
( 40.
5)
0.63(16)
2.
13(
54)
1.12(28.5) 0.
43( 1
1) Cable 0.31 (8)16 inch (400 mm) Length
Cable 0.31 (8)16 inch (400 mm) Length
555706R (MOLEX)Protective Earth Lead 8 inch (200 mm) Length
555710R (MOLEX)Fits M4 Screw
1.22(31)
3.15(80)
0.256 (6.5)4 Holes
3.700.02
(940.5)
Shaft Cross Section AA
0.
004
0.
118
0( 3
0
)
0.10.0016
0.1969 0
(5 0 )0.04
0.9840.008(250.2)
00.
1969
0.
0012
( 50.
03)
0
(50.03)00.19690.0012
0
GFH4G520: L = 1.61 (41)GFH4G30100: L = 1.81 (46)GFH4G200: L = 2.0 (51)
Key and Key Slot (The key is provided with the gearhead)
B-18 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
Sp
eedC
on
trolS
ystems
Motor/GearheadBX5120A-, BX5120C-Motor: BXM5120-GFH2Gearhead: GFH5G
Weight: 6.8 lb. (3.1 kg) including gearheadd C149A (GFH5G520)
C149B (GFH5G30100)C149C (GFH5G200)
A
A'
0.2(5)
3.27(83)
1.02(26)
0.39(10)
0.98(25)
1.65(42)
L
2.
13(
54)
1.59
( 40.
5)
0.63(16)
1.12(28.5) 0.43
( 11)
555706R (MOLEX)
Cable 0.31 (8)16 inch (400 mm) Length
Cable 0.31 (8)16 inch (400 mm) Length
Protective Earth Lead 8 inch (200 mm) Length
555710R (MOLEX)Fits M4 Screw
0
0.70
87
0.00
07
(18
0.
018)
00.
71( 1
8) 1.
57(
40)
1.22(31)
3.54 (90)0.335 (8.5)
4 Holes4.09
0.02
(1040.5)
Shaft Cross Section AA
0.
004
0.
138
0( 3.
5
0 )
0.
1
0.00160.2362 0
(6 0 )0.04
0.9840.008(250.2)
00.
2362
0.
0012
( 60.
03)
0
(60.03)00.23620.0012
0
Key and Key Slot (The key is provided with the gearhead)
GFH5G520: L = 1.77 (45)GFH5G30100: L = 2.28 (58)GFH5G200: L = 2.52 (64)
Motor/GearheadBX6200A-, BX6200C-BX6400S-Motor: BXM6200-GH
BXM6400-GHGearhead: 6GHKWeight: 11 lb. (4.9 kg) including gearheadd C181
A
A'
555710R(MOLEX)
555706R(MOLEX)
M4/
1.65
(42
)
1.59
( 40.
5)
2.13
(54
)
(28.5)1.12
1.02(26)
4.25(108)
0.39(10)
1.22(31)
2.83(72)
1.65(42)
0.98(25)
0.20(5)
0.79
( 20)
Cable 0.31 (8)16 inch(400 mm) Length
Cable 0.31 (8)16 inch(400 mm) Length
0.63(16)
0.43
( 11)
4.720.02
(1200.5)0.335 (8.5)
4 Holes
0.
7087
0.
0007
(18
0.
018)
0
Shaft Cross Section AA
0.
004
0.
138
0( 3.
5
0 )
0.
10.00160.2362 0
(6 0 )0.04
0.9840.008(250.2)
00.
2362
0.
0012
( 60.
03)
0
(60.03)00.23620.0012
0
4.09 (104)
Key and Key Slot (The key is provided with the gearhead)
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-19Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
Sp
eedC
on
trolS
ystems
Bru
shless D
C M
oto
r System
sDC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
Round Shaft Type/StandardBX230A-A, BX230C-A BX460A-A, BX460C-AMotor: BXM230-A2 Motor: BXM460-A2Weight: 1.5 lb. (0.7 kg) Weight: 2.2 lb. (1.0 kg)d C150 d C151
BX5120A-A, BX5120C-AMotor: BXM5120-A2Weight: 3.5 lb. (1.6 kg)d C152
BX6200A-A, BX6200C-A, BX6400S-AMotor: BXM6200-A
BXM6400-AWeight: 5.5 lb. (2.5 kg)d C182
0.51
( 13)
0.43
( 11)
1.12(28.5)
4.720.02
(1200.5)
M4/
555710R(MOLEX)
555706R(MOLEX)
4.25(108)
1.02(26)
1.46(37)
4.09
2.
13(
54)
1.59
( 40.
5)
0.63(16)
1.22(31)
1.18(30)
0.39(10)
0.08(2)
Cable 0.31 (8)16 inch (400 mm) Length
Cable 0.31 (8)16 inch (400 mm) Length
( )
0.335 (8.5)4 Holes
3.
7008
0.
0014
0
0.55
12
0.00
07
(14
0.
018)
0
( 94
0.
035)
0
3.27(83)
1.02(26)
1.18(30)
1.46(37)
0.08(2)
0.39(10)
0.43
( 11)
2.
13(
54)
1.59
( 40.
5)
0.63(16)
1.12(28.5) 0.
43( 1
1)
Protective Earth Lead 8 inch (200 mm) Length
555706R (MOLEX)
555710R (MOLEX)Fits M4 Screw
Cable 0.31 (8)16 inch (400 mm) Length
Cable 0.31 (8)16 inch (400 mm) Length
1.22(31)
3.54(90)
0.335 (8.5)4 Holes
4.090.02
(1040.5)
0
0.47
24
0.00
07
(12
0.
018)
0 0
3.
2677
0.
0014
(83
0.
035)
0
1.26(32)
0.37
( 9.5
)0.98(25)
0.08(2)
1.02(26)
2.81(71.5)
0.31(8)
1.59
( 40.
5)
0.63(16)
2.
13(
54)
1.12(28.5) 0.
43( 1
1)
Protective Earth Lead 8 inch (200 mm) Length555706R (MOLEX)
555710R (MOLEX)Fits M4 Screw
Cable 0.31 (8)16 inch (400 mm) Length
Cable 0.31(8)16 inch (400 mm) Length
0
0.39
37
0.00
06
(10
0.
015)
0
0
2.87
40
0.00
12
(73
0.
030)
0
3.15(80)
0.256(6.5)4 Holes
3.700.02
(940.5)
1.22(31)
0
0.31
50
0.00
06
(8
0.01
5)0
0
2.12
60
0.00
12
(54
0.
030)
0
1.59
( 40.
5)
0.63(16)
2.
13(
54)
1.12(28.5) 0.
43( 1
1)
555706R (MOLEX)
Cable 0.31 (8)16 inch (400 mm) Length
Protective Earth Lead 8 inch (200 mm) Length
555710R (MOLEX)Fits M4 Screw
1.22(31)
2.36(60)
0.177 (4.5)4 Holes 2.76
0.02
(700.5)
Cable 0.31 (8)16 inch (400 mm) Length
1.02(26)
2.78(70.5)
0.31(8)
0.08(2)
0.3
( 7.5
)0.63(16)
0.94(24)
B-20 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
Sp
eedC
on
trolS
ystems
Combination Type with Electromagnetic BrakeBX230AM-, BX230CM-Motor: BXM230M-GFH2Gearhead: GFH2G
Weight: 3.3 lb. (1.5 kg) including gearheadd C153A (GFH2G520)
C153B (GFH2G30100)C153C (GFH2G200)
BX460AM-, BX460CM-Motor: BXM460M-GFH2Gearhead: GFH4G
Weight: 5.5 lb. (2.5 kg) including gearheadd C154A (GFH4G520)
C154B (GFH4G30100)C154C (GFH4G200)
4.23(107.5)
GFH4G520: L = 1.61 (41)GFH4G30100: L = 1.81 (46)GFH4G200: L = 2.0 (51)
1.38(35)0.98(25)
0.28(7)
1.02(26)
0.31(8)
1.59
( 40.
5)
0.63(16)
2.
13(
54)
1.12(28.5) 0.
43( 1
1)
A´
A
0
0.59
06
0.00
07
(15
0.
018)
00.
51( 1
3)
1.34
(34
)
3.15(80)
0.256 (6.5)4 Holes
3.700.02
(940.5)
1.22(31)
0.9840.008(250.2)
00.
1969
0.
0012
( 50.
03)
0
(50.03)00.19690.0012
0
Shaft Cross Section AA
0.
004
0.
118
0( 3
0
)
0.10.0016
0.1969 0
(5 0 )0.04Cable 0.31 (8)16 inch (400 mm) Length
Cable 0.31(8)16 inch (400 mm) Length
555706R (MOLEX)Protective Earth Lead 8 inch (200 mm) Length
555710R (MOLEX)Fits M4 Screw
Key and Key Slot (The key is provided with the gearhead)
4.33(110)
L
2.
13(
54)
1.59
( 40.
5)
0.63(16)
1.12(28.5) 0.
43( 1
1)
1.26(32)0.98(25)
0.16(4)
1.02(26)
0.31(8)
A
A´
0
0.39
37
0.00
06
(10
0.
015)
0
0.
94(
24)
0.39
( 10)
Protective Earth Lead 8 inch (200 mm) Length555706R (MOLEX)
555710R (MOLEX)Fits M4 Screw
Cable 0.31(8)16 inch (400 mm) Length
Cable 0.31(8)16 inch (400 mm) Length
2.36(60)
0.177 (4.5)4 Holes
2.760.02
(700.5)
1.22(31)
Shaft Cross Section AA
0.
004
0.
098
0( 2.
5
0 )
0.
1
0.00160.1575 0
(4 0 )0.04
0.9840.008(250.2)
00.
1575
0.
0012
( 40.
03)
0
(40.03)00.15750.0012
0
GFH2G520: L = 1.34 (34)GFH2G30100: L = 1.50 (38)GFH2G200: L = 1.69 (43)
Key and Key Slot (The key is provided with the gearhead)
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-21Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
Sp
eedC
on
trolS
ystems
Bru
shless D
C M
oto
r System
sDC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
BX5120AM-, BX5120CM-Motor: BXM5120M-GFH2Gearhead: GFH5G
Weight: 8.1 lb. (3.7 kg) including gearheadd C155A (GFH5G520)
C155B (GFH5G30100)C155C (GFH5G200)
BX6200AM-, BX6200CM-BX6400SM-Motor: BXM6200M-GH
BXM6400M-GHGearhead: 6GHKWeight: 13 lb. (5.9 kg) including gearheadd C183
A
A'
555710R(MOLEX)
555706R(MOLEX)
M4/
1.59
( 40.
5)
2.13
(54
)
1.02(26)
0.39(10)
5.91(150)
0.63(16)
0.20(5)
2.83(72)
4.091.65(42)
0.98(25)
1.12(28.5)
( )
Cable 0.31 (8)16 inch (400 mm) Length
Cable 0.31 (8)16 inch (400 mm) Length
1.65
(42
)
1.22(31)
0.79
( 20)
0.43
( 11)
4.720.02
(1200.5)0.335 (8.5)
4 Holes
0.
7087
0.
0007
(18
0.
018)
0
Shaft Cross Section AA
0.
004
0.
138
0( 3.
5
0 )
0.
10.00160.2362 0
(6 0 )0.04
0.9840.008(250.2)
00.
2362
0.
0012
( 60.
03)
0(60.03)0
0.23620.0012 0
Key and Key Slot (The key is provided with the gearhead)
A
A'
4.69(119)
1.02(26)
0.39(10)
L
0.20(5)
0.98(25)
1.65(42)
0
0.70
87
0.00
07
(18
0.
018)
00.
71( 1
8) 1.
57(
40)
0.63(16)
1.12(28.5) 0.
43( 1
1)
2.
13(
54)
1.59
( 40.
5)
Cable 0.31 (8)16 inch (400 mm) Length
Cable 0.31 (8)16 inch (400 mm) Length
Protective Earth Lead 8 inch (200 mm) Length555706R (MOLEX)
555710R (MOLEX)Fits M4 Screw
1.22(31)
3.54(90)
0.335 (8.5)4 Holes
4.090.02
(1040.5)
Shaft Cross Section AA
0.
004
0.
138
0( 3.
5
0 )
0.
10.00160.2362 0
(6 0 )0.04
0.9840.008(250.2)
00.
2362
0.
0012
( 60.
03)
0
(60.03)00.23620.0012
0
Key and Key Slot (The key is provided with the gearhead)
GFH5G520: L = 1.77 (45)GFH5G30100: L = 2.28 (58)GFH5G200: L = 2.52 (64)
B-22 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
Sp
eedC
on
trolS
ystems
Round Shaft Type with Electromagnetic BrakeBX230AM-A, BX230CM-AMotor: BXM230M-A2Weight: 2.2 lb. (1 kg)d C156
BX460AM-A, BX460CM-AMotor: BXM460M-A2Weight: 3.3 lb. (1.5 kg)d C157
BX5120AM-A, BX5120CM-AMotor: BXM5120M-A2Weight: 4.8 lb. (2.2 kg)d C158
4.67(119)
1.46(37)
1.02(26)
1.18(30)
0.08(2)
0.39(10)
0.43
( 11)
2.
13(
54)
1.59
( 40.
5)
0.63(16)
1.12(28.5) 0.4
3( 11
)
Protective Earth Lead 8 inch (200 mm) Length555706R (MOLEX)
555710R (MOLEX)Fits M4 Screw
Cable 0.31(8)16 inch (400 mm) Length
Cable 0.31(8)16 inch (400 mm) Length
1.22(31)
3.54(90)
0.335 (8.5)4 Holes
4.090.02
(1040.5)
0
0.47
24
0.00
07
(12
0.
018)
0 0
3.
2677
0.
0014
(83
0.
035)
0
4.23(107.5)
0.37
(9.5
)0.98(25)
1.26(32)
0.08(2)
1.02(26)
0.31(8)
1.59
( 40.
5)
2.13
(54
)
0.63(16)
1.12(28.5) 0.
43( 1
1) Cable 0.31 (8)16 inch (400 mm) Length
Protective Earth Lead 8 inch (200 mm) Length555706R (MOLEX)
555710R (MOLEX)Fits M4 Screw
Cable 0.31 (8)16 inch (400 mm) Length
1.22(31)
3.15(80)
0.256(6.5)4 Holes
3.700.02
(940.5)
0
0.39
37
0.00
06
(10
0.
015)
0 0
2.
8740
0.
0012
(73
0.
030)
0
0.08(2)
0.3
( 7.5
)0.63(16)
0.43
( 11)
4.33(110)
1.02(26)
0.31(8)
0.94(24)
0
0.31
50
0.00
06
(8
0.01
5)0
0
2.12
60
0.00
12
(54
0.
030)
0
0.63(16)
1.12(28.5)
2.
13(
54)
1.59
( 40.
5)
Cable 0.31(8)16 inch (400 mm) Length
Protective Earth Lead 8 inch (200 mm) Length555706R (MOLEX)
555710R (MOLEX)Fits M4 Screw
2.36(60)
0.177 (4.5)4 Holes 2.76
0.02
(700.5)
1.22(31)
Cable 0.31 (8)16 inch (400 mm) Length
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-23Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
Sp
eedC
on
trolS
ystems
Bru
shless D
C M
oto
r System
sDC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
BX6200AM-A, BX6200CM-ABX6400SM-AMotor: BXM6200M-A
BXM6400M-AWeight: 7.7 lb. (3.5 kg)d C184
5.91(150)
4.09
M4/
555710R(MOLEX)
555706R(MOLEX)
Cable 0.31 (8)16 inch (400 mm) Length
Cable 0.31 (8)16 inch (400 mm) Length
1.59
( 40.
5)
2.13
(54
)
1.02(26)
1.46(37)
0.39(10)
0.08(2)
1.18(30)
0.51
( 13)
0.63(16)
1.12(28.5)
1.22(31)
( )
0.43
( 11)
4.720.02
(1200.5)
0
0.55
12
0.00
07
(14
0.
018)
0
0.335 (8.5)4 Holes
3.
7008
0.
0014
( 94
0.
035)
0
DriverBXD30A-A, BXD60A-A, BXD120A-A, BXD200A-A, BXD30A-C, BXD60A-C, BXD120A-C, BXD200A-C, BXD400A-S, BXD400B-SWeight: 1.8 lb. (0.8 kg)d C141
0.39
( 10)
0.39(10)
0.20 ( 5)0.39
(10)
0.67
( 17)
0.20 ( 5)
5.51
( 140
)
1.77(45)
5.91
( 150
)
1.38(35)
0.71(18)
0.55(14)
5.12
( 130
)0.
39( 1
0)3.
50(8
9)1.
38( 3
5)
0.63(16) Max.
0.20(5) Max.
0.91(23)
0.24
( 6.2
)0.
30( 7
.62)
Pitc
h
0.98(25)
4.72(120)
M3 P0.57 Places
M4M3 P0.52 Places
M37 Places
6.93
( 176
)
0.12(3)
External Speed Potentiometer (included)
Driver Mounting Tab (2 pieces included)
1.77(45)
0.14 (3.5) Countersink 2 Places
0.98(25)
0.98(25)
0.39
(10)
0.39
(10) 0.18
(4.5)0.12(3)
1.69
(43)
0.37 (9.5)
1.
57 (
40)
0.008 (0.2)0.02 (0.5)
0.59 (15)
0.12 ( 3
)
(Screw)
KnobDial plate1.57 (40)
Insulated sheet1.57 (40)
Potentiometer
1.57 (40)
0.30 (7.5)
0.49
( 12.5
)
1.57
( 40)
Insulated sheet
0.12 0.008
(3 0.2)0.370.008(9.50.2)
1.18 (30) Min.
0.
79(
20)
0.
79(
20)
Brass insertion
M4 P0.70.24 (6)
0.
11 (
2.8)
Control Module (Sold Separately)OPX-1AWeight: 0.15 lb. (0.07 kg)
5.59(142)
1.89
( 48) (139 )0.5
0
5.470.02 0
1.77
0.
02 0
( 45
)
0.5
0
5.45(138.5)
0.12(3)
0.55(14)
1.75
( 44.
5)
0.67(17)
(for secure attachment)
B-24 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
Sp
eedC
on
trolS
ystems
Connection and Operation
LED DisplayThe BX Series offers a wide range of protection functions.As shown in the table below, the protection function that iscurrently active can be identified from the number of LEDblinks. By counting the number of blinks, the host controllercan determine the type of alarm.
LED Display
Display ColorGreen
Red
FunctionPower Input Indication
Alarm Output Indication
ConditionWhen current is applied
When the protection functionhas activated
Operation
Alarm
Input and Output Signals
The BUSY output can be changed to the torque-limiting output only when atorque limit is set. Details of Input and Output SignalsPage B-27
TerminalNumber
1234567
8
9101112131415
16
Input
InputSignal
Common
AnalogInput
Output
OutputSignal
Common
IN-COM
OUT-COM
IN-COM
OUT-COM OUT-COM
IN-COM
CW CW STARTCCW CCW HOME-LSM0 M0 M0NC M1 M1NC M2 M2
FREE FREE FREEBRAKE/ACL BRAKE/ACL BRAKE/ACL
H H HM M ML L L
ALM ALM ALMBUSY/ALP BUSY (TLM)/ALP BUSY (TLM)/ALP
ASG ASG ASGBSG BSG BSG
SignalStandard ModelSpeed Control
Mode
With Control ModuleSpeed Control
ModePosition Control
Mode
Number ofALARM LED
blinks
2
3
4
5
6
7
8
9
The position control mode is enabled when the control module(OPX-1A) is connected.
Overloadprotection
OvervoltageprotectionExcessive
displacementOvercurrentprotectionExcessive
speedEEPROMdata errorEncoderfailure
Low voltageprotection
ProtectionFunction
Cause
Load in excess of the rated torque is applied to themotor for about five seconds or more.Primary voltage of the driver inverter has exceededthe upper limit of the specified voltage range.The motor in the position control mode cannotfollow the command during operation.Excessive current has flowed to driver inverterpower element.The speed has exceeded 4000 r/min on the motorshaft.
The data has been corrupted.
A problem has occurred with the feedback signal ofthe encoder.Power supply voltage has dropped below thespecified voltage range.
Input/Output Signal Connector
Encoder Connector
LED DisplayInternal Potentiometer
Acceleration Time Potentiometer
Deceleration Time Potentiometer
Motor Connector
Regeneration Unit Terminals
Control Module Connector
Power Connection Terminals
Protective Earth Terminal
Alarm Functions
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-25Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
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Introduction
Before Using aSpeed Control
System
AC
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Connection Diagrams Standard Model
CW Input
1
2
3
CCW Input
M0 Input
M1 Input
M2 Input
FREE Input
BRAKE Input
IN-COM
CN4
M Input
H Input
L Input
ALM Output
BUSY Output
ASG Output
BSG Output
OUT-COM
AnalogInput
ON : CW StartOFF : StopON : CCW StartOFF : Stop
ON : Motor Excitation CanceledOFF : Motor Operation EnabledON : Operation1
OFF : Instantaneous Stop
Alarm Output : [OFF] when Output
Busy Output : [ON] when motor is operating
Speed Output ASG
Speed Output BSG
GND
ON : External PotentiometerOFF : Internal Potentiometer
Connect the external potentiometer (included) or external DC Voltage.See page B-29 for details.
1 When operating motor, BRAKE input should be turned “ON”.
OFFON
OFFON
OFF
OFF
ONON
OFF
ON
Shield Wire Power-supply inputSingle-Phase 100-115 VAC 15%/10%, 50/60 Hz(Single-Phase 100-115 VAC input driver)Single-Phase 200-230 VAC 15%/10%, 50/60 HzOr,Three-Phase 200-230 VAC 15%/10%, 50/60 Hz(Single-Phase/Three-Phase 200-230 VAC input driver)
L(L2)
N(L3)
L
N
L1
L2
L3
Single-Phase100-115 VAC input
Single-Phase 200-230 VACThree-Phase 200-230 VAC input
ConnectorCN2
ConnectorCN3
Motor Cable
Encoder Cable
Ground [wire size: AWG18 (0.75 mm2) or larger]
Motor cable
Encoder cable
Ground (wire size: 0.75 mm2 or larger)
NC(L1)
NC
RG
RG
NC
Terminal Block for Regeneration Unit
Terminal Block for Power-SupplyInput
Using the OPX-1A Control Module — Speed Control Modes
Connection Diagram using the OPX-1A Control Module—Position Control ModesPage B-26
CW Input
1
2
3
CCW Input
M0 Input
M1 Input
M2 Input
FREE Input
BRAKE Input
IN-COM
CN4
M Input
H Input
L Input
ALM Output
BUSY Output
ASG Output
BSG Output
OUT-COM
AnalogInput
ON : CW StartOFF : StopON : CCW StartOFF : Stop
Speed Data Selection Input
ON : Motor Excitation CanceledOFF : Motor Operation EnabledON : Operation1OFF : Instantaneous Stop
Connect the external potentiometer (supplied) or External DC Voltage.See page B-29 for details.
Alarm Output : [OFF] when Output
Busy Output : [ON] when motor is operating
Speed Output ASG
Speed Output BSG
GND
OFFON
OFFON
OFF
OFF
ONON
OFF
ONOFF
ONOFF
ON
Shield wire
ConnectorCN2 2
ConnectorCN3 2
Motor Cable
Encoder Cable
Terminal Block for Power-Supply Input 2
2 See the connection diagram of the standard model for the motor connection and terminal block.
N(L3)
Ground [wire size: AWG18 (0.75 mm2) or larger]
L(L2)
NC(L1)
RG
RG
NC
Terminal Block for Regeneration Unit
1 When operating motor, BRAKE input should be turned “ON”.
Notes: If it is necessary to extend the distance
between the motor and driver, be sure to usean extension cable or flexible cable (soldseparately).
Use one of the following cables for the power-supply line: Single-Phase 100-115 VAC, 3-core cable[conductor cross-sectional area: AWG18 (0.75mm2) or more]Single-Phase 200-230 VAC, 3-core cable[conductor cross-sectional area: AWG18 (0.75mm2) or more]Three-Phase 200-230 VAC, 4-core cable[conductor cross-sectional area: AWG18 (0.75mm2) or more]
When wiring the control I/O signal lines, keepa minimum distance of 30 cm from powerlines (AC line, motor line and other large-current circuits). Also, do not route the controlI/O signal lines in the same duct or piping asthat is used for power lines.
Cables for the power-supply lines and controlI/O signal lines are not supplied with theproduct. Provide appropriate cablesseparately.
When grounding the driver, connect theground wire to the Protective Earth terminal(M4) and connect the other end to a singlepoint using a cable with a size of AWG 16(1.25 mm2) or greater.
B-26 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
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Using the OPX-1A Control Module — Position Control Mode
START Input
1
2
3
HOME Input
M0 Input
M1 Input
M2 Input
FREE Input
BRAKE Input
IN-COM
CN4
M Input
H Input
L Input
ALM Output
BUSY Output
ASG Output
BSG Output
OUT-COM
AnalogInput
ON : Positioning Operation Start
OFF : Mechanical Home Detection
Positioning Data Selection Input
ON : Motor Excitation CanceledOFF : Motor Operation EnabledON : Operation1OFF : Instantaneous Stop
Alarm Output : [OFF] when output
Busy Output : [ON] when motor is operating
Speed Output ASG
Speed Output BSG
GND
Connect the External Potentiometer (included) or External DC Voltage.See page B-29 for details.
OFFONON
OFFOFF
OFF
ONON
OFF
ONOFF
ONOFF
ON
Shield wire
ConnectorCN2 2
ConnectorCN3 2
Motor Cable
Encoder Cable
N(L3)
Ground [wire size: AWG18 (0.75 mm2) or larger]
L(L2)
NC(L1)
RG
RG
NC
Terminal Block for Power-Supply Input 2
Terminal Block for Regeneration Unit
2 See the connection diagram of the standard mdel for the motor connection and terminal block.
1 When operating motor, BRAKE input should be turned “ON”.
Terminals Power Supply Terminals
Insulated ring terminal Insulated fork terminal
I/O Terminals (CN4)When using a crimp terminal for connection, use one ofthe terminals listed below. The applicable crimp terminalvaries, depending on the wire size.When the following terminals are used, the applicable wiresize will be between AWG 26 and 18.
Manufacturer: Phoenix ContactAI 0.25-6Applicable wire size: AWG2624 (0.140.2 mm2)AI 0.34-6Applicable wire size: AWG22 (0.35 mm2)AI 0.5-6Applicable wire size: AWG20 (0.5 mm2)AI 0.75-6Applicable wire size: AWG18 (0.75 mm2)
0.24
inch
(6.2
mm
) max
.
0.13 inch (3.2 mm) min.
0.35 inch (9 mm) min.0.24
inch
(6.2
mm
) max
.
0.13 inch (3.2 mm) min.
0.35 inch (9 mm) min.
Driver Internal Circuits Input CircuitThe circled number located in front of each signal representsthe number of the corresponding I/O signal terminal.
1 The CW and CCW inputs function in the speed control mode on the standardmodel and when the OPX-1A control module is used.The START and HOME-LS inputs function in the position control mode whenthe OPX-1A control module is used.
2 The M0 input is the only operation data selection input available on thestandard model. The M0, M1 and M2 inputs function on the when the OPX-1A control module is used.
3 This input functions as the BRAKE input during normal operation, and as theACL input when a driver protection is active.
Inside of Driver15 V
2.3 kΩ CW (START) Input 1
CCW(HOME-LS) Input 1
M0, M1, M2 Input 2
FREE Input BRAKE/ACL Input 3
IN-COM
Photocoupler StateThe signal state represents the “ON: Carrying current” or“OFF: Not carrying current” state of the internalphotocoupler rather than the voltage level of the signal.
Photocoupler state
Terminal level
Photocoupler state
H
OFF
L
ON
Output CircuitThe circled number located in front of each signal representsthe number of the corresponding I/O signal terminal.
1 This output functions as the BUSY output during normal operation, and as theALP output when a driver protection is active. When the OPX-1A controlmodule is used, the BUSY output can be changed to the TLM output.
Inside of Driver
4.5 to 26.4 VDC/40 mA or less
OUT-COM
ASG Output BSG Output
Inside of Driver
4.5 to 26.4 VDC/40 mA or less
OUT-COM
ALM output BUSY (TLM) /ALP Output1
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-27Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
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Introduction
Before Using aSpeed Control
System
AC
Inp
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Speed Control Data Selection (M0) InputWith the M0 input, the speed can be controlled by either theexternal potentiometer or an external analog setting.
MOOFFON
Speed DataInternal PotentiometerExternal Analog Setting
Deceleration Stop
CW Operation
CW Input
BRAKE Input
Motor behavior
ON
ONON : OperationOFF : Instantaneous Stop
M0 InputON
ON : Internal PotentiometerOFF : External Analog Setting
Internal Potentiometer
External Analog Setting
ON
CW Operation
Instantaneous Stop
The deceleration time potentiometer is effective upon speed change.
Standard Model Input Signals Clockwise Rotation (CW) InputThis input functions in the speed control mode on thestandard model and when the OPX-1A control module isused. When the BRAKE input is ON, motor operation isenabled. If the CW input is turned ON, acceleration andoperation are performed in the clockwise direction at the rateset by the acceleration time potentiometer. If it is turned OFF,the motor decelerates and the operation stops at the rate setby the deceleration time potentiometer.
Counterclockwise Rotation (CCW) InputThis input functions in the speed control mode on thestandard model and when the OPX-1A control module isused. When the BRAKE input is ON, motor operation isenabled. If the CCW input is turned ON, acceleration andoperation are performed in the counterclockwise direction atthe rate set by the acceleration time potentiometer. If it isturned OFF, the motor decelerates and the operation stops atthe rate set by the deceleration time potentiometer.
If the direction of rotation has been changed, acceleration and deceleration willbe performed at the rate set by time potentiometers.
Note: The direction of rotation indicates the direction as viewed from the motor's outputshaft. With the pre-assembled gearmotor, the direction of rotation varies inaccording to the gearhead ratio. See the table of permissible torques on page B-14for details.
CWoperation
Acceleration Time
CWInput
BRAKEInput
CCWInput
MotorBehavior
ON
CCWoperation
ON ON
ON
Deceleration time Deceleration time
CCWoperation
CWoperation
ON
B-28 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
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Motor Control Release (FREE) InputWhen the photocoupler is turned ON, the motor excitation iscancelled and the electromagnetic brake is released. TheFREE input is given the highest priority regardless of thecondition of other inputs. The FREE input functions evenwhen a protection function is activated.
Brake (BRAKE)/Alarm Clear (ACL) InputThis input functions as the BRAKE input during normaloperation, and as the ACL input when a driver protection isactive.
During Normal Operation (BRAKE Input)When the BRAKE input is turned ON, motor operation isenabled. If it is turned OFF, the motor is stoppedinstantaneously. To start motor operation, be sure to set theBRAKE input to ON.
Upon Activation of a Protection Function (ACL Input)The activated protection function is reset and the driver isrestarted. This input is used to reset protection functionswhile power is supplied. Note, however, that if the protectionfunction is for overcurrent, EEPROM data failure, systemfailure or encoder failure have been activated, they cannot bereset. If any of these protection functions have beenactivated, call our Technical Support Line or contact yournearest Oriental Motor representative.
0.5 s or more
ACL Input
BRAKE Input
ALM Output
ON or OFF
ON
ON
ON
ON
0.5 s or more
Within 0.5 s
Driver is restarted
BRAKE InputACL Input
Turned OFF when ALM signal is output
Deceleration Stop
CW Operation
CW Input
BRAKE Input
CCW Input
Motor Behavior
ON
CCW Operation
Instantaneous Stop
ON
ON ON
Standard Model Output Signals Alarm (ALM) OutputThe photocoupler turns OFF when a driver protectionfunction is active. When overload, overcurrent or otherabnormality is detected, the alarm signal is output and theALARM LED on the driver is blinked and the motor stopsnaturally. The electromagnetic brake will be activated. Toreset the alarm signal output, remove the cause of theproblem and ensure the safety of the equipment and load.Then turn on the ACL input or reconnect the power. Whenreconnecting the power, turn off the power and then wait forat least three seconds before turning it back on.
Note: The alarm output logic is opposite that of other signal outputs (positive logicoutput).
Phase difference (ASG/BSG) OutputFeedback pulses are output from the encoder (500 p/r). Thisoutput is used when monitoring the motor speed and positionby connecting a counter, etc.
ASG
Rotation in CW Direction
BSG
Rotation in CCW Direction
ProtectionFunction Normal Abnormal Normal
ON ONOFFALARM
ALARM LED Unlit blink Unlit
Pulse Signal(Speed Pattern)
Rotation Natural Stop
ALARM OFF ONON
Alarm Actuation Normal Operation
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-29Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
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Introduction
Before Using aSpeed Control
System
AC
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Upon Activation of a Protection Function (ALP Output)If a one shot input (0.1s or more) is given to the rotationaldirection or START input, the ALARM LED will blink anumber of times corresponding to the protective function thathas been activated. This blinking pattern will be repeatedevery five seconds. This makes it possible for a PLC or othercontroller to determine the type of protective function thathas been activated by counting the number of blinks.
ALM Output
CW Input
ON
ON
ALP Output ON
0.1 s or more
Max. 0.1 s
0.1 s
ON ON
Once Twice ThreeTimes
Turned OFF when ALM signal is output
ALP output endsExample: Three outputs (overvoltage protection)
0.1 s 0.1 s 0.1 s 0.1 s
Using the External Potentiometer (included)When the motor speed is to be set remotely, connect thesupplied external potentiometer as shown below. When theexternal potentiometer is used, set the M0 terminal to"Photocoupler ON."
Speed Setting via External DC VoltageWhen the motor speed needs to be set using external DCvoltage, connect as follows. In this case, set the M0 terminalto "Photocoupler ON."
Note:When setting speeds using the external potentiometer or via external DC voltage,be sure to use the supplied signal line (3.3 mm O.D.1 m). Connect the shieldwire for the signal line to terminal L. Ensure proper connection on the externalpotentiometer or external DC voltage side so that the shield wire will not contactwith another terminal. The input impedance between terminals M and L is approx.15 kΩ.
Busy (BUSY) [Torque-Limiting (TLM)]/AlarmPulse (ALP) Output
This output functions as the BUSY output during normaloperation, and as the ALP output when a driver protectionfunction is active. When the torque-limiting function is setwhen the OPX-1A control module is used. This output canbe changed to the TLM output, which indicates that thetorque limit has been reached.
During Normal Operation (Busy Output)Speed control mode: The photocoupler turns ON duringmotor operation.Position control mode: The photocoupler turns ON duringrotation, and turns OFF upon stopping at the set stopposition.
CW Operation
CW Input
BRAKE Input
CCW Input
Motor Behavior
ON
CCW Operation
ON
BUSY OutputON ON
ON
1 31 2 3
External Potentiometer(included)(20 kΩ) Driver
I/O
HMLSupplied signal line(1 m)
Shield Wire
3000
2000
1000
0 20 40 60 80 100
Spee
d (r
/min
)
Dial plate readingExternal potentiometer dial plate reading vs. speed characteristics
External DC VoltageDriver
I/O
HMLSupplied Signal Line(1 m)
Shield Wire
0 to 5 VDC
3000
2000
1000
0 1 2 3 4 5
Spee
d (r
/min
)DC voltage [V]
DC voltage vs. speed characteristics
B-30 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
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OPX-1A Control Module Speed Control ModesInput/Output signals and operation for speed control when using the OPX-1A control module are as follows: Input Signals• Clockwise Rotation (CW) Input (same as Standard ModelPage B-27)• Counterclockwise Rotation (CCW) Input (same as Standard Model Page B-27) Output Signals (same as Standard Model Page B-28)
OPX-1A Control Module Position Control ModeInput/Output signals and operation for position control when using the OPX-1A control module are as follows: Input Signals
Operation Data SelectionThe M0, M1 and M2 inputs will function. A maximum of eightdifferent data sets can be selected.
M0OFFONOFFONOFFONOFFON
M1OFFOFFONONOFFOFFONON
M2 Speed data number in speed control or position control modeNo. 0 (internal potentiometer or digital setting)OFF
OFFOFFOFFONONONON
No. 1 (external analog setting or digital setting)No. 2 (digital setting)No. 3 (digital setting)No. 4 (digital setting)No. 5 (digital setting)No. 6 (digital setting)No. 7 (digital setting)
• Start (START) InputThis input functions in the position control mode when theOPX-1A control module is used. It starts the positioning,continuous, return to mechanical home or return to electricalhome operations. Operation will start when the START inputis turned ON after selecting the operation data via thecombination of M0, M1 and M2 inputs.Data No. 0, 1: Positioning operation data / Continuousoperation dataData No. 2 to 5: Positioning operation dataData No. 6: Return to electrical home operationData No. 7: Return to mechanical home operation
Positioning Operation
1 The motor stops when the BRAKE input is turned OFF. Before starting motoroperation, be sure to turn the BRAKE input to ON.
2 Input the operation data confirmation signal at least 10 ms before the input ofSTART signal.
3 When confirming the data number for the next travel amount following input ofthe START signal, input the confirmation signal at least 10 ms after the input ofthat signal.
START Input
BRAKE Input 1
M0M2 Input
ON
BUSY Output ON
ON
Data No. Confirmation
10 ms or more
10 ms or more 2
5 ms or more
10 ms or more 3
Data No. Confirmation
Continuous Operation
When the digital independent torque-limit function is set, the data numbers willbe reflected as necessary even during an index operation.
ON
No. confirmation
OFF
10 ms or more 10 ms or more
0.5 ms or more
START Input
M0M2 Input
BUSY Input
Speed
ONOFF
Acceleration Time Deceleration Time
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-31Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
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Introduction
Before Using aSpeed Control
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AC
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• Mechanical Home Sensor (HOME-LS) InputThe HOME-LS input functions in the position control modewhen the OPX-1A control module is used. It is used duringthe return to mechanical home operation.
Return to Mechanical Home OperationThe mechanical home sensor (HOME-LS input) installed onthe equipment is detected with the motor operated in the setdetection start direction. Upon detection of the home sensor,the motor reverses its direction and stops at a position justoutside the range of the home sensor.
Mechanical home detection method: 1-sensor mode (contact B input)Starting direction of home detection: May be set as CW or CCWSpeed Input in data No. 7: No slow-start/slowdown time is set.
Note: Install the home sensor (HOME-LS) before the stroke-end sensor on the detectionstarting side.
Output Signals (same as Standard ModelPage B-28)
HOME-LSHOME-LS(1) Sensor detection operation
(2) Move outside the sensor range and set the position as home.
ON
MechanicalStroke End
Detection
MechanicalStroke End
SensorDetection Sensor non-detection
• Operation Data Selection (M0, M1, M2) InputsThe M0, M1 and M2 inputs will function. The particularcombination of these inputs selects travel amount dataduring positioning or continuous operation, as well as thereturn to mechanical or electrical home operation. The speedfollows the settings in the table below.
M0
OFF
M1
OFF
M2 Travel amount data number in position control modeNo. 0 (digital setting) Positioning operation 0 /Continuous operation 0No. 1 (digital setting) Positioning operation 1 /Continuous operation 1No. 2 (digital setting) Positioning operation 2No. 3 (digital setting) Positioning operation 3No. 4 (digital setting) Positioning operation 4No. 5 (digital setting) Positioning operation 5Return to electrical home operationReturn to mechanical home operation
OFF
ON OFF OFF
OFF ON OFFON ON OFFOFF OFF ONON OFF ONOFF ON ONON
No. 0 and No. 1 allow the switching of positioning operation and continuousoperation.
ON ON
B-32 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10 Specifications B-12 Characteristics B-16System Configuration B-11Features B-10
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BX460-A/BX460-BX460M-A/BX460M-
1000100 2000 3000 Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0 0
10
20
30
40
50
60
70
80
0.1
0.2
0.3
0.4
0.5
0.6
100%
70%
60%60%
50%50%40%
30%20%20%10%
100%100%
90%
70%70%
60%60%
50%
30%
20%20%10%10%
20%
100%
90%90%
80%70%
60%60%50%
30%30%20%10%10%
100%100%90%
70%70%60%50%
40%30%
90%
70%
50%
30%20%10%
90%
80% 80%
40%40%
80%
Rated Torque
Peak Torque
BX6400S-ARound ShaftBX6400SM-A
1000 2000 3000 Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0 0
100
200
300
400
500
1
2
3
4
100%
60%
50%
40%
30%20%10%
100%90%
60%50%
30%
20%
10%
100%100%
80%
60%50%
30%20%
10%
100%90%
60%50%40%30%20%
10%
80%70%
80%
90%
70%
90%
70%
100%
70%
40%
10%
90%
20%
90%
60%50%
70%
80%
40% 40%
Peak Torque
Rated Torque
100
BX5120-A/BX5120-BX5120M-A/BX5120M-
1000100 2000 3000 Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0.2
0 0
50
100
150
0.4
0.6
0.8
1
1.2
100%
60%
50%
40%
30%30%20%10%
100%100%
90%
70%
60%60%
50%
30%20%20%
10%
20%
100%
90%
80%70%
60%50%
30%20%
10%
100%90%90%
60%50%40%30%
20%20%10%
90%
80%
100%
70% 70%
40%
80%80%
40%
80%
40%
70%
40% Rated Torque
Peak Torque
BX6400S-Combination typeBX6400SM-
1000 2000 3000 Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0 0
50
100
150
200
250
300
350
1
2
1.5
0.5
2.5
100%
70%70%
60%
50%40%30%20%10%10%
100%90%
60%
50%
30%20%10%
80%
60%
50%50%
30%
20%
10%
100%90%
60%50%40%30%20%10%
80%
40%
80%80%
40%
70%
60%
40%
60%
100%
80%
60%
20%
100%
40% 40%
70%80%
90%70%70%
90%
70%70%
Peak Torque
Rated Torque
100
Note:An error of up to approximately 20 percent may occur between the set value and generated torque due to the speed setting, power-supply voltage and distance of motor cableextension. Repeatability under the same condition is approximately 10 percent. We recommend that the torque limit be set to approximately 20 percent or more. Enter the letter representing the voltage (A or C) in the first box () within the model name. Enter the gear ratio in the second box () within the model name.
Torque-Limiting Function When Using the OPX-1A Control ModuleThe BX Series permits the setting of a motor output torque limit when the OPX-1A control module is used in both the speedcontrol mode and position control mode. The torque limit is set relative to the peak torque being 100 percent. When torque needsto be limited continuously during push-motion operation or gravitational operation, set the limit to 50 percent or less. Calculatethe output torque for the pre-assembled gearmotor based on the applicable speed and torque, using the speed vs. torque limitcharacteristics graphs and formulas shown below.
Gearhead output shaft speed NGMotor speed1 / Gearhead ratioGearhead output shaft torque TGMotor torqueGearhead ratio0.9 (coefficient)
Speed — Torque Limit Characteristics (Reference Values)BX230-A/BX230-BX230M-A/BX230M-
1000100 2000 3000 Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0 0
10
20
30
40
0.05
0.1
0.15
0.2
0.25
0.3
100%
90%80%70%70%60%50%40%30%20%20%10%
100%90%90%
80%70%60%60%50%
40%30%30% 30%20%20%10%
100%
40%
20%
100%
90%80%
70%
60%50%40%
30%20%10%
100%90%90%80%70%
60%
50%
40%30%
90%
60%
30%
100%
60%
30%20%20%10%
Rated Torque
Peak Torque
BX6200-A/BX6200-BX6200M-A/BX6200M-
1000 2000 3000 Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0 0
50
100
150
200
250
300
350
1
1.5
2
2.5
0.5
100%
70%
50%40%30%20%10%10%
100%90%90%
70%
60%
30%20%10%
20%
100%
80%70%60%50%50%
30%20%10%
100%90%
60%50%40%40%30%
70%
60%
40%
50%
30%
90%
70%
30%20%10%
90%
80%80%
80%
40%
80%
40%
70%
90%80% Peak Torque
Rated Torque
100
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33Dimensions B-17 Connection and Operation B-24 Motor and Driver Combinations B-33
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oto
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sDC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
Combinations of Gearhead, Motor and Driver
ModelBX230A-BX230C-BX460A-BX460C-BX5120A-BX5120C-BX6200A-BX6200C-BX6400S-
Motor Model
BXM230-GFH2
BXM460-GFH2
BXM5120-GFH2
BXM6200-GH
BXM6400-GH
Gearhead Model
GFH2G
GFH4G
GFH5G
6GHK
6GHK
Driver ModelBXD30A-ABXD30A-CBXD60A-ABXD60A-CBXD120A-ABXD120A-CBXD200A-ABXD200A-CBXD400B-S
Enter gear ratio in the box () within the model name.
ModelBX230AM-BX230CM-BX460AM-BX460CM-BX5120AM-BX5120CM-BX6200AM-BX6200CM-BX6400SM-
Motor Model
BXM230M-GFH2
BXM460M-GFH2
BXM5120M-GFH2
BXM6200M-GH
BXM6400M-GH
Gearhead Model
GFH2G
GFH4G
GFH5G
6GHK
6GHK
Driver ModelBXD30A-ABXD30A-CBXD60A-ABXD60A-CBXD120A-ABXD120A-CBXD200A-ABXD200A-CBXD400B-S
Enter gear ratio in the box () within the model name.
Both extension cable and flexible cable are combined with cables for motor and encoder.
Combination Type with Electromagnetic Brake
Standard Combination Type
ModelBX230A-ABX230C-ABX460A-ABX460C-ABX5120A-ABX5120C-ABX6200A-ABX6200C-ABX6400S-A
Motor Model
BXM230-A2
BXM460-A2
BXM5120-A2
BXM6200-A
BXM6400-A
Driver ModelBXD30A-ABXD30A-CBXD60A-ABXD60A-CBXD120A-ABXD120A-CBXD200A-ABXD200A-CBXD400A-S
Standard Round Shaft Type
ModelBX230AM-ABX230CM-ABX460AM-ABX460CM-ABX5120AM-ABX5120CM-ABX6200AM-ABX6200CM-ABX6400SM-A
Motor Model
BXM230M-A2
BXM460M-A2
BXM5120M-A2
BXM6200M-A
BXM6400M-A
Driver ModelBXD30A-ABXD30A-CBXD60A-ABXD60A-CBXD120A-ABXD120A-CBXD200A-ABXD200A-CBXD400A-S
Round Shaft with Electromagnetic Brake
Accessories (Sold Separately)
Extension Cable / Flexible Extension Cable For Motor
For Encoder
L0.46
(11.6)
0.47(12)
0.57(14.5)
0.87
( 22.
2)
0.96
( 24.
3)
1.18
( 30)
Encoder Side Driver SideCC-SBF: 0.31 (8)CC-SBR: 0.39 (10)
0.46(11.6)
0.63
( 16)
0.87
( 22)
0.47(12)
L
0.54
( 13.
8)
0.57(14.5)
CC-SBF: 0.31 (8)CC-SBR: 0.35 (9)
Motor Side Driver Side
Regeneration UnitEPRC-400P, RGB100Weight: 0.55 lb. (0.25 kg)d C194
R:150 Ω
302°F (150°C) (NC)
0.79
( 20)
0.04 ( 1)
1.65
( 42)
0.16
50.
012
0
(4.2
0.
3 )0
0.1650.0120
(4.20.3 )0
1.10
( 28)
7.17 (182)
AWG 18 White
AWG 22 White
6.50 (165)5.91 (150) 11.8 (300)
0.24 (6)
➀ ➁➂ ➃
➀–
➁– ➂
➃: AWG 18x2 Connect to RG Terminal
: AWG 22x2 Thermal Protector
EPRC-400P 400 Ω
Model Lengthft. (m)
3.3 (1)6.6 (2)9.8 (3)16.4 (5)23.0 (7)32.8 (10)49.2 (15)65.6 (20)
CC01SBFCC02SBFCC03SBFCC05SBFCC07SBFCC10SBFCC15SBFCC20SBF
Extension Cable
Model Lengthft. (m)
3.3 (1)6.6 (2)9.8 (3)16.4 (5)23.0 (7)32.8 (10)49.2 (15)65.6 (20)
CC01SBRCC02SBRCC03SBRCC05SBRCC07SBRCC10SBRCC15SBRCC20SBR
Flexible Extension Cable
Model Applicable Product
BX460 (60 W)BX5120 (120 W)BX6200 (200 W)BX6400 (400 W)
BX230 (30 W)EPRC-400P
Regeneration Unit
RGB100
B-34 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34
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Brushless DC Motor Systems
FBL2 SeriesThe FBL2 Series consists of a high performance, compact,brushless DC motor and driver. This product is available with75 W (1/10 HP) and 120 W (1/6 HP) output power.For easy installation, the combination type (pre-assembledgearmotors) comes with the motor and gearhead alreadyassembled.
Combination Type (Pre-assembled Gearmotors)The combination type (pre-assembled gearmotors) come with themotor and its dedicated gearhead already assembled. This simplifiesinstallation in equipment. Motors and gearheads are also availableseparately so they can be on hand to make changes or repair.
Features Compact and High PowerThe use of brushless DC motor greatly reduces the totalmotor length while achieving high power. The FBL2 outputsa high power of 120 W (1/6 HP) with a frame size of 3.54 in.sq. (90 mm sq.) and a total length of 3.15 in. (80 mm),allowing to easily downsize applications.
Excellent Speed StabilityThe FBL@ Series offers excellent speed fluctuationcharacteristics. Speed fluctuation is only minimally affectedby the load.Speed regulation: with load 1% maximum,
with voltage 1% maximum, with temperature 1% maximum
3
.54
in.
( 9
0 m
m)
3.15 in. (80 mm)
FBL5120
Output Power
120 W (1/6 HP)
Safety Standards and CE Marking
The three-phase 200-230 VAC type conforms to EN standards. Details of Safety StandardsPage G-2 When the system is approved under various safety standards, the model names in the motor and driver nameplates are the approved
model names.List of Motor and Driver Combinations Page B-43
CE Marking Standards File No.Certification BodyStandards
Low Voltage Directives
E62327ULUL1004
MotorCSA C22.2 No.100
124888DEMKOEN60950EN60034-1EN60034-5
E171462ULUL508C
Driver CSA C22.2 No.14131974DEMKOEN60950
Conform to EN/IEC Standards
Wide Range of Speed ControlIn addition to offering a wide speed control range from 300r/min to 3000 r/min, the motor generates constant torqueacross the entire speed range.
Acceleration and Deceleration FunctionThe driver is provided with an acceleration/decelerationfunction which makes it possible to smoothly start and stopthe motor.
High Strength GearheadsPre-assembled gearmotors use specifically designed highstrength GFB gearheads, providing torque of up to 260 lb-in(30 N·m).
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-35Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43
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sDC
Inp
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AC
Mo
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BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
System Configuration
Mounting Brackets(Accessories)(Page A-204)
Driver
FBL2 Series
Flexible Couplings(Accessories)(Page A-208)
Extension Cables1 (Accessories)(Page B-44)
2
(Not Supplied)
(Not Supplied)
(Not Supplied)
ExternalSpeed Potentiometer(Included)
DIN Rail Mounting Plate(Accessories)(Page A-217)
Motor Speed Indicator (Accessories) Not a standard certified product(Page A-214)
Combination Type(Pre-assembled Gearmotor)
ACPower Supply
Programmable Controller
24 VDCPower Supply2
The system configuration shown is an example. Other configurations are available.
Required when the driver’s built-in power supply is not used.
1 A flexible extension cable is available for FBL@ Series. It is most suitable for uses where the cable is bent, twisted or rotated. (Page B-44)
Product Number Code
FBL 5 75 A W - 5Number: Gear Ratio
A: Round Shaft Type
W: Meets Safety Standards
Voltage A: Single-Phase 100-115 VACC: Single-Phase 200-230 VACS: Three-Phase 200-230 VACOutput Power 75: 75 W (1/10 HP)
120: 120 W (1/6 HP)
Motor Frame Size 5: 3.54 in. sq. (90 mm sq.)SeriesFBL : FBL2Series
Product Line Combination Type Round Shaft Type
Enter the gear ratio in the box () within the model name.
Gear RatioModelPower Supply VoltageOutput Power
HP W
1/10 75
5, 10, 15, 20, 30, 50, 100, 200
FBL575AW-
FBL575SW-
FBL5120AW-
FBL5120CW-
FBL5120SW-
5, 10, 15, 20, 30, 50, 100, 200
5, 10, 15, 20, 30, 50, 100, 200
5, 10, 15, 20, 30, 50, 100, 200
FBL575CW- 5, 10, 15, 20, 30, 50, 100, 200
5, 10, 15, 20, 30, 50, 100, 200
Single-Phase
Three-Phase
Single-Phase
Single-Phase
Three-Phase
100-115 VAC
Single-Phase 200-230 VAC
200-230 VAC
100-115 VAC
200-230 VAC
200-230 VAC
1/6 120
FBL575AW-AFBL575CW-AFBL575SW-AFBL5120AW-AFBL5120CW-AFBL5120SW-A
100-115 VAC200-230 VAC200-230 VAC100-115 VAC200-230 VAC200-230 VAC
ModelPower Supply Voltage
Single-PhaseSingle-PhaseThree-PhaseSingle-PhaseSingle-PhaseThree-Phase
Output PowerHP W
1/10 75
1/6 120
B-36 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34
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FBL5120CW-FBL5120CW-A
1.82.7
56 (0.4)71 (0.5)30 (5.6)
The permissible load inertia specified above is only applicable for round shaft type. Permissible Load Inertia for Combination Type Page B-37 Enter the gear ratio in the box () with the model name. The values for each item is for the motor only.
1/10 (75) 1/6 (120)
FBL575CW-FBL575CW-A
1.42.0
35 (0.25)45 (0.32)20 (3.75)
FBL575SW-FBL575SW-A
0.751.2
Model
Rated Output Power
Power Source
Rated TorqueStarting TorquePermissible Load Inertial J
Rated SpeedVariable Speed Range
Speed Regulation
50/60 Hz
30003003000
1% Max. (0rated torque, at 3000 r/min)1% Max. (Power supply voltage 10%, at 3000 r/min with no load)
1% Max. [32°F122°F (0°C50°C) at 3000 r/min with no load]
Combination TypeRound Shaft Type
HP (W)
Voltage
FrequencyRated Input Current AMaximum Input Current A
oz-in (N·m)oz-in (N·m)
oz-in2 (10-4 kg·m2)r/minr/min
LoadVoltageTemperature
FBL575AW-FBL575AW-A
2.32.6
Single-Phase100-115 VAC10%
Single-Phase200-230 VAC10%
Three-Phase200-230 VAC10%
Single-Phase200-230 VAC10%
Three-Phase200-230 VAC10%
FBL5120SW-FBL5120SW-A
1.01.6
FBL5120AW-FBL5120AW-A
3.03.8
Single-Phase100-115 VAC10%
Common Specifications
1 With the FBL2 Series, motor speed cannot be controlled in applications where the motor's shaft is turned by the load, as in lowering operations. Also, to preventdamage to the driver during lowering operations, if the primary voltage of the driver's inverter exceeds the permissible value, the protection circuit engages and the motorcomes to a natural stop.
2 Motor insulation is recognized as Class A [221°F (105°C)] by UL and CSA standards.
Item
Any one of the following methods1. By built-in potentiometer (1 piece) 2. By external potentiometer (20 kΩ 1/4 W) 3. By DC voltage control (05 VDC)Speed Control Method
Input Signal
Photocoupler Input Input Impedance 4.8 kΩ 24 VDC10%Common to EXT. VR., CW, CCW, SLOW DOWNOpen Collector Output External Use Condition 26.4VDC, 10 mA Max.Common to SPEED OUT, ALARM OUT
Output Signal
Protection Functions1
When the following are activated, the alarm signal will be output and the motor will come to a natural stop: Overload Protection: Activated within approximately 5 seconds of the motor load exceeding rated torque. Overheat Protection: Activated when the temperature of the heat sink inside driver exceeds approximately 194°F (90°C). Overvoltage Protection: Activated when driving a load exceeding the permissible load inertia, or when motor speed is increased due to gravitational forces. Undervoltage Protection: Activated when an input voltage to the driver is less than the specified voltage (10%). Out-of-phase Protection: Activated when the sensor wire inside the motor cable is disconnected.
Class E [248°F (120°C)]Motor Insulation Class2
0.515 sec. (at 3000 r/min)Acceleration/Deceleration Time
ContinuousRating
Specifications
General SpecificationsDriverMotorItem
100 MΩ or more when 500 VDC megger is applied between the power supply input terminal and the Protective Earth terminal, between the power supply input terminal and I/O terminal after continuous operation under normal ambient temperature and humidity.
100 MΩ or more when 500 VDC megger is applied between the windings and the frame under normal ambient temperature and humidity.
Sufficient to withstand 1.8 kV (3 kV) at 50 Hz applied between the power supply input terminal and the Protective Earth terminal (I/O terminal) for 1 minute after continuous operation under normal ambient temperature and humidity.
Sufficient to withstand 1.5 kV at 50 Hz applied between the windings and the frame for 1 minute after continuous operation under normal ambient temperature and humidity.
32°F122°F (0°C50°C) (nonfreezing)85% maximum (noncondensing)
No corrosive gases or dustIP10IP40Degree of Protection
Insulation Resistance
Dielectric Strength
Operating Environmental Conditions Atmosphere
Ambient HumidityAmbient Temperature
Specifications RrDC
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-37Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43
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sDC
Inp
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AC
Mo
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BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
Gearmotor — Torque Table1.515200
26030
26030
330100
19021.5
26030
66050
9510.8
15217.2
1010030
576.5
9110.3
1515020
394.5
637.2
2020015
303.4
475.4
3030010
202.3
313.6
Speed Range r/minModel
Gear RatioFBL575AW-FBL575CW-FBL575SW-FBL5120AW-FBL5120CW-FBL5120SW-
606005
9.71.1
15.91.8
Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
Unit Upper values: lb-in/Lower values: N.m
Permissible Overhung Load and Permissible Thrust Load Combination Type
Enter the gear ratio in the box () within the model name.
Permissible Thrust LoadPermissible Overhung LoadGear RatioModel 0.79 in. (20mm) from shaft end0.39 in. (10 mm) from shaft end
Nlb.lb.Nlb.
15033
N
90
112
146
400
500
650
67
90
112
300
400
500
5
1020
30200
FBL575AW-FBL575CW-FBL575SW-FBL5120AW-FBL5120CW-FBL5120SW-
Permissible Load Inertia J for Combination Type
Round Shaft Type
Permissible Thrust Load: Avoid thrust loads as much as possible.If thrust load is unavoidable, keep it to no more than half the motor weight.
Permissible Overhung LoadModel 0.79 in. (20 mm) from shaft end0.39 in. (10mm) from shaft end
N
33
38
lb.Nlb.
150
170
29
36
130
160
FBL575AW-AFBL575CW-AFBL575SW-AFBL5120AW-A FBL5120CW-AFBL5120SW-A
Enter the gear ratio in the box () within the model name.
Gear RatioModel 5 10 15 20 30 50 100 200
13725
550100
1230225
2200400
4900900
137002500
137002500
137002500
FBL575AW-FBL575CW-FBL575SW-FBL5120AW-FBL5120CW-FBL5120SW-
Unit Upper values: oz-in2 /Lower values: 10-4 kg·m2
Speed — Torque Characteristics (The characteristics shown below are only applicable for the motors only.)
0
0.5
0.4
0.3
0.2
0.1
01000 2000 3000300
0
10
20
30
40
50
60
70
Torq
ue
Speed [r/min]
Continuous Duty Region
Limited Duty Region
Starting Torque
Rated Torque
[oz-
in]
[N•m
]
0 300020001000300
0.4
0.3
0.2
0.1
0
Torq
ue
Speed [r/min]
Continuous Duty Region
Limited Duty Region
Starting Torque
Rated Torque
0
10
20
30
40
50
[oz-
in]
[N•m
]
FBL5120AW-/FBL5120CW-/FBL5120SW-FBL5120AW-A/FBL5120CW-A/FBL5120SW-A
FBL575AW-/FBL575CW-/FBL575SW-FBL575AW-A/FBL575CW-A/FBL575SW-A
Limited Duty RegionThis region is used primarily when accelerating. When a loadthat exceeds the rated torque is applied continuously forapproximately 5 seconds, overload protection is activated andthe motor comes to stop.
Continuous Duty RegionContinuous operation is possible in this region.
B-38 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34
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Dimensions Scale 1/4, Unit = inch (mm)
Mounting screws are included with the combination type. Dimensions for screws Page B-133Enter the gear ratio in the box () within the model name.
Motor/GearheadFBL575AW-, FBL575CW-, FBL575SW- (Combination Type)Motor: FBLM575W-GFBGearhead: GFB5G
Weight: 6.6 lb. (3.0 kg) included gearheadd A204A (GFB5G520)
A204B (GFB5G30100)A204C (GFB5G200)
Motor/GearheadFBL5120AW-, FBL5120CW-, FBL5120SW- (Combination Type)Motor: FBLM5120W-GFBGearhead: GFB5G
Weight: 8.8 lb. (4.0 kg) included gearheadd A205A (GFB5G520)
A205B (GFB5G30100)A205C (GFB5G200)
FBL575AW-A, FBL575CW-A, FBL575SW-A (Round Shaft Type)Motor: FBLM575W-AWeight: 3.3 lb. (1.5 kg)d A206
FBL5120AW-A, FBL5120CW-A, FBL5120SW-A (Round Shaft Type)Motor: FBLM5120W-AWeight: 5.5 lb. (2.5 kg)d A207
2.24 (57)0.39 (10) 0.20 (5) 0.98
(25)
L 1.65 (42)
1.
57(
40)
0.335 (8.5) 4 Holes
3.54 (90)
Housing: 555712R (MOLEX)Cable 0.31 (8),20 inch (500 mm) Length
1.30(33)0.
55(1
4) 1.06(27)
0.71
(18)
(18
0.
018)
0
0.00
07 0
0.
7087
4.090.02
(1040.5)
GFB5G520: L = 1.77 (45)GFB5G30100: L = 2.28 (58) GFB5G200: L = 2.52 (64)
Key and Key Slot (Scale 1/2)
(The key is provided with the gearhead.)
0.9840.008(250.2) 0.
2362
0.
0012
(6
0.03
)
0
0
0.23620.0016
(60.040)0
00.23620.0012
(60.03)
0
0
0.13
80.
004
(3.5
0.
1 )0
0
0.35
(9)
3.54 (90)2.24 (57) 1.46 (37)
1.18(30)
0.39 (10) 0.08(2)
0.335 (8.5) 4 Holes
Housing: 555712R (MOLEX)Cable 0.31 (8),20 inch (500 mm) Length
1.06(27)
1.30(33)0.
55(1
4)
(10
0.
015)
0
0.00
06 0
0.
3937
(83
0.
035)
00.
0014
0
3.26
77
4.090.02
(1040.5)
3.15 (80)0.39(10)
L 1.65 (42)
1.
57(
40)
0.71
(18)
0.20(5) 0.98(25)
Housing: 555712R (MOLEX)Cable 0.31 (8),20 inch (500 mm) Length
1.30(33)0.
55(1
4)
(18
0.
018)
0
0.00
07 0
0.
7087
GFB5G520: L = 1.77 (45)GFB5G30100: L = 2.28 (58) GFB5G200: L = 2.52 (64)
0.335 (8.5) 4 Holes3.54 (90)
1.06(27)
4.090.02
(1040.5)
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead.)
0.9840.008(250.2) 0.
2362
0.
0012
(6
0.03
)
0
0
0.23620.0016
(60.040)0
00.23620.0012
(60.03)
0
0
0.13
80.
004
(3.5
0.
1 )0
0
3.15 (80) 1.46 (37)
0.43
( 11)
1.18(30)
0.39 (10) 0.08(2)
1.30(33)0.
55( 1
4) 1.06(27)
(12
0.
018)
0
0.00
07 0
0.
4724
(83
0.
035)
00.
0014
0
3.26
77
3.54 (90)0.335 (8.5) 4 Holes
4.090.02
(1040.5)
Housing: 555712R (MOLEX)Cable 0.31 (8),20 inch (500 mm) Length
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-39Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43
Sp
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Bru
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sDC
Inp
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AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
DriverFBLD75AW, FBLD75CW, FBLD75SW, FBLD120AW, FBLD120CW, FBLD120SWWeight: 1.8 lb. (0.8 kg)d A283
M34 PlacesM312 PlacesM40.39 (10)0.98
(25)
5.28
( 134
)0.
24 ( 6) 1.77 (45)
5.91
( 150
)
2.32 (59) 0.98(25)
0.39
( 10)
0.39
( 10)
4.72 (120) 0.67 max. (17)
0.30
( 7.62
) Pitc
h
0.25
( 6.32
)
0.30
( 7.62
) Pitc
h0.
25 ( 6
.32)
0.35 (9)3.
50 ( 8
9)0.
98 ( 2
5)
0.91 (23)0.35 (9)
Metric Tap M3 P0.57 Places
Metric Tap M3 P0.52 Places
External Speed Potentiometer (included) (Scale 1/2)PAVR-20KZ
0.37 (9.5) 0.59 (15)
0.12 ( 3
)
(Screw)
KnobDial plate1.57 (40)t=0.02 (0.5)
Insulated sheet1.57 (40)t=0.02 (0.5)
Potentiometer
1.57 (40)
0.30 (7.5)
0.49
( 12.5
)
1.57
( 40)
Insulated sheet
0.12 0.008
(3 0.2)0.370.008
(9.50.2)
1.18 min. (30)
0.
79(
20)
0.
79(
20)
M4 P0.7
0.
11 (
2.8)
0.24 (6)
Driver Base Mounting Bracket Tab (1 set of 2 pieces included)
0.14 (3.5) 2 Places Countersink
1.77 (45)0.98 (25)
0.79
( 20)
0.39
( 10)
1.77 (45)0.98 (25)
0.79
( 20)
0.39
( 10)
0.18 (4.5)
0.79(20)
0.79 ( 20)
0.12 (3)
Driver Back Mounting Tab (included)
0.14 (3.5) 4 Places Countersink
1.77
( 45)
0.39
( 10)
0.
98 ( 25)
0.39
( 10)
0.18
( 4.5)
7.87 (200)
0.39(10)
0.39(10)
1.22 (31) 5.28 (134) 1.38 (35)
B-40 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34
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Connection and Operation
Built-in PotentiometerDisplay Function
For Motor Connector
Power Supply Terminal Block
POWER
ALARM
Power Indicator
Alarm Indicator
LED DisplayDisplay Function
Lights when the power is ON.
Lighting Condition
EXT.
INT.
I/O Power Supply SwitchDisplay
When controlling from a programmable controller or other external power supply. (Factory setting)When controlling with a relay or switch.(Driver built-in power supply)
Function and Operation
When the switch is set to EXT., the input circuit is insulated by the photocoupler. However when the switch is set to INT., the input circuit is not insulated, so the system will not work, even if an input signal is input, unless GND is connected to a controller.
When a load exceeding the rated torque is applied to the motor for 5 seconds or more.
When the temperature of the heat sink inside driver exceeds approximately 194°F (90°C).
When the motor is driving a load inertiaexceeding the permissible load inertia, or when the motor shaft is turned by the load (during lowering operations).
When an input voltage to the driver is less than the specified voltage (10%).
When the sensor wire inside the motor cable is disconnected.
Alarm Signal Output (Open-Collector Output)
Input/Output Signal Terminal BlockDisplay Signal Function and Operation
External power supply 24 VDCA connection is not necessary when using the driver's built-in power supply.Input signal for selecting built-in or external speed potentiometer.Input signal for selecting CW rotation/stop.Input signal for selecting CCW rotation/stop.Input terminal for decelerating the motor to a stop.Not used.Used when controlling the speed by an external potentiometer or DC voltage.Common ground terminal for input/output signals.Used when monitoring the rate of rotation; 12 pulses are output for each motor rotation.This signal is output when a protection function is activated. The ALARM LED lights and the motor comes to a stop. To reset, turn off the power for 5 seconds, then turn the power on again.
Power Supply for Input Signals
Speed Potentiometer Selection Input
CW Rotation Input
CCW Rotation Input
Deceleration Input
—
Speed Control Input
Ground
Speed Signal Output(Open-Collector Output)
INPUT COM
EXT. VR.
CW
CCW
SLOW DOWN
N.C.HML
GND
SPEED OUT
ALARM OUT
Built-in Speed PotentiometerPotentiometer for Acceleration Time0.515 sec. (at 3000 r/min)Potentiometer for Deceleration Time0.515 sec. (at 3000 r/min)
SPEEDSS
SD
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-41Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43
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AC
Mo
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BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
Connection Diagrams FBL575AW, FBL575CW, FBL575SW, FBL5120SW
FBL5120AW, FBL5120CW
Motor cable should be no more than 34.4 feet (10.5 m) in length. The motor comes with 20 inch (500 mm) long connector-equipped cable which can be extended by using anaccessory extension cable (sold separately).
There are six different length extension cables. Also there are flexible extension cables.[Length: 3.3 ft. (1 m), 6.6 ft. (2 m), 9.8 ft. (3 m), 16.8 ft. (5 m), 23 ft. (7 m), 32.8 ft. (10 m)]
Extension Cables Page B-44 Signal wires and motor wires should be kept away from equipment, power cables and other sources of magnetic noise.
20 inch 500 mm
POWER
ALARMS.S.
MOT
OR
S.D.
SPEED
INPUTCOM 1
2
3
4
EXT.VR.
CW
CCW
5
6
7
8
SLOWDOWN
N.C.
L
10
11
H
M
9
32
120 kΩ 1/4 W
12FG
L3
L2
L1
GNDSPEEDOUTALARMOUT
Motor
Driver
Motor cable w/connector
Speed Potentiometer
Ground
Speed Signal Output
Alarm Signal Output
(included)Three-phase200-230 VAC10%50/60 Hz
EXT.-INT.
CW Signal Input
CCW Signal Input
Protective Earth (P.E.) Cross sectional area: AWG18 (0.75 mm2 min.)
24V Connection is not necessary when using the driver's built-in power supply.
Slow Down Signal Input
Speed Potentiometer Selection Input
ON: External PotentiometerOFF: Internal Potentiometer ON: CW RotationOFF: Stop ON: CCW RotationOFF: Stop ON: Slow DownOFF: Normal
20 inch 500 mm
POWER
ALARMS.S.
MOT
OR
S.D.
SPEED
INPUTCOM 1
2
3
4
EXT.VR.
CW
CCW
5
6
7
8
SLOWDOWN
N.C.
L
10
11
H
M
9
32
120 kΩ 1/4 W
12FG
N.C
N
L
GNDSPEEDOUTALARMOUT
Motor
Driver
Motor cable w/connector
Slow Down Signal Input
Speed Potentiometer
Ground
Speed Signal Output
Alarm Signal Output
included
Single-phase100-115 VAC10%50/60 Hz Single-phase200-230 VAC10%50/60 Hz
EXT.-INT.
24V Connection is not necessary when using the driver's built-in power supply.
Speed Potentiometer Selection Input
ON: External PotentiometerOFF: Internal Potentiometer ON: CW RotationOFF: Stop ON: CCW RotationOFF: Stop ON: Slow DownOFF: Normal
CW Signal Input
CCW Signal Input
Protective Earth (P.E.) Cross sectional area: AWG18 (0.75 mm2 min.)
Terminals Round Terminal with Insulation U-Shape Terminal with Insulation
0.24
inch
(6.2
mm
) max
.
0.13 inch (3.2 mm) min.
0.35 inch (9 mm) min.
0.24
inch
(6.2
mm
) max
.
0.13 inch min. (3.2 mm)
0.35 inch (9 mm) min.
Signal Input Timing Chart
CW
CCW
SLOW DOWN
EXT.VR.
CW CWCW
CW CWCW
CCWMotor
Input SignalRun/Speed-Select/Stop
Run/Brake
Change Direction/Quick Reverse
Acceleration/Deceleration
BrakeSignalInput
ONOFF
ONOFF
ONOFF
ONOFF
All operations of run, stop, direction change, deceleration and instantaneousstop can be controlled by the input signals of CW, CCW and SLOW DOWN.
If the CW input is set to ON, the motor rotates in a clockwise direction as viewedfrom the shaft end of the motor; if the CW input is set to OFF, the motor stops. Ifthe CCW input is set to ON, the motor rotates in the counterclockwise directionas viewed from the shaft end of the motor; if the CCW input is set to OFF, themotor stops. If both of the CW and CCW input are set to ON, the motor rotatesin the clockwise direction. The acceleration time is set by the built-inacceleration potentiometer (S.S.).
If the SLOW DOWN input is set to ON, the deceleration time is the value set bythe built-in deceleration potentiometer (S.D.); if this input is set to OFF, themotor stops instantaneously.
If the EXT. VR. input is set to ON, the external speed potentiometer or externalDC voltage can be selected; if this input is set to OFF, the built-in speedpotentiometer is selected.
Notes: Pay attention to the temperature rise of the motor when used in applications requiring short cycles or bi-directional operation. Operate the motor so that the temperature of the motor case remains below 194°F (90°C) and the temperature of the driver remains below 176°F (80°C). If the temperature of the
heat sink in the driver exceeds 194°F (90°C), the overheat performing protection activates and stops the motor. Precautions should be taken to ensure that while lowering the load or other operations in which the load exerts a rotational force on the motor shaft, the inverter's primary voltage
does not exceed permissible levels, which could damage the driver.
B-42 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34
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Input Signal Circuit Input CircuitCommon to EXT.VR., CW, CCW, SLOW DOWN
INPUT COM
GND
4.8 kΩ
EXT.
INT. I/O power supply switch (Front panel)
INPUTReinforced insulation
photocoupler
Output Signal Circuit Output CircuitCommon to SPEED OUT and ALARM OUT
GND
External use condition26.4 VDC max.10 mA max.
DriverInternal circuit
Reinforced insulation photocoupler
OUTPUT
Connection Example for Input Signals• Control by Small Capacity RelaysFlip the I/O power supply switch to "INT.".
Use a small capacity contact point type relay capable of switching 24 VDC, 0.5mA.
Driver
EXT.VR.
CW
CCW
SLOW DOWN
ONOFF
OFF
OFFON
ON
OFF: InternalON: ExternalOFF: StopON: CW RotationOFF: StopON: CCW Rotation
OFFON OFF: BrakeON: Slow down
GND
Connection Example for Output Signals
ALARM OUTSPEED OUT
GNDR
Driver User's controllerVcc
• Control by Transistor Output Type PLCFlip the I/O power supply switch to EXT. position (factorysetting).
24 V
GND
EXT.VR.CWCCWSLOW DOWN
DriverControllerUser's
TransistorINPUT
GND
INPUTCOM
Note: Since the signal output is an "Open Collector" output, an external power supply
(Vcc) is necessary. For the external power supply, use 26.4 VDC or less andconnect a limit resistance (R) not exceeding 10 mA. This connection is notnecessary when the speed output or the alarm output functions are not used.
To check the motor speed visually, connect a speed indicator SDM496(sold separately). See page A-214 for more information.
Speed signal output:
Motor speed
Alarm signal output:
Output at a rate of 12 pulses per motor rotation.
Output when the protection function for overload, overheat, overvoltage, under voltage or out-of-phase has been activated. When output, the current flows between ALARM OUT and GND terminal.
60 [r/min]Speed output cycle rate [Hz]
12
Precautions to observe when using a controller with aninternal clamp diode: When using a controller with an internalclamp diode, be sure to set the I/O power supply switch onthe front panel to the EXT. (external DC power supply)position. If the I/O power supply switch is in the INT. (built-inpower supply) position, the current will flow as indicated bythe arrows in the diagram, thereby causing the motor to runabnormally.
Driver
INPUTCOM
INT.EXT.
GND
INPUT2.4 kΩ
Controller
Clamp Diode
Transistor24V
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-43Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43
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AC
Mo
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BX
FBL2
AX
UA
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BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
Method of Speed Setting Speed Control by Built-in PotentiometerMotor speed is adjusted by using the built-in potentiometer located on the front panel. The built-in potentiometer is selected whenthe EXT. VR. input has been set to OFF.
Speed Control by External PotentiometerTo control the speed of the motor with an externalpotentiometer, connect the external potentiometer providedwith the motor as follows. The EXT. VR. input should be setto ON.
Speed Control by External DC VoltageTo control the speed of the motor by DC voltage, connect theDC power supply as follows. The EXT. VR input should beset to ON.
Driver
I/O
6
7
8
9
H
M
L
10
11
12
GND
SPEED OUT
ALARM OUT
N.C.
External DC Power Supply
05 VDC1 mA min.
Signal Wire 3.3 feet (1 m)provided
Shielded Wire
Driver
I/O
6
7
8
9
H
M
L
10
11
12
GND
SPEED OUT
ALARM OUT
N.C.
Signal Wire 3.3 feet (1 m)- provided
Shielded Wire
High Speed
External Potentiometer
12 3
1 3
1000
2000
3000
0 1 2 3 4 5DC Voltage VDC
Spe
ed
r/m
in
DC voltagespeed characteristics (Representative Values)
3000
2000
1000
0 20 40 60 80 100
Spe
ed
r/m
in
External speed potentiometer dial scalespeed characteristics (Representative Values)
Dial Plate Value
Notes: Signal wires provided should be used. (0.13 in. dia. 3.3 ft. length)
The shielded wire of the signal line should be connected to the GND terminal. Also ensure that the shielded wire does not come into contact with other terminals on theexternal potentiometer or DC voltage source.
Do not allow the voltage to exceed 5V, and be sure that there are no errors in polarity when making the connections.
List of Motor and Driver CombinationsModel name for motor, driver and gearhead combinations are shown below.
Combination Type
Enter the gear ratio in the box () with the model name.
Round Shaft Type
1/10
1/6
75
120
FBLM575W-A
FBLM5120W-A
FBL575AW-AFBL575CW-AFBL575SW-AFBL5120AW-AFBL5120CW-AFBL5120SW-A
FBLD75AWFBLD75CWFBLD75SWFBLD120AWFBLD120CWFBLD120SW
Driver ModelMotor ModelModelOutput Power
WHP
Driver ModelGearhead ModelMotor ModelModelOutput Power
HP W
1/10
GFB5G
FBLM575W-GFB
FBLM5120W-GFB1/6
75
120
FBLD75AWFBLD75CWFBLD75SWFBLD120AWFBLD120CWFBLD120SW
FBL575AW-FBL575CW-FBL575SW-FBL5120AW-FBL5120CW-FBL5120SW-
B-44 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34 Specifications B-36 Characteristics B-37System Configuration B-35Features B-34
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Accessories (Sold separately)
Extension Cable
Max. extended length: 34.5 feet (10.5 m)
Max. extended length: 34.5 feet (10.5 m)
Flexible Extension Cable
ModelCC01FBLCC02FBLCC03FBLCC05FBLCC07FBLCC10FBL
Length: L [ft. (m)]3.3 (1)6.6 (2)9.8 (3)16.4 (5)23.0 (7)32.8 (10)
Motor Side Driver Side
Housing555712R (MOLEX)
L
Housing555912P (MOLEX)
ModelCC01FBLRCC02FBLRCC03FBLRCC05FBLRCC07FBLRCC10FBLR
Length: L [ft. (m)]3.3 (1)6.6 (2)9.8 (3)16.4 (5)23.0 (7)32.8 (10)
Motor Side
L
Driver Side
555912P (MOLEX)Housing
555712R (MOLEX)Housing
0.41 inch (10.5 mm)
Precautions for use of the Flexible Extension Cables(1) Do not bend the cable at the cable connector location.
OK
Avoide
(3) The motor cable itself is not designed to be bent. Whenbending is necessary, be sure to bend at the flexibleextension cable.
Motor cable(It must be fixed.)
Motor
Flexible extension cable(Bendable)
Driver
(2) Use the product with a minimum bend radius of 2.36 inch (60 mm).
Avoide
OK
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-45Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43Dimensions B-38 Connection and Operation B-40 Motor and Driver Combinations B-43
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AC
Mo
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BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
B-46 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Characteristics B-50Characteristics B-50Specifications B-48System Configuration B-47Features B-46 Specifications B-48System Configuration B-47Features B-46
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Brushless DC Motor Systems
AXU SeriesThe AXU Series combines a compact, brushless DC motorwith a speed control unit. These systems provide spacesavings, easy wiring and simple operation.
Features Easy Connection and Simple OperationJust connect the motor connector to the control unit, and theAXU is ready for immediate use. The rate of rotation is easyto adjust using the speed control dial on the front of thespeed control unit.
Thin and CompactCompared to an AC speed control motor, the use of abrushless DC motor significantly reduces the size of themotor.Motor Length: 1.65 inch (42 mm) for 10 W, 25 W
2.24 inch (57 mm) for 40 W, 90 W
Wide Speed Range and Constant TorqueEven with an available speed range of 1002000 r/min, theAXU Series motor maintains a constant torque.
Safety Standards and CE Marking
External Control PossibleRun/Stop, rotation direction and instantaneous stops can becontrolled with external signals.
Superior Speed StabilitySpeed regulation characteristics are 2% maximum withload, 1% maximum with voltage and 1% maximum withtemperature.
Acceleration/Deceleration FunctionsAXU Series motors can be set to accelerate anddecelerate when the start and stop input is used.
Protective FunctionsThe AXU Series is equipped with protective functions tohandle overload, overvoltage, out-of-phase, undervoltageand overspeed. When an abnormality is detected, an alarmis output and the motor comes to a stop.
Motor Construction IP65A grade IP65 indicates protection against jets of water. It issafety if get splashed accidentally. However it is notsuitable for washing the motor nor being operated underthe circumstance of being splashed constantly.
External Control Signal Control Unit Motor
Run/Stop
Change Direction
Instantaneous Stop
POWER
ALARM
HIGH
LOW
STAND-BY
RUN
ORIENTAL MOTOR
SPEED CONTROL UNITAXUD25A
The gearhead shown in the photograph is sold separately.
Standards Certification Body
UL
Standards File No.
E208200
CE Marking
Low Voltage DirectivesEMC Directives
Conform to EN/IEC Standards
UL E171462
Conform to EN/IEC Standards
Motor
Control Unit
When the system is approved under various safety standards, the model names on the motor and control unit nameplates are the approved model names.List of Motor and Control Unit CombinationsPage B-57
Details of Safety StandardsPage G-2 The EMC value changes according to the wiring and layout. Therefore, the final EMC level must be checked with the motor/control unit incorporated in the equipment.
UL1950CSA C22.2 No.950EN60950EN60034-1EN60034-5UL508CCSA C22.2 No.14EN60950EN50178
Gearheads (Sold Separately)
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-47Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57
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Mo
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BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
System Configuration
Mounting Brackets(Accessories)(Page A-204)
Control Unit
AXU Series
Flexible Couplings(Accessories)(Page A-208)
Gearhead(Sold separately)
Extension Cables (Accessories)(Page B-57)
Motor Speed Indicator (Accessories) Not a standard certified product(Page A-214)
Motor
The system configuration shown is an example. Other configurations are available.
ACPower Supply
Programmable Controller
(Not Supplied)
(Not Supplied)
Product Number Code Motor and Control Unit
Gearhead
AXU 4 25 A - GNShaft Type GN: Pinion Shaft (for use with GN gearhead)
GU : Pinion Shaft (for use with GU gearhead)A : Round Shaft
Voltage A: Single-Phase 100-115 VACC: Single-Phase 200-230 VACS: Three-Phase 200-230 VAC
Output Power 10: 10 W (1/75 HP)25: 25 W (1/30 HP)40: 40 W (1/19 HP)90: 90 W (1/8 HP)
Motor Frame Size 2: 2.36 in. sq. (60 mm sq.)4: 3.15 in. sq. (80 mm sq.)5: 3.54 in. sq. (90 mm sq.)
SeriesAXU: AXU Series
4 GN 50 KAType of Bearings and Shaft Size
KA: Ball bearing type and inch-sized output shaftKHA: Ball bearing type and inch-sized output shaft for higher torque
Gear Ratio(Example) 50: Gear ratio of 50:1
10X: Denotes decimal gearhead with 10:1 gear ratio
Gearhead Type GN: GN type (for use with GN-type pinion shaft motor)GU: GU type (for use with GU-type pinion shaft motor)Gearhead Frame Size
2: 2.36 in. sq. (60 mm sq.)4: 3.15 in. sq. (80 mm sq.)5: 3.54 in. sq. (90 mm sq.)
Gearheads must match the motor installation dimensions and shaft type.
Product Line AXU SeriesOutput Power
Power Supply VoltageModel
Pinion Shaft Round Shaft
1/75Single-Phase 100-115 VAC AXU210A-GN
AXU210C-GNAXU210S-GN
AXU210A-A
AXU425A-GN AXU425A-A
AXU540A-GNAXU540C-GNAXU540S-GN
AXU540A-AAXU540C-AAXU540S-A
AXU590A-GUAXU590C-GUAXU590S-GU
AXU590A-AAXU590C-AAXU590S-A
AXU425C-GN AXU425C-AAXU425S-GN AXU425S-A
AXU210C-AAXU210S-A
Single-Phase 200-230 VACThree-Phase 200-230 VACSingle-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VACSingle-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VACSingle-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VAC
1/30
1/19
1/8
Gearhead Model Gear Ratio2GNKA2GN10XK (Decimal Gearhead)
3180
4GNKA4GN10XK (Decimal Gearhead)
3180
5GNKA5GN10XK (Decimal Gearhead)
3180
5GUKA 31805GU10XKB (Decimal Gearhead)[for 5GUKA]5GUKHA (High Power Type)5GU10XK (Decimal Gearhead)[for 5GUKHA]
Enter the appropriate gear ratio in the box () within the gearhead model name.
50180
HP W
10
25
40
90
B-48 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Characteristics B-50Characteristics B-50Specifications B-48System Configuration B-47Features B-46 Specifications B-48System Configuration B-47Features B-46
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SpecificationsAXU210A-GNAXU210A-A
1/75 (10)
50/60 Hz0.7
7.1 (0.05) 17.7 (0.125)
0.4 0.25 1.1 0.65 0.4
1/30 (25)Single-Phase
100-115 VAC10%Single-Phase
200-230 VAC10%Three-Phase
200-230 VAC10%Single-Phase
100-115 VAC10%Single-Phase
200-230 VAC10%Three-Phase
200-230 VAC10%
AXU210C-GNAXU210C-A
AXU210S-GN AXU425A-GNAXU425A-A
AXU425C-GNAXU425C-A
AXU425S-GNAXU425S-AAXU210S-A
Package ModelPinion Shaft TypeRound Shaft Type
Rated Output Power HP (W)
Rated Torque oz-in (N•m)
8.5 (0.06) 21 (0.15)Starting Torque oz-in (N•m)
2.7 (0.5) 9.8 (1.8)Permissible Load Inertia J oz-in2 (10-4kg•m2)
2000Rated Speed r/min1002000 (speed ratio 20:1)
2% Max. (0 rated torque, at rated speed)1% Max. (power supply voltage 10 %, at rated speed with no load)1% Max. (32°F104°F [0°C40°C] at rated speed with no load)
Variable Speed Range r/min
Power Source
Voltage
FrequencyRated Input Current A
0.9 0.6 0.4 1.5 0.9 0.7Maximum Input Current A
SpeedRegulation
LoadVoltageTemperature
Common Specifications
Speed Control Method Speed potentiometer on front panelAcceleration/Deceleration Time
Item Specifications0.510 sec. (at 2,000 r/min with no load) set by a potentiometer
Input SignalPhotocoupler Input, Input Impedance 2 kΩ, Operated by internal power supplyCommon Clockwise (CW) and Counterclockwise (CCW) Inputs
Output SignalOpen Collector Output, External Use Condition 26.4 VDC, 10 mA Max. Speed Signal Output (SPEED OUT) 30 P/R, Alarm Signal Output (ALARM OUT)
Protection Functions 1
When the following are activated, the alarm signal will be output and the motor will come to a stop: Overload Protection: Activated when the motor load exceeds rated torque for a minimum of 5 seconds. Overvoltage Protection: Activated when the voltage applied to the control unit exceeds 115 VAC or 230 VAC by a minimum of 20%. Out-of-Phase Protection: Activated when motor signals are abnormal, due to disconnection of cable. Undervoltage Protection: Activated when the voltage applied to the control unit falls below 100 VAC or 200 VAC by a minimum of 30%. Overspeed Protection: Activated when the speed exceeds 2800 r/min.
Motor Insulation Class Class E (248°F [120°C]) 2
Rating Continuous
AXU540A-GNAXU540A-A
1/19 (40)
50/60 Hz1.65
28 (0.20) 63 (0.45)
1.0 0.5 2.5 1.45 0.8
1/8 (90)Single-Phase
100-115 VAC10%Single-Phase
200-230 VAC10%Three-Phase
200-230 VAC10%Single-Phase
100-115 VAC10%Single-Phase
200-230 VAC10%Three-Phase
200-230 VAC10%
AXU540C-GNAXU540C-A
AXU540S-GN AXU590A-GUAXU590A-A
AXU590C-GUAXU590C-A
AXU590S-GUAXU590S-AAXU540S-A
Package ModelPinion Shaft TypeRound Shaft Type
Rated Output Power HP (W)
Rated Torque oz-in (N•m)
34 (0.24) 76 (0.54)Starting Torque oz-in (N•m)
18.1 (3.3) 32 (5.8)Permissible Load Inertia J oz-in2 (10-4kg•m2)
2000Rated Speed r/min1002000 (speed ratio 20:1)
2% Max. (0 rated torque, at rated speed)1% Max. (power supply voltage 10 %, at rated speed with no load)1% Max. (32°F104°F [0°C40°C] at rated speed with no load)
Variable Speed Range r/min
Power Source
Voltage
FrequencyRated Input Current A
2.1 1.3 0.8 3.3 2.0 1.2Maximum Input Current A
SpeedRegulation
LoadVoltageTemperature
1 Motor speed cannot be controlled in applications where the motor’s shaft is turned by the load, as in lowering operations. To prevent damage to the driver during loweringoperations, the motor comes to a natural stop if the primary voltage of the driver’s inverter exceeds the permissible value.
2 Motor insulation is recognized as Class A [221°F (105°C)] by UL and CSA standards.
The Permissible Load Inertia specified above is only applicable to round shaft types. Permissible Load Inertia for Gearmotor TypePage B-50
UC
UC
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-49Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57
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AC
Mo
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Introduction
Before Using aSpeed Control
System
AC
Inp
ut
General SpecificationsItem Motor
100 MΩ or more when 500 VDC megger is applied between thewindings and the frame.
Control Unit100 MΩ or more when 500 VDC megger is applied between thepower supply input terminal and the ground terminal, and betweenthe power supply input terminal and the I/O terminal.
Insulation Resistance
Sufficient to withstand 1.5 kVAC at 50 Hz applied between thewindings and the frame for 1 minute.
32˚F122˚F (0˚C50˚C) (nonfreezing)
85% maximum (noncondensing)No corrosive gases or dust
32˚F104˚F (0˚C40˚C)(nonfreezing)
Sufficient to withstand 1.8 kVAC at 50 Hz applied between the groundterminal and the power supply input terminal for 1 minute, and 3 kVAC at 50Hz applied between the ground terminal and the I/O terminal for 1 minute.
Dielectric Strength
Operating EnvironmentConditions
Degree of Protection IP65 (except for the mounting surface) IP10
Ambient TemperatureHumidityAtmosphere
For round shaft types: Please attach to the following sizes of heat sinks to maintain a maximum motor housing temperature of 194 ˚F (90 ˚C) AXU210-A: 5:31 in. 5.31 in. (135 mm135 mm), 0.20 in. (5 mm) thick AXU540-A: 7.87 in. 7.87 in. (200 mm200 mm), 0.20 in. (5 mm) thick AXU425-A: 6:50 in. 6.50 in. (165 mm165 mm), 0.20 in. (5 mm) thick AXU590-A: 7.87 in. 7.87 in. (200 mm200 mm), 0.20 in. (5 mm) thick Ambient temperature of the motor is recognized as 32 ˚F104 ˚F (0 ˚C40 ˚C) by UL and CSA Standards.
Model
Motor/Gearhead
AXU210A-GNAXU210C-GN 2GNKAAXU210S-GN
AXU425A-GNAXU425C-GN 4GNKAAXU425S-GN
AXU540A-GNAXU540C-GN 5GNKAAXU540S-GN
5GUKAAXU590A-GUAXU590C-GUAXU590S-GU
5GUKHA
Speed Range
r/min
33
667
3
1.060.12
2.60.3
4.30.49
9.71.1
/
1.320.15
3.10.36
5.10.58
11.51.3
/
1.770.2
4.50.51
7.10.81
15.91.8
/
2.10.24
5.30.61
8.50.97
19.42.2
/
2.60.3
6.70.76
10.61.2
232.7
/
3.10.36
8.00.91
13.21.5
293.3
/
4.50.51
11.51.3
17.72.0
364.1
/
5.30.61
13.21.5
212.4
434.9
/
6.40.73
15.91.8
252.9
525.9
/
8.00.91
202.3
323.7
657.4
/
9.71.1
232.7
384.4
788.9
/
11.51.3
293.3
465.3
9410.7
/
151.7
364.1
586.6
13114.9
13114.9
17.72
445
697.9
15717.8
15717.8
222.5
546.2
879.9
17619.9
17619.9
263
657.4
8810
17720
21023.9
263
708
8810
17720
23026.6
263
708
8810
17720
26030
263
708
8810
17720
26030
263
708
8810
17720
26030
28
556
3.6
20
400
5
17
333
6
13
267
7.5 11
222
9
8
160
12.5
6.7
133
15
5.6
111
18
4
80
25
3.3
67
30
2.8
56
36
2
40
50
1.7
33
60
1.3
27
75
1.1
22
90
1
20
100
0.83
17
120
0.67
13
150
0.56
11
180
Gear Ratio
Gearmotor–Torque TableMaximum Torque When Using a Decimal Gearhead 2GNKA with 2GN10XK: 26 lb-in (3 N•m) 5GNKA with 5GN10XK: 88 lb-in (10 N•m) 4GNKA with 4GN10XK: 70 lb-in (8 N•m) 5GUKA with 5GU10XKB: 177 lb-in (20 N•m) All gear ratios except 25:1, 30:1, 36:1: 53 lb-in (6 N•m) 5GUKHA with 5GU10XK: 260 lb-in (30 N•m)
Enter the appropriate gear ratio in the box () within the gearhead model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction. KA type is standard gearhead. KHA type is high-powered gearhead.
Permissible Overhung Load and Permissible Thrust Load Gearheads
Model Gear RatioPermissible Overhung Load
Permissible Trust Load0.39 in. (10 mm) from shaft end
lb. N0.79 in. (20 mm) from shaft end
lb. N lb. N
6.7 30
11.2 50
22 100
33 150
33 150
11.2 50 18 8027 120 40 18022 100 33 15045 200 67 30056 250 78 35067 300 101 45090 400 112 500
101 450 135 600112 500 157 70090 400 135 600
31825180
31825180
31825180
3912.5182518050180
2GNKA
4GNKA
5GNKA
5GUKA
5GUKHA
Enter the gear ratio in the box () within the model name. KA type is standard gearhead. KHA type is high-powered gearhead.
UnitUpper Values: lb-in/Lower Values: N•m
B-50 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Characteristics B-50Characteristics B-50Specifications B-48System Configuration B-47Features B-46 Specifications B-48System Configuration B-47Features B-46
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Speed–Torque Characteristics
AXU540A-GN/AXU540C-GN/AXU540S-GNAXU540A-A/AXU540C-A/AXU540S-A
AXU590A-GU/AXU590C-GU/AXU590S-GUAXU590A-A/AXU590C-A/AXU590S-A
[N • m]
Torq
ue
Speed [r/min]
[oz-in]
0.2
0.4
10001000 20000 0
100.1
20 ContinuousDuty Region
Starting Torque Limited DutyRegion
Rated Torque
[N • m]
Torq
ue
Speed [r/min]
[oz-in]
0.4
0.2
0.8
10001000 20000 0
60
40
20
0.6 80
100
ContinuousDuty Region
Starting Torque Limited DutyRegion
Rated Torque
AXU210A-GN/AXU210C-GN/AXU210S-GNAXU210A-A/AXU210C-A/AXU210S-A
AXU425A-GN/AXU425C-GN/AXU425S-GNAXU425A-A/AXU425C-A/AXU425S-A
[N • m]
Torq
ue
Speed [r/min]
[oz-in]
0.05
0.1
10001000 20000 0
2
14
ContinuousDuty Region
Starting Torque Limited DutyRegion
Rated Torque
[N • m]
Torq
ue
Speed [r/min]
[oz-in]
0.1
10001000 20000 0
0.15
ContinuousDuty Region
Starting Torque Limited DutyRegion
Rated Torque
12
10
8
6
4 0.055
10
15
20
25
30
40
50
0.3
Round Shaft Type
ModelPermissible Overhung Load
0.39 in. (10 mm) from shaft endlb. N
0.79 in. (20 mm) from shaft endlb. N
15.7 70 22 10027 120 31 14036 160 38 17036 160 38 170
AXU210-AAXU425-AAXU540-AAXU590-A
Enter the appropriate letter in the box () within the motor model name. (A: Single-phase 100-115 VAC, C: Single-phase 200-230 VAC, S: Three-phase 200-230 VAC). Permissible Thrust Load: Avoid thrust loads as much as possible. If a thrust load is unavoidable, keep it to no more than half the motor weight.
Permissible Load Inertia J UnitUpper Values: oz-in2/Lower Values: 104 kg•m2
Enter the appropriate letter in the box () within the motor model name. (A: Single-phase 100-115 VAC, C: Single-phase 200-230 VAC, S: Three-phase 200-230 VAC). Enter the appropriate gear ratio in the box () within the gearhead model name.
ModelMotor/Gearhead
AXU210-GN/2GNKA
AXU425-GN/4GNKA
AXU540-GN/5GNKA
AXU590-GU/5GUKA
AXU590-GU/5GUKHA
3
3.10.558
10.81.98
19.73.6
499
/ / / / / / / / / / / /137002500
4.40.804
15.62.85
285.18
7113
8.51.55
305.5
5510
13725
12.22.23
437.92
7914.4
19736
19.13.49
6812.4
12322.5
31056.3
275.02
9717.8
17732.4
44081
539.69
18834.4
34062.5
850156
7714
27049.5
49090
1230225
11020.1
39071.3
710130
1770324
21038.8
750138
1370250
3400625
31055.8
1080198
1970360
4900900
44080.4
1560285
2800518
71001296
850155
3000550
55001000
137002500
137002500
850155
3000550
55001000
137002500
137002500
850155
3000550
55001000
137002500
137002500
850155
3000550
55001000
137002500
137002500
850155
3000550
55001000
137002500
137002500
850155
3000550
55001000
137002500
137002500
850155
3000550
55001000
137002500
137002500
850155
3000550
55001000
137002500
3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180Gear Ratio
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-51Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57
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sDC
Inp
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AC
Mo
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BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
Dimensions Scale 1/4, Unit = inch (mm)
Mounting screws are included with gearheads. Dimensions for screws Page B-133 Motor/GearheadAXU210A-GN, AXU210C-GN, AXU210S-GN Pinion Shaft TypeMotor GearheadAXUM210-GN 2GNKAWeight: 1.1 lb. (0.5 kg) Weight: 0.88 lb. (0.4 kg)
d A289AU (2GN3KA18KA)A289BU (2GN25KA180KA)
Round Shaft Type AXU210A-A, AXU210C-A, AXU210S-A Round Shaft TypeMotor: AXUM210-AWeight: 1.1 lb. (0.5 kg)
d A316
2.36( 60)
(70 ± 0.5)
0.177 (4.5)4 Holes
1.22(31)
2.76 ± 0.02
0.94(24)
1.65(42)
0.08(2)
0.31(8)
2.36
( 60)
0.43
( 11)
Connector Housing 5557-10R (MOLEX)
Ring Terminal SRA-21T-4 (JST)Cable 0.31 (8)
20 inch (500 mm) Length
(6
0.01
2 )0
0.
0005
0
0.23
62
(54
0.
030 )
0
0.00
12 0
2.
1260
Motor/GearheadAXU425A-GN, AXU425C-GN, AXU425S-GN Pinion Shaft TypeMotor GearheadAXUM425-GN 4GNKAWeight: 1.76 lb. (0.8 kg) Weight: 1.43 lb. (0.65 kg)
d A291AU (4GN3KA18KA)A291BU (4GN25KA180KA)
Decimal Gearhead(Can be connected to AXU210GN pinion shaft type.)
2GN10XKWeight: 0.44 lb. (0.2 kg)
d A003
1.52 (38.5)1.02(26)
0.49(12.5)
0.08(2)
0.177 (4.5) 4 Holes
2.76 0.02
(70 0.5)
2.36 (60)( 5
4
0.03
0)
0.00
12 0
0
2.
1260
0(
7.93
70.
015)
0.
3125
5/16
"
0.00
06 0
Ring Terminal SRA-21T-4 (JST)
Connector Housing 5557-10R (MOLEX)
Cable 0.31 (8)20 inch (500 mm) Length
0.50(12.7)
0.12(3)
1.26(32)
L1.65(42)
0.31(8)
0.39
( 10)
0.29
3( 7
.437
)2.36
( 60)
0.43
( 11)
1.22(31)
2GN3KA~18KA: L = 1.18 (30)2GN25KA~180KA: L = 1.57 (40)
0.
94(
24)
2.36( 60)
0.177 (4.5)4 Holes
2.76 ± 0.02
(70 ± 0.5)
3/8"
(9.
525
0.01
5)
0.00
06 0 0
0.
3750
3.700.02
(940.5)
1.65(42)
L 1.26(32)
0.31(8)
0.12(3) 0.50
(12.7)
0.59
( 15)
0.34
7( 8
.825
)
0.43
( 11)
3.15
( 80)
Connector Housing 5557-10R (MOLEX)
Ring Terminal SRA-21T-4 (JST)
1.22(31)
Cable 0.31 (8)20 inch (500 mm) Length
3.15( 80)
0.217 (5.5)4 Holes
(34
)
1.34
4GN3KA~18KA: L = 1.26 (32)4GN25KA~180KA: L = 1.67 (42.5)
B-52 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Characteristics B-50Characteristics B-50Specifications B-48System Configuration B-47Features B-46 Specifications B-48System Configuration B-47Features B-46
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Round Shaft Type AXU425A-A, AXU425C-A, AXU425S-A Round Shaft TypeMotor: AXUM425-AWeight: 1.76 lb. (0.8 kg)
d A317
0.43
( 11)
3.15
( 80)
0.31(8)
0.08(2)
0.28 ( 7)
0.98(25)
1.65(42)
1.26(32)
Connector Housing 5557-10R (MOLEX)Ring Terminal SRA-21T-4 (JST)
Cable 0.31 (8)20 inch (500 mm) Length
1.22(31)
3.15( 80)
(8
0.01
5 )0
0.
0006
0
0.31
50
(73
0.
030 )
0
0.00
12 0
2.
8740
0.256 (6.5)4 Holes
(94 ± 0.5)3.70 ± 0.02
Decimal Gearhead(Can be connected to AXU425GN pinion shaft type.)
4GN10XKWeight: 0.88 lb. (0.4 kg)
d A013
1.79 (45.5)
1.26 (32) 0.53 (13.5)
0.08(2)
0.217 (5.5) 4 Holes
( 73
0.
030)
0.
0012
0 0
2.
8740
3.15 (80)
3.70 0.02
(94 0.5)
Motor/GearheadAXU540A-GN, AXU540C-GN, AXU540S-GN Pinion Shaft TypeMotor GearheadAXUM540-GN 5GNKAWeight: 3.1 lb. (1.4 kg) Weight: 3.3 lb. (1.5 kg)
d A313AU (5GN3KA18KA)A313BU (5GN25KA180KA)
Round Shaft Type AXU540A-A, AXU540C-A, AXU540S-A Round Shaft TypeMotor: AXUM540-AWeight: 3.1 lb. (1.4 kg)
d A318
Connector Housing5557-10R (MOLEX)Ring TerminalSRA-21T-4 (JST)
Cable 0.31 (8)20 inch (500 mm) Length
0.39(10)
2.24(57)
1.46(37)
0.08(2)
1.18(30)
3.54
( 90)
0.43
( 11)
0.35 ( 9)
1.22(31)
3.54( 90)
0.335 (8.5)4 Holes
4.09 ± 0.02
(104 ± 0.5)
(10
0.
015 )
0
0.00
06 0
0.
3937
(83
0.
035 )
0
0.00
14 0
3.
2677
Decimal Gearhead(Can be connected to AXU540GN pinion shaft type.)
5GN10XKWeight: 1.32 lb. (0.6 kg)
d A022
1.46 (37) 0.71 (18)2.17 (55)
0.08(2)
3.54 (90)
0.256 (6.5) 4 Holes
(83
0.
035)
00.
0014
0
3.26
77
4.09 0.02
(104 0.5)
(12.
70.
018)
00.
0007
0
0.50
00
2.24(57)
L 1.26(32)
0.75(19)
0.71
( 18)
0.45
( 11.
4)3.54
( 90)
0.43
( 11)
0.12(3)
0.39(10)
1.22(31)
Connector Housing5557-10R (MOLEX)
Ring TerminalSRA-21T-4 (JST)
Cable 0.31 (8)20 inch (500 mm) Length
3.54( 90)
0.256 (6.5)4 Holes
1/2"
1.
42(
36)
4.090.02
(1040.5)
5GN3KA18KA : L = 1.65 (42)5GN25KA180KA : L = 2.36 (60)
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-53Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57
Sp
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on
trolS
ystems
Bru
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r System
sDC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
AC
Inp
ut
Motor/GearheadAXU590A-GU, AXU590C-GU, AXU590S-GU Pinion Shaft TypeMotor GearheadAXUM590-GU 5GUKAWeight: 3.1 lb. (1.4 kg) Weight: 3.3 lb. (1.5 kg)
d A315
0.
0005
0
0.62
505/
8"
(15.
875
0.
011)
0
Cable 0.31 (8)20 inch (500 mm) Length
1.22(31)
2.24(57)
2.56(65)
1.50(38)
1.125(28.58)
0.71
( 18)3.
54( 9
0)0.
43( 1
1)
0.28(7)
0.39(10)
Ring TerminalSRA-21T-4 (JST)
Connector Housing 5557-10R (MOLEX)
0.256 (6.5)4 Holes
3.54( 90)
(34
)
1.34 4.090.02
(1040.5) 1.125 0.008(28.58 0.2) 0(4.763 0.03)
00.1875 0.0012
0( 4.7
63
0.03
)0
0.18
75
0.00
12
0.040(4.763 0 )
0.00160.1875 0
0.
1
0.
004
0.10
8
0
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)
(2.74
3
0 )
Round Shaft Type AXU590A-A, AXU590C-A, AXU590S-A Round Shaft TypeMotor: AXUM590-AWeight: 3.1 lb. (1.4 kg)
d A314
Connector Housing5557-10R (MOLEX)Ring TerminalSRA-21T-4 (JST)
Cable 0.31 (8)20 inch (500 mm) Length
0.39(10)
2.24(57)
1.46(37)
0.08(2)
1.18(30)
3.54
( 90)
0.43
( 11)
0.45
( 11.
5)
1.22(31)
3.54( 90)
0.335 (8.5)4 Holes
4.09 ± 0.02
(104 ± 0.5)
(12
0.
018 )
0
0.00
07 0
0.
4724
(83
0.
035 )
0
0.00
14 0
3.
2677
High-Power Type Gearhead5GUKHA (For AXU590GU type)Weight: 4.2 lb. (1.9 kg)d A038U
M6 P14Places
0.39 (10)3.35 (85)
1.93 (49)
1.65 (42)
1.125(28.58)
0.47 (12)
0.335 (8.5)4 Holes
0.28 (7)
3.
54 (
90)
1.93
(49)
0.71
(18)
1.
57
(40
)
(104 ±0.5)
(19.050.021)00.0008
00.7500
4.09 0.02
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)
0.0020 00.188 0.0020
00.188
0.
0020
00.
188
1.125(28.58)
0.10
6(2
.69)
(4.763 0.051)0 (4.763 0 ) 0.051
(4.7
63
0.05
1)0
Decimal Gearhead5GU10XKB (for 5GUKA)5GU10XK (for 5GUKHA)Weight: 1.32 lb. (0.6 kg)
d A029
2.40 (61)1.57 (40)
0.08(2)
3.54 (90)
5GU10XKB: 0.425 (10.8) 4 Holes5GU10XK: 0.256 (6.5) 4 Holes
0.83 (21)
( 83
0.
035)
00.
0014
0
3.26
77
4.09 0.02
(104 0.5)
B-54 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Characteristics B-50Characteristics B-50Specifications B-48System Configuration B-47Features B-46 Specifications B-48System Configuration B-47Features B-46
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Control UnitAXUD10A, AXUD10C, AXUD10SAXUD25A, AXUD25C, AXUD25SAXUD40A, AXUD40C, AXUD40SAXUD90A, AXUD90C, AXUD90SWeight: 0.88 lb. (0.4 kg)d A293
1.97 (50)2.04 (52)
M3-3 Places
M42 Places
3.54
(90)
3.15
(80)
0.25
(6.3
2)0.
3 (7
.62)
Pitc
h
M35 Places
0.25
(6.3
2)0.
3 (7
.62)
Pitc
h 4.47 max. (113.5)4.04 (102.5)
0.45 (11.5)
0.06 (1.5)0.08 (2)
3.94
(100
)
2.36 (60)
3.54
(90)
0.14 (3.5)4 Holes
0.18 (4.5)2 Holes
Control Unit Panel Cut-Out
Panel Cut-Out
0.18 (4.5) Holes2 Places
(53 0)1
(81 0
)
1
0 0.042.09
0
0.04
3.19
(90
0.2)
0.
008
3.54
Connection Cable (included)78.5
(2000)1.18(30)
0.39(10)
Connect to Power Source
Connect to Control Unit
For single-phase: 3 wires (2UL Style 3266, AWG20/1-UL Style 3266, AWG 18)For three-phase: 4 wires (3UL Style 3266, AWG20/1-UL Style 3266, AWG 18)
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-55Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57
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Before Using aSpeed Control
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Connection and Operation Names and Functions of Control Unit
Notes: The RUN/STAND-BY switch is not a power ON/OFF switch. When you want to stop the motor for an extended period, turn off the control unit
power.
Back of Control Unit
Input/output connection signal terminals
CW inputCOM
CCW inputSPEED output
ALARM output
Motor connection connector
Power connection terminals
Protective earth terminal
MOTORCW
COM
CCW
SPEEDOUT
ALARMOUT
NC
L
N
SPEED CONTROL UNITAXUD25A
POWER
ALARM
LOW HIGH
RUN STAND-BY
Front of Control Unit
Speed potentiometerTurning the potentiometer clockwise causes the speed to increase.Speed setting range is 1002000 r/min.The setting is 0 r/min at the time of shipment.
RUN/STAND-BYSwitch
Connection Diagrams Motor and Control Unit Connection
Motor ConnectionInsert the motor cable connector into the motor connector(MOTOR) on the control unit. Insert it until a click sound isaudible. To expand the distance between the motor andcontrol unit, use an optional extension cable. The connectioncan be extended to a maximum of 34.4 feet (10.5 m). Extension cablePage B-57
Power ConnectionConnect the included power supply cable to the powersupply terminal of the control unit. When the included powersupply cable is not used, use a cable with a diameterequivalent to AWG22 or more. In that case, round crimpterminals with insulation should be used.
0.24
inch
max
. (6.
2 m
m)
0.13 inch min.(3.2 mm)
0.35 inch min.(9 mm)
RecommendedCrimp Terminals
W
OM
CCW
PEED
ARM
MOTOR
Motor connection connector
Motor cable
Grounding
Terminal cover
To power supply
Power connection terminals
Terminal cover
Control Unit Motor
Input /output connection signal terminals For connection, use a twisted pair or shielded wire
AC
Cable included
GroundFor the Protective Earth cable, use a cable with a diameterequivalent to AWG18 or more.
OperationThe direction of motor rotation is as viewed from the outputshaft end of the motor. "CW" indicates clockwise direction,while "CCW" indicates counterclockwise direction.
Operation Using the RUN/STAND-BY SwitchWhen the RUN/STAND-BY switch is set to the "RUN"position, the motor will run. When it is set to the "STAND-BY"position, the motor will stop.
The direction of rotation depends on how the short circuit barat the back of control unit is connected. Connect the shortcircuit bar between the CW and COM or CCW and COM. Donot use the short circuit bar for any other purpose.
Operating Using External SignalsSet the RUN/STAND-BY switch to the "RUN" position.
See "Input Circuit Connection Example" shown on the next page for connection.
CW Rotation CCW Rotation
Short Circuit Bar
Short Circuit Bar
CW
COM
CCW
CW
COM
CCW
Timing Chart Operating Using External Signals
Run/direction ofrotation selection
Run/instantaneous stop/reversing after instantaneous stop
RUN/STAND-BYSwitch
CW input
CCW input
Motor operation
STAND-BY
RUN
ON
OFF
OFF
ON
CW
CCW
0.5s
When both the CW and CCW inputs are turnedon, the motor stops instantaneously.Motor does not run for 0.5 s after
instantaneous stop, if a reversing run signalis input.
Note:The CW and CCW input signals must be ON forat least 20 ms.
20 ms min.
20 ms min.
Signal Input Circuit Input Circuit
Input Circuit Connection ExampleSet the RUN/STAND-BY switch to the "RUN" position. Small-capacity switch and relay
Use a small-capacity contact type relay capable of opening and closing 12 VDC, 5 mA.
Transistor output type controller
Rotation Direction of Motor CW (clockwise) directional operation
When CW input is turned on, the motor runs in a clockwise direction. When CWinput is turned off, the motor stops.
CCW (counterclockwise) directional operationWhen CCW input is turned on, the motor runs in a counterclockwise direction.When CCW input is turned off, the motor stops.
When both the CW and CCW inputs are turned on simultaneously, the motor stopsinstantly. Instantaneous reversing operation is not possible.
Notes: Wait for more than 20 ms when changing input signals of CW and CCW. Do not use a solid state relay (SSR) to turn on or off power. The motor and
control unit may be damaged if it is used. When you want to use the controller with a built-in clamp diode, pay attention to
the sequence of turning on or off the power.Power ON : Controller ONControl Unit ONPower OFF : Control Unit OFFController OFF
If the control unit power is turned on first when connected as shown above, or thecontroller power is turned off with the control unit power turned on, current willbe applied, as indicated by the arrows in the diagram. This may cause the motorto run.When the power is turned on or off simultaneously, the motor may runtemporarily due to differences in power capacity. The controller power must beturned on first, and control unit power must be turned off first.
CW
COM
Vcc+14V
CCW
Control UnitExternal Controller
CW
COM
CCW
CWONOFF
ONOFFCOM
CCW
CWCCW
COM
14V
2kΩReinforced Photocoupler
B-56 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Characteristics B-50Characteristics B-50Specifications B-48System Configuration B-47Features B-46 Specifications B-48System Configuration B-47Features B-46
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Signal Output Circuit Output Circuit
Output Circuit Connection Example
Notes: The signal output is Open Collector Output. Use the power supply of 26.4 VDC or less to connect the limit resistance (R) so
that output current does not exceed 10 mA.
SPEED OutputThe speed output signal is synchronized with the motorspeed. The system outputs pulses (with a width ofapproximately 0.5 ms) at a rate of 30 pulses per rotation ofthe motor output shaft. You can measure the speed outputfrequency and calculate motor speed.
To check the reduced motor speed visually (the speed at the motor output shaft orat the gearhead output shaft), connect a speed indicator SDM496 (soldseparately). Speed IndicatorPage A-214
Notes for Connection: When you want to extend the input/output signal cable, the length must not
exceed 6.6ft. (2m). The cable should be as short as possible in order tominimize noise.
Signal wires and motor wires should be kept away from equipment, power cablesand other sources of magnetic noise.
Setting the Acceleration/Deceleration TimeThe motor accelerates slowly when it starts up anddecelerates slowly when it stops. This acceleration/deceleration time can be set within the range from 0.5 to 10sec (2000 r/min without load). The time can be set using theacceleration/deceleration potentiometer. Remove the frontpanel of control unit to access the potentiometer. The figure shows the control unit with the front panel removed.
Short Long
Acceleration/Deceleration time settingpotentiometer Time is increased by turning the switchclockwise. Use an insulated Phillips Screwdriver for this operation. The shortest time is selected at the time of shipment.
Motor Speed (r/min) 60SPEED Output Frequency [Hz]
301
TSPEED Output Frequency (Hz)
T0.5ms
SPEED OUTALARM OUT
COM
Control UnitExternal ControllerVcc
R
SPEEDALARM
COM
Reinforced Photocoupler
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-57Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57Dimensions B-51 Connection and Operation B-55 Motor and Control Unit Combinations B-57
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Introduction
Before Using aSpeed Control
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AC
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List of Motor and Control Unit Combinations Pinion Shaft Type
Round Shaft Type
Output PowerModel
AXU210A-GNAXU210C-GNAXU210S-GNAXU425A-GNAXU425C-GNAXU425S-GNAXU540A-GNAXU540C-GNAXU540S-GNAXU590A-GUAXU590C-GUAXU590S-GU
Motor Model
AXUM210-GN
AXUM425-GN
AXUM540-GN
AXUM590-GU
Control Unit Model
AXUD10AAXUD10CAXUD10SAXUD25AAXUD25CAXUD25SAXUD40AAXUD40CAXUD40SAXUD90AAXUD90CAXUD90S
HP W
1/75 10
1/30 25
1/19 40
1/8 90
Output PowerModel
AXU210A-AAXU210C-AAXU210S-AAXU425A-AAXU425C-AAXU425S-AAXU540A-AAXU540C-AAXU540S-AAXU590A-AAXU590C-AAXU590S-A
Motor Model
AXUM210-A
AXUM425-A
AXUM540-A
AXUM590-A
Control Unit Model
AXUD10AAXUD10CAXUD10SAXUD25AAXUD25CAXUD25SAXUD40AAXUD40CAXUD40SAXUD90AAXUD90CAXUD90S
HP W
1/75 10
1/30 25
1/19 40
1/8 90
Accessories (Sold Separately)
Extension CablesModel
CC01AXULength: L [ft. (m)]
3.3 (1)CC02AXU 6.6 (2)CC03AXU 9.8 (3)CC05AXU 16.4 (5)CC10AXU 32.8 (10)
Housing5559-10P (MOLEX)
L
Housing5557-10R(MOLEX)
Control UnitSide
MotorSide
Maximum extension length is 34.4 ft. (10.5m).
B-58 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Features B-58Features B-58 Specifications B-60 Characteristics B-62System Configuration B-59 Specifications B-60 Characteristics B-62System Configuration B-59
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Brushless DC Motor Systems
AXH SeriesThe AXH Series combines a compact, brushless DC speedcontrol motor and 24 VDC board-level driver. These systemsprovide space savings and high power output, and are easyto use.
Features Compact Board-Level DriverThe size of the AXH driver has been reduced byapproximately 60% when compared to conventional DCbrushless drivers. (Driver for 15W-50W)
Compact, High Power MotorsThe size of the AXH Motor has been reduced byapproximately 55% when compared to conventional ACspeed control motors [3.15 in. (80mm) size]. The motorhas extremely high output power for its small size.
Superior Speed StabilityThe fluctuation is only 1% for load, voltage andtemperature. These motors provide superior speed stabilitywith minimal speed fluctuation.
2.80 in. (71 mm)
AXH Series
HBL
Series
2.13 i
n. (54
mm)
2.76 i
n. (70
mm)
3.94 in. (100 mm)
1.02 in. (26 mm)
1.42 in. (36 mm)Driver volume reduced by approximately 60%
Constant Torque over a Wide Speed RangeThe speed can be set within the wide range of 100 r/min to3000 r/min (30:1). The AXH Series maintains a constanttorque from low speed to high speed.
Gearheads Provide High TorqueAXH geared type motors come pre-assembled with agearhead. These gearheads provide torque up to 17.7 lb-in(2N·m) for the 15 W motors and up to 141 lb-in (16N·m) withthe 50 W motors.
Protective FunctionsThe AXH Series is equipped with protective functions tohandle overload, overvoltage, undervoltage, overspeed andout-of-phase power. When one of these protective functionsdetects an abnormality, a LED blinks and motor comes to astop.
Rated Torque
Starting Torque
Torq
ue
Limited Duty Region
Continuous Duty Region
Speed [r/min]1000 2000 3000
When the system is approved under various safety standards, the model names on the motor and driver nameplates arethe approved model names.List of Motor and Driver CombinationsPage B-68
Details of Safety StandardsPage G-2 The EMC value changes according to the wiring and layout. Therefore, the final EMC level must be checked with the
motor/driver incorporated in the equipment.
Safety Standards and CE MarkingStandards Certification Body
UL
Standards File No.
E208200
CE Marking
EMC Directives
UL E208200
AXH015 typeAXH230 typeAXH450 type
AXH5100 type
UL1950
CSA C22.2 No.950
UL60950CSA C22.2 No.60950
Combination Type (Pre-assembled Gearmotors)The combination type (pre-assembled gearmotors) come with themotor and its dedicated gearhead already assembled. This simplifiesinstallation in equipment.Motors and gearheads are also available separately so they can beon hand to make changes or repairs. Except for 15W type
-CK504AXH
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-59Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65
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Before Using aSpeed Control
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AC
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System Configuration
The system configuration shown is an example. Other configurations are available.
Mounting Brackets(Accessories)(Page A-204)
Flexible Couplings(Accessories)(Page A-208)
Extension Cables (Accessories)(Page B-69)
Driver
AXH Series
Geared Type/Combination Type(Pre-assembled Gearmotor)
Motor Speed Indicator (Accessories)Not a standard certified product.(Page A-214)
I/O Signal Cable(Included)
Power Supply Cable(Included) 24 VDC
Power Supply
Programmable Controller
(Not Supplied)
(Not Supplied)
External Speed Potentiometer(Accessories)(Page A-216)
Product Number Code
Gear Ratio or Shaft TypeNumber: Gear RatioA: Round Shaft Type
Power Supply VoltageK: 24 VDC
Output Power15: 15W (1/50 HP)30: 30W (1/25 HP)50: 50W (1/15 HP)100: 100W (1/8 HP)
Motor Frame Size0: 1.65 in. sq (42 mm sq.)2: 2.36 in. sq (60 mm sq.)4: 3.15 in. sq (80 mm sq.)5: 3.54 in. sq (90 mm sq.)Series
AXH: AXH Series
Product Line Geared Type/Combination Type Round Shaft Type
AXH015K- are Geared Type and the others are combination type. Enter the gear ratio in the box () within the model name.
C: Cable TypeNone: Lead Wire Type
HPOutput Power
1/50
1/25
1/15
1/8
W
15
Model
AXH015K-
AXH230KC-
AXH450KC-
AXH5100KC-
Gear Ratio
5,10, 15, 20, 30, 50, 100
5, 10, 15, 20, 30, 50, 100, 2005, 10, 15, 20, 30, 50, 100, 2005, 10, 15, 20, 30, 50, 100, 200
30
50
100
HP
1/50
1/25
1/15
1/8
W
15
Model
AXH015K-A
AXH230KC-A
AXH450KC-A
AXH5100KC-A
30
50
100
Output Power
B-60 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Features B-58Features B-58 Specifications B-60 Characteristics B-62System Configuration B-59 Specifications B-60 Characteristics B-62System Configuration B-59
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The permissible load inertia specified above is only applicable for round shaft type. Permissible Load Inertia for Geared Type and Combination Type Page B-61 Enter the gear ratio in the box () with the model name. The values for each item is for the motor only.
Model
Rated Output Power
Power Source
Rated TorqueStarting TorquePermissible Load Inertia J
Maximum SpeedRated SpeedVariable Speed Range
1/50 (15)
Geared Type/Combination TypeRound Shaft Type
HP (W)
Voltage
Rated Input Current AMaximum Input Current A
oz-in (N·m)oz-in (N·m)
oz-in2(10-4 kg·m2)r/minr/minr/min
Common Specifications
1 With the AXH series the motor speed cannot be controlled in applications where the motor shaft is turned by the load, as in lowering operations.Also, the motor will stop naturally if the load exceeds the permissible load inertia or the overvoltage protection function is activated during load lowering operations.
2 Motor insulation is recognized as class A [221°F(105˚C)] by UL and CSA standards.
Size of heat radiation plate (Material: Aluminum)AXH230KC-A: 4.53 in. 4.53 in. (115 mm 115 mm), 0.20 in. (5 mm) thickAXH450KC-A: 5.31 in. 5.31 in. (135 mm 135 mm), 0.20 in. (5 mm) thickAXH5100KC-A: 7.87 in. 7.87 in.(200 mm 200 mm), 0.20 in. (5 mm) thick
Specifications RrC
1/25 (30) 1/15 (50) 1/8 (100)
AXH230KC-AXH230KC-A
AXH015K-AXH015K-A
AXH450KC-AXH450KC-A
AXH5100KC-AXH5100KC-A
24 VDC 10%
2.0 3.5 5.0 9.01.0 2.1 3.1 6.0
7.1 (0.05) 17 (0.12) 28 (0.20) 56 (0.40)10.6 (0.075) 21 (0.15) 34 (0.24) 71 (0.50)
2.7 (0.5) 9.8 (1.8) 18.1 (3.3) 31 (5.6)3000
3000 25001003000 (30:1)
Speed RegulationLoadVoltageTemperature
1% Max. (0rated torque, at rated speed)1% Max. (Power supply voltage 10%, at rated speed with no load)
1% Max. (32˚F122˚F [0˚C50˚C] at rated speed with no load)
Item Specifications
Any one of the following methods.1. By built-in potentiometer 2. By external potentiometer 3. By DC voltage (05 VDC)
C-MOS negative logic L: (ON) : 00.5 VDC H: (OFF) : 45 VDCSTART/STOP input L: START H: STOPBrake input L: RUN H: Instantaneous stopDirection of Rotation input L: CW H: CCWSpeed setting method L: Internal H: ExternalAlarm reset L: Reset H: NormalOpen collector output External use conditions 26.4 VDC, 10 mA Max.Speed Signal Output (SPEED OUT) 30 P/R, Alarm Signal Output (ALARM OUT)When the following are activated, the alarm signal will be output and the motor will come to a natural stop. Overload Protection: Activated when a load exceeding the rated torque is applied to the motor for approximately 5 seconds or more. Out-of-Phase Protection: Activated when the sensor wire inside the motor cable is disconnected. Overvoltage Protection: Activated when the voltage applied to the driver exceeds 24 VDC by approximately 15% or more. Undervoltage Protection: Activated when the voltage applied to the driver falls at least 25% below 24 VDC. Over Speed Protection: Activated when the motor rotates at an abnormal speed above 3500 r/min.
Class E [248°F (120°C)]Continuous
Speed Control Method
Input Signals
Output Signals
Protection Functions 1
Motor Insulation Class 2
Rating
General SpecificationsItem Motor
100 MΩ or more when 500 VDC megger is applied between thewindings and the frame after continuous operation under normalambient temperature and humidity.
Sufficient to withstand 0.5 kVAC at 50 Hz applied between thewindings and the frame for 1 minute after continuous operation undernormal ambient temperature and humidity.
Insulation Resistance
Dielectric Strength
108°F (60°C) or less measured by the thermocoupler method after thetemperature of the coil has stabilized under normal operation at therated voltage and frequency under normal ambient temperature andhumidity, with a connected gearhead or equivalent heat radiationplate.
32°F122°F (0°C50°C) (nonfreezing)
Temperature Rise
Ambient Temperature85% maximum (noncondensing)Ambient Humidity
No corrosive gases or dust
Driver
100 MΩ or more when 500 VDC megger is applied between the powersupply input and the frame after continuous operation under normalambient temperature and humidity.
Sufficient to withstand 0.5 kVAC at 50 Hz applied between the powersupply input and the frame for 1 minute after continuous operationunder normal ambient temperature and humidity.
/
Atmosphere
15W Type: IP 4030W100W Type: IP65 (except for the mounting surface) IP 00Degree of Protection
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-61Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65
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Introduction
Before Using aSpeed Control
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Permissible Overhung Load and Permissible Thrust Load Geared Type/Combination Type
Permissible Load Inertia J for Geared Type/Combination Type
Round Shaft Type
Permissible Thrust Load: Avoid thrust loads as much as possible. If thrust load is unavoidable, keep it to no more than half the motor weight.
Enter the gear ratio in the box () within the model name.
Gear RatioModel 5 10 15 20 30 50 100 2002.20.4
9.31.7
213.9
387.0
8615.7
24043.7
24043.7 —AXH015K-
Unit Upper values: oz-in2 /Lower values: 10-4 kg·m2
Gearmotor — Torque Table (Geared Type/Combination Type)
Model20500
(20600)
Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction. Values inside parentheses ( ) are for the AXH015K- model.
Unit Upper values: lb-in/Lower values: N.m
5
10250(10300)
6.7167(6.7200)
5125(5150)
3.383(3.3100)
250(260)
125(130) 0.512.5
10 15 20 30 50 100 200
AXH015K-
AXH230KC-
2.00.23
4.70.54
3.90.45
6.00.68
7.60.86
11.51.3
17.72.0
17.72.0 —
9.71.1
14.11.6
19.42.2
273.1
465.2
536.0
536.0
AXH450KC- 7.90.9
15.91.8
232.7
313.6
465.2
768.6
14116
26030
14116
26030AXH5100KC- 15.9
1.8313.6
475.4
637.2
9110.3
15217.2
AXH230KC-
AXH450KC-
AXH5100KC-
8.51.55
346.2
7714.0
13624.8
31055.8
850155
850155
850155
305.5
12022
27049.5
48088
1080198
3000550
3000550
3000550
13725
547100
1230225
2188400
4923900
136752500
136752500
136752500
Speed Range r/min
Gear Ratio
Model Gear RatioPermissible Overhung Load Permissible Thrust Load
0.39 in. (10 mm) from shaft endlb. N
0.79 in. (20 mm) from shaft endlb. N lb. N
11.2 50 / / 6.7 30
9 40
22 100
33 150
223345
100150200
334567
150200300
4567
101
200300450
5678123
250350550
6790
112
300400500
90112146
400500650
5100
5102030200
5102030200
5102030200
AXH015K-
AXH230KC-
AXH450KC-
AXH5100KC-
Enter the gear ratio in the box () within the model name.
Model
AXH015K-A
Permissible Overhung Load0.39 in. (10mm) from shaft end
lb. N0.79 in. (20 mm) from shaft end
lb. N11.2 50 / /
AXH230KC-A 15.7 70 22 100AXH450KC-A 27 120 31 140AXH5100KC-A 36 160 38 170
B-62 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Features B-58Features B-58 Specifications B-60 Characteristics B-62System Configuration B-59 Specifications B-60 Characteristics B-62System Configuration B-59
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Dimensions Scale 1/4, Unit = inch (mm)
Mounting screws are included with the combination type. Dimensions for screws Page B-133Enter the gear ratio in the box () within the model name.
Motor/GearheadAXH015K- (Geared Type)Geared motor: AXHM015K-Weight: 1.1 lb. (0.5 kg)d A388
Connector Housing: 1718228(AMP)
4M4 P0.7 0.31(8) Deep
0.12 (3)
0.
63 (
16)
0.31
(8)
0.47 (12)
3.11 (79)
0.20 (5)
1.69
(43)
0.16
(4)
20 (5
00)
0.79 (20)
0.22
(5.5
)
1.65(42)
1.720.02
(43.80.5)
0
0.23
62-0
.000
5 (
6-0.
012)
0
Round Shaft TypeAXH015K-AMotor: AXHM015K-AWeight: 0.55 lb. (0.25 kg)d A389
0.138 (3.5)4 Holes
0.22
(5.5
)
0.59 (15)
0.20 (5) 0.06 (1.5)
1.69
(43)
0.16
(4)
Connector Housing : 1718228(AMP)
1.65(42)
0.79 (20)1.65 (42)
20 (5
00)
0
1.890.02
(480.5)
0.
2362
0.
0005
(6
0.01
2)
1.
4803
0.
0010
(37
.6
0.02
5)
0 00
Speed — Torque Characteristics
1000 2000 3000
[oz-
in]
0
5
10
15
20
25
0
0.1
0.2
0.05
0.15
Continuous Duty Region
Limited Duty Region
Speed [r/min]
Rated Torque
Starting Torque[N•m
]
Torq
ue
50% of Rated Torque
1000 2000 3000
Continuous Duty Region
Limited Duty Region
Speed [r /min]
2
10
0 0
0.05
4
0.075
0.1
Torq
ue
Rated Torque
Starting Torque
6
8
12
14
[oz-
in]
[N•m
]AXH230KC-/AXH230KC-AAXH015K-/AXH015K-A
For the geared type and combination type, the values are for the motor alone. Enter the gear ratio in the box () within the model name.
1000 2000 3000
Continuous Duty Region
Limited Duty Region
Speed [r /min]
0 0
10
20
30
40
50
60
70
80
0.2
0.4
0.5
0.6 Rated TorqueStarting Torque[N
m]
[oz-
in]
Torq
ue 50% of Rated Torque
1000 2000 3000
Continuous Duty Region
Limited Duty Region
Speed [r /min]
0.1
0.2
0.3 Rated Torque
Starting Torque
[oz-
in]
0
10
20
30
40
0
[N•m
]
Torq
ue 50% of Rated Torque
AXH5100KC-/AXH5100KC-AAXH450KC-/AXH450KC-A
Values for 24 VDC with no extension cable
Values for 24 VDC with no extension cable Values for 24 VDC with no extension cable
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-63Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65
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Introduction
Before Using aSpeed Control
System
AC
Inp
ut
Motor/GearheadAXH230KC- (Combination Type)Motor: AXHM230KC-GFHGearhead: GFH2G
Weight (including gearhead): 2.2 lb. (1.0 kg)d A294AU (GFH2G520)
A294BU (GFH2G30100)A294CU (GFH2G200)
1.65 (42) L 1.26 (32)
0.98(25)
0.16(4)
0.31(8)
2.36
( 60)
0.43
( 11)
Connector Housing: 1718228 (AMP)Cable 0.31 (8),20 inch (500 mm) Length
0.39
( 10)
0.
94 (
24)
(10
0.
015)
0
0.00
06 0
0.
3937
AXH230KC-520: L = 1.34 (34)AXH230KC-30100: L = 1.50 (38) AXH230KC-200: L = 1.69 (43)
1.22(31)
2.36 (60)
2.760.02
(700.5)
0.177 (4.5)4 Holes
0.984 0.008(25 ± 0.2)
0.1575 (4 )
0.0016 0
0.040 0 0.
098
0.
004
0
0.15
75 0
0.00
12
0
0.03
( 4
)
0.
1
0( 2
.5
)
Key and Key Slot (Scale 1/2)
(The key is provided with the gearhead.)
0.1575 00.0012
00.03(4 )
Round Shaft TypeAXH230KC-AMotor: AXHM230KC-AWeight: 1.1 lb. (0.5 kg)d A295U
Cable 0.31 (8),20 inch (500 mm) Length
Connector Housing: 1718228 (AMP)
1.65(42)
0.94(24)
1.22(31)
2.36
( 60)
0.43
( 11)
0.31(8)
0.08(2)
0.63(16) 0.
3 ( 7
.5)
2.36 (60)
0.177 (4.5) 4 Holes
(8
0.01
5)0
-0.0
006
0
0.31
50
(54
0.
030)
0-0
.001
2 0
2.
1260
2.760.02
(700.5)
Motor/GearheadAXH450KC- (Combination Type)Motor: AXHM450KC-GFHGearhead: GFH4G
Weight (including gearhead): 4.0 lb. (1.8 kg)d A296AU (GFH4G520)
A296BU (GFH4G30100)A296CU (GFH4G200)
L
3.15
( 80)
0.43
( 11)
1.38 (35)
0.31(8)
0.98(25)
0.28(7)
Connector Housing: 1718228 (AMP)
1.65 (42)
(15
0.
018)
0
0.00
07 0
0.
5906
0.51
( 13)
1.
34 (
34)
Cable 0.31 (8),20 inch (500 mm) Length
AXH450KC-520: L = 1.61 (41)AXH450KC-30100: L = 1.81 (46) AXH450KC-200: L = 2.01 (51)
1.22(31)
3.15 (80)
3.700.02
(940.5)
0.256 (6.5) 4 Holes
0.984 0.008(25 ± 0.2)
0.1969 (5 )
0.0016 0
0.040 0 0.
118
0.
004
0
0.19
69 0
0.00
12
0
0.03
( 5
)
0.
1
0( 3
)
Key and Key Slot (Scale 1/2)
(The key is provided with the gearhead.)
0.1969 00.0012
00.03(5 )
Round Shaft TypeAXH450KC-AMotor: AXHM450KC-AWeight: 1.76 lb. (0.8 kg)d A297U
0.98(25)
1.65(42)
1.26(32)
1.22(31)
0.31(8)
0.08(2)
0.37
( 9.5)
3.15
( 80)
0.43
(11)
Connector Housing: 1718228 (AMP)Cable 0.31 (8),20 inch (500 mm) Length
3.15 (80)
0.256 (6.5) 4 Holes
(10
0.
015)
0-0
.000
6 0
0.
3937
(73
0.
030)
0-0
.001
2 0
2.
8740
3.700.02
(940.5)
Lead Wire Types are alsoavailable. Contact yourOriental MotorRepresentative for moreinformation.
Lead Wire Types are alsoavailable. Contact yourOriental MotorRepresentative for moreinformation.
Lead Wire Types are alsoavailable. Contact yourOriental MotorRepresentative for moreinformation.
Lead Wire Types are alsoavailable. Contact yourOriental MotorRepresentative for moreinformation.
B-64 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Features B-58Features B-58 Specifications B-60 Characteristics B-62System Configuration B-59 Specifications B-60 Characteristics B-62System Configuration B-59
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Motor/GearheadAXH5100KC- (Combination Type)Motor: AXHM5100KC-GFHGearhead: GFH5G
Weight (including gearhead): 6.4 lb. (2.9 kg)d A401AU (GFH5G520)
A401BU (GFH5G30100)A401CU (GFH5G200)
AXH5100KC-5~20: L = 1.77 (45)AXH5100KC-30~100: L = 2.28 (58)AXH5100KC-200: L = 2.52 (64)
Connection Housing: 1178288-3 (AMP)Connection Housing: 511030500 (MOLEX)
0.71
( 18)
2.24(57) L 1.65(42)
0.39(10) 0.20(5) 0.98(25)
3.54
( 90)
0.43
( 11)
1.
57(
40)
Cable 0.35 (9)20 inch (500 mm) Length
1.22(31)
3.54 (90)
0.335 (8.5)4 Holes
4.090.02
(1040.5)
0
0.00
070
0.
018 )
0.
7087
(18
0
0.00
120
0.
03 )
0.23
62
(6
00.0012
00.03 )
0.2362
(6 0.13
80.
004
0
(3.5
0.
10
)
0.23620.00160
(60.0400 )0.9840.008
(250.2)
Key and Key Slot (Scale 1/2)
(The key is provided with the gearhead.)
Round Shaft TypeAXH5100KC-AMotor: AXHM5100KC-AWeight: 3.1 lb. (1.4 kg)d A402U
Cable 0.35 (9)20 inch (500 mm) Length Connector Housing: 511030500 (MOLEX)
Connector Housing: 1178288-3 (AMP)
2.24(57) 1.46(37)
0.39(10)
0.08(2)
3.54
( 90)
0.43
( 11)
1.18(30)
0.45
( 11.
5)
1.22(31)
3.54 (90)
0.335 (8.5)4 Holes
0
0.00
140
0.
035 )
3.
2677
(83
4.090.02
(1040.5)
0
0.00
070
0.
018 )
0.
4724
(12
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-65Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65
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Introduction
Before Using aSpeed Control
System
AC
Inp
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DriverAXHD15K, AXHD30K, AXHD50KWeight: 0.22 lb. (0.1 kg)d A298
0.16(4)
2.13
( 54)
0.24
( 6) 2.80 (71)
CN2: 1-171825-2 (AMP)CN1: 171825-2 (AMP)
CN3: Connection to Motor
0.14(3.5)
2.520.008(640.2)
0.14
( 3.5
)
1.02
( 26)
2.480.008(630.2)
1.36
0.
008
( 34.
50.
2)
0.14 ( 3.5)2 Holes
0.87
0.
008
( 22
0.2)
Driver Input Signal Cable (Included) For 15 W, 30 W, 50 W
12 (300)
Leads UL Style 1007, AWG 26Connector Housing:1-171822-2 (AMP)
Driver Power Supply Cable (Included) For 15 W, 30 W, 50 W
12 (300)
Connector Housing:171822-2 (AMP)Leads UL Style 1007, AWG 22
AXHD100KWeight: 0.66 lb. (0.3 kg)d A403
0.14 (3.5)2 Holes
CN4: 1-178293-3 (AMP)
CN2: S12B-PHDSS-B (JST)
CN1: 1-179276-3 (AMP)CN3:53426-0510(MOLEX)
0.39
max
. (10
) 0.
67 m
ax.(1
7)
2.76
(70)
0.18
(4.5
)
5.12 (130)0.18 (4.5)
1.42
(36)
0.14 (3.5)
0.14
(3.5
)
4.760.02 (1210.5)
4.840.02 (1230.5)
1.85
0.
02
(47
0.5)
0.71
0.
02
(18
0.5)
For 100 W
Connector Housing: PHDR-12VS (JST)
12 (300)
Leads UL Style 1007, AWG 26
For 100 W
List of Motor and Driver Combinations Geared Type/Combination Type
Round Shaft Type
Output Power ModelAXH015K-AXH230KC-AXH450KC-AXH5100KC-
Motor ModelAXHM015K-
AXHM230KC-GFHAXHM450KC-GFHAXHM5100KC-GFH
Gearhead Model/
GFH2G
GFH4G
GFH5G
Driver ModelAXHD15KAXHD30KAXHD50KAXHD100K
1/50 HP 15 W1/25 HP 30 W1/15 HP 50 W1/8 HP 100 W
Output Power ModelAXH015K-AAXH230KC-AAXH450KC-AAXH5100KC-A
Motor ModelAXHM015K-AAXHM230KC-AAXHM450KC-AAXHM5100KC-A
Driver ModelAXHD15KAXHD30KAXHD50KAXHD100K
1/50 HP 15 W1/25 HP 30 W1/15 HP 50 W1/8 HP 100 W
Enter the gear ratio in the box () with in the model name. Geared Motor Model
Connector Housing: 1-178128-2 (AMP)
12 (300)
Leads UL Style 3266, AWG 18
B-66 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Features B-58Features B-58 Specifications B-60 Characteristics B-62System Configuration B-59 Specifications B-60 Characteristics B-62System Configuration B-59
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Connection and Operation Connection Diagrams 15 W, 30 W, 50 W
MotorINT.VR. CN3
CN2(I/O)
CN1
INT.VR./EXT. Input
12
VRM
11
VRL
10
VRH
9
N.C.
8
GND
7 ALARM-RESET Input
ALARM Output
6
SPEED Output
5
CW/CCW
4
RUN/BRAKE
3
START/STOP
21
GND224 V1
GND
ON (L level): CWOFF (H level): CCW
ON (L level): RunOFF (H level): Brake
ON (L level): StartOFF (H level): Stop
Power supply connection24 VDC (10%)Power Supply
Motor
Start/Stop Input
ON (L level): ResetOFF (H level): Normal
Alarm Reset Input
ON (L level): InternalOFF (H level): External
Speed Potentiometer Selection Input
Brake Input
Speed Output
Alarm Output
Rotation Direction Switching Input
Driver
Brown
Red
Orange
Purple
Brown
Gray
White
Black
05 VDC1 mA min. _
+External DCPower Supply Yellow
Green
100 W
CN1GND124 V2
Power supply connection24 VDC (10%)Power Supply
Driver
CN2(I/O)
CN2Pin No.
12345678910
1112
Board
INT.VR.
CN4
Motor Motor CN3
Motor
Internal Potentiometer
VRM
1
INT.VR./EXT. Input
2
CW/CCW
3
ALARM-RESET Input
4
ALARM Output
5
RUN/BRAKE
6 VRH
N.C.
7
START/STOP
8
VRL
9
GND
10
SPEED Output
1112
Speed OutputRed
Alarm OutputBrown
ON (L level): StartOFF (H level): Stop
Start/Stop InputBlack
ON (L level): RunOFF (H level): BrakeBrake Input
White
GNDOrange
ON (L level): CWOFF (H level): CCW
Rotation Direction Switching Input
Gray
ON (L level): InternalOFF (H level): External
Speed Potentiometer Selection Input
Brown
05 VDC1 mA min. _
+External DCPower Supply
ON (L level): ResetOFF (H level): Normal
Alarm Reset Input
GreenYellow
Purple
When the motor cable needs to be extended, use an optional extension cable [sold separately, 4.9 ft. (1.5 m)].Extension CablePage B-69
Timing Chart Run/stop, instantaneous stopping and rotation direction
switching operations can all be controlled with theSTART/STOP, RUN/BRAKE and CW/CCW signals.
If both the START/STOP signal and the RUN/BRAKEsignal are set to ON (L level), the motor rotates. At thistime, if the CW/CCW signal is set to ON (L level), thenthe motor rotates clockwise as seen from the motorshaft side; if the CW/CCW signal is set to OFF (Hlevel), the motor rotates in the counterclockwisedirection.
If the RUN/BRAKE signal is set to OFF (H level) whilethe START/STOP signal is ON (L level), the motor stopsinstantaneously. If the START/STOP signal is set toOFF (H level) while the RUN/BRAKE signal is set to ON(L level), the motor stops naturally.
Wait for 10 ms before switching the other input signals. Do not switch different input signals simultaneously.
Wait for 10 ms before switching the other input signals.
2500r/min
1000r/minCW(Clockwise)
CCW (Counterclockwise)
OFF (H level) ON (L level)
OFF (H level) ON (L level)
OFF (H level) ON (L level)
OFF (H level) ON (L level)
OFF (H level) ON (L level)
START/STOP Input
CW/CCW Input
RUN/BRAKE Input
INT.VR./EXT.Input
START START
CW CCW
RUN RUN RUN
EXT. EXT.EXT. INT.VR.
CW
Run/Brake
Motor operation pattern
SPEED Output
Rotation direction switching2-speed switching/stop Max. 10 ms
INT.VR.
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-67Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65Dimensions B-62 Connection and Operation B-66 Motor and Driver Combinations B-65
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Introduction
Before Using aSpeed Control
System
AC
Inp
ut
Input Signal Circuit Input Circuit
Example of Input Circuit Connection Control by Small Capacity Relay, Switch, or Similar Device
Control by Controller
GNDGND
START/STOPRUN/BRAKECW/CCWINT.VR./EXT.ALARM-RESET
Input
DriverController C-MOS type
5V
C-MOS
GNDGND
START/STOPRUN/BRAKECW/CCWINT.VR./EXT.ALARM-RESET
Input
DriverController
Transistor
Transistor output type
1
2
3
4
5
CN2(I/O)
6
7
8
9
10
11
12
CCWCW
StopStart
ExternalInternalOFFON
Run Brake
Switch capacity: 24 VDC 10 mA
INT.VR./EXT. Input
VRM
VRL
VRH
N.C.
GND
ALARM-RESET Input
ALARM Output
SPEED Output
CW/CCW
RUN/BRAKE
START/STOP
GND
0.1 F
2.2 kΩ
5 V
10 kΩC-MOS
Driver internal circuit
Input
START/STOPRUN/BRAKECW/CCWINT.VR./EXT.ALARM-RESET
Output Signal Circuit Output Circuit
Example of Output Circuit Connection Output Signal Connections
SPEED OutputThe system outputs pulse signals (with a width of 0.3 ms) ata rate of 30 pulses per rotation of the motor output shaft,synchronized with the motor drive. You can measure theSPEED output frequency and calculate the motor speed.
ALARM OutputThe ALARM output is normally at the ON (L level) andswitches to the OFF (H level) when there is an alarm.
ALARM-RESETWhen the motor is stopped, setting this signal to the ON (Llevel), then returning it to the OFF (H level) resets the alarm.Please return either the START/STOP input or theRUN/BRAKE input to the OFF (H level) before inputting theALARM-RESET. The ALARM-RESET is not accepted if boththese signals are at the ON (L level).
Notes: Output signal is open collector output, so an external power supply (Vcc) is
required. Use a power supply of no more than 26.4 VDC and connect a limit resistance
(R) so that the output current does not exceed 10 mA. When using neither thespeed output function nor the alarm output function, this connection is notrequired.
T0.3 ms
Motor speed (r/min) Speed output frequency [Hz]
30 60 [r/min ]
SPEED output frequency (Hz) 1T
Controller Driver
GND
2SC2458 equivalent
SPEEDALARM
R
Vcc
(Internal circuit)
GND
Output2SC2458 equivalent
External use condition26.4 VDC Max.10 mA Max.
B-68 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Features B-58Features B-58 Specifications B-60 Characteristics B-62System Configuration B-59 Specifications B-60 Characteristics B-62System Configuration B-59
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Speed Setting Method Speed Control by Internal PotentiometerWhen INT.VR/EXT. input is set to the ON (L level), the speed can be set with the internal speed potentiometer. There is no needfor this connection when the internal potentiometer is not used.
Driver
High speed
8
3ONOFF
Speed Control by External PotentiometerWhen separating the motor speed setting from the driver,connect the optional external potentiometer as follows.External speed potentiometer PAVR-20KZ (Sold separately)
6
5
4
1 3
High speed
Driver
21 3
0 20 40 60 80 100
500
1000
1500
2000
2500
3000
3500
Spee
d [r
/min
]
Dial plate value
External Potentiometer ScaleSpeed Characteristics(Representative Values)
Speed Control by External DC VoltageWhen setting the motor speed with an external DC voltage,do so in the following manner.
5
4
05 VDC1 mA Min.
Driver
External DC power supply
0 1 2 3 4 5
500
1000
1500
2000
2500
3000
3500
DC voltage [VDC]
DC VoltageSpeed Characteristics (Representative Values)
Spee
d [r/
min
]
Accessories (Sold Separately)
Extension CableThe maximum extended length is 6.6 ft. (2 m). For 15 W, 30 W, 50 WTwo types of cables are available. Covered lead wire type and ribbon cable type. CC02AXH [4.9 ft. (1.5 m)] FC02HBL [4.9 ft. (1.5 m)]
For 100 W CC02AXH2 [4.9 ft. (1.5 m)]
51198-0500 (MOLEX)
1-177648-3 (AMP)
4.9 ft. (1.5 m)
1-178288-3 (AMP)
51103-0500 (MOLEX)
Driver Side
Motor Side
Housing1718228 (AMP)
Housing1722118 (AMP)
4.9 ft. (1.5 m)
DriverSide
MotorSide
4.9 ft. (1.5 m)
Housing1718228(AMP)
Housing1722118 (AMP)
Motor Side
Driver Side
AC Motor Systems
BHF Series ································································B-70ES01/ES02 ······························································B-86US Series ································································B-116
Technical Reference················································F-1General Information················································G-1
Additional Information
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-69
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AC
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BX
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AX
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XH
BH
FES
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Introduction
Before Using aSpeed Control
System
B-70 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Specifications B-72 Characteristics B-75System Configuration B-71Features B-70 Specifications B-72 Characteristics B-75System Configuration B-71Features B-70
AC Motor Systems
BHF Series200 W (1/4 HP) Frame Size: 4.09 in. sq. (104 mm sq.)
The BHF Series consists of a high-power 200 W (1/4 HP) ACspeed-control motor combined with a dedicated inverter.Each motor comes pre-assembled with a gearhead.
Combination Type (Pre-assembled Gearmotors)The combination type (Pre-assembled Gearmotors) comes with themotor and its dedicated gearhead already assembled. This simplifiesinstallation in equipment. Motors and gearheads are also availableseparately so they can be on hand to make changes or repairs.
Features Excellent speed stabilityThe combination of a dedicated inverter with a motorachieves excellent speed stability with a fluctuation of only3%. The inverter is already optimized for use with thegearmotor, so detail adjustments are not required to achieveaccurate speed control.
Automatic control of an electromagnetic brakeThe AC speed-control system with an electromagnetic brakeallows automatic on/off control of the electromagnetic brake(power off activated type) on the inverter side. No longer willit be necessary to prepare a separate power supply orprogram a control sequence.
Smallest frame size among 200 W (1/4 HP) motorsThe BHF Series achieves an output of 200 W (1/4 HP), thehighest among Oriental Motor’s standard AC motors, with thesmallest frame size [4.09 inch (104 mm) square] in thatclass. This allows for a reduction in the size of yourequipment.
Safety Standards and CE Marking
When the system is approved under various safety standards, the model nameson the motor and inverter nameplates are the approved model names.List of Motor CombinationsPage B-85
Details of Safety StandardsPage G-2 The EMC value changes according to the wiring and layout. Therefore, the final
EMC level must be checked with the motor/inverter incorporated in the user’sequipment.
Wiring length of up to 164 feet (50 m)The wiring distance between the motor and inverter can beextended to a maximum of 164 feet (50 m).
Full-range functionalityThe BHF Series offers a variety of functions such as alarmoutput, speed monitor output and individualacceleration/deceleration setting. The driver also has a built-in I/O power supply.
Wide product variationsPre-assembled gearmotors are available in a right-angleshaft type equipped with a hypoid gear (hollow shaft, solidshaft) and a parallel shaft type. A wide range of gear ratiosare available. An electromagnetic brake type is alsoavailable.
Global specificationsThe BHF Series conforms to international power-supplyvoltage specifications, including single-phase 100-115 VAC,single-phase 200-230 VAC and three-phase 200-230 VAC.All units comply with the UL/CSA standards and bear the CEmark as proof of compliance with the Low Voltage Directiveand EMC Directive.
Standards Certification Body Standards File No. CE Marking
Motor
Inverter
UL1004UL2111CSA C22.2 No.100CSA C22.2 No.77EN60950EN60034-1EN60034-5IEC60034-11IEC60664-1UL508CCSA C22.2 No.14EN50178EN60950
UL
Conforms to EN/IEC Standards
Conforms to EN/IEC Standards
UL
E64197
E171462
Low VoltageDirectives /
EMC Directives
BHF Series
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-71Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85
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AC
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AC
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BX
FBL2
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FES
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Introduction
Before Using aSpeed Control
System System Configuration
Product Number Code
The system configuration shown is an example. Other configurations are available.
Mounting Bracket(Accessories)( Page A-204)
Combination Type( Pre-assembled Gearmotor )
BHF Series
Inverter
Programmable Controller
AC Power Supply
DIN Rail Mounting Plate (Accessories)( Page A-217)
(Not Supplied)
(Not Supplied)
Flexible Coupling(Accessories)( Page A-208)
BHF 6 2 A M T- 100 RH
Output Power2: 200W
VoltageA: Single-Phase
100-115 VACC: Single-Phase
200-230 VACS: Three-Phase
200-230 VAC
SeriesBHF Series
Motor Frame Size6: 4.09 in. sq.
(104 mm sq.)
None: without Electro-magnetic Brake
M: with Electromagnetic Brake
T: Terminal Box Type
Gear Ratio or Shaft TypeNumber:
Gear RatioA: Round Shaft
Type
Gearhead Type(Combination type only)None: Parallel ShaftRH: Right-Angle Hollow
Shaft TypeRA: Right-Angle Solid
Shaft Type
External SpeedPotentiometer (Accessories)( Page A-216)
Regeneration Unit(Accessories)( Page A-218)
B-72 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Specifications B-72 Characteristics B-75System Configuration B-71Features B-70 Specifications B-72 Characteristics B-75System Configuration B-71Features B-70
Product Line Speed Control SystemCombination Type
Round Shaft Type Round Shaft Type
Type
Combination Typewith Right-Angle
Hollow Shaft
Combination Type with Right-Angle
Solid Shaft
Combination Type with Parallel Shaft
Power Supply VoltageSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VACSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VACSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VAC
Model
BHF62AT-RH
BHF62CT-RH
BHF62ST-RH
BHF62AT-RA
BHF62CT-RA
BHF62ST-RA
BHF62AT-
BHF62CT-
BHF62ST-
Gear Ratio
5180
5180
5180
5180
5180
5180
3180
3180
3180
Enter the gear ratio in the box () within the model name.
Type
Round Shaft Type
Power SupplySingle-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VAC
ModelBHF62AT-ABHF62CT-ABHF62ST-A
ModelCombination Type
Round Shaft TypeOutput PowerRated SpeedRated TorqueStarting Torque
Permissible Torque
Permissible Load Inertia J
Speed Control Range
Power Source
Speed Regulation
HP (W)r/min
oz-in (N·m)oz-in (N·m)
oz-in (N·m)
oz-in2 (104 kg·m2)
r/minVoltageFrequencyRated Input CurrentMax. Input CurrentLoadVoltageTemperature
BHF62AT-RHBHF62AT-RA
BHF62AT-BHF62AT-A
1/4 (200)1500
180 (1.27)180 (1.27)
1001500 r/min: 180 (1.27)1800 r/min: 151 (1.07), 2400 r/min: 85 (0.6)
44 (8)
1002400
50 Hz/60 Hz
3% Max. (0Rated Torque, at 1500 r/min)3% Max. (Power supply voltage 10% at 1500 r/min with no load)3% Max. [32°F122°F (0°C50°C) at 1500 r/min with no load]
BHF62CT-RHBHF62CT-RA
BHF62CT-BHF62CT-A
BHF62ST-RHBHF62ST-RA
BHF62ST-BHF62ST-A
The permissible load inertia specified above is only applicable for the round shaft types. Permissible Load Inertia for the Combination Types Page B-75 The values for each specification applies to the motor only. Enter the gear ratio in the box () within the model name.
Specifications Speed Control System
Speed Control System with Electromagnetic BrakeCombination Type
Type
Combination Typewith Right-Angle
Hollow Shaft
Combination Typewith Right-Angle
Solid Shaft
Combination Typewith Parallel Shaft
Power Supply VoltageSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VACSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VACSingle-Phase100-115 VACSingle-Phase200-230 VACThree-Phase200-230 VAC
Model
BHF62AMT-RH
BHF62CMT-RH
BHF62SMT-RH
BHF62AMT-RA
BHF62CMT-RA
BHF62SMT-RA
BHF62AMT-
BHF62CMT-
BHF62SMT-
Gear Ratio
5180
5180
5180
5180
5180
5180
3180
3180
3180
Enter the gear ratio in the box () within the model name.
Type
Round Shaft Type
Power SupplySingle-Phase 100-115 VACSingle-Phase 200-230 VACThree-Phase 200-230 VAC
ModelBHF62AMT-ABHF62CMT-ABHF62SMT-A
Single-Phase 100-115 VAC10%
5.4 A8.3 A
Single-Phase 200-230 VAC10%
3.1 A4.9 A
Three-Phase 200-230 VAC10%
1.75 A2.7 A
RrC
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-73Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85
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Introduction
Before Using aSpeed Control
System
ModelCombination Type
Round Shaft TypeOutput PowerRated SpeedRated TorqueStarting Torque
Permissible Torque
Permissible Load Inertia J
Speed Control Range
Power Source
Speed Regulation
Electromagnetic Brake Holding Brake TorqueLowering Operation
HP (W)r/min
oz-in (N·m)oz-in (N·m)
oz-in (N·m)
oz-in2 (104 kg·m2)
r/minVoltageFrequencyRated Input CurrentMax. Input CurrentLoadVoltageTemperature
oz-in (N·m)
BHF62AMT-RHBHF62AMT-RA
BHF62AMT-BHF62AMT-A
1/4 (200)1500
180 (1.27)180 (1.27)
1001500 r/min: 180 (1.27)1800 r/min: 151 (1.07), 2400 r/min: 85 (0.6)
44 (8)
1002400
50 Hz/60 Hz
3% Max. (0Rated Torque, at 1500 r/min)3% Max. (Power supply voltage 10% at 1500 r/min with no load)3% Max. [32°F122°F (0°C50°C) at 1500 r/min with no load]
210 (1.5)
Connecting the regeneration unit [Accessories (Sold Separately)], Max. output 100 W (5 minutes rating)
BHF62CMT-RHBHF62CMT-RA
BHF62CMT-BHF62CMT-A
BHF62SMT-RHBHF62SMT-RA
BHF62SMT-BHF62SMT-A
The permissible load inertia specified above is only applicable for the round shaft types. Permissible Load Inertia for the Combination Types Page B-75 The values for each specification applies to the motor only. Enter the gear ratio in the box () within the model name.
Speed Control System with Electromagnetic Brake
Single-Phase 100-115 VAC10%
5.4 A8.3 A
Single-Phase 200-230 VAC10%
3.1 A4.9 A
Three-Phase 200-230 VAC10%
1.75 A2.7 A
Common Specifications Speed Control System / Speed Control System with Electromagnetic Brake
Acceleration/Deceleration Time
Speed Control Method
Input Signal
Output Signal
Protection Functions
RatingMotor Insulation Class
0.125 seconds (at 1000 r/min)Any one of the following methods:1. By built-in potentiometer (1 piece) 2. By external potentiometer (20 kΩ 1/4 W) 3. By DC voltage control (05 VDC) Photocoupler input Input impedance 2.4 k ΩOperates at 12 VDCCommon to CW/CCW, Speed setting mode selection, Slow down, Alarm resetOpen collector output External use conditions 26.4 VDC, 10 mA max.Common to SPEED OUT (12P/R), ALARM OUT If any of the protective functions of the inverter are triggered, the ALM output will be turned off and the ALM LED on the front panel of theinverter will blink or turn on while the motor current is interrupted to stop the motor.• Overload protection: A load exceeding the rated torque has been applied to the motor for 5 seconds or more.• Overvoltage protection: The voltage applied to the inverter has exceeded the rated voltage by approximately 30% or more.
The motor is being operated beyond the lowering operation's ability.• Overcurrent protection: An excessive current is flowing within the inverter.• Undervoltage protection: The power-supply voltage has dropped below the rated voltage by approximately 15% or more.• Circuit overheat protection: The ambient operating temperature for the inverter has exceeded its upper limit.• Motor open circuit protection: The motor cable has an open circuit or improper connection.• EEPROM Error: An error was detected in the EEPROM.
ContinuousClass B (266°F [130°C])
RrC
Item Specifications
B-74 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Specifications B-72 Characteristics B-75System Configuration B-71Features B-70 Specifications B-72 Characteristics B-75System Configuration B-71Features B-70
General Specifications
Size of heat radiation plate: 9.06 inch 9.06 inch (230 mm 230 mm), 0.20 inch (5 mm) in thickness (material: aluminum)
Item
Insulation Resistance
Dielectric Strength
Temperature Rise
Ambient Temperature
Ambient Humidity Degree of Protection
Motor
100 MΩ or more when measured by a 500 VDC megger between thewindings and the frame after rated motor operation under normalambient temperature and humidity.
Sufficient to withstand 1.5 kV at 50 Hz and 60 Hz applied between thewindings and the frame for 1minute after rated motor operation undernormal ambient temperature and humidity.
126°F (70°C) or less in the coil, as measured by the resistance changemethod after rated operation with gearhead or similar heat radiationplate installed.14°F104°F (10°C to 40°C)14°F122°F (10°C to 50°C) for 100/200 VAC85% maximum (noncondensing) IP54 (excluding the motor-installation surface of the round shaft type)
Inverter100 MΩ or more when measured by a 500 VDC megger between thepower supply input terminal and the Protective Earth terminal andbetween the power supply input terminal and the I/O terminal aftercontinuous operation under normal ambient temperature andhumidity. Sufficient to withstand 1.5 kV (3 kV) at 50 Hz and 60 Hz appliedbetween the power supply input terminal and the Protective Earthterminal (between the power supply input terminal and the I/Oterminal) for 1 minute after continuous operation under normalambient temperature and humidity.
––––––––––––––
32°F122°F (0°C50°C) (nonfreezing)
85% maximum (noncondensing) IP10
Permissible Torque for Combination Type Right-Angle Shaft
Permissible Overhung Load and Permissible Thrust LoadThe overhung load and thrust load of the gearhead's output shaft affect the bearing life. Make sure the overhung load and thrustload do not exceed the values shown in the table below.
Enter the gear ratio in the box () within the model name. Direction of rotation of the motor and that of the gear output shaft are the opposite.
Model
BHF62AT-RH/RA, BHF62AMT-RH/RABHF62CT-RH/RA, BHF62CMT-RH/RABHF62ST-RH/RA, BHF62SMT-RH/RA
Gear RatioMotor Output Speed
1001500 r/min
1800 r/min
2400 r/min
5
404.6343.919.42.2
9
738.3617343.9
15
12313.910311.7586.6
30
24027.820023.411513.1
50
350403203719321.9
100
48054.548054.538043
180
530605306053060
Unit = Upper values: lb-in/Lower values: N·m
Parallel Shaft
Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
Model
BHF62AT-, BHF62AMT-BHF62CT-, BHF62CMT-BHF62ST-, BHF62SMT-
Gear RatioMotor Output Speed
1001500 r/min
1800 r/min
2400 r/min
3
303.4252.914.11.6
5
505.7424.8232.7
9
9110.3768.7434.9
15
14516.412213.8687.7
30
29032.824027.613715.5
50
350403504021024.3
100
350403504035040
180
350403504035040
Unit = Upper values: lb-in/Lower values: N·m
With the hollow shaft type, the permissible overhung load is measured from the flange-mounting surface. Enter the voltage (A, C, S) in the box ( ). Enter the gear ratio in the box () within the model name. Permissible Overhung Load and Thrust Load for Round Shaft Type Page A-11
Model
BHF62 T-RHBHF62 MT-RHBHF62 T-RABHF62 MT-RABHF62 T-BHF62 MT-
Gear Ratio
53050180530
50180330
50180
from the tip of the shaft0.39 inch (10 mm)
Permissible Overhung Load [lb. (N)]
270 (1200)490 (2200)200 (900)380 (1700)123 (550)146 (650)
from the tip of the shaft0.79 inch (20 mm)
240 (1100)450 (2000)220 (1000)410 (1850)180 (800)220 (1000)
Permissible Thrust Load lb. (N)
67 (300)
67 (300)
45 (200)
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-75Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85
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Introduction
Before Using aSpeed Control
System
Speed — Torque CharacteristicsThe characteristics shown below are only applicable for the motors only.Continuous Duty Region: Continuous operation is possible in this region.Common to BHF Series
Enter the voltage (A, C, S) in the box ( ). Enter the gear ratio in the box () within the model name.
ModelBHF62 T-RH, BHF62 T-RABHF62 MT-RH, BHF62 MT-RABHF62 T-BHF62 MT-
3
9818
5
27050
9
880162
15
2400450
30
98001800
50
270005000
100
270005000
180
270005000
Unit = Upper values: oz-in2/Lower values: 104 kg·m2 Permissible Load Inertia J for the Combination Type
01500500 2000
Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
•m]
0
0.5
1.0
1.5
Continuous Duty Region
1000
2400 r/min
1/4 HP (200 W)180 oz-in(1.27 N•m)
85 oz-in(0.6 N•m)
1800 r/min
151 oz-in(1.07 N•m)
2500
50
100
150
200
Vertical Drive (Gravitational Operation)The BHF Series achieves stable speed control duringgravitational operation.
During vertical movement (gravitational operation), such asthe application illustrated below, normally an external forcecauses the motor to rotate and function as a powergenerator. If this energy is applied to the inverter, an errorwill occur. A regeneration unit (sold separately ) can convertregenerative energy into thermal energy for dissipation. Usethe optional regeneration unit EPRC-400P when using themotor for vertical drive applications or when braking a largeinertial load quickly.
Regenerative power: 100 W (5-minute rating)Instantaneous regenerative power: 300 W
Regenerative powerThe regenerative power may be calculated roughly using theequation shown below for reference.
Regenerative power (W) = 0.1047 TL [N·m] N [r/min]TL: Load torque N: Speed
Use the electromagnetic-brake type for gravitational operation.
WorkW
Gravitational operation ability
Use the time shown below as a guideline when performing continuous gravitational operation:
: Operating range in which regenerative power is 100 W or lessAllowable time for continuous gravitational operation: 1 minute, 30% ED
: Operating range in which regenerative power exceeds 100 W Allowable time for continuous gravitational operation: 1 minute, 20% ED
Example: 1 minute, 30%Under gravitational operation: 60 seconds
Non-gravitational operation: 140 seconds
60 seconds (1 minute) is the maximum continuous gravitational operation time allowed.
0
-0.4
-0.8
-1.2
-1.6
00 1000 2000
1800 2400500 1500 2500
Speed [r/min]
Torq
ue [N
•m]
Torq
ue [o
z-in
]
151 oz-in(1.07 N•m)
85 oz-in(0.6 N•m)
180 oz-in(1.27 N•m)
-50
-100
-150
-200
Gear Ratio/
B-76 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Specifications B-72 Characteristics B-75System Configuration B-71Features B-70 Specifications B-72 Characteristics B-75System Configuration B-71Features B-70
Dimensions Scale 1/4, Unit = inch (mm)
Mounting screws are included with combination type motor. Page B-133
Enter the gear ratio in the box () within the model name.
Motor/Gearhead (Combination Type with Right-Angle Hollow Shaft)BHF62AT-RH, BHF62CT-RH, BHF62ST-RHMotor Model: BHM62T-G2Gearhead Model: BH6G2-RHWeight: 22 lb. (10.0 kg)d A301
6.06 (154)6.30 (160)
4.
06 (
103)
1.10 Max.(28 Max.)
2.95 (75) 0.35 (9)
4.09
(10
4)
1.69
(43)
2.44 (62)
A'
A
1.57 (40)
4.02 (102)0( 580.046)
02.28350.0018
0.00130.9843 0 0.
16
(4)
0.63
(16)
3.90
(99)
4.65
(118
)
0.033( 25 0 )
(1200.5)4.720.02
1.11
(2
8.3)
0.04(8 0 )0.0016
0.31 0
0.335 (8.5)4 Holes
2.60 (66)
0.19 (4.8)
0.59(15)
1.18 (30)
4.30 (109.3)
1.18 (30)
0.59(15)
FlangeMounting Surface
Section AA'(Detail drawing of output shaft)
0.06 (1.5) 0.06 (1.5)
Groove for Retaining Ring0.21( 26.2 0 )0
+0.0081.03
0 0(8
0.03
6)
(250.2)
00.9840.008
00.
3150
0.
0014
0(70.036)
00.27560.0014
Key (Included) (Scale 1/2)
Use cable (VCTF) with a diameter of 0.24 inch (6 mm)0.47 inch (12 mm).Details of Terminal Box Page A-224
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-77Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85
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UA
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Introduction
Before Using aSpeed Control
System
Motor/Gearhead (Combination Type with Parallel Shaft)BHF62AT-, BHF62CT-, BHF62ST-Motor Model: BHM62T-G2Gearhead Model: BH6G2-Weight: 17.6 lb. (8.0 kg)d A304
1.65 (42)0.20 (5)
2.83 (72)6.30 (160)
0.41 (10.5)
0.98(25)
1.65
(42
)
1.10 Max.(28 Max.)
2.95 (75) 0.35 (9)
4.
06 (
103)
4.09 (104)
2.44 (62)
1.69
(43)
4.720.02
(120±0.5)
0.335 (8.5)4 Holes
0.79
(20)
0.81
(20.
5)
(18–0.018)00.7087–0.0007
0
0.23
62
0.00
12
(6
0.03
)
0
0 0.23620.0012
(60.03)
0
0 0.57
10.
004
(14.
50.
1)
0 0
0.9840.008(250.2)
Key and Key Slot (Included) (Scale 1/2) At the time of shipment, the parallel key is pressed into the key slot.
Use cable (VCTF) with a diameter of 0.24 inch (6 mm)0.47 inch (12 mm).Details of Terminal Box Page A-224
Motor/Gearhead (Combination Type with Right-Angle Solid Shaft)BHF62AT-RA, BHF62CT-RA, BHF62ST-RAMotor Model: BHM62T-G2Gearhead Model: BH6G2-RAWeight: 22 lb. (10.0 kg)d A302
1.26
(32)
1.89
(48)
2.60 (66)
2.44 (62)
1.69
(43)
4.
06 (
103)
6.30 (160) 6.06 (154)
4.65
(118
)
3.90
(99)
0.63
(16)
0.16
(4)
( 220.021)0.86610.0008 0 0
( 580.046)2.28350.0018 0 0
0.96 (24.5)
4.02 (102)
1.10 Max.(28 Max.)
2.95 (75) 0.35 (9)
(1200.5)4.720.02
4.
09 (
104)
0.335 (8.5)4 Holes
0.23
62
0.00
12
(6
0.03
)
0
0 0.23620.0012
(60.03)
0
0
0.72
80.
004
( 18.5
0.
1)0 0
1.2600.008(320.2)
Key and Key Slot (Included) (Scale 1/2) At the time of shipment, the parallel key is pressed into the key slot.
Use cable (VCTF) with a diameter of 0.24 inch (6 mm)0.47 inch (12 mm).Details of Terminal Box Page A-224
B-78 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Specifications B-72 Characteristics B-75System Configuration B-71Features B-70 Specifications B-72 Characteristics B-75System Configuration B-71Features B-70
Motor/Gearhead (Combination Type with Right-Angle Hollow Shaft)BHF62AMT-RH, BHF62CMT-RH, BHF62SMT-RHMotor Model: BHM62MT-G2Gearhead Model: BH6G2-RHWeight: 25.3 lb. (11.5 kg)d A384
A'
A
( 10
3)
6.06 (154)
4.
06
8.66 (220)
0.16
( 4)
0.63
( 16)
3.90
( 99)
4.65
( 118
)
2.2835 0.046
(58 0.046)0
1.57 (40)0.41 (10.5)
4.02 (102)
( 24)
(32 Max.)1.26Max.3.94 (100)
0.94
6.89 (175)
0.310.0016
0
(8 0.04)0
(10
4)
( 28.
3)
0.9843 0.0013
4.720.02
0.335 (8.5)4 Holes
1.11
4.
09
(1200.5)
(25 0.033)0 2.
28 ( 5
8)
2.91 (74)
2.60 (66)
Section AA'(Detail drawing of output shaft)
0
0
0.19 (4.8)
0.59(15)
1.18 (30)
4.30 (109.3)
1.18 (30)
0.59(15)
FlangeMounting Surface
0.06 (1.5) 0.06 (1.5)
Groove for Retaining Ring0.21( 26.2 0 )0
+0.0081.03
Use cable (VCTF) with a diameter of 0.32 inch (8 mm)0.47 inch (12 mm).
0 0(8
0.03
6)
(250.2)
00.9840.008
00.
3150
0.
0014
0(70.036)
00.27560.0014
Key (Included) (Scale 1/2)
Round Shaft TypeBHF62AT-A, BHF62CT-A, BHF62ST-AMotor Model: BHM62T-AWeight: 11 lb. (5.0 kg)d A308
1.10 Max. (28 Max.)
2.95 (75) 0.35 (9)
1.18(30) 0.
51 (1
3)
1.46(37)
0.41 (10.5) 0.08 (2)6.30 (160)
4.
06 (
103)
(94
0.
035)
00.
0014
0
3.70
08
(140.018)0
00.55120.0007
2.44(62)
1.69
(43)
4.09 (104)
4.720.02
(1200.5)
0.335 (8.5)4 Holes
Use cable (VCTF) with a diameter of 0.24 inch (6 mm)0.47 inch (12 mm).Details of Terminal Box Page A-224
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-79Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85
Sp
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Bru
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C M
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sDC
Inp
ut
AC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
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Introduction
Before Using aSpeed Control
System Motor/Gearhead (Combination Type with Right-Angle Solid Shaft)BHF62AMT-RA, BHF62CMT-RA, BHF62SMT-RAMotor Model: BHM62MT-G2Gearhead Model: BH6G2-RAWeight: 25.3 lb. (11.5 kg)d A385
( 24)
( 10
4)
(32 Max.)
0.8661 0.0008
2.2835 0.0018
( 32)
(22 0.021)0
(58 0.046)0
0.335 (8.5)4 Holes
4.
09
1.26 Max.3.94 (100)
0.94 2.
28 ( 5
8)
2.91 (74)
1.26
0.41 (10.5)
4.02 (102)
0.96 (24.5)
6.06 (154)
0.63
( 16)
3.90
(99)
4.65
( 118
)1.
89 ( 4
8)
0.16
( 4)
8.66 (220)
6.89 (175)
2.60 (66)
4.72 0.02
(120 0.5)
( 10
3)
4.
06
0
0
Use cable (VCTF) with a diameter of 0.32 inch (8 mm)0.47 inch (12 mm).
0.23
62
0.00
12
(6
0.03
)
0
0 0.23620.0012
(60.03)
0
0
0.72
80.
004
( 18.5
0.
1)0 0
1.2600.008(320.2)
Key and Key Slot (Included) (Scale 1/2) At the time of shipment, the parallel key is pressed into the key slot.
0.23
62
0.00
12
(6
0.03
)
0
0 0.23620.0012
(60.03)
0
0 0.57
10.
004
(14.
50.
1)
0 0
0.9840.008(250.2)
Key and Key Slot (Included) (Scale 1/2) At the time of shipment, the parallel key is pressed into the key slot.
Motor/Gearhead (Combination Type with Parallel Shaft)BHF62AMT-, BHF62CMT-, BHF62SMT-Motor Model: BHM62MT-G2Gearhead Model: BH6G2-Weight: 20.9 lb. (9.5 kg)d A386
0.70870.0007
(25)
2.83 (72)8.66 (220)
( 10
3)
( 24)
3.94 (100)6.89 (175)
1.65
1.26 Max.
4.
09
1.
65 (
42)
0.335 (8.5)4 Holes
0.98
2.28
( 58)
2.91 (74)
( 10
4)
(42)
0.41 (10.5) 0.20 (5)
4.
06
(32 Max.)
0.94
4.720.02
(120 0.5)
(18 0.018)0
0.81
( 20.
5)0.
79 ( 2
0)
0
Use cable (VCTF) with a diameter of 0.32 inch (8 mm)0.47 inch (12 mm).
B-80 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Specifications B-72 Characteristics B-75System Configuration B-71Features B-70 Specifications B-72 Characteristics B-75System Configuration B-71Features B-70
Round Shaft TypeBHF62AMT-A, BHF62CMT-A, BHF62SMT-AMotor Model: BHM62MT-AWeight: 14.3 lb. (6.5 kg)d A387
InverterFSP200-1, FSP200-2, FSP200-3Weight: 1.32 lb. (0.6 kg)d A390
Mounting Tab
(1 set of 2 pieces included)
3.
7008
4.720.02
( 10
3)
4.
06
3.94 (100)6.89 (175)
(32 Max.)1.26 Max.
( 24)
0.94
(30)1.18
(37)1.468.66 (220)
0.41 (10.5) 0.08 (2)
0.51
( 13)
(94
0.
035)
0
0.00
1400.
5512
(14
0.
018)
0
0.00
070
2.91 (74)
2.28
( 58)
( 10
4)
4.
09
0.335 (8.5)4 Holes
(120 0.5)
Use cable (VCTF) with a diameter of 0.32 inch (8 mm)0.47 inch (12 mm).
5.31
(135
)
4.72 (120) 1.85 (47)
0.25
(6
.32)
Pitc
h 0.
3 (7
.62)
0.2 Max.(5 Max.)
0.71(18)
0.55 Max.(14 Max.)
0.73
(18.
5)0.
35 (9)
3.5
(89)
0.73
(18.
5) M3 P0.5, 5 Places
M4 P0.7, 2 Places
M3 P0.5, 11 Places
Pitc
h 0.
15 (3
.81)
1.85 (47)0.93 (23.5)
0.3 (7.5)
0.18
(4.5
)
0.71
(18)
1.26
(32)
0.08 (2)
R0.09(R2.25)
0.126 (3.2) Countersink2 Places
4C2
Mounting Method for Hollow ShaftGearheads
These diagrams show how to mount loads depending on theshape of the shaft.
The tolerance of the inner diameter for the hollow shaft isfinished as H8, and "key slot" processing is given to mountthe load shaft. The recommended tolerance of the load shaftis h7. Use the key provided with the product by fastening it tothe shaft. Apply a coating of molybdenum disulfide or similargrease to the inner diameter of the load shaft to preventbinding. Recommended load shaft dimensions are shown tothe right.
Stepped-Down Shaft
Load Shaft
Hollow Shaft
Spacer
Flat Washer
Bolt (M6)
Spring Washer
Retaining Ring for Hole
Recommended size of inner diameter for thehollow shaft and load shaft
Replace the safety cover after installing the load shaft.
Note: Be careful not to apply a shock to the hollow shaft when mounting a load. It may
damage the bearing inside the gearhead.
Straight Load Shaft
Spacer
Load Shaft
Hollow Shaft
Spacer
Flat Washer
Bolt (M6)
Spring Washer
Retaining Ring for Hole
0.00130
Model
Unitinch (mm)
Inner diameter of hollow shaft H8
Recommended load shaft diameter h7
BH6G2-RH
0.9843 0.0330(25 )
00.00080.9843
00.021(25 )
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-81Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85
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Introduction
Before Using aSpeed Control
System Connection and Operation
RG
SPEED
POWER
ALARM
100/115V~
SD
SS
H L
MB+
MB-
U
I-COM
V
W
L
N
NC
FG
CW
CCW
MO
NC
NC
SD
FREE
RST
TP
H
M
L
S-MON
ALM
O-COM
ORIENTAL MOTOR
DisplaySPEED
SSSD
FunctionBuilt-in speed potentiometer
Acceleration time potentiometerDeceleration time potentiometer
LED Display
Input/Output Signal Terminals Block
Display
POWER
ALARM
Power indicator
Alarm indicator
Function
Turns on (green) while power is being supplied.
Turns on (red) or blinks when an alarm is triggered.
Lighting Condition
DisplayIN-COMCWCCW
MO
NC
NC
SD
FREE
RST
TP
H, M, L
S-MON
ALM
O-COM
Ground terminal for input signals Ground terminal for input signals.Clockwise rotation inputCounterclockwise rotation input
Speed-setting mode selection input
Slow down input
Electromagnetic brake release input
Alarm reset input
Thermal signal input
Speed-setting mode selection input
Speed monitor output
Alarm output
Ground terminal for output signals
Clockwise rotation/stop selection inputCounterclockwise rotation/stop selection input
Built-in/external speed-setting selection input
Instantaneous stop/slow down stop selection input
Electromagnetic brake releases/locks selection input
Ground terminal for output signals.
Signal Function and Operation
Built-in Potentiometer
Regeneration unit terminals
Electromagnetic brake terminals
Motor connection terminals
Power connection terminals
Protective Earth terminals(2 locations)
The unit shown above uses a single-phase 100/115 V power-supply input.
SwitchSet the switch to “H” if the cable between the motor and inverter is less than 32.8 ft. (10 m) in length. Set it to “L” if the cable length exceeds 32.8 ft. (10 m).
This input is used to reset the alarm while in an energized state in the event any protective function of the inverter is activated.
This input is used to connect the lead wire of the regeneration unit’s internal thermal protector when the braking regeneration unit (sold separately) is used.
These are connected for speed control via the external speed potentiometer or external DC voltage.
When the protective function is activated, this output is set to OFF (“H”) and the motor stops.
This output is used to monitor the motor speed. Pulse signals at a rate of 12 pulses per revolution of the motor output shaft.
B-82 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Specifications B-72 Characteristics B-75System Configuration B-71Features B-70 Specifications B-72 Characteristics B-75System Configuration B-71Features B-70
Connection Diagrams Single-phase 100-115 VAC,
Single-phase 200-230 VAC
RG
SPEED
POWER
ALARM
100-115V~
SD
SS
H L
MB+
MB-
U
I-COM
V
W
L
N
NC
FG
CW
CCW
MO
NC
NC
SD
FREE
RST
TP
H
M
L
S-MON
ALM
O-COM
ORIENTAL MOTOR
OFF
ON
OFF
ON
OFF
ON
SW1 Clockwise rotation /stop selection inputSW2 Counterclockwise rotation /stop selection inputSW3 Speed-setting mode selection input
OFF
ON
OFF
ON
ON
OFF
SW4 Slow down input
SW5 Electromagnetic brake release input 3
SW6 Alarm reset input
Regeneration unitthermal signal input
Speed potentiometer20 kΩ 1/4 W [Accessories (sold separately)]
321
External DC voltage
24 VDC0.1 A min.
U
B2
B2
V
W
Power supply
Circuit breaker
Power connectionConnect to a single-phase 100-115 VAC 10%, 50/60 Hz power supply.(FSP200-2: Connect to a single-phase 200-230 VAC 10%, 50/60 Hz power supply.)
Protective Earth(screw size: M4)
To TP
To I-COMThermal protector lead wires
400 Ω
Regeneration unit 1 [Accessories (sold separately)]
Three-phase 200-230 VAC
OFF
ON
OFF
ON
OFF
ON
SW1 Clockwise rotation /stop selection inputSW2 Counterclockwise rotation /stop selection inputSW3 Speed-setting mode selection input
OFF
ON
OFF
ON
ON
OFF
SW4 Slow down input
SW5 Electromagnetic brake release input 3
SW6 Alarm reset input
Regeneration unitthermal signal input
Speed potentiometer20 kΩ 1/4 W [Accessories (sold separately)]
321
External DC voltage
24 VDC0.1 A min.
U
B2
B2
V
W
Power supply
Circuit breakerPower connectionConnect to a three-phase 200-230 VAC10%, 50/60 Hz power supply.
Protective Earth(screw size: M4)
RG
SPEED
POWER
ALARM
200-230V~
SD
SS
H L
MB+
MB-
U
I-COM
V
W
L1
L3
FG
CW
CCW
MO
NC
NC
SD
FREE
RST
TP
H
M
L
S-MON
ALM
O-COM
ORIENTAL MOTOR
L2
To TP
To I-COM400 Ω
Regeneration unit 1 [Accessories (sold separately)]
Thermal protector lead wires
See page A-215 for connection of the SDM496 speed indicator.
1 This should be connected only when using a regeneration unit.2 This should be connected only for a speed control system with an electromagnetic brake.3 The electromagnetic brake release input can be used only with a speed control system with electromagnetic brake.
Notes:• If the wiring between the motor and inverter needs to be extended by 32.8 ft. (10 m) or more, use a polyethylene-insulated electric wire of AWG16 or
larger. Do not connect more than one cable or allow the overall wiring length to exceed 164 ft. (50 m). Doing so may result in a malfunction.• With the electromagnetic brake type, setting the wiring length too long delays the operation of the electromagnetic brake [by approx. 100 ms at a wiring
length of 164 ft. (50 m)]. To minimize the delay time, use separate cables for the electromagnetic brake cable and motor cable.• Separate the signal and motor cables from noise-generating equipment or power lines.• After connecting each cable to the terminal block, be sure to install the connector cover.
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-83Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85
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Introduction
Before Using aSpeed Control
SystemConnecting the motor and inverterA motor cable is not supplied with the product. Please provide the appropriate cable.
Connecting the MotorAppropriate lead wiresAWG 18 min.
Terminals (Use a crimp terminal for the electromagnetic brake type.)Round Terminal with Insulation U-Shape Terminal with Insulation
Protective EarthRound Terminal with Insulation
0.19 inch Min.(4.8 mm Min.)
0.37
inch
Max
.( 9
.5 m
m M
ax.)
0.16 inch Min.(4.1 mm Min.)
0.24
inch
Max
.(6
.2 m
m M
ax.)
0.14 inch Min.(3.6 mm Min.)
after crimp0.24 inch Max.(6.2 mm Max.)
0.15 inch Max.(3.8 mm Max.)
0.28
inch
Max
.(7
.2 m
m M
ax.)
0.14 inch Min.(3.6 mm) Min.
after crimp0.24 inch Max.(6.2 mm Max.)
Connecting the InverterPower input terminals, motor connection terminalsAppropriate lead wiresAWG 18 min.
Terminals Protective EarthRound Terminal with Insulation Round Terminal with Insulation
I/O signal terminalWhen a crimp terminal should be used, use one of the followingterminals:
Phoenix ContactAI 0.25-6Applicable wiring gauge: AWG 24AI 0.34-6Applicable wiring gauge: AWG 22AI 0.5-6Applicable wiring gauge: AWG 20
0.67 inch Min.(17 mm Min.)
0.33
inch
Max
.( 8
.5 m
m M
ax.)
0.17 inch Min.(4.3 mm Min.)
0.35 inch Min.(9 mm Min.)
0.24
inch
Max
.(6
.2 m
m M
ax.)
0.13 inch Min.(3.2 mm Min.)
Timing Chart
CW input
CCW input
SLOWDOWN input
MO input
Motor operation
Electromagnetic Brake
ON (L)OFF(H)
ON (L)OFF(H)
ON (L)OFF(H)
ON (L)OFF(H)
Release Release Release ReleaseRelease
CW CW CW CWCCW CCW
1500 r/min (External potentiometer)
500 r/min(Built-in potentiometer)
Acceleration Acceleration
Deceleration1 2
DecelerationDeceleration
All run, stop, direction change and speed change operations can becontrolled by the CW, CCW, M0, and SD input signals.
If the CW input is set to ON ("L" level), the motor rotates in a clockwisedirection as viewed from the shaft end of the motor; if the CW input isset to OFF ("H" level), the motor stops. If the CCW input is set to ON("L" level), the motor rotates in a counterclockwise direction as viewedfrom the shaft end of the motor; if the CCW input is set to OFF ("H"level), the motor stops. The acceleration time is set by the built-inacceleration potentiometer (SS).
If the SD input is set to ON ("L" level), the deceleration time is the valueset by the built-in deceleration potentiometer (SD.)
Turning the M0 input to ON ("L" level) selects the speed set by theexternal speed potentiometer. Turning the input to OFF ("H" level)causes the motor to operate at the speed set by the built-in speedpotentiometer. The timing chart shown at left is based on a built-inspeed-potentiometer setting of 500 r/min and an external speed-potentiometer setting of 1500 r/min.
To release the electromagnetic brake when the motor is stopped, turnthe FREE (electromagnetic brake release) input to ON ("L" level). Thisreleases the electromagnetic brake and allows the motor's output shaftto turn freely. (This function is available only with a speed controlsystem with an electromagnetic brake.)
Note:While the motor is running, the temperature of the motor case should notexceed 194°F (90°C).
1 The motor will stop if the CW and CCW inputs are simultaneously turned toON ("L" level).
2 When the motor runs and/or stops in a short cycle, the electromagnetic brakemay be left released if a shorter time is set for the acceleration/decelerationtime.
B-84 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Specifications B-72 Characteristics B-75System Configuration B-71Features B-70 Specifications B-72 Characteristics B-75System Configuration B-71Features B-70
Input Signal Circuit Input CircuitCommon to CW, CCW and SLOW DOWN, FREE, RST inputs.
Connection Example for Input Signals• Controlled by Small Capacity Relays
• Electronic Input Control
Output Signal Circuit Output CircuitCommon to S-MON, ALM outputs.
Connection Example for Output Signals
2.4k Ω
I-COM
680 Ω
Input
Inverter
CW
CCW
MO
ON
ON
ON
ON
ON
OFF: StopON: CW RotationOFF: Stop ON: CCW RotationOFF: Built-in speed potentiometerON: External speed potentiometerOFF: BrakeON: Slow downOFF: LockON: ReleaseON: Reset
OFF
ON
I-COM
FREE
SD
RST
OFF
OFF
OFF
OFF
OFF
photocoupler
InverterController
I-COM
Input
The FREE input is used only with a speed control system with electromagneticbrake.
Use a small capacity contact point type relay capable of switching 24 VDC, 5 mA.
The FREE input is used only with a speed control system with electromagneticbrake.
Output
O-COM
S-MONALM
Inverter ControllerVcc
O-COMR
An external power source is required since the circuit has an open-collectoroutput configuration as shown in the figure above. There is no need to connectan external power source if no signal outputs are used. Use an external powersource of 26.4 VDC or below. Connect a limit resistance according to thepower-supply voltage so that the current level doesn't exceed 10 mA.
Speed monitor output: Pulse signals are output at a rate at 12pulses per revolution of the motor outputshaft are output. (Note that this is monitoring of the speedcommand issued from the inverter to themotor, not that of the speed measured atthe motor's output shaft.)
Motor speed: 60 [r/min]
Alarm output: This signal is output when a protection function foroverload, circuit overheat, overvoltage,undervoltage, overcurrent or EEPROM error hasbeen activated. When an alarm signal is output, thisoutput is turned to OFF ("H" level) between theALARM OUT and GND terminals.
S-MON output frequency [Hz]12
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-85Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85Dimensions B-76 Connection and Operation B-81 Motor and Inverter Combinations B-85
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Introduction
Before Using aSpeed Control
System Method of Speed Setting Speed Control by Built-in PotentiometerThe Built-in speed potentiometer is selected when the MO(speed-setting mode selection input) is set to OFF ("H" level).Turning the Built-in speed potentiometer clockwise sets afaster speed, while turning it counterclockwise brings themotor to a stop. Speed Control by External PotentiometerThe external speed potentiometer can be used when the MO(speed-setting mode selection input) is set to ON ("L" level).When the optional external speed potentiometer is used,connect it as illustrated below. Turning the external speedpotentiometer clockwise sets a faster speed.
Speed Control by External DC VoltageExternal DC voltage can be used when the MO (speed-setting mode selection input) is set to ON ("L" level). To setthe motor speed via external DC voltage, connect a DCpower supply as illustrated below. Raising the DC voltagesets a faster speed.
List of Motor and InverterCombinations
Model name for motor/control unit combinations are shownbelow
Combination Type Speed Control System
Round Shaft Speed Control SystemH
M
L
InverterI/O terminal
External potentiometer
3
2
1
High speed
1 2 3
1 3
0 20 40 60 80 100
500
1000
1500
2000
2500
Spee
d [r
/ min
]
Dial Plate Value
External speed potentiometer scalespeed characteristics(Representative Values)
External DC power supply
05 VDC5 mA Max.
InverterI/O terminal
1 k 1/4 WMin.
H
M
L
0 1 2 3 4 5
Spee
d [r
/ min
]
500
1000
1500
2000
2500
DC Voltage [V]
DC voltagespeed characteristics (Representative Values)
Model
BHF62AT-RHBHF62AT-RABHF62AT-BHF62CT-RHBHF62CT-RABHF62CT-BHF62ST-RHBHF62ST-RABHF62ST-
Motor
BHM62T-G2
Gearhead
BH6G2-RHBH6G2-RABH6G2-BH6G2-RHBH6G2-RABH6G2-BH6G2-RHBH6G2-RABH6G2-
Inverter
FSP200-1
FSP200-2
FSP200-3
Model
BHF62AT-ABHF62CT-ABHF62ST-A
Motor
BHM62T-A
Inverter
FSP200-1FSP200-2FSP200-3
Enter the gear ratio in the box () within the model name.
Combination Type Speed Control System with Electromagnetic Brake
Round Shaft Speed Control System with Electromagnetic Brake
Model
BHF62AMT-RHBHF62AMT-RABHF62AMT-BHF62CMT-RHBHF62CMT-RABHF62CMT-BHF62SMT-RHBHF62SMT-RABHF62SMT-
Motor
BHM62MT-G2
Gearhead
BH6G2-RHBH6G2-RABH6G2-BH6G2-RHBH6G2-RABH6G2-BH6G2-RHBH6G2-RABH6G2-
Inverter
FSP200-1
FSP200-2
FSP200-3
Model
BHF62AMT-ABHF62CMT-ABHF62SMT-A
Motor
BHM62MT-A
Inverter
FSP200-1FSP200-2FSP200-3
Enter the gear ratio in the box () within the model name.
B-86 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
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AC Motor Speed Controller
ES01/ES02ES01 and ES02 are Oriental Motor's newest speedcontrollers designed for ease of its functions and operations.A wide range of speed control motors is available for use withthese new controllers.
Features Multi-Functions Speed Control Range901400 r/min (50 Hz) 901600 r/min (60 Hz)
Speed Control FunctionAcceleration/deceleration function that enables smooth startand stop
Speed Control FunctionThe ES01/ES02 enables users to regulate the output speedof motors ranging from 6W to 90W.
IP20-CompliantThe IP20-compliant construction prevents the operator fromtouching the terminal block, thereby ensuring a high degreeof safety.
Compatible with Voltages in All Major CountriesThe design conforms to typical global safety standards.The CE Marking is used in accordance with the EMCdirectives and low voltage directives.
Easy Wiring
For easy wiring the new design provides separate connectorterminals for power-supply cables and control-signal lines.
Details of Safety StandardsPage G-2 The EMC value changes according to the wiring and layout. Therefore, the final
EMC level must be checked incorporated in the equipment.
Safety Standards and CE Marking Speed Controllers
CertificationBody Standards File No. CE MarkingStandards
UL508UL
Conform to EN Standards
E91291
Low VoltageDirective
EMC Directive
CSA C.22.2 No.14EN50178EN60950EN50081-2EN61000-6-2
Speed Controller Product Line Speed Controller
Specifications of Speed Controller
DimensionsPage B-103 Connection and OperationPage B-111
Notes: These models cannot be used for applications requiring the control of more than one motor/controller set by the same external potentiometer. When the motor is commanded to stop immediately, the large braking current will flow to the motor. See page B-115 for the braking current.
UC
Terminals for control-singnal lines
Terminals for power-supply cables
Model
ES01ES02
Voltage
Single-Phase 100-115 VACSingle-Phase 200-230 VAC
ES01Single-Phase 100-115 VAC 10%
50/60 Hz
World K Series: 6 W, 15 W, 25 W, 40 W, 60 WV Series: 6 W, 15 W, 25 W, 40 W, 60 W, 90 W
50 Hz: 901400 r/min, 60 Hz: 901600 r/min
Speed Control, Instantaneous Stop, Acceleration/Deceleration100 MΩ or more when 500 VDC is applied between the PE terminal and the power supply terminals, all the pins and the frame.
Sufficient to withstand 3.0 kV at 50 Hz, 60 Hz applied between all the pins and the frame for 1 minute. Sufficient to withstand 1.5 kV at 50Hz, 60 Hz applied between the PE terminals and the power supply terminals for 1 min.
32°F104°F (0°C40°C) (nonfreezing)
85% maximum (noncondensing)IP 20 (with cover)
ES02Single-Phase 200-230 VAC 10%
Model NameVoltageFrequency
Operable Motor Output Power
Speed RangeFunctionInsulation Resistance
Dielectric Strength
Ambient Temperature RangeAmbient HumidityDegree of Protection
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-87Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
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Introduction
Before Using aSpeed Control
System
Applicable Speed Control Motor (Sold Separately)
System Configuration
Mounting Brackets(Accessories)(Page A-204)
Speed ControllerSpeed Controller
Speed Control Motor
Flexible Couplings(Accessories)(Page A-208)
ExternalSpeed Potentiometer(Included with the Speed Controller)
Capacitor Cap(Included)
Capacitor(Included with Single-phase motors)
Motor Speed Indicator (Accessories)Not a standard certified product.(Page A-214)
Gearhead(Sold Separately)
Right-Angle Gearhead(Sold Separately)(Page A-189)
Speed Control Motor (Sold Separately)
ACPower Supply
The system configuration shown is an example. Other configurations are available.
V Series Speed Control Motors 6 W90 WThe V series speed control motors provide quiet operation,long life and high strength performance, making them theperfect solution for many applications. The motor andgearhead come pre-assembled to make installation easy.
World K Series Speed Control Motors 6 W60 WA tachometer generator built into our standard AC inductionand reversible motors allows a wide range of speed control.This simple structure delivers high reliability at a low cost,making this system a popular solution for a wide range ofapplications.
Speed Control Motors
15 W40 W Type Details of Safety StandardsPage G-2 When the motor is approved under various standards, the model name on the
nameplate is the approved model name.List of Safety Standard Approved ProductsPage G-17, G-18
CertificationBody Standards File No. CE MarkingStandards
UL1004
UL
Conform to EN Standards
E64199 (6 W)E64197 (15 W90 W)
Low VoltageDirective
UL2111CSA C.22.2 No.100CSA C.22.2 No.77EN60950EN60034-1EN60034-5IEC60034-11
Safety Standards and CE Marking
B-88 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
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World K Series Speed Control Motors Single-Phase 110/115 VAC
Single-Phase 220/230 VAC
Gearheads for World K Series (Sold Separately) Parallel Right-Angle
Enter the gear ratio in the box () within the model name.
Enter the gear ratio in the box () within the model name.
Output Power
HP W
Induction Motors Reversible MotorsSpeed Controller
Pinion Shaft Type Round Shaft Type Pinion Shaft Type Round Shaft Type
1/125 6 2IK6RGN-AWU 2IK6RA-AWU 2RK6RGN-AWU 2RK6RA-AWU
ES011/50 15 3IK15RGN-AWU 3IK15RA-AWU 3RK15RGN-AWU 3RK15RA-AWU1/30 25 4IK25RGN-AWU 4IK25RA-AWU 4RK25RGN-AWU 4RK25RA-AWU1/19 40 5IK40RGN-AWU 5IK40RA-AWU 5RK40RGN-AWU 5RK40RA-AWU1/12 60 5IK60RGU-AWU 5IK60RA-AWU 5RK60RGU-AWU 5RK60RA-AWU
1/12 60 5IK60RGU-CWE 5IK60RA-CWE 5RK60RGU-CWE 5RK60RA-CWE
Output Power
HP W
Induction Motors Reversible MotorsSpeed Controller
Pinion Shaft Type Round Shaft Type Pinion Shaft Type Round Shaft Type
1/125 6 2IK6RGN-CWE 2IK6RA-CWE 2RK6RGN-CWE 2RK6RA-CWE
ES021/50 15 3IK15RGN-CWE 3IK15RA-CWE 3RK15RGN-CWE 3RK15RA-CWE1/30 25 4IK25RGN-CWE 4IK25RA-CWE 4RK25RGN-CWE 4RK25RA-CWE1/19 40 5IK40RGN-CWE 5IK40RA-CWE 5RK40RGN-CWE 5RK40RA-CWE
Gearhead Model Gear Ratio2GNKA 31802GN10XK (Decimal Gearhead)
3GNKA 31803GN10XK (Decimal Gearhead)
4GNKA 31804GN10XK (Decimal Gearhead)
5GNKA 31805GN10XK (Decimal Gearhead)
5GUKA 31805GU10XKB (Decimal Gearhead)
Type Gearhead Model Gear Ratio
Hollow Shaft4GNRH
3.61805GNRH5GURH
Solid Shaft4GNRAA5GNRAA5GURAA
3.6180
3180
World K Series Speed Control Motors For World K Series Gearheads
Ui
AWu
—GNy
Rt
25r
Ke
Iw
4q
KAr
50e
GNw
4q
Product Number Code
Product Line
Motor Frame Sizeq
I: Induction MotorR: Reversible Motorw
K Seriese
Output Power (W)Example 25: 25 Wr
Speed Control Motort
Motor Shaft TypeGN: Pinion Shaft for use with GN-type gearheadGU: Pinion Shaft for use with GU-type gearheadA: Round Shaft
y
VoltageAW: Single-Phase 110-115 VACCW: Single-Phase 220-230 VAC
u
With Capacitor forU: Single-Phase 110-115 VACE: Single-Phase 220-230 VAC
i
Gearhead Frame Sizeq
Gearhead TypeGN: For use with GN-type pinion shaft motorGU: For use with GU-type pinion shaft motor
w
Gear RatioExample 50: Gear Ratio of 50:1e
Type of Bearings and Shaft TypeKA: Ball Bearing Type (inch-size)RAA: Right Angle Solid Shaft Type (inch size)RH: Right Angle Hollow Shaft Type
r
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-89Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
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Introduction
Before Using aSpeed Control
System
V Series Speed Control Motors (Combination Type) Single-Phase 110/115 VAC Single-Phase 220/230 VAC
Enter the gear ratio in the box () within the model name. Enter the gear ratio in the box () within the model name.
Output PowerInduction Motors Reversible Motors Speed Controller
1/125 VSI206A-U VSR206A-U
ES01
1/50 VSI315A-U VSR315A-U1/30 VSI425A-U VSR425A-U1/19 VSI540A-U VSR540A-U1/12 VSI560A-U VSR560A-U1/8 VSI590A-U VSR590A-U
HP W6
15 25 40 60 90
Output PowerInduction Motors Reversible Motors Speed Controller
VSI206C-E VSR206C-E
ES02
VSI315C-E VSR315C-EVSI425C-E VSR425C-EVSI540C-E VSR540C-EVSI560C-E VSR560C-EVSI590C-E VSR590C-E
1/125 6 1/50 15 1/30 25 1/19 40 1/12 601/8 90
HP W
Ui
30u
—Ay
25t
4r
Ie
Sw
Vq
V Series Speed Control Motors Product Number Code
Product Line
V Seriesq
Speed Control Motorw
I: Induction MotorR: Reversible Motore
Motor Frame Sizer
Output Power (W)Example 25: 25 Wt
Gear RatioExample 30: Gear ratio of 30:1u
With Capacitor forU: Single-Phase 110-115 VACE: Single-Phase 220-230 VAC
i
VoltageA: Single-Phase 100/110/115 VACC: Single-Phase 200/220/230 VAC
y
B-90 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
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Single-Phase 220/230 VAC Applicable Speed Controller: ES02
Z: These motors are impedance protected.T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. The speed range is under no load conditions.
Model MaximumOutput Power Voltage Frequency Speed Range
Permissible Torque StartingTorque Current Power
Consumption Capacitor
Pinion Shaft Type1200 r/min 90 r/min
HP W VAC Hz r/min oz-in mNm oz-in mNm oz-in mNm A W µF
Z 2IK6RGN-CWE 2IK6RA-CWE 1/125 6Single-Phase 220
50 901400 5.9 42
4.5 324.9 35
0.1428
0.660 901600 7.1 50
Single-Phase 23050 901400 6.5 46
5.6 40 2960 901600 7.1 50
T 3IK15RGN-CWE 3IK15RA-CWE 1/50 15Single-Phase 220
50 901400 15.6 110
5.3 389.2 65
0.23
43
160 901600 17.7 125 46
Single-Phase 23050 901400 16.3 115 10.6 75 4460 901600 17.7 125 9.2 65 47
T 4IK25RGN-CWE 4IK25RA-CWE 1/30 25Single-Phase 220
50 90140026 190
7.1 5015.6 110
0.34
63
1.560 901600 67
Single-Phase 23050 901400 28 200
17.0 12063
60 901600 25 180 69
T 5IK40RGN-CWE 5IK40RA-CWE 1/19 40Single-Phase 220
50 901400 42 30010.6 75 26 190
0.55
96
2.360 901600 39 280 104
Single-Phase 23050 901400 45 320
9.9 70 28 20099
60 901600 36 260 105
T 5IK60RGU-CWE 5IK60RA-CWE 1/12 60Single-Phase 220
50 901400 65 460 28 200
45 320
0.84 155
460 901600 69 490 30 215 0.89 175
Single-Phase 23050 901400
69 49024 170 0.85 158
60 901600 25 180 0.89 172
Round Shaft Type
UC
Specifications of Applicable Motors World K Series Induction Motors – Continuous Rating Single-Phase 110/115 VAC Applicable Speed Controller: ES01 UC
Z: These motors are impedance protected.T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. The speed range is under no load conditions.
Model MaximumOutput Power Voltage Frequency Speed Range
Permissible Torque StartingTorque Current Power
Consumption Capacitor
Pinion Shaft Type Round Shaft Type1200 r/min 90 r/min
HP W VAC Hz r/min oz-in mNm oz-in mNm oz-in mNm A W µF
Z 2IK6RGN-AWU 2IK6RA-AWU 1/125 6Single-Phase 110
60 901600 7.1 50 4.9 35 5.6 40 0.28 29 2.5Single-Phase 115
T 3IK15RGN-AWU 3IK15RA-AWU 1/50 15Single-Phase 110
60 901600 17.7 125 5.9 42 9.2 65 0.48 46 4.5Single-Phase 115
T 4IK25RGN-AWU 4IK25RA-AWU 1/30 25Single-Phase 110
60 901600 26 185 7.1 50 17.0 120 0.7558
6.5Single-Phase 115 69
T 5IK40RGN-AWU 5IK40RA-AWU 1/19 40Single-Phase 110
60 901600 31 225 9.5 6725 180
1.1 107 9Single-Phase 115 28 200
T 5IK60RGU-AWU 5IK60RA-AWU 1/12 60Single-Phase 110
60 901600 69 490 29 210 45 320 2 180 18Single-Phase 115
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-91Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
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FBL2
AX
UA
XH
BH
FES
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Introduction
Before Using aSpeed Control
System World K Series Reversible Motors – 30-Minute Rating Single-Phase 110/115 VAC Applicable Speed Controller: ES01
Model MaximumOutput Power Voltage Frequency Speed Range
Permissible Torque StartingTorque Current Power
Consumption Capacitor
Pinion Shaft Type Round Shaft Type1200 r/min 90 r/min
HP W VAC Hz r/min oz-in mNm oz-in mNm oz-in mNm A W µF
Z 2RK6RGN-AWU 2RK6RA-AWU 1/125 6Single-Phase 110
60 901600 7.1 50 7.1 50 6.3 45 0.32 32 3.5Single-Phase 115
T 3RK15RGN-AWU 3RK15RA-AWU 1/50 15Single-Phase 110
60 901600 17.7 125 12 85 14.2 100 0.6 59 6Single-Phase 115
T 4RK25RGN-AWU 4RK25RA-AWU 1/30 25Single-Phase 110
60 901600 29 205 15.6 110 19.8 140 0.95 90 8Single-Phase 115
T 5RK40RGN-AWU 5RK40RA-AWU 1/19 40Single-Phase 110
60 901600 45 320 22 15534 240
1.4 138 12Single-Phase 115 36 260
T 5RK60RGU-AWU 5RK60RA-AWU 1/12 60Single-Phase 110
60 901600 69 490 38 270 53 380 2.2 201 20Single-Phase 115
Single-Phase 220/230 VAC Applicable Speed Controller: ES02
Z: These motors are impedance protected.T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable
motor with enough torque, when designing the equipment. The speed range is under no load conditions.
Z: These motors are impedance protected.T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable
motor with enough torque, when designing the equipment. The speed range is under no load conditions.
Model MaximumOutput Power Voltage Frequency Speed Range
Permissible Torque StartingTorque Current Power
Consumption Capacitor
Pinion Shaft Type Round Shaft Type1200 r/min 90 r/min
HP W VAC Hz r/min oz-in mNm oz-in mNm oz-in mNm A W µF
Z 2RK6RGN-CWE 2RK6RA-CWE 1/125 6Single-Phase 220
50 901400 6.3 45
7.1 50
7.1 50 0.15
33 0.860 901600 7.1 50 6.3 45 0.16
Single-Phase 23050 901400
7.1 507.1 50
0.1660 901600 6.3 45
T 3RK15RGN-CWE 3RK15RA-CWE 1/50 15Single-Phase 220
50 901400
17.7 125 12.3 87 14.2 100 0.29 59 1.560 901600
Single-Phase 23050 901400
60 901600
T 4RK25RGN-CWE 4RK25RA-CWE 1/30 25Single-Phase 220
50 901400
29 205 16.3 11519.8 140
0.44 88 260 901600
Single-Phase 23050 901400 22 155
60 901600 19.8 140
T 5RK40RGN-CWE 5RK40RA-CWE 1/19 40Single-Phase 220
50 901400
45 320
25 180 38 270
0.72 133 3.560 901600 24 170 36 260
Single-Phase 23050 901400
24 17038 270
60 901600 36 260
T 5RK60RGU-CWE 5RK60RA-CWE 1/12 60Single-Phase 220
50 901400
69 490 39 280
59 4201.0
185
560 901600 53 380 198
Single-Phase 23050 901400 65 460 1.0 18860 901600 53 380 1.1 202
UC
UC
B-92 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
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Model MaximumOutput Power Voltage Frequency Speed Range
Permissible Torque StartingTorque Current Power
Consumption Capacitor
Combination Type1200 r/min 90 r/min
HP W VAC Hz r/min oz-in mNm oz-in mNm oz-in mNm A W µF
Z VSI206C-E 1/125 6Single-Phase 220
50 901400 5.9 42
4.5 324.9 35
0.1428
0.660 901600 7.1 50
Single-Phase 23050 901400 6.5 46
5.6 40 2960 901600 7.1 50
T VSI315C-E 1/50 15Single-Phase 220
50 901400 15.6 110
5.3 389.2 65
0.23
43
160 901600 17.7 125 46
Single-Phase 23050 901400 16.3 115 10.6 75 4460 901600 17.7 125 9.2 65 47
T VSI425C-E 1/30 25Single-Phase 220
50 90140026 190
7.1 5015.6 110
0.34
63
1.560 901600 67
Single-Phase 23050 901400 28 200
17 12063
60 901600 25 180 69
T VSI540C-E 1/19 40Single-Phase 220
50 901400 42 30010.6 75 26 190
0.55
96
2.360 901600 39 280 104
Single-Phase 23050 901400 45 320
9.9 70 28 20099
60 901600 36 260 105
T VSI560C-E 1/12 60Single-Phase 220
50 901400 65 460 28.4 200
45 320
0.84 155
460 901600 69 490 30 215 0.89 175
Single-Phase 23050 901400
69 49024 170 0.85 158
60 901600 25 180 0.89 172
T VSI590C-E 1/8 90Single-Phase 220
50 901400 102 720 36 260
63 450 1.2
209
660 901600 103 730 39 280 232
Single-Phase 23050 901400
103 73034 245 211
60 901600 39 280 236
Single-Phase 220/230 VAC Applicable Speed Controller: ES02
Z: These motors are impedance protected.T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. Enter the gear ratio in the box () within the model name. The values for each item is for the motor only. The speed range is under no load conditions.
UC
Model MaximumOutput Power Voltage Frequency Speed Range
Permissible Torque StartingTorque Current Power
Consumption Capacitor
Combination Type1200 r/min 90 r/min
HP W VAC Hz r/min oz-in mNm oz-in mNm oz-in mNm A W µF
Z VSI206A-U 1/125 6Single-Phase 110
60 901600 7.1 50 4.9 35 5.6 40 0.28 29 2.5Single-Phase 115
T VSI315A-U 1/50 15Single-Phase 110
60 901600 17.7 125 5.9 42 9.2 65 0.48 46 4.5Single-Phase 115
T VSI425A-U 1/30 25Single-Phase 110
60 901600 26 185 7.1 50 17 120 0.7558
6.5Single-Phase 115 69
T VSI540A-U 1/19 40Single-Phase 110
60 901600 31 225 9.5 6725 180
1.1 107 9Single-Phase 115 2.4 200
T VSI560A-U 1/12 60Single-Phase 110
60 901600 69 490 29 210 45 320 2 180 18Single-Phase 115
T VSI590A-U 1/8 90Single-Phase 110
60 901600 103 730 29 21058 410
2.6 240 20Single-Phase 115 63 450
V Series Induction Motors – Continuous Rating Single-Phase 110/115 VAC Applicable Speed Controller: ES01 UC
Z: These motors are impedance protected.T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. Enter the gear ratio in the box () within the model name. The values for each item is for the motor only. The speed range is under no load conditions.
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-93Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
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AC
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AC
Mo
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BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System V Series Reversible Motors – 30-Minute Rating Single-Phase 110/115 VAC Applicable Speed Controller: ES01
Single-Phase 220/230 VAC Applicable Speed Controller: ES02
UC
UC
Model MaximumOutput Power Voltage Frequency Speed Range
Permissible Torque StartingTorque Current Power
Consumption Capacitor
Combination Type1200 r/min 90 r/min
HP W VAC Hz r/min oz-in mNm oz-in mNm oz-in mNm A W µF
Z VSR206A-U 1/125 6Single-Phase 110
60 901600 7.1 50 7.1 50 6.3 45 0.32 32 3.5Single-Phase 115
T VSR315A-U 1/50 15Single-Phase 110
60 901600 17.7 125 12 85 14.2 100 59 6Single-Phase 115
T VSR425A-U 1/30 25Single-Phase 110
60 901600 29 205 15 110 19.8 140 0.95 90 8Single-Phase 115
T VSR540A-U 1/19 40Single-Phase 110
60 901600 45 320 22 15534 240
1.4 138 12Single-Phase 115 36 260
T VSR560A-U 1/12 60Single-Phase 110
60 901600 69 490 38 270 53 380 2.2 201 20Single-Phase 115
T VSR590A-U 1/8 90Single-Phase 110
60 901600 103 730 45 320 83 590 3 272 30Single-Phase 115
0.6
Model MaximumOutput Power Voltage Frequency Speed Range
Permissible Torque StartingTorque Current Power
Consumption Capacitor
Combination Type1200 r/min 90 r/min
HP W VAC Hz r/min oz-in mNm oz-in mNm oz-in mNm A W µF
Z VSR206C-E 1/125 6Single-Phase 220
50 901400 6.3 45
7.1 50
7.1 50 0.15
33 0.860 901600 7.1 50 6.3 45 0.16
Single-Phase 23050 901400
7.1 507.1 50
0.1660 901600 6.3 45
T VSR315C-E 1/50 15Single-Phase 220
50 901400
17.7 125 12.3 87 14.2 100 0.29 59 1.560 901600
Single-Phase 23050 901400
60 901600
T VSR425C-E 1/30 25Single-Phase 220
50 901400
29 205 16.3 11519.8 140
0.44 88 260 901600
Single-Phase 23050 901400 22 15560 901600 19.8 140
T VSR540C-E 1/19 40Single-Phase 220
50 901400
45 320
25 180 38 270
0.72 133 3.560 901600 24 170 36 260
Single-Phase 23050 901400
24 17038 270
60 901600 36 260
T VSR560C-E 1/12 60Single-Phase 220
50 901400
69 490 39 280
59 4201.0
185
560 901600 53 380 198
Single-Phase 23050 901400 65 460 1.0 18860 901600 53 380 1.1 202
T VSR590C-E 1/8 90Single-Phase 220
50 901400 95 67051 360
85 600 1.3 240
760 901600 103 730 83 590 1.4 260
Single-Phase 23050 901400
103 730 49 35085 600 1.3 240
60 901600 83 590 1.4 262
Z: These motors are impedance protected.T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. Enter the gear ratio in the box () within the model name. The values for each item is for the motor only. The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable
motor with enough torque, when designing the equipment. The speed range is under no load conditions.
Z: These motors are impedance protected.T: These motors contain a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor restarts. Be sure to turn the motor off before inspecting. Enter the gear ratio in the box () within the model name. The values for each item is for the motor only. The permissible torque and the starting torque of reversible motors are shown in terms without the brake applied. Please keep in mind that you should select a suitable
motor with enough torque, when designing the equipment. The speed range is under no load conditions.
B-94 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
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World K Series Induction Motors – Continuous Rating Single-Phase 115 VAC Applicable Speed Controller: ES01
Permissible Torque when a Gearhead is Attached Decimal gearhead is not available for V Series. Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates
rotation in the opposite direction.The permissible torque with decimal gearheads are as follows.2GNKA/2GN10XK 26 lb-in/3 Nm 3GNKA/3GN10XK 44 lb-in/5 Nm4GNKA/4GN10XK 70 lb-in/8 Nm (Gear Ratio 2536 53 lb-in/6 Nm)5GNKA/5GN10XK 88 lb-in/10 Nm 5GUKA/5GU10XKB 177 lb-in/20 Nm
ModelMotor/Gearhead
Gear RatioSpeed 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180
2IK6RGN-AWU/2GNKA
1200 r/min 1.060.12
1.320.15
1.770.2
2.10.24
2.60.3
3.10.36
4.50.51
5.30.61
6.40.73
8.00.91
9.71.1
11.51.3
15.01.7
17.72
222.5
263
263
263
263
263
90 r/min 0.750.085
0.880.1
1.230.14
1.500.17
1.850.21
2.30.26
3.00.35
3.80.43
4.50.51
5.60.64
6.80.77
8.10.92
10.61.2
12.31.4
15.01.7
18.52.1
202.3
242.8
263
263
3IK15RGN-AWU/3GNKA
1200 r/min 2.60.3
3.10.36
4.50.51
5.30.61
6.70.76
8.00.91
11.51.3
13.21.5
15.91.8
202.3
232.7
293.3
364.1
445
445
445
445
445
445
445
90 r/min 0.880.1
1.060.12
1.500.17
1.770.2
2.30.26
2.70.31
3.80.43
4.50.51
5.30.61
6.80.77
8.10.92
9.71.1
12.31.4
15.01.7
18.52.1
222.5
242.8
293.3
374.2
445
4IK25RGN-AWU/4GNKA
1200 r/min 3.90.45
4.70.54
6.60.75
7.90.9
9.71.1
11.51.3
16.81.9
19.42.2
232.7
303.4
364.1
434.9
536.1
647.3
708
708
708
708
708
708
90 r/min 1.060.12
1.320.15
1.770.2
2.10.24
2.60.3
3.10.36
4.50.51
5.30.61
6.40.73
8.00.91
9.71.1
11.51.3
15.01.7
17.72
222.5
263
293.3
354
445
525.9
5IK40RGN-AWU/5GNKA
1200 r/min 4.80.55
5.80.66
8.00.91
9.71.1
12.31.4
14.11.6
202.3
232.7
293.3
364.1
434.9
525.9
657.4
788.9
8810
8810
8810
8810
8810
8810
90 r/min 1.410.16
1.770.2
2.30.27
2.90.33
3.60.41
4.30.49
6.00.68
7.10.81
8.60.98
10.61.2
13.21.5
15.91.8
19.42.2
232.7
293.3
354
384.4
465.3
586.6
708
5IK60RGU-AWU/5GUKA
1200 r/min 10.61.2
12.31.4
17.72
212.4
263
313.6
394.5
475.4
566.4
718.1
859.7
10211.6
14316.2
17119.4
17720
17720
17720
17720
17720
17720
90 r/min 4.50.51
5.30.61
7.50.85
8.81
11.51.3
13.21.5
16.81.9
202.3
242.8
303.5
374.2
445
616.9
738.3
829.3
9911.2
10912.4
13114.9
16418.6
17720
Unit=Upper Values: lb-in/Lower Values: Nm
The speed range is under no load conditions.
Gear Ratio 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180
High Speed60Hz
466 388 280 233 186 155 112 93 77 56 46 38 28 23 18 15 14 11 9 750Hz533 444 320 266 213 177 128 106 88 64 53 44 32 26 21 17 16 13 10 8.8
Low Speed 30 25 18 15 12 10 7.2 6 5 3.6 3 2.5 1.8 1.5 1.2 1 0.9 0.75 0.6 0.5
Speed Range when Gearhead is Attached World K Series
V SeriesGear Ratio 5 6 9 15 18 30 36 60 90 120 180 300 360
High Speed60Hz
280 233 155 93 77 46 38 23 15 11 7 4 350Hz320 266 177 106 88 53 44 26 17 13 8.8 5.3 4.4
Low Speed 18 15 10 6 5 3 2.5 1.5 1 0.75 0.5 0.3 0.25
Unit=r/min
Unit=r/min
General Specifications of Speed Control Motors
Type (output) Size inch (mm) Thickness inch (mm)6 W Type 4.534.53 (115115)15 W Type 4.924.92 (125125)25 W Type 5.315.31 (135135)40 W Type 6.506.50 (165165)60 W Type 7.877.87 (200200)
0.20 (5)
Heat radiation plate (Material: Aluminum)
Specifications100 MΩ or more when 500 VDC is applied between the windings and the frame.
ItemInsulation Resistance
Sufficient to withstand 1.5 kV at 50 Hz and 60 Hz applied between the windingsand the frame for 1 minute.Dielectric Strength
144˚F (80°C) or less measured by the resistance change method after ratedmotor operation with a gearhead or equivalent heat radiation plate connected.Temperature Rise
Class B [266˚F (130°C)]Insulation Class
6 W type is impedance protected.The other types contain a built-in thermal protector (automatic return type).Open: 266˚F9˚F (130°C5°C) Close: 179.6˚F27˚F (82°C15°C)
OverheatingProtection Device
14˚F104˚F (10°C40°C) (nonfreezing)Ambient Temperature Range85% maximum (noncondensing)Ambient Humidity
IP20 (World K Series 60W: IP40)Degree of Protection
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-95Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
Sp
eedC
on
trolS
ystems
Bru
shless D
C M
oto
r System
sDC
Inp
ut
AC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System Single-Phase 220/230 VAC Applicable Speed Controller: ES02
ModelMotor/Gearhead
Gear RatioSpeed 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180
2IK6RGN-CWE/2GNKA
1200 r/min230 VAC 50 Hz 0.97
0.111.150.13
1.680.19
1.940.22
2.40.28
3.00.34
4.10.47
4.90.56
5.90.67
7.40.84
8.81
10.61.2
13.21.5
15.91.8
202.3
232.7
263
263
263
263
220 VAC 60 Hz230 VAC 60 Hz
1.060.12
1.320.15
1.770.2
2.10.24
2.60.3
3.10.36
4.50.51
5.30.61
6.40.73
8.00.91
9.71.1
11.51.3
15.01.7
17.72
222.5
263
263
263
263
263
90 r/min 0.690.078
0.820.093
1.150.13
1.410.16
1.680.19
2.00.23
2.80.32
3.40.39
4.10.47
5.10.58
6.10.7
7.40.84
9.71.1
11.51.3
14.11.6
16.81.9
18.52.1
222.5
263
263
3IK15RGN-CWE/3GNKA
1200 r/min230 VAC 50 Hz 2.4
0.283.00.34
4.10.47
4.90.56
6.10.7
7.40.84
10.61.2
12.31.4
15.01.7
18.52.1
222.5
263
333.8
404.6
445
445
445
445
445
445
230 VAC 60 Hz 2.60.3
3.10.36
4.50.51
5.30.61
6.70.76
8.00.91
11.51.3
13.21.5
15.91.8
202.3
232.7
293.3
364.1
445
445
445
445
445
445
445
90 r/min 0.810.092
0.970.11
1.320.15
1.590.18
2.00.23
2.40.28
3.30.38
4.00.46
4.80.55
6.10.69
7.30.83
8.81
11.51.3
13.21.5
16.81.9
202.3
222.5
263
333.8
394.5
4IK25RGN-CWE/4GNKA
1200 r/min
220 VAC 60 Hz 4.00.46
4.80.55
6.80.77
8.10.92
10.61.2
12.31.4
16.81.9
202.3
242.8
303.5
374.2
445
556.3
667.5
708
708
708
708
708
708
230 VAC 50 Hz
230 VAC 60 Hz
4.30.49
5.10.58
7.10.81
8.50.97
10.61.2
13.21.5
17.72
212.4
252.9
323.7
384.4
465.3
586.6
697.9
708
708
708
708
708
708
3.80.44
4.60.52
6.40.73
7.60.87
9.71.1
11.51.3
15.91.8
19.42.2
232.6
293.3
343.9
414.7
525.9
627.1
708
708
708
708
708
708
90 r/min 1.060.12
1.320.15
1.770.2
2.10.24
2.60.3
3.10.36
4.50.51
5.30.61
6.40.73
8.00.91
9.71.1
11.51.3
15.01.7
17.72
222.5
263
293.3
354
445
525.9
5IK40RGN-CWE/5GNKA
1200 r/min
220 VAC 60 Hz 6.00.68
7.20.82
9.71.1
12.31.4
15.01.7
17.72
242.8
303.4
364.1
455.1
536.1
657.4
819.2
8810
8810
8810
8810
8810
8810
8810
230 VAC 50 Hz
230 VAC 60 Hz
6.90.78
8.20.93
11.51.3
14.11.6
16.81.9
202.3
283.2
343.9
414.7
515.8
617
748.4
8810
8810
8810
8810
8810
8810
8810
8810
5.50.63
6.70.76
9.71.1
11.51.3
14.11.6
16.81.9
232.6
283.2
333.8
414.7
505.7
606.8
768.6
8810
8810
8810
8810
8810
8810
8810
90 r/min220 VAC 60 Hz 1.59
0.181.940.22
2.60.3
3.10.36
4.00.46
4.80.55
6.70.76
8.00.91
9.71.1
12.31.4
14.11.6
17.72
222.5
263
323.7
394.5
445
525.9
657.4
788.9
230 VAC 50 Hz230 VAC 60 Hz
1.500.17
1.770.2
2.40.28
3.00.34
3.80.43
4.50.51
6.20.71
7.50.85
8.81
11.51.3
13.21.5
15.91.8
202.3
242.8
303.5
374.2
404.6
485.5
616.9
738.3
5IK60RGU-CWE/5GUKA
90 r/min
230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz
10.61.2
12.31.4
17.72
212.4
263
313.6
394.5
475.4
566.4
718.1
859.7
10211.6
14316.2
17119.4
17720
17720
17720
17720
17720
17720
220 VAC 60 Hz 4.60.52
5.50.63
7.60.87
8.81
11.51.3
14.11.6
17.72
212.4
242.8
303.5
384.3
455.1
627.1
758.5
849.5
10011.4
11212.7
13415.2
16819
17720
230 VAC 50 Hz
230 VAC 60 Hz
3.60.41
4.40.5
6.10.69
7.30.83
8.81
10.61.2
14.11.6
16.81.9
19.42.2
242.8
303.4
354
495.6
596.7
667.5
799
8810
10612
13215
16018.1
3.80.44
4.60.52
6.40.73
7.60.87
9.71.1
11.51.3
14.11.6
17.72
212.4
263
313.6
384.3
525.9
627.1
708
849.6
9310.6
11212.7
14015.9
16919.1
Unit=Upper Values: lb-in/Lower Values: Nm
Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
1200 r/min
B-96 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
Sp
eedC
on
trolS
ystems
World K Series Reversible Motors – 30-Minute Rating Single-Phase 115 VAC Applicable Speed Controller: ES01
Single-Phase 220/230 VAC Applicable Speed Controller: ES02
ModelMotor/Gearhead
Gear RatioSpeed 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180
2RK6RGN-AWU/2GNKA
1200 r/min 1.060.12
1.320.15
1.770.2
2.10.24
2.60.3
3.10.36
4.50.51
5.30.61
6.40.73
8.00.91
9.71.1
11.51.3
15.01.7
17.72
222.5
263
263
263
263
263
90 r/min 1.060.12
1.320.15
1.770.2
2.10.24
2.60.3
3.10.36
4.50.51
5.30.61
6.40.73
8.00.91
9.71.1
11.51.3
15.01.7
17.72
222.5
263
263
263
263
263
3RK15RGN-AWU/3GNKA
1200 r/min 2.60.3
3.10.36
4.50.51
5.30.61
6.70.76
8.00.91
11.51.3
13.21.5
15.91.8
202.3
232.7
293.3
364.1
445
445
445
445
445
445
445
90 r/min 1.850.21
2.20.25
3.00.34
3.60.41
4.60.52
5.40.62
7.60.86
8.81
10.61.2
14.11.6
16.81.9
19.42.2
242.8
303.4
374.2
445
445
445
445
445
4RK25RGN-AWU/4GNKA
1200 r/min 4.40.5
5.30.6
7.30.83
8.81
10.61.2
13.21.5
18.52.1
222.5
263
323.7
394.5
475.4
606.8
708
708
708
708
708
708
708
90 r/min 2.30.27
2.80.32
3.90.45
4.60.53
5.90.67
7.00.8
9.71.1
11.51.3
14.11.6
17.72
212.4
252.9
313.6
384.4
475.4
576.5
647.3
708
708
708
5RK40RGN-AWU/5GNKA
1200 r/min 6.90.78
8.20.93
11.51.3
14.11.6
16.81.9
202.3
283.2
343.9
414.7
515.8
617
748.4
8810
8810
8810
8810
8810
8810
8810
8810
90 r/min 3.30.38
3.90.45
5.50.63
6.60.75
8.30.94
9.71.1
14.11.6
16.81.9
202.3
242.8
303.4
364.1
455.1
536.1
687.7
819.2
8810
8810
8810
8810
5RK60RGU-AWU/5GUKA
1200 r/min 10.61.2
12.31.4
17.72
212.4
263
313.6
394.5
475.4
566.4
718.1
859.7
10211.6
14316.2
17119.4
17720
17720
17720
17720
17720
17720
90 r/min 5.80.66
6.90.79
9.71.1
11.51.3
14.11.6
17.72.0
222.5
263.0
303.5
394.5
465.3
566.4
788.9
9410.7
10511.9
12614.3
14015.9
16919.1
17720
17720
ModelMotor/Gearhead
Gear RatioSpeed 3 3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180
2RK6RGN-CWE/2GNKA
1200 r/min230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz
1.060.12
1.320.15
1.770.2
2.10.24
2.60.3
3.10.36
4.50.51
5.30.61
6.40.73
8.00.91
9.71.1
11.51.3
15.01.7
17.72
222.5
263
263
263
263
263
90 r/min 1.060.12
1.320.15
1.770.2
2.10.24
2.60.3
3.10.36
4.50.51
5.30.61
6.40.73
8.00.91
9.71.1
11.51.3
15.01.7
17.72
222.5
263
263
263
263
263
3RK15RGN-CWE/3GNKA
1200 r/min 2.60.3
3.10.36
4.50.51
5.30.61
6.70.76
8.00.91
11.51.3
13.21.5
15.91.8
202.3
232.7
293.3
364.1
445
445
445
445
445
445
445
90 r/min 1.850.21
2.20.25
3.00.35
3.70.42
4.60.53
5.50.63
7.70.88
9.71.1
11.51.3
14.11.6
16.81.9
202.3
252.9
303.4
384.3
445
445
445
445
445
4RK25RGN-CWE/4GNKA
1200 r/min 4.40.5
5.30.6
7.30.83
8.81
10.61.2
13.21.5
18.52.1
222.5
263
323.7
394.5
475.4
606.8
708
708
708
708
708
708
708
90 r/min 2.40.28
3.00.34
4.10.47
4.90.56
6.10.7
7.40.84
10.61.2
12.31.4
15.01.7
18.52.1
222.5
263
333.8
404.6
505.7
606.8
677.6
708
708
708
5RK40RGN-CWE/5GNKA
1200 r/min 6.90.78
8.20.93
11.51.3
14.11.6
16.81.9
202.3
283.2
343.9
414.7
515.8
617
748.4
8810
8810
8810
8810
8810
8810
8810
8810
90 r/min230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz
3.60.41
4.40.5
6.10.69
7.30.83
8.81
10.61.2
15.01.7
18.52.1
222.5
273.1
323.7
394.5
495.6
596.7
748.4
8810
8810
8810
8810
8810
5RK60RGU-CWE/5GUKA
1200 r/min 10.61.2
12.31.4
17.72
212.4
263
313.6
394.5
475.4
566.4
718.1
859.7
10211.6
14316.2
17119.4
17720
17720
17720
17720
17720
17720
90 r/min 6.00.68
7.20.82
9.71.1
12.31.4
15.01.7
17.72
232.6
273.1
323.7
404.6
485.5
596.7
819.2
9811.1
10912.4
13114.9
14616.5
17519.8
17720
17720
Unit=Upper Values: lb-in/Lower Values: Nm
Unit=Upper Values: lb-in/Lower Values: Nm
Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-97Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
Sp
eedC
on
trolS
ystems
Bru
shless D
C M
oto
r System
sDC
Inp
ut
AC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System V Series Induction Motors – Continuous Rating Single-Phase 115 VAC Applicable Speed Controller: ES01
ModelCombination Type
Gear RatioSpeed 5 6 9 15 18 30 36 60 90 120 180 300 360
VSI206A-U1200 r/min 2.0
0.232.30.27
3.60.41
6.00.68
7.10.81
11.51.3
13.21.5
232.6
343.9
465.2
536
536
536
90 r/min 1.410.16
1.680.19
2.40.28
4.10.47
5.00.57
7.90.9
9.71.1
15.91.8
232.7
313.6
455.1
536
536
VSI315A-U1200 r/min 4.9
0.566.00.68
8.81.0
15.01.7
17.72.0
283.2
343.9
576.5
859.7
8810
8810
8810
8810
90 r/min 1.680.19
2.00.23
3.00.34
5.00.57
6.00.68
9.71.1
11.51.3
19.42.2
293.3
384.3
536.1
8810
8810
VSI425A-U1200 r/min 7.3
0.838.81.0
13.21.5
222.5
263.0
424.8
505.7
849.5
12614.3
14116
14116
14116
14116
90 r/min 2.00.23
2.30.27
3.60.41
6.00.68
7.10.81
11.51.3
13.21.5
232.6
343.9
465.2
647.3
10712.2
12914.6
VSI540A-U1200 r/min 8.8
1.010.61.2
15.91.8
263.0
313.6
515.8
617.0
10211.6
15317.4
19321.9
26030
26030 —
90 r/min 2.60.3
3.10.36
4.70.54
7.90.9
9.71.1
15.01.7
18.52.1
303.5
465.2
576.5
869.8
14416.3 —
VSI560A-U1200 r/min 19.4
2.2232.6
354.0
586.6
697.9
11112.6
13415.2
22025.3
26030
26030
26030
26030 —
90 r/min 8.40.95
9.71.1
15.01.7
242.8
303.4
475.4
576.5
9510.8
14416.3
18020.4
26030
26030 —
VSI590A-U1200 r/min 29
3.3343.9
525.9
879.9
10011.3
16618.8
20022.6
33037.7
35040
35040
35040 — —
90 r/min 8.40.95
9.71.1
15.01.7
242.8
293.3
475.4
576.5
9510.8
13515.3
18020.4
27030.6 — —
Unit=Upper Values: lb-in/Lower Values: Nm
B-98 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
Sp
eedC
on
trolS
ystems
Single-Phase 220/230 VAC Applicable Speed Controller: ES02Model
Combination TypeGear Ratio
Speed 5 6 9 15 18 30 36 60 90 120 180 300 360
VSI206C-E1200 r/min
230 VAC 50 Hz 1.850.21
2.20.25
3.20.37
5.40.62
6.60.75
10.61.2
12.31.4
212.4
313.6
414.7
536
536
536
220 VAC 60 Hz230 VAC 60 Hz
2.00.23
2.30.27
3.60.41
6.00.68
7.10.81
11.51.3
13.21.5
232.6
343.9
465.2
536
536
536
90 r/min 1.230.14
1.500.17
2.30.26
3.80.43
4.60.52
7.30.83
8.70.99
15.01.7
222.5
293.3
414.7
536
536
VSI315C-E1200 r/min
230 VAC 50 Hz 4.60.52
5.40.62
8.20.93
14.11.6
16.81.9
263.0
313.6
525.9
788.9
8810
8810
8810
8810
60 Hz 4.90.56
6.00.68
8.81.0
15.01.7
17.72.0
283.2
343.9
576.5
859.7
8810
8810
8810
8810
90 r/min 1.500.17
1.850.21
2.70.31
4.50.51
5.40.62
8.60.98
10.61.2
17.72.0
252.9
343.9
485.5
819.2
8810
VSI425C-E1200 r/min
220 VAC 60 Hz 7.60.86
8.81.0
13.21.5
232.6
273.1
434.9
525.9
869.8
13014.7
14116
14116
14116
14116
230 VAC 50 Hz
230 VAC 60 Hz
7.90.9
9.71.1
14.11.6
232.7
283.2
465.2
546.2
9110.3
13715.5
14116
14116
14116
14116
7.10.81
8.50.97
13.21.5
212.4
252.9
404.6
495.6
829.3
12313.9
14116
14116
14116
14116
90 r/min 2.00.23
2.30.27
3.60.41
6.00.68
7.10.81
11.51.3
13.21.5
232.6
343.9
465.2
647.3
10712.2
12914.6
VSI540C-E
1200 r/min
220 VAC 60 Hz 11.51.3
13.21.5
202.3
333.8
394.5
637.2
768.7
12714.4
19221.7
24027.2
26030
26030 —
230 VAC 50 Hz
230 VAC 60 Hz
12.31.4
15.01.7
232.6
384.3
465.2
738.3
879.9
14616.5
21024.8
26030
26030
26030 —
10.61.2
12.31.4
18.52.1
303.5
374.2
596.7
708.0
11813.4
17720.1
22325.3
26030
26030 —
90 r/min220 VAC 60 Hz 3.0
0.343.60.41
5.30.61
8.81.0
10.61.2
16.81.9
202.3
343.9
515.8
647.3
9610.9
16118.2 —
230 VAC 2.80.32
3.30.38
5.00.57
8.40.95
9.71.1
15.91.8
19.42.2
313.6
475.4
606.8
9010.2
15017 —
VSI560C-E
1200 r/min230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz
19.42.2
232.6
354.0
586.6
697.9
11112.6
13415.2
22025.3
26030
26030
26030
26030 —
90 r/min
220 VAC 60 Hz 8.50.97
10.61.2
15.01.7
252.9
303.5
485.5
596.7
9811.1
14616.6
18420.9
26030
26030 —
230 VAC 50 Hz
230 VAC 60 Hz
6.80.77
8.10.92
12.31.4
202.3
242.8
384.4
465.3
778.8
11613.2
14616.5
21024.8
26030 —
7.10.81
8.50.97
13.21.5
212.4
252.9
404.6
495.6
829.3
12313.9
15417.5
23026.2
26030 —
VSI590C-E
1200 r/min230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz
293.3
343.9
525.9
879.9
10011.3
16618.8
20022.6
33037.7
35040
35040
35040 — —
90 r/min230 VAC 50 Hz
230 VAC 60 Hz
9.71.1
11.51.3
17.72.0
293.3
333.8
556.3
677.6
11112.6
15817.9
21023.8
31035.7 — —
11.51.3
13.21.5
202.3
333.8
384.3
637.2
768.7
12714.4
18020.4
24027.2
35040 — —
Unit=Upper Values: lb-in/Lower Values: Nm
Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation
in the opposite direction.
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-99Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
Sp
eedC
on
trolS
ystems
Bru
shless D
C M
oto
r System
sDC
Inp
ut
AC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System V Series Reversible Motors – 30-Minute Rating Single-Phase 115 VAC Applicable Speed Controller: ES01
Single-Phase 220/230 VAC Applicable Speed Controller: ES02
ModelCombination Type
Gear RatioSpeed 5 6 9 15 18 30 36 60 90 120 180 300 360
VSR206A-U1200 r/min 2.0
0.232.30.27
3.60.41
6.00.68
7.10.81
11.51.3
13.21.5
232.6
343.9
465.2
536
536
536
90 r/min 2.00.23
2.30.27
3.60.41
6.00.68
7.10.81
11.51.3
13.21.5
232.6
343.9
465.2
536
536
536
VSR315A-U1200 r/min 4.9
0.566.00.68
8.81.0
15.01.7
17.72.0
283.2
343.9
576.5
859.7
8810
8810
8810
8810
90 r/min 3.30.38
4.00.46
6.10.69
9.71.1
12.31.4
19.42.2
232.6
384.4
586.6
778.8
8810
8810
8810
VSR425A-U1200 r/min 8.1
0.929.71.1
15.01.7
242.8
293.3
465.3
556.3
9310.6
14015.9
14116
14116
14116
14116
90 r/min 4.40.5
5.20.59
7.80.89
13.21.5
15.91.8
242.8
303.4
505.7
758.5
10011.4
14116
14116
14116
VSR540A-U1200 r/min 12.3
1.415.01.7
232.6
384.3
465.2
738.3
879.9
14616.5
21024.8
26030
26030
26030 —
90 r/min 6.10.7
7.40.84
11.51.3
18.52.1
222.5
354.0
424.8
708.0
10612.0
13315.1
20022.6
26030 —
VSR560A-U1200 r/min 19.4
2.2232.6
354.0
586.6
697.9
11112.6
13415.2
22025.3
26030
26030
26030
26030 —
90 r/min 10.61.2
13.21.5
19.42.2
313.6
384.4
617.0
748.4
12313.9
18420.9
23026.2
26030
26030 —
VSR590A-U1200 r/min 29
3.3343.9
525.9
879.9
10011.3
16618.8
20022.6
33037.7
35040
35040
35040 — —
90 r/min 12.31.4
15.01.7
232.6
384.3
445.0
738.3
879.9
14616.5
20023.3
27031.1
35040 — —
ModelCombination Type
Gear RatioSpeed 5 6 9 15 18 30 36 60 90 120 180 300 360
VSR206C-E1200 r/min
230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz
2.00.23
2.30.27
3.60.41
6.00.68
7.10.81
11.51.3
13.21.5
232.6
343.9
465.2
536
536
536
90 r/min 2.00.23
2.30.27
3.60.41
6.00.68
7.10.81
11.51.3
13.21.5
232.6
343.9
465.2
536
536
536
VSR315C-E1200 r/min 4.9
0.566.00.68
8.81.0
15.01.7
17.72.0
283.2
343.9
576.5
859.7
8810
8810
8810
8810
90 r/min 3.40.39
4.10.47
6.10.7
10.61.2
12.31.4
19.42.2
232.7
394.5
596.7
799.0
8810
8810
8810
VSR425C-E1200 r/min 8.1
0.929.71.1
15.01.7
242.8
293.3
465.3
556.3
9310.6
14015.9
14116
14116
14116
14116
90 r/min 4.60.52
5.40.62
8.20.93
14.11.6
16.81.9
263.0
313.6
525.9
788.9
10511.9
14116
14116
14116
VSR540C-E
1200 r/min 12.31.4
15.01.7
232.6
384.3
465.2
738.3
879.9
14616.5
21024.8
26030
26030
26030 —
90 r/min230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz
6.80.77
8.10.92
12.31.4
202.3
242.8
384.4
465.3
778.8
11613.2
14616.5
21024.8
26030 —
VSR560C-E1200 r/min 19.4
2.2232.6
354.0
586.6
697.9
11112.6
13415.2
22025.3
26030
26030
26030
26030 —
90 r/min 11.51.3
13.21.5
202.3
333.8
394.5
637.2
768.7
12714.4
19221.7
24027.2
26030
26030 —
VSR590C-E
1200 r/min230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz
293.3
343.9
525.9
879.9
10011.3
16618.8
20022.6
33037.7
35040
35040
35040 — —
90 r/min230 VAC 50 Hz220 VAC 60 Hz230 VAC 60 Hz
14.11.6
16.81.9
242.8
414.7
475.4
799.0
9510.8
16018.1
22025.5
30034.0
35040 — —
Unit=Upper Values: lb-in/Lower Values: Nm
Unit=Upper Values: lb-in/Lower Values: Nm
Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
B-100 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
Sp
eedC
on
trolS
ystems
Gearmotor — Torque Table when a Right-Angle Gearhead is AttachedRight-Angle Gearhead is available for World K Series.Page A-196
Permissible Overhung Load and Permissible Thrust LoadMotor (Round shaft type)Page A-11GearheadPage A-11
Permissible Load Inertia J for GearheadPage A-12
Speed — Torque Characteristics Induction MotorsEnter the gear ratio in the box () with in the V Series combination type model name. The characteristics of V Series are formotor’s only.
15001000500 1800
Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [m
Nm
]
0
20
40
60
80
100
0
2
4
6
8
10
12
14110/115 VACSafe-Operation Line
2IK6RGN-AWU2IK6RA-AWU ES01VSI206A-U
Permissible Torque when Gearhead is Attached
110 VAC115 VAC
15001000500 1800
3IK15RGN-AWU3IK15RA-AWU ES01VSI315A-U
Speed [r/min]
110/115 VAC Safe-Operation Line
Permissible Torque when Gearhead is Attached
110 VAC115 VAC
Torq
ue [o
z-in
]
Torq
ue [m
Nm
]
0
40
80
120
160
200
240
0
5
10
15
20
25
30
35
15001000500 1800
Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.1
0.2
0.3
0.4
0.5
0
10
20
30
40
50
60
70
4IK25RGN-AWU4IK25RA-AWU ES01VSI425A-U
110 VAC115 VAC
Permissible Torque when Gearhead is Attached
110/115 VAC Safe-Operation Line
15001000500 1800
5IK40RGN-AWU5IK40RA-AWU ES01VSI540A-U
110 VAC 115 VAC
Speed [r/min]
Permissible Torque when Gearhead is Attached
110/115 VAC Safe-Operation Line
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.1
0.2
0.3
0.4
0.5
0
10
20
30
40
50
60
70
15001000500 1800
Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.2
0.4
0.6
0.8
1.0
0
25
50
75
100
125
110 VAC 115 VAC
110/115 VACSafe-Operation Line
Permissible Torque when Gearhead is Attached
5IK60RGU-AWU ES015IK60RA-AWUVSI560A-U
15001000500 1800
Permissible Torque whenGearhead is Attached
110/115 VAC Safe-Operation Line
110 VAC115 VAC
Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.2
0.4
0.6
0.8
1.0
0
25
50
75
100
125
VSI590A-U ES01
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-101Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
Sp
eedC
on
trolS
ystems
Bru
shless D
C M
oto
r System
sDC
Inp
ut
AC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
15001000500 1800Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [m
Nm
]
0
20
40
60
80
100
0
2
4
6
8
10
12
14
50 Hz Safe-Operation Line
2IK6RGN-CWE2IK6RA-CWE ES02VSI206C-E
60 HzSafe-Operation Line
Permissible Torque when Gearhead is Attached
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 60 Hz220 VAC 50 Hz
15001000500 1800Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [m
Nm
]
0
40
80
120
160
200
0
5
10
15
20
25
50 Hz Safe-Operation Line
3IK15RGN-CWE3IK15RA-CWE ES02VSI315C-E
60 HzSafe-Operation Line
Permissible Torque when Gearhead is Attached
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 60 Hz220 VAC 50 Hz
15001000500 1800Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.1
0.2
0.3
0.4
0.5
0
10
20
30
40
50
60
70
4IK25RGN-CWE4IK25RA-CWE ES02VSI425C-E
50 HzSafe-Operation Line
60 HzSafe-Operation Line
Permissible Torque when Gearhead is Attached
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 60 Hz220 VAC 50 Hz
15001000500 1800Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.1
0.2
0.3
0.4
0.5
0
10
20
30
40
50
60
70
5IK40RGN-CWE5IK40RA-CWE ES02VSI540C-E
Permissible Torque when Gearhead is Attached
50 Hz Safe-Operation Line60 Hz Safe-Operation Line
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 60 Hz220 VAC 50 Hz
15001000500 1800Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.2
0.4
0.6
0.8
1.0
0
25
50
75
100
125
5IK60RGU-CWE5IK60RA-CWE ES02VSI560C-E
230 VAC, 60 Hz Safe-Operation Line
Permissible Torque when Gearhead is Attached
220 VAC, 60 HzSafe-Operation Line
220/230 VAC, 50 HzSafe-Operation Line
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 60 Hz220 VAC 50 Hz
15001000500 1800
50 Hz Safe-Operation Line
Permissible Torque when Gearhead is Attached 60 Hz Safe-Operation Line
Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.2
0.4
0.6
0.8
1.0
1.2
0
25
50
100
75
125
150
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 60 Hz220 VAC 50 Hz
VSI590C-E ES02
15001000500 1800Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [m
Nm
]
0
20
40
60
80
100
120
0
2
4
6
8
10
12
14
16
2RK6RGN-AWU2RK6RA-AWU ES01VSR206A-U
110 VAC115 VAC
110/115 VAC Safe-Operation Line
Permissible Torque when Gearhead is Attached
15001000500 1800
3RK15RGN-AWU3RK15RA-AWU ES01VSR315A-U
110 VAC115 VAC
Speed [r/min]
110/115 VACSafe-Operation Line
Permissible Torque when Gearhead is Attached
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
40
80
120
160
200
240
0
5
10
15
20
25
30
35
Reversible Motors
B-102 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
Sp
eedC
on
trolS
ystems
15001000500 1800
4RK25RGN-AWU4RK25RA-AWU ES01VSR425A-U
110 VAC115 VAC
Speed [r/min]
110/115 VAC Safe-Operation Line
Permissible Torque when Gearhead is Attached
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.1
0.2
0.3
0.4
0.5
0
10
20
30
40
50
60
70
15001000500 1800
5RK40RGN-AWU5RK40RA-AWU ES01VSR540A-U
110 VAC 115 VAC
Speed [r/min]
110/115 VAC Safe-Operation Line
Permissible Torque when Gearhead is Attached
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.1
0.2
0.3
0.4
0.5
0.6
0
10
20
30
40
50
60
70
80
15001000500 1800
5RK60RGU-AWU5RK60RA-AWU ES01VSR560A-U
110 VAC 115 VAC
Speed [r/min]
115 VAC Safe-Operation Line
110 VAC Safe-Operation LinePermissible Torque when Gearhead is Attached
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.2
0.4
0.6
0.8
1.0
1.2
0
25
50
75
100
125
150
15001000500 1800
Permissible Torque when Gearhead is Attached
110/115 VAC Safe-Operation Line
Speed [r/min]
110 VAC115 VAC
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.2
0.4
0.6
0.8
1.0
1.2
0
25
50
75
100
125
150
VSR590A-U ES01
15001000500 1800Speed [r/min]
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 60 Hz220 VAC 50 Hz
Torq
ue [o
z-in
]
Torq
ue [m
Nm
]
0
20
40
60
80
100
0
2
4
6
8
10
12
14
2RK6RGN-CWE2RK6RA-CWE ES02VSR206C-E
Permissible Torque when Gearhead is Attached
230 VAC 60 HzSafe-Operation Line
230 VAC 50 HzSafe-Operation Line
15001000500 1800Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [m
Nm
]
0
40
80
120
160
200
240
0
5
10
15
20
25
30
35
3RK15RGN-CWE3RK15RA-CWE ES02VSR315C-E
60 HzSafe-Operation Line
Permissible Torque when Gearhead is Attached
50 Hz Safe-Operation Line
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 60 Hz220 VAC 50 Hz
15001000500 1800Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.1
0.2
0.3
0.4
0
10
20
30
40
50
4RK25RGN-CWE4RK25RA-CWE ES02VSR425C-E
50 HzSafe-Operation Line
60 Hz Safe-Operation Line Permissible Torque when Gearhead is Attached
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 60 Hz220 VAC 50 Hz
15001000500 1800Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.1
0.2
0.3
0.4
0.5
0.6
0
10
20
30
40
50
60
70
80
5RK40RGN-CWE5RK40RA-CWE ES02VSR540C-E
Permissible Torque when Gearhead isAttached
50 Hz Safe-Operation Line
60 Hz Safe-Operation Line
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 60 Hz220 VAC 50 Hz
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-103Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
Sp
eedC
on
trolS
ystems
Bru
shless D
C M
oto
r System
sDC
Inp
ut
AC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
Dimensions Scale 1/4, Unit = inch (mm)
0.37 (9.5) 0.59 (15)
0.12 ( 3
)
(Screw)
KnobDial plate1.57 (40)t=0.02 (0.5)
Insulated sheet1.57 (40)t=0.02 (0.5)
Potentiometer
1.57 (40)
0.30 (7.5)
0.49
( 12.5
)
1.57
( 40)
Insulated sheet
0.12 0.008
(3 0.2)0.370.008
(9.50.2)
1.18 min. (30)
0.
79(
20)
0.
79(
20)
M4 P0.7
0.
11 (
2.8)
0.24 (6)
2.56 (65)
1.77
(45)
0.20 (5)2 Places
3.94
(100
)
2.17 (55)
4.33
max
. (11
0)
0.66 (16.8)0.14(3.5)
M4
External Speed Potentiometer (Included) (Scale 1/2)
PAVR-20KZ
Speed Controller: ES01, ES02 (Scale 1/2)Weight: 0.4 lb. (0.18 kg)
d A394
15001000500 1800Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.2
0.4
0.6
0.8
1.0
0
25
50
75
100
125
5RK60RGU-CWE5RK60RA-CWE ES02VSR560C-E
230 VAC, 60 Hz Safe-Operation LinePermissible Torque when Gearhead is Attached
230 VAC, 50 Hz Safe-Operation Line
220 VAC, 50 HzSafe-Operation Line
220 VAC, 60 Hz Safe-Operation Line
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 60 Hz220 VAC 50 Hz
15001000500 1800
50 Hz Safe-Operation Line
Permissible Torque when Gearhead is Attached 60 Hz Safe-Operation Line
Speed [r/min]
Torq
ue [o
z-in
]
Torq
ue [N
m]
0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
0
25
50
75
100
125
150
175
200
VSR590C-E ES02
230 VAC 50 Hz230 VAC 60 Hz
220 VAC 50 Hz220 VAC 60 Hz
B-104 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
Sp
eedC
on
trolS
ystems
World K Series Motor/Gearhead (Pinion Shaft Type) Round Shaft Type
2.760.02
(700.5)
0.94(24)0.08(2)
2.36 (60)
22 30
(60.012)00.0005
00.2362
(54
0.03
0)0
0.00
12 0
2.
1260
0.177 (4.5)4 Holes
1.26 (32)
0.12 (3)
0.39
(10)0.50
(12.7)
0.
94(
24)
0.29
3 (7
.437
)
(7.9370.015)05/16"0.0006
00.3125
2GN3KA~18KA: L = 1.18 (30)2GN25KA~180KA: L = 1.57 (40)
2.
36 (
60)
1.
85 (
47)
L0.39 (10) 2.95 (75)
0.28(7)
2 Generator Leads 12 inch (300 mm) LengthUL Style 3266, AWG 24
3 Motor Leads 12 inch (300 mm) LengthUL Style 3266, AWG 20
2.36 (60)
0.177 (4.5) 4 Holes
2230'
2.760.02
(700.5)
d A364d A065AU (2GN3KA18KA)A065BU (2GN25KA180KA)
2IK6RA-AWU2IK6RA-CWE2RK6RA-AWU2RK6RA-CWEWeight: 1.76 lb. (0.8 kg)
2GNKA
Weight: 0.88 lb. (0.4 kg)
2IK6RGN-AWU2IK6RGN-CWE2RK6RGN-AWU2RK6RGN-CWEWeight: 1.76 lb. (0.8 kg)
Motor/Gearhead (Pinion Shaft Type) Round Shaft Type
3.230.02
(820.5)
0.08(2)
1.26 (32)2.76 (70)
2230
(60.012)00.0005
00.2362
(64
0.
030)
00.
0012
0
2.51
97
0.217 (5.5)4 Holes
3 Motor Leads 12 inch (300 mm) LengthUL Style 3271, AWG 20
L
2.
72 (
69)
3.15 (80)0.28 (7)
1.
85 (
47)
0.39 (10) 1.26 (32)0.12 (3)
1.
18 (
30)
0.59
(15)0.50
(12.7) 0.34
7 (8
.825
)
2230'
0.217 (5.5) 4 Holes
2.76 (70)
3.230.02
(820.5)
2 Generator Leads 12 inch (300 mm) LengthUL Style 3266, AWG 24
3GN3KA~18KA: L = 1.26 (32)3GN25KA~180KA: L = 1.65 (42)
3/8"0(9.5250.015)
0.0006 00.3750
d A365d A066AU (3GN3KA18KA)A066BU (3GN25KA180KA)
3IK15RA-AWU3IK15RA-CWE3RK15RA-AWU3RK15RA-CWEWeight: 2.6 lb. (1.2 kg)
3GNKA
Weight: 1.21 lb. (0.55 kg)
3IK15RGN-AWU3IK15RGN-CWE3RK15RGN-AWU3RK15RGN-CWEWeight: 2.6 lb. (1.2 kg)
Decimal GearheadCan be connected to 2IK6RGN, 2RK6RGN type2GN10XK Weight: 0.44 lb. (0.2 kg)
d A0031.52 (38.5)
1.02(26)
0.49(12.5)
0.08(2)
0.177 (4.5) 4 Holes
2.76 0.02
(70 0.5)
2.36 (60)
( 54
0.
030)
0.
0012
0
0
2.
1260
Decimal GearheadCan be connected to 3IK15RGN, 3RK15RGN type3GN10XK Weight: 0.66 lb. (0.3 kg)
d A0091.69 (43)
1.18(30) 0.51 (13)0.08(2)
0.217 (5.5) 4 Holes
3.23 0.02
(82 0.5)
2.76 (70)
( 64
0.03
0)0
0.00
12 0
2.
5197
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-105Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
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Inp
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BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System Motor/Gearhead (Pinion Shaft Type) Round Shaft Type
0.217 (5.5)4 Holes
3.15 (80)
0.28
(7)
1.26 (32)0.08(2)
0.98(25)
(80.015)00.0006
00.3150
(73
0.03
0)0
0.
0012
0
2.87
40
3.700.02
(940.5)
2230
L
3.
11 (
79)
3.35 (85)0.28 (7)
1.
85 (
47)
0.39 (10) 1.26 (32)
(34
)
1.340.
59 ( 1
5)
0.12 (3)0.50(12.7) 0.
347
( 8.8
25)
0(9.5250.015)
0.217 (5.5) 4 Holes
3.15 (80)
2230'
3.700.02
(940.5)
3 Motor Leads 12 inch (300 mm) LengthUL Style 3271, AWG 20
2 Generator Leads 12 inch (300 mm) LengthUL Style 3266, AWG 24
4GN3KA~18KA: L = 1.26 (32)4GN25KA~180KA: L = 1.67 (42.5)
3/8"0.0006 00.3750
d A366d A067AU (4GN3KA18KA)A067BU (4GN25KA180KA)
4IK25RA-AWU4IK25RA-CWE4RK25RA-AWU4RK25RA-CWEWeight: 3.5 lb. (1.6 kg)
4GNKA
Weight: 1.43 lb. (0.65 kg)
4IK25RGN-AWU4IK25RGN-CWE4RK25RGN-AWU4RK25RGN-CWEWeight: 3.5 lb. (1.6 kg)
Motor/Gearhead (Pinion Shaft Type) Round Shaft Type
4.090.02
(1040.5)
0.35
(9)
1.46 (37)0.08 (2) 3.54 (90)
1.18(30)
0.256 (6.5) 4 Holes
22 30
(100.015)00.0006
00.3937
(83
0.
035)
00.
0014
0
3.26
77
L
3.
50 (
89)
4.13 (105)0.30(7.5)
1.
85 (
47)
0.39 (10)0.12 (3)
1.26 (32)
0.71
(18)
1.
42(
36)
1/2"
0.45
( 11.
4)
0.75(19)
(12.70.018)0
2230'
3.54 (90)
0.256 (6.5) 4 Holes
4.090.02
(1040.5)
0.0007 00.5000
2 Generator Leads 12 inch (300 mm) LengthUL Style 3266, AWG 24
3 Motor Leads 12 inch (300 mm) LengthUL Style 3271, AWG 20
5GN3KA~18KA: L = 1.65 (42)5GN25KA~180KA: L = 2.36 (60)
d A367d A068AU (5GN3KA18KA)A068BU (5GN25KA180KA)
5IK40RA-AWU5IK40RA-CWE5RK40RA-AWU5RK40RA-CWEWeight: 5.7 lb. (2.6 kg)
5GNKA
Weight: 3.3 lb. (1.5 kg)
5IK40RGN-AWU5IK40RGN-CWE5RK40RGN-AWU5RK40RGN-CWEWeight: 5.7 lb. (2.6 kg)
Decimal GearheadCan be connected to 4IK25RGN, 4RK25RGN type4GN10XK Weight: 0.88 lb. (0.4 kg)
d A0131.79 (45.5)
1.26 (32) 0.53 (13.5)
0.08(2)
0.217 (5.5) 4 Holes
( 73
0.
030)
0.
0012
0 0
2.
8740
3.15 (80)
3.70 0.02
(94 0.5)
Decimal GearheadCan be connected to 5IK40RGN, 5RK40RGN type5GN10XK Weight: 1.3 lb. (0.6 kg)
d A022
1.46 (37) 0.71 (18)2.17 (55)
0.08(2)
3.54 (90)
0.256 (6.5) 4 Holes
(83
0.
035)
00.
0014
0
3.26
77
4.09 0.02
(104 0.5)
B-106 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
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Motor/Gearhead (Pinion Shaft Type) Round Shaft Type
0.256 (6.5)4 Holes
3.54 (90)0.08 (2)
1.46 (37)
1.18(30) 0.
43 ( 1
1)
(83
0.
035)
0
(120.018)0
1.30(33)
0.
0014
0
3.26
77
0.0007 00.4724
4.090.02
(1040.5)
0.73
(18.
5)
1.65
1.
34
(42)
3.
54 (
90)
5.91 (150)0.30 (7.5)
2.56 (65)0.28 (7)
1.50 (38)
1.125(28.58)
0.71
(18)
(34
)
1.30(33)
4.090.02
(1040.5)
3.54 (90)
5/8"0.0005 00.6250
(15.8750.011)0
0.256 (6.5)4 Holes
Cable 0.44 (11.2), 20 inch (500 mm) Length3 Motor Leads: UL Style 3266, AWG 202 Generator Leads: UL Style 3266, AWG 242 Cooling Fan Leads: UL Style 3266, AWG 24
1.1250.008(28.580.2) 0(4.7630.03)
00.18750.0012
0( 4.7
63
0.03
)0
0.18
75
0.00
12
0.040(4.763 0 )
0.00160.1875 0
0.
1
0.
004
0.10
8 0
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)
(2.74
3
0
)
d A358d A069U (5GU3KA180KA)
5IK60RA-AWU5IK60RA-CWE5RK60RA-AWU5RK60RA-CWEWeight: 7.1 lb. (3.2 kg)
5GUKA
Weight: 3.3 lb. (1.5 kg)
5IK60RGU-AWU5IK60RGU-CWE5RK60RGU-AWU5RK60RGU-CWEWeight: 7.1 lb. (3.2 kg)
Decimal GearheadCan be connected to 5IK60RGU, 5RK60RGU type5GU10XKB Weight: 1.3 lb. (0.6 kg)
d A029
2.40 (61)1.57 (40)
0.08(2)
3.54 (90)
0.425 (10.8) 4 Holes
0.83 (21)
( 83
0.
035)
00.
0014
0
3.26
77
4.09 0.02
(104 0.5)
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-107Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
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Inp
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Mo
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BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
Combination Type
1.85
(47
)
L
2.
36 (
60)
0.28 (7)2.95 (75)0.39 (10)
0.98 (25)
1.26 (32)0.16 (4)
0(
10
0.01
5)
0.39
37
0.00
06 0
0.
94(
24)
0.39
( 10)
2.760.02
(700.5)
2.36(60)
0.177 (4.5) 4 Holes
22˚ 30'
3 Motor Leads 12 inch (300 mm) LengthUL Style 3266, AWG 20
2 Generator Leads 12 inch (300 mm) LengthUL Style 3266, AWG 24
Gear Ratio: 518: L = 1.34 (34)Gear Ratio: 30120: L = 1.5 (38)Gear Ratio: 180360: L = 1.69 (43)
0.9840.008(250.2) ( 4
0.03
)0.
1575
0.
0012
0
0
0(40.03)0
0.15750.0012
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)
(4 0 )0.040
0.00160.1575 0
0.
1
0.
004
0.09
8
0
( 2.5
0 )
d A216A (Gear Ratio: 518)A216B (Gear Ratio: 30120)A216C (Gear Ratio: 180360)
VSI206A[C]-U[E]VSR206A[C]-U[E]Weight: 2.9 lb. (1.3 kg) (Including Gearhead)
V Series
Combination Type
L
22˚ 30'
2.76 (70)
3.230.02
(820.5)
3 Motor Leads 12 inch (300 mm) LengthUL Style 3271, AWG 20
0.256 (6.5) 4 Holes
1.
26(
32)
0.47
( 12)
(12
0.
018)
0
0.00
07 0
0.
4724
0.98 (25)
0.2 (5)1.26 (32)
0.28 (7)3.15 (80)
2.
72 (
69)
1.
85 (
47)
0.39 (10)
2 Generator Leads 12 inch (300 mm) LengthUL Style 3266, AWG 24
Gear Ratio: 518: L = 1.5 (38)Gear Ratio: 30120: L = 1.69 (43)Gear Ratio: 180360: L = 1.89 (48)
0.9840.008(250.2) ( 4
0.03
)0.
1575
0.
0012
0
0
0.15750.0012
(40.03)0
0
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)
0.040(4 0 )0.0016
0.1575 0
0.
1
0.
004
0.09
8
0
( 2.5
0 )
d A243A (Gear Ratio: 518)A243B (Gear Ratio: 30120)A243C (Gear Ratio: 180360)
VSI315A[C]-U[E]VSR315A[C]-U[E]Weight: 4.0 lb. (1.8 kg) (Including Gearhead)
B-108 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
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Combination Type
22˚ 30'
3.700.02
(940.5)
3 Motor Leads 12 inch (300 mm) LengthUL Style 3271, AWG 20
0.256 (6.5) 4 Holes
3.15 (80)
(34
)
1.34
0.51
( 13)
(15
0.
018)
00.
0007
0
0.59
06
0.98 (25)
1.38 (35)L
0.28 (7)0.28 (7)3.35 (85)
3.
11 (
79)
1.
85 (
47)
0.39 (10)
2 Generator Leads 12 inch (300 mm) LengthUL Style 3266, AWG 24
Gear Ratio: 518: L = 1.61 (41)Gear Ratio: 30120: L = 1.81 (46)Gear Ratio: 180360: L = 2.01 (51)
0.9840.008(250.2) ( 5
0.03
)0.
1969
0.
0012
0
0
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)
0(50.03)0
0.19690.00120.040(5 0 )
0.00160.1969 0
0.
10.
004
0.11
8
0
( 3
0 )
d A217A (Gear Ratio: 518)A217B (Gear Ratio: 30120)A217C (Gear Ratio: 180360)
VSI425A[C]-U[E]VSR425A[C]-U[E]Weight: 5.7 lb. (2.6 kg) (Including Gearhead)
Combination Type
0.39 (10)
2 Generator Leads 12 inch (300 mm) LengthUL Style 3266, AWG 24
3 Motor Leads 12 inch (300 mm) LengthUL Style 3271, AWG 20 22˚ 30'
4.090.02
(1040.5)
0.335 (8.5) 4 Holes
3.54 (90)
1.
57(
40)
0.71
(18)
(18
0.
018)
0
0.00
07 0
0.
7087
0.98(25)
0.2 (5)1.65 (42)L
0.30 (7.5)4.13 (105)
3.
50 (
89)
1.
85 (
47)
Gear Ratio: 518: L = 1.77 (45)Gear Ratio: 3090: L = 2.28 (58)Gear Ratio: 120300: L = 2.52 (64)
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)
0.9840.008(250.2) ( 6
0.03
)0.
2362
0.
0012
0
0
0(60.03)0
0.23620.00120.040(6 0 )
0.00160.2362 0
0.
1
0.
004
0.13
8
0
( 3.5
0
)
d A218A (Gear Ratio: 518)A218B (Gear Ratio: 3090)A218C (Gear Ratio: 120300)
VSI540A[C]-U[E]VSR540A[C]-U[E]Weight: 9.0 lb. (4.1 kg) (Including Gearhead)
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-109Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
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sDC
Inp
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Inp
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AC
Mo
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BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System Combination Type
3 Motor Leads 12 inch (300 mm) LengthUL Style 3271, AWG 20
4.090.02
(1040.5)
0.335 (8.5) 4 Holes
3.54 (90)
1.
57(
40)
0.71
( 18)
(18
0.
018)
0
0.00
07 0
0.
7087
0.98(25)
0.2 (5)1.65 (42)L
0.30 (7.5)5.91 (150)
3.
54 (
90)
Gear Ratio: 518: L = 1.77 (45)Gear Ratio: 3090: L = 2.28 (58)Gear Ratio: 120300: L = 2.52 (64)
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)
0.9840.008(250.2) ( 6
0.03
)0.
2362
0.
0012
0
00(60.03)
00.23620.0012 0.040(6 0 )
0.00160.2362 0
0.
1
0.
004
0.13
8
0
( 3.5
0
)
2 Generator Leads 12 inch (300 mm) LengthUL Style 3266, AWG 24
2 Cooling Fan LeadsUL Style 3266, AWG 22
d A395A (Gear Ratio: 518)A395B (Gear Ratio: 3090)A395C (Gear Ratio: 120300)
VSI560A[C]-U[E]VSR560A[C]-U[E]Weight: 10.3 lb. (4.7 kg) (Including Gearhead)
Combination Type
1.
57(
40)
3.54 (90)
3.
54(
90)
6.50(165)0.30(7.5)
0.71
( 18)
0.2(5)1.65(42)
0.98(25)
L
3 Motor Leads 12 inch (300mm) LengthUL Style 3271, AWG 20
0
0.70
87
0.00
07
(18
0.
018)
0 0.335 (8.5)4 Holes
4.090.02
(1040.5)
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)
Gear Ratio: 515: L = 1.77 (45)Gear Ratio: 1836: L = 2.28 (58)Gear Ratio: 60180: L = 2.76 (70)
0.9840.008(250.2)
00.
2362
0.
0012
( 60.
03)
0 00.23620.0012
(60.03)0
0.00160.2362 0
(6 0 )0.040
0.
004
0.13
8 0
( 3.5
0
)
0.
1
2 Generator Leads 12 inch (300 mm) LengthUL Style 3266, AWG 24
2 Cooling Fan LeadsUL Style 3266, AWG 22
d A396A (Gear Ratio: 515)A396B (Gear Ratio: 1836)A396C (Gear Ratio: 60180)
VSI590A[C]-U[E]VSR590A[C]-U[E]Weight: 11.4 lb. (5.2 kg) (Including Gearhead)
B-110 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
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Capacitor (Included) Capacitor Dimensions Unit = inch (mm)
World K Series
V Series
If you need to order a capacitor without a motor, add "-C" to the capacitor model name shown. A capacitor cap is included with a capacitor.
If you need to order a capacitor without a motor, add "-C" to the capacitor model name shown. A capacitor cap is included with a capacitor.
Model CapacitorModel A B C Weight
oz. (g) Dimension No.Pinion Shaft Type Round Shaft Type
2IK6RGN-AWU 2IK6RA-AWU CH25FAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)
q
2IK6RGN-CWE 2IK6RA-CWE CH06BFAUL 1.22 (31) 0.57 (14.5) 0.93 (23.5) 0.53 (15)
3IK15RGN-AWU 3IK15RA-AWU CH45FAUL 1.46 (37) 0.71 (18) 1.06 (27) 1.06 (30)
3IK15RGN-CWE 3IK15RA-CWE CH10BFAUL 1.46 (37) 0.71 (18) 1.06 (27) 1.06 (30)
4IK25RGN-AWU 4IK25RA-AWU CH65CFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.24 (35)
4IK25RGN-CWE 4IK25RA-CWE CH15BFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.24 (35)
5IK40RGN-AWU 5IK40RA-AWU CH90CFAUL 1.89 (48) 0.83 (21) 1.22 (31)
5IK40RGN-CWE 5IK40RA-CWE CH23BFAUL 1.89 (48) 0.83 (21) 1.22 (31) 1.41 (40)
5IK60RGU-AWU 5IK60RA-AWU CH180CFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)w
5IK60RGU-CWE 5IK60RA-CWE CH40BFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)
2RK6RGN-AWU 2RK6RA-AWU CH35FAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)
q
2RK6RGN-CWE 2RK6RA-CWE CH08BFAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)
3RK15RGN-AWU 3RK15RA-AWU CH60CFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.41 (40)
3RK15RGN-CWE 3RK15RA-CWE CH15BFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.24 (35)
4RK25RGN-AWU 4RK25RA-AWU CH80CFAUL 1.89 (48) 0.75 (19) 1.14 (29) 1.41 (40)
4RK25RGN-CWE 4RK25RA-CWE CH20BFAUL 1.89 (48) 0.75 (19) 1.14 (29) 1.24 (35)
5RK40RGN-AWU 5RK40RA-AWU CH120CFAUL 2.28 (58) 0.83 (21) 1.22 (31) 1.77 (50)
5RK40RGN-CWE 5RK40RA-CWE CH35BFAUL 2.28 (58) 0.87 (22) 1.38 (35) 1.94 (55)
5RK60RGU-AWU 5RK60RA-AWU CH200CFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.4 (95)w
5RK60RGU-CWE 5RK60RA-CWE CH50BFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.0 (85)
1.41 (40)
ModelCombination Type
CapacitorModel A B C Weight
oz. (g) Dimension No.
VSI206A-U CH25FAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)
q
VSI206C-E CH06BFAUL 1.22 (31) 0.57 (14.5) 0.93 (23.5) 0.53(15)VSI315A-U CH45FAUL 1.46 (37) 0.71 (18) 1.06 (27) 1.06 (30)VSI315C-E CH10BFAUL 1.46 (37) 0.71 (18) 1.06 (27) 1.06 (30)VSI425A-U CH65CFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.24 (35)VSI425C-E CH15BFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.24 (35)VSI540A-U CH90CFAUL 1.89 (48) 0.83 (21) 1.22 (31) 1.41 (40)VSI540C-E CH23BFAUL 1.89 (48) 0.83 (21) 1.22 (31) 1.41 (40)VSI560A-U CH180CFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)
wVSI560C-E CH40BFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)VSI590A-U CH200CFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.4 (95)VSI590C-E CH60BFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.0 (85)VSR206A-U CH35FAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)
q
VSR206C-E CH08BFAUL 1.22 (31) 0.67 (17) 1.06 (27) 0.71 (20)VSR315A-U CH60CFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.41 (40)VSR315C-E CH15BFAUL 1.5 (38) 0.83 (21) 1.22 (31) 1.24 (35)VSR425A-U CH80CFAUL 1.89 (48) 0.75 (19) 1.14 (29) 1.41 (40)VSR425C-E CH20BFAUL 1.89 (48) 0.75 (19) 1.14 (29) 1.24 (35)VSR540A-U CH120CFAUL 2.28 (58) 0.83 (21) 1.22 (31) 1.77 (50)VSR540C-E CH35BFAUL 2.28 (58) 0.87 (22) 1.38 (35) 1.94 (55)VSR560A-U CH200CFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.4 (95)
wVSR560C-E CH50BFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.0 (85)VSR590A-U CH300CFAUL 2.28 (58) 1.38 (35) 1.97 (50) 4.9 (140)VSR590C-E CH70BFAUL 2.28 (58) 1.38 (35) 1.97 (50) 4.6 (130)
0.169(4.3) (20)
A
CB
B0.
39 (1
0)
0.18
(4.5
)0.
16(4
)0.
39(1
0) 0.24(6)
0.79
AMP#1870.24(6)
A
CB
0.28 (7)
(20)
0.39
(10)
0.16
(4)
B0.
59 (1
5)
R 0.39(10)
0.790.169(4.3)
AMP#187
Dimension No:q Dimension No:w
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-111Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
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Introduction
Before Using aSpeed Control
System Connection and Operation Names and Function of PartsThe illustration has the cover removed. Install the cover after connection.
LED1VR1
POWER SPEED ACCEL DECEL
VR3 VR2 TB3
S1 S2 S3 S4 S5 S6
INT-VRSTOP
BRAKE EXT-VR
7 8 10 11
1 2 3 4 5 6NC BLUBLU
FG N L BLK RED WHTMOTOR
G
DIN lever
Installation hole
Installation hole
9 6
7
1 2 3 4 5
8
6
7
1
2
3
4
5
8
9
Acceleration time potentiometerSet the acceleration time for motor startup.
Deceleration time potentiometer Set the deceleration time for motor stop.
POWER LEDTurns on (green) while power is being supplied.
Internal speed potentiometer Set the motor’s operating speed.
Control input terminalS1 Common terminal for running and brakingS2 Run/Stop input
Runs (OFF) or stops (ON) the motor. S3 Run/Brake input
Runs (OFF) or brakes (ON) the motor. S4, S5, S6 Speed potentiometer inputs
When S4 and S5 are shorted, the speed can be set using the internal speed potentiometer (INT-VR). When S4 and S5 are open, the speed can be set using an external speed potentiometer (EXT-VR). When using an external speed potentiometer, connect it to S4 and S6.
Power connection terminal (terminals 2 and 3)
Motor connection terminal (terminals 4, 5 and 6)
Generator connection terminal (terminals 10 and 11)Connect the blue generator lead wires.
FG terminal (terminal 1)
B-112 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
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Connection Diagrams Uni-directional Operation
(When using internal speed potentiometer)
For uni-directional operation, connect the lead wires of the motor to the controller in this order: For CW operation, connect the Red wire to terminal #5 and the White wire toterminal #6. For CCW operation, connect the White wire to terminal #5 and the Red wire to terminal #6.
When using external speed potentiometer,see page B-114.
When using external speed potentiometer,see page B-114.
Bi-directional Operation (When using internal speed potentiometer)
LED1VR1
POWER SPEED ACCEL DECEL
VR3 VR2 TB3
S1 S2 S3 S4 S5 S6
INT-VRSTOP
BRAKE EXT-VR
7 8 10 11
1 2 3 4 5 6NC BLUBLU
FG N L BLK RED WHTMOTOR
G
CCW
CCW
CW
Co Ro
Co Ro
Co Ro
Co Ro
CW
SW3
SW2
SW4
SW1
110 VAC 60 Hz115 VAC 60 Hz
220 VAC 50/60 Hz230 VAC 50/60 Hz
ES01
ES02
Run
BrakeRun
Stop
Motor
BlueBlue
AWG18 (0.75 mm2) min.
AWG18 (0.75 mm2) min.
AWG18 (0.75mm2) min.
Power Supply Fuse
White
Red
BlackOrange
Orange
Frame Ground
Capacitor
Power SupplyVoltage
These are lead wires for the cooling fan.These should be connected only whenusing 60 W and 90 W type.
LED1VR1
POWER SPEED ACCEL DECEL
VR3 VR2 TB3
S1 S2 S3 S4 S5 S6
INT-VRSTOP
BRAKE EXT-VR
Run
BrakeRun
Stop
SW3
SW2
MotorBlueBlue
CapacitorPower SupplyVoltage
AWG18 (0.75 mm2) min.
AWG18 (0.75 mm2) min.
AWG18 (0.75 mm2) min.
SW1Power Supply Fuse
White
Red
BlackOrange
Orange
110 VAC 60 Hz115 VAC 60 Hz
220 VAC 50/60 Hz230 VAC 50/60 Hz
Frame GroundES01
ES02
7 8 10 11
1 2 3 4 5 6NC BLUBLU
FG N L BLK RED WHTMOTOR
G
These are lead wires for the cooling fan.These should be connected only whenusing 60 and 90 W type.
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-113Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
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Introduction
Before Using aSpeed Control
System Specifications of the Switches and Fuse
Precaution for wiring The control input terminals are not insulated from the AC power supply. Any equipment (sequencer, relay and/or switch) that will be connected to the
control input terminals must have contact ratings of 18 VDC and 1 mA min. The length of the cable connecting the motor and speed controller should be no more than 32.8 feet (10 m). The length of the control cable should be no more than 6.6 feet (2 m) and as short as possible.
Timing ChartThe timing chart below shows an example of switching between two speed levels when the high speed and low speed areselected via the internal and external speed potentiometers, respectively.
Acceleration/Deceleration Operation
Switching between Two Speed Levels/StopRun/Stop Immediately
CW (Clockwise Direction)
CCW (Counter-Clockwise Direction)
Motor Operation
Internal/External Speed Setting
∗Case where the acceleration and deceleration times are set longer by turning each potentiometer clockwise.
CW/CCW Input
Run/Stop InputSW2
SW4
SW3
Run
Run Run RunBrake Brake
RunStop Stop
High SpeedHigh Speed
Low Speed
CW
Internal InternalExternal External Internal
CWCCW
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Power SupplySW1OFF
ON
Run/Brake Input
Low Speed
∗
0.5s min.
Run/Brake, StopSetting SW2/SW3 to “Run” (OFF) causes the motor to rotate at the speed setvia the speed potentiometers.Setting SW2 to “Stop” (ON) during operation causes the motor to coast to a stop.Setting SW3 to “Brake” (ON) during operation causes the motor to stop immediately.The braking function (current through the motor) is only active for approximately 0.4 seconds after the Run/Brake input is turnedON. It is important to wait 0.5 seconds, or greater, prior to switching back to Run. Otherwise, damage to the speed controller mayresult. Switching the Direction of RotationSW4 is used to switch the motor’s direction of rotation.When SW4 is set to CW, the motor rotates in the clockwise direction, as seen from the motor’s output-shaft side.When SW4 is set to CCW, the motor rotates in the counterclockwise direction, as seen from the motor’s output-shaft side.The rotating direction of the gear output shaft is opposite that of the motor shaft, depends on the gear ratio.
Instant switching between forward and reverse operations is possible with a reversible motor. Connect a surge suppressor between the relay contacts. Oriental Motor alsoprovides an optional EPCR1201-2 CR circuit for surge suppression.Page A-218
For bi-directional operation of an induction motor, switch the rotating direction after the motor has come to a complete stop.
The slow down time set with a potentiometer is longer thanthe time which motor coasts to a stop, motor will stop withslow down time.
Power Supply VoltageSW1SW2, SW3SW4
R0, C0(Surge suppressor)
Fuse
110/115 VAC (ES01)125 VAC 10 A
18 VDC 1 mA125 VAC 10 A
R0=5200 ΩC0=0.10.2 µF, 200 WV
Product certified under the UL/CSA248-14 standard orequivalent 250 VAC 10 A
220/230 VAC (ES02)250 VAC 5 A
250 VAC 5 A
R0=5200 ΩC0=0.10.2 µF, 400 WV
Product certified under the UL/CSA248-14 standard orequivalent 250 VAC 5 A
Run/Stop InputOFFOFFON
Run/Brake InputOFFONOFF
Motor OperationRuns
Stops ImmediatelyCoasts to a Stop
B-114 ORIENTAL MOTOR GENERAL CATALOG 2003/2004 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86 Specifications B-86 Characteristics B-100System Configuration B-87Features B-86
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Speed Setting MethodsThe following two methods of setting speed can be used. Internal Speed PotentiometerThe setting range is from 90 to 1400 r/min at 50 Hz or 90 to1600 r/min at 60 Hz. Short the speed potentiometer inputterminals S4 and S5.Turning the potentiometer clockwise will set a faster speed.The factory setting is 0 r/min.
0
500
1000
1500
2000
2 4Internal speed potentiometer position
Internal speed potentiometer position-speed characteristics (typical value)
Spe
ed [r
/min
]
6 8 10
60 Hz
50 Hz
0 10
Internal Speed Potentiometer
External Speed Potentiometer (included)Open the speed potentiometer input terminals S4 and S5.Before connecting, turn the dial on the external speedpotentiometer counterclockwise to set the speed to 0 r/min.Turning the dial clockwise will set a faster speed.
321
1 3
TB3
S1 S2 S3 S4 S5 S6
External Speed Potentiometer
20 kΩ 1/4 Wwith a linear resistance vs. angle curve
Note:Do not operate multiple speed controllers with a single external speedpotentiometer. Doing so may damage the speed controllers.
Acceleration and Deceleration OperationEquipment and loads are subject to large acceleration/deceleration force when starting, stopping, and changing speeds. Whenyou want to accelerate/decelerate without any accompanying shock, the acceleration/deceleration time can be extended usingthe slow start/slow down function. The slow start/slow down time can be set using acceleration/deceleration time potentiometersbuilt into the control pack. However, when the load inertia is large, the deceleration time cannot be set at a shorter time thanwhen the motor is stopped naturally.
AccelerationThe acceleration function is actuated at start or when thespeed is switched to the higher setting in a two-level speedcontrol system.Turning the acceleration time potentiometer clockwise willincrease the set time.The factory setting is 0 (no acceleration).
0
5
10
15
2 4
Acceleration time potentiometer position-speed characteristics (typical value)
Acc
eler
atio
n tim
e [s
ec/1
000
r/m
in]
6 8 10
0 10
Acceleration Time Potentiometer
DecelerationThe deceleration function is actuated during natural stop orwhen the speed is switched to the lower setting in a two-levelspeed control system.Turning the deceleration time potentiometer clockwise willincrease the set time.The factory setting is 0 (no deceleration).
0 2 4
Deceleration time potentiometer position-speed characteristics (typical value)
Dec
eler
atio
n tim
e [s
ec/1
000
r/m
in]
6 8 10
5
10
15
20
0 10
Deceleration Time Potentiometer
0
500
1000
1500
2000
5 10Speed potentiometer resistance [kΩ]
External speed potentiometer resistance- speed characteristics (typical value)
Spe
ed [r
/min
]
15 20
60 Hz
50 Hz
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115Dimensions B-103 Connection and Operation B-111 Motor and Gearhead Combinations B-115
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Introduction
Before Using aSpeed Control
System
Output PowerModel Motor Model Gearhead Model
1/125VSI206A-U VSI206A-GV
GV2GVSI206C-E VSI206C-GV
1/50VSI315A-U VSI315A-GV
GV3GVSI315C-E VSI315C-GV
1/30VSI425A-U VSI425A-GV
GV4GVSI425C-E VSI425C-GV
1/19VSI540A-U VSI540A-GVH
GVH5GVSI540C-E VSI540C-GVH
1/12VSI560A-U VSI560A-GVH
GVH5GVSI560C-E VSI560C-GVH
1/8VSI590A-U VSI590A-GVR
GVR5GVSI590C-E VSI590C-GVR
Output PowerModel Motor Model Gearhead Model
1/125VSR206A-U VSR206A-GV
GV2GVSR206C-E VSR206C-GV
1/50VSR315A-U VSR315A-GV
GV3GVSR315C-E VSR315C-GV
1/30VSR425A-U VSR425A-GV
GV4GVSR425C-E VSR425C-GV
1/19VSR540A-U VSR540A-GVH
GVH5GVSR540C-E VSR540C-GVH
1/12VSR560A-U VSR560A-GVH
GVH5GVSR560C-E VSR560C-GVH
1/8VSR590A-U VSR590A-GVR
GVR5GVSR590C-E VSR590C-GVR
Repeated Operation/Braking CycleWhen running/braking of the motor is repeated in short cycles, the rise in motor temperature will increase and the continuous-operation time will be limited.Use the following values as a guideline:
Braking CurrentWhen the motor is commanded to stop immediately, the following braking current will flow. Provide an appropriate power supplyby referring to these values.
Motor Output
1/1251/19
1/12, 1/8
Repetition Cycle
2 seconds min. (Running 1 second, stopping 1 second)4 seconds min. (Running 2 seconds, stopping 2 seconds)
Motor Output
1/1251/501/301/191/12
Braking Current (Peak Value) [A]
1.53.55.58.515.5
Single-Phase 110/115 VAC Single-Phase 220/230 VAC1.02.03.06.08.0
List of Motor and Gearhead CombinationsModel names for motor/gearhead combinations are shown below.
Induction Motors
Reversible Motors
Enter the gear ratio in the box () with in the model name.
Enter the gear ratio in the box () with in the model name.
640HP W
60, 90
1/8 20.5 12.0
HP W61525406090
HP W
6
15
25
40
60
90
HP W
6
15
25
40
60
90
Note: The motor may generate heat, depending on the conditions in which it is driven. Ensure that the temperature of the motor case does not exceed 194°F (90°C).
B-116 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Specifications B-118 Characteristics B-121System Configuration B-117Features B-116 Specifications B-118 Characteristics B-121System Configuration B-117Features B-116
AC Motor Systems
US SeriesThe US Series combines a control unit and an AC speedcontrol motor. Connection between the motor and control unitis simplified by an easy-to-use connector. The US Series isdesigned for applications where remote control of the motorspeed and easy installation are required.
Features Easy ConnectionControl units combine the control pack, potentiometer and capacitor into one device (except 60 W and 90 W models). Operationis possible just by connecting the control unit into the power supply after connecting the motor and control unit together using theconnector.
Easy OperationThe speed can be set easily with the potentiometer on the front panel of the control unit.
Approved by Safety StandardsThe US Series is recognized by UL/CSA standards and conforms to EN standards. CE marking is used in accordance with theLow Voltage Directives.
Safety Standards and CE Marking
When the system is approved under various safety standards, the model names on the motor and control unit are the approved model names.List of Motor and Control Unit CombinationsPage B-130
Details of Safety StandardsPage G-2 Single-Phase 220/230 VAC models conform to EMC directives.
The EMC value changes according to the wiring and layout. Therefore, the final EMC level must be checked with the motor/control unit incorporated in the user'sequipment.
Standards Certification Body Standards File No. CE Marking
Motor
UL1004UL2111
UL E64199 (6 W type)E64197 (15 W90 W type)
Low Voltage Directives
CSA C22.2 No.100CSA C22.2 No.77
EN60950 VDE 114919ÜG (6 W type)6751ÜG (15 W90 W type)
EN60034-1EN60034-5 Conform to EN/IEC StandardsIEC60034-11 (15 W90 W type)
Control Unit
UL508UL E91291
CSA C22.2 No.14
EN60950EN50178
Conform to EN/IEC Standards
Gearhead show in the photograph is sold separately.
Product Line Single-Phase 110/115 VAC
Output Power ModelHP W Pinion Shaft Round Shaft
1/125 6 US206-401U US206-001U1/50 15 US315-401U US315-001U1/30 25 US425-401U US425-001U1/19 40 US540-401U US540-001U1/12 60 US560-501U US560-001U1/8 90 US590-501U US590-001U
Single-Phase 220/230 VACOutput Power ModelHP W Pinion Shaft Round Shaft
1/125 6 US206-402E US206-002E1/50 15 US315-402E US315-002E1/30 25 US425-402E US425-002E1/19 40 US540-402E US540-002E1/12 60 US560-502E US560-002E1/8 90 US590-502E US590-002E
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-117Dimensions B-123 Connection and Operation B-128Dimensions B-123 Connection and Operation B-128 List of Motor and Control Unit Combinations B-130List of Motor and Control Unit Combinations B-130
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Introduction
Before Using aSpeed Control
System
System Configuration
Right-Angle Gearhead(Sold separately)(Page A-189)
US Series
Motor Mounting Brackets(Accessories)(Page A-204)
Flexible Couplings(Accessories)(Page A-208)
Gearhead(Sold separately)
Motor
Motor Speed Indicator (Accessories) Not a standard certified product(Page A-214)
Extension Cables(Accessories)(Page B-130)
Control Unit
Capacitor Cap (Included)Insulates capacitor terminals sectionIncluded with 60 W, 90 W models
(Not Supplied)
Capacitor (Included) Included with 60 W, 90 W
models
ACPower Supply
The system configuration shown is an example. Other configurations are available.
Product Number Code
U105-605USIncluded CapacitorU: 110/115 VACE: 220/230 VAC
Motor Type0: Induction Motor (Continuous rating)
Shaft Type0: Round Shaft4: GN Pinion Shaft (for use with GN-type gearhead)5: GU Pinion Shaft (for use with GU-type gearhead)
Output Power06: 6 W15: 15 W25: 25 W
40: 40 W60: 60 W90: 90 W
Motor Frame Size2: 2.36 in. sq. (60 mm sq.)3: 2.76 in. sq. (70 mm sq.)4: 3.15 in. sq. (80 mm sq.)5: 3.54 in. sq. (90 mm sq.)
Voltage1: Single-Phase 110/115 VAC2: Single-Phase 220/230 VAC
Product Number Code of the GearheadsPage A-16
SeriesUS: US Series
Gearheads (Sold Separately)Motor Model Gearhead Model
US206 Type 2GN3KA2GN180KA2GN10XK (Decimal Gearhead)
US315 Type 3GN3KA3GN180KA3GN10XK (Decimal Gearhead)
US425 Type 4GN3KA4GN180KA4GN10XK (Decimal Gearhead)
US540 Type 5GN3KA5GN180KA5GN10XK (Decimal Gearhead)
US560,US590 Type
5GU3KA5GU180KA5GU10XKB (Decimal Gearhead)
Right-Angle Gearheads (Sold Separately)Type of Shaft Gearhead Model
Hollow Shaft4GN3.6RH4GN180RH5GN3.6RH5GN180RH5GU3.6RH5GU180RH4GN3.6RAA4GN180RAA5GN3RAA5GN180RAA5GU3RAA5GU180RAA
Solid Shaft
US590 Type 5GU50KHA5GU180KHA5GU10XK (Decimal Gearhead)
B-118 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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Specifications B-118 Characteristics B-121System Configuration B-117Features B-116 Specifications B-118 Characteristics B-121System Configuration B-117Features B-116
General Specifications of the MotorItem Specifications
Overheating Protection Device
Temperature Rise
Dielectric Strength
Insulation Resistance
Insulation ClassAmbient Temperature RangeAmbient Humidity
Degree of Protection
US206 models are impedance protected.All others have built-in thermal protector (Automatic return type)Operating temperature, open: 266°F9°F (130°C5°C) Close: 179.6°F27°F (82°C15°C)
144°F (80°C) or less measured by the resistance change method after rated operation of motor with connected gearhead orequivalent heat radiation plate.
Sufficient to withstand 1.5 kV at 50 Hz and 60 Hz applied between the windings and the frame after rated motor operation undernormal ambient temperature and humidity for 1 minute.
100 MΩ or more when 500 VDC is applied between the windings and the frame after rated motor operation under normal ambienttemperature and humidity.
Class B (266°F [130°C])14°F104°F (10°C40°C) (nonfreezing)85% maximum (non condensing)US206, US315, US425, US540: IP20US560, US590: IP40
SpecificationsModel Maximum
OutputPower
HP
Z US206-401U US206-001U
Z
T
T
T
T
T
T
T
T
T
T
US206-402E
US315-401U
US315-402E
US425-401U
US425-402E
US540-401U
US540-402E
US560-501U
US560-502E
US590-501U
US590-502E
US206-002E
US315-001U
US315-002E
US425-001U
US425-002E
US540-001U
US540-002E
US560-001U
US560-002E
US590-001U
US590-002E
Pinion Shaft Round ShaftW
1/125
1/125
1/50
1/50
1/30
1/30
1/19
1/19
1/12
1/12
1/8
1/8
6
6
15
15
25
25
40
40
60
60
90
90
Voltage
VACSingle-Phase 110
Single-Phase 220
Single-Phase 110
Single-Phase 115
Single-Phase 230Single-Phase 230
Single-Phase 115
Single-Phase 220Single-Phase 230Single-Phase 230Single-Phase 110Single-Phase 115
Single-Phase 220Single-Phase 230Single-Phase 230Single-Phase 110Single-Phase 115
Single-Phase 220Single-Phase 230Single-Phase 230Single-Phase 110Single-Phase 115
Single-Phase 220Single-Phase 230Single-Phase 230Single-Phase 110Single-Phase 115
Single-Phase 220Single-Phase 230Single-Phase 230
Frequency
Hz6060
6050606060
6050606060
6050606060
6050606060
6050606060
605060
Speed Range
r/min901600901600
901600901400901600901600901600
901600901400901600901600901600
901600901400901600901600901600
901600901400901600901600901600
901600901400901600901600901600
901600901400901600
Permissible Torqueoz-in mN·m
7.1 50 4.2 301200r/min 90r/min
7.1 50 4.2 30
7.1 50 4.1 297.1 50 4.1 297.1 50 4.1 2917.7 125 6.3 4517.7 125 6.3 45
12 85 4.9 3517.7 125 4.9 3514.9 105 4.9 3528 200 7.1 5028 200 7.1 50
18.4 130 6.1 4326 190 6.6 47
18.4 130 6.1 4336 260 9.9 7036 260 9.9 70
32 230 8.9 6342 300 8.9 6332 230 8.9 6369 490 28 20069 490 28 200
63 450 22 16069 490 19.8 14063 450 22 160103 730 28 200103 730 28 200
103 730 36 260103 730 32 230103 730 36 260
StartingTorque
oz-in mN·m
4.9 354.9 35
3.8 274.1 294.1 297.8 557.8 55
7.3 527.6 547.8 5514.9 10514.9 105
11.3 8012.3 8712.3 8725.0 18025.0 180
17.7 12519.8 14019.8 14040 28540 285
29 21034 24034 24057 40557 405
51 36056 40056 400
Current
A
PowerConsumption
W0.24 240.25 28
0.13 270.13 280.13 280.47 440.50 44
0.18 390.21 410.22 440.74 700.74 73
0.31 590.35 620.31 601.1 1021.1 105
0.55 980.53 900.55 1002.0 1782.1 186
0.86 1590.89 1540.88 1652.6 2302.6 246
1.2 2211.2 2011.2 227
Z: Impedance Protected.T: Contains a built-in thermal protector. If a motor overheats for any reason, the thermal protector is opened and the motor stops. When the motor
temperature drops, the thermal protector closes and the motor automatically restarts. Be sure to turn off the power before inspecting. The speed ranges shown are under no load conditions. The "U" and "E" at the end of the model number indicate that the unit includes a capacitor. These letters are not listed on the motor nameplate.
Single-Phase 220 50 901400 17.7 125 4.9 35 7.6 54 0.21 40
Single-Phase 220 50 901400 26 190 6.1 43 12.3 87 0.33 60
Single-Phase 220 50 901400 42 300 8.9 63 19.8 140 0.53 90
Single-Phase 220 50 901400 69 490 19.8 140 34 240 0.85 154
Single-Phase 220 50 901400 103 730 32 230 51 360 1.1 200
Single-Phase 220 50 901400 7.1 50 4.1 29 4.1 29 0.13 25
RrC
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-119Dimensions B-123 Connection and Operation B-128Dimensions B-123 Connection and Operation B-128 List of Motor and Control Unit Combinations B-130List of Motor and Control Unit Combinations B-130
Sp
eedC
on
trolS
ystems
Bru
shless D
C M
oto
r System
sDC
Inp
ut
AC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System
Model (output) Size inch (mm) Thickness inch (mm)US206 Type (6 W) 4.534.53 (115115)US315 Type (15 W) 4.924.92 (125125)US425 Type (25 W) 5.315.31 (135135)US540 Type (40 W) 6.506.50 (165165)US560 Type (60 W) 7.877.87 (200200)US590 Type (90 W) 7.877.87 (200200)
0.20 (5)
Heat radiation plate (material: Aluminum)
General Specifications of the Control UnitItem Specifications
Ambient HumidityAmbient Temperature Range
Dielectric Strength
Insulation Resistance
Degree of Protection85% maximum (noncondensing)32°F104°F (0°C40°C) (nonfreezing)
Sufficient to withstand 2.3 kV (Single phase 220, 230 VAC: 3.0 kV) at 50 Hz and 60 Hz applied between all the pins and the framefor 1 minute.
100 MΩ or more when 500 VDC is applied between all the pins and the frame.
IP10
Speed Range when Gearhead is AttachedGear Ratio
Low Speed
High Speed
3Unit = r/min
60 Hz50 Hz
3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 180
466533
388444
280320
233266
186213
155177
112128
93106
7788
5664
4653
3844
2832
2326
1821
1517
1416
1113
910
78.8
30 25 18 15 12 10 7.2 6 5 3.6 3 2.5 1.8 1.5 1.2 1 0.9 0.75 0.6 0.5
Permissible Torque when a Gearhead is Attached
Model
US206-401U/2GNKA
3Unit = Upper values: lb-in/Lower values: N·m
3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 1801.060.12
1.320.15
1.770.2
2.10.24
2.60.3
3.10.36
4.50.51
5.30.61
6.40.73
80.91
9.71.1
11.51.3
151.7
17.72.0
222.5
263
263
263
263
263
When connecting a decimal gearhead with a gear ratio of 10:1 between the motor and the gearhead, the rotation rate is reduced.The permissible torque with decimal gearheads are as follows.2GNKA/2GN10XK 26 lb-in/3 N·m3GNKA/3GN10XK 44 lb-in/5 N·m4GNKA/4GN10XK 70 lb-in/8 N·m (Gear Ratio 2536 53 lb-in/6 N·m)5GNKA/5GN10XK 88 lb-in/10 N·m5GUKA/5GU10XKB 177 lb-in/20 N·m5GUKHA/5GU10XK 260 lb-in/30 N·m
Single-Phase 110/115 VACGear Ratio
1200 r/min
0.640.073
0.770.088
1.060.12
1.320.15
1.590.18
1.940.22
2.60.3
3.10.36
3.80.44
4.80.55
5.80.66
6.90.79
8.70.99
10.61.2
13.21.5
15.91.8
17.72.0
212.4
263
26390 r/min
2.60.3
3.10.36
4.50.51
5.30.61
6.70.76
80.91
11.51.3
13.21.5
15.91.8
202.3
232.7
293.3
364.1
445
445
445
445
445
445
4451200 r/min
0.970.11
1.150.13
1.590.18
1.940.22
2.30.27
2.90.33
40.46
4.80.55
5.80.66
7.20.82
8.70.99
10.61.2
13.21.5
15.91.8
19.42.2
232.7
263.0
313.6
394.5
44590 r/min
4.30.49
5.10.58
7.10.81
8.50.97
10.61.2
13.21.5
17.72.0
212.4
252.9
323.7
384.4
465.3
586.6
697.9
708
708
708
708
708
7081200 r/min
1.060.12
1.320.15
1.770.2
2.10.24
2.60.3
3.10.36
4.50.51
5.30.61
6.40.73
80.91
9.71.1
11.51.3
151.7
17.72.0
222.5
263.0
293.3
354.0
445.0
525.990 r/min
5.50.63
6.70.76
9.71.1
11.51.3
14.11.6
16.81.9
232.6
283.2
333.8
414.7
505.7
606.8
768.6
8810
8810
8810
8810
8810
8810
88101200 r/min
1.50.17
1.770.2
2.40.28
30.34
3.80.43
4.50.51
6.20.71
7.50.85
8.81.0
11.51.3
13.21.5
15.91.8
202.3
242.8
303.5
374.2
404.6
485.5
616.9
738.390 r/min
10.61.2
12.31.4
17.72.0
212.4
263.0
313.6
394.5
475.4
566.4
718.1
859.7
10211.6
14316.2
17119.4
17720
17720
17720
17720
17720
177201200 r/min
4.30.49
5.10.58
7.10.81
8.50.97
10.61.2
13.21.5
15.91.8
19.42.2
232.6
293.3
354.0
424.8
586.6
697.9
788.9
9310.6
10411.8
12514.2
15617.7
1772090 r/min
15.91.8
18.52.1
263.0
303.5
384.4
465.3
596.7
708.0
849.6
10612.0
12814.5
15317.3
17720
17720
17720
17720
17720
17720
17720
177201200 r/min
4.30.49
5.10.58
7.10.81
8.50.97
10.61.2
13.21.5
15.91.8
19.42.2
232.6
293.3
354.0
424.8
586.6
697.9
788.9
9310.6
10411.8
12514.2
15617.7
1772090 r/min
— — — — — — — — — — — — 21024.1
25028.9
26030
26030
26030
26030
26030
26030 1200 r/min
— — — — — — — — — — — — 586.6
697.9
788.9
9310.6
10411.8
12514.2
15617.7
18721.290 r/min
US315-401U/3GNKA
US425-401U/4GNKA
US540-401U/5GNKA
US560-501U/5GUKA
US590-501U/5GUKA
US590-501U/5GUKHA
Gearheads and decimal gearheads are sold separately. Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
B-120 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
Sp
eedC
on
trolS
ystems
Specifications B-118 Characteristics B-121System Configuration B-117Features B-116 Specifications B-118 Characteristics B-121System Configuration B-117Features B-116
Gearheads and decimal gearheads are sold separately. Enter the gear ratio in the box () within the model name. A colored background indicates gear shaft rotation in the same direction as the motor shaft; a white background indicates rotation in the opposite direction.
Gearmotor — Torque Table when a Right-Angle Gearhead is AttachedPage A-196
Permissible Overhung Load and Permissible Thrust LoadMotor (Round shaft type)Page A-11GearheadPage A-11
Permissible Load Inertia J for GearheadPage A-12
Model
US206-402E/2GNKA
3Unit = Upper values: lb-in/Lower values: N·m
3.6 5 6 7.5 9 12.5 15 18 25 30 36 50 60 75 90 100 120 150 1801.060.12
1.320.15
1.770.2
2.10.24
2.60.3
3.10.36
4.50.51
5.30.61
6.40.73
80.91
9.71.1
11.51.3
151.7
17.72.0
222.5
263
263
263
263
263
Single-Phase 220/230 VACGear Ratio
1200 r/min
0.610.07
0.750.085
1.060.12
1.230.14
1.590.18
1.850.21
2.50.29
30.35
3.70.42
4.60.53
5.60.64
6.70.76
8.40.96
9.71.1
12.31.4
151.7
16.81.9
202.3
252.9
26390 r/min
1.850.21
2.20.25
30.34
3.60.41
4.60.52
5.40.62
7.60.86
8.81.0
10.61.2
14.11.6
16.81.9
19.42.2
242.8
303.4
374.2
445
445
445
445
445
1200r/min
0.750.085
0.880.1
1.230.14
1.50.17
1.850.21
2.30.26
30.35
3.80.43
4.50.51
5.60.64
6.80.77
8.10.92
10.61.2
12.31.4
151.7
18.52.1
202.3
242.8
303.5
374.290 r/min
2.80.32
3.30.38
4.60.53
5.50.63
6.90.79
8.40.95
11.51.3
14.11.6
16.81.9
212.4
242.8
303.4
384.3
455.1
566.4
687.7
708
708
708
7081200
r/min
0.880.1
1.150.13
1.50.17
18.50.21
2.30.26
2.70.31
3.80.44
4.60.52
5.50.63
6.90.78
8.30.94
9.71.1
12.31.4
151.7
18.52.1
232.6
242.8
303.4
384.3
455.190
r/min
4.90.56
5.90.67
8.20.93
9.71.1
12.31.4
151.7
202.3
242.8
303.4
374.2
445.0
536.0
677.6
809.1
8810
8810
8810
8810
8810
88101200
r/min
1.320.15
1.590.18
2.30.26
2.70.31
3.30.38
40.46
5.60.64
6.80.77
8.10.92
9.71.1
12.31.4
151.7
18.52.1
222.5
273.1
323.7
374.2
445.0
546.2
667.590 r/min
9.71.1
11.51.3
15.91.8
19.42.2
232.7
293.3
364.1
434.9
525.9
657.4
788.9
9410.7
13114.9
15717.8
17619.9
17720
17720
17720
17720
177201200
r/min
3.40.39
4.10.47
5.70.65
6.90.78
8.50.97
10.61.2
13.21.5
15.91.8
18.52.1
232.6
283.2
333.8
465.3
556.3
627.1
758.5
839.4
10011.3
12514.2
1501790
r/min
15.91.8
18.52.1
263.0
303.5
384.4
465.3
596.7
708.0
849.6
10612.0
12814.5
15317.3
17720
17720
17720
17720
17720
17720
17720
177201200 r/min
5.50.63
6.70.76
9.71.1
11.51.3
14.11.6
16.81.9
212.4
242.8
303.4
384.3
455.1
546.2
768.6
9110.3
10111.5
12213.8
13515.3
16218.4
17720
1772090
r/min
— — — — — — — — — — — — 21024.1
25028.9
26030
26030
26030
26030
26030
26030 1200 r/min
— — — — — — — — — — — — 768.6
9110.3
10111.5
12213.8
13515.3
16218.4
20023
24027.690
r/min
US315-402E/3GNKA
US425-402E/4GNKA
US540-402E/5GNKA
US560-502E/5GUKA
US590-502E/5GUKA
US590-502E/5GUKHA
2.60.3
3.10.36
4.50.51
5.30.61
6.70.76
80.91
11.51.3
13.21.5
15.91.8
202.3
232.7
293.3
364.1
445
445
445
445
445
445
445
220 VAC60 Hz
230 VAC50 Hz
230 VAC60 Hz
2.30.26
2.70.31
3.80.43
4.50.51
5.60.64
6.80.77
9.71.1
11.51.3
13.21.5
16.81.9
202.3
242.8
303.5
374.2
445
445
445
445
445
445
220/230 VAC60 Hz
40.46
4.80.55
6.80.77
8.10.92
10.61.2
12.31.4
16.81.9
202.3
242.8
303.5
374.2
445.0
556.3
667.5
708
708
708
708
708
708
230 VAC50 Hz
220/230 VAC60 Hz
230 VAC50 Hz
0.970.11
1.230.14
1.680.19
20.23
2.50.29
30.34
4.20.48
50.57
6.10.69
7.60.86
8.81.0
10.61.2
14.11.6
16.81.9
202.3
242.8
273.1
323.7
414.7
495.6
220/230 VAC60 Hz
230 VAC50 Hz
6.40.73
7.60.87
10.61.2
13.21.5
15.91.8
19.42.2
263.0
313.6
384.4
485.5
586.6
697.9
879.9
8810
8810
8810
8810
8810
8810
8810
220/230 VAC60 Hz
230 VAC50 Hz
220/230 VAC60 Hz
230 VAC50 Hz
10.61.2
12.31.4
17.72.0
212.4
263.0
313.6
394.5
475.4
566.4
718.1
859.7
10211.6
14316.2
17119.4
17720
17720
17720
17720
17720
17720
30.34
3.60.41
50.57
60.68
7.50.85
8.81.0
11.51.3
13.21.5
15.91.8
202.3
242.8
293.3
404.6
485.5
546.2
657.4
738.3
879.9
10912.4
13114.9
4.90.56
5.90.67
8.20.93
9.71.1
12.31.4
151.7
18.52.1
222.5
263.0
333.8
404.6
485.5
677.6
809.1
9010.2
10712.2
12013.6
14416.3
17720
17720
220/230 VAC60 Hz
230 VAC50 Hz
— — — — — — — — — — — — 677.6
809.1
9010.2
10712.2
12013.6
14416.3
18020.4
21024.4
220/230 VAC60 Hz
230 VAC50 Hz
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-121Dimensions B-123 Connection and Operation B-128Dimensions B-123 Connection and Operation B-128 List of Motor and Control Unit Combinations B-130List of Motor and Control Unit Combinations B-130
Sp
eedC
on
trolS
ystems
Bru
shless D
C M
oto
r System
sDC
Inp
ut
AC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System Speed — Torque CharacteristicsUS206-401U US206-402EUS206-001U US206-002E
US315-401U US315-402EUS315-001U US315-002E
US425-401U US425-402EUS425-001U US425-001E
90 18001000500
Speed [r/min]
Permissible Torque when Gearhead is Attached
60 Hz Safe-Operation Line
15001400 1600
50 Hz 230 VAC60 Hz 230 VAC50 Hz 220 VAC60 Hz 220 VAC
50 Hz Safe-Operation Line[oz-
in]
[mN·
m]
0
50
100
150
200
250
300
0
5
10
15
20
25
30
35
40
Torq
ue
110 VAC115 VAC
900
20
10
25
30
[mN·
m]
1800150014001600
1000500
Speed [r/min]
150
200
250
300
[oz-
in]
100
505
15
35
40
0
Torq
ue
Safe-Operation Line
Permissible Torque when Gearhead is Attached
230 VAC/60 Hz Safe-Operation Line
50 Hz Safe-Operation Line
90
Permissible Torque when Gearhead is Attached
180015001400 1600
1000500
Speed [r/min]
220 VAC/60 Hz Safe-Operation Line
50 Hz 230 VAC60 Hz 230 VAC50 Hz 220 VAC60 Hz 220 VAC
[oz-
in]
[mN·
m]
0
40
80
120
160
0
5
10
15
20
25
Torq
ue
10
5
15
20
25
[oz-
in]
180015001400 1600
100050090
Speed [r/min]
80
40
120
160
200
[mN·
m]
0 0
Torq
ue
Safe-Operation LinePermissible Torque when Gearhead is Attached
110 VAC115 VAC
230 VAC/60 Hz Safe-Operation Line
220 VAC/50 Hz Safe-Operation Line
230 VAC/50 Hz Safe-Operation Line
1800100050090
Speed [r/min]
220 VAC/60 Hz Safe-Operation LinePermissible Torque whenGearhead is Attached
15001400 1600
50 Hz 230 VAC60 Hz 230 VAC50 Hz 220 VAC60 Hz 220 VAC
[oz-
in]
[mN·
m]
0 0
2
4
6
8
10
12
20
40
60
80
Torq
ue
0
2
4
6
8
[oz-
in]
20
40
60
80
[mN·
m]
180015001400 1600
100050090
Speed [r/min]
110 VAC115 VAC
10
0
Torq
ue
Safe-Operation Line
Permissible Torque when Gearhead is Attached
B-122 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
Sp
eedC
on
trolS
ystems
Specifications B-118 Characteristics B-121System Configuration B-117Features B-116 Specifications B-118 Characteristics B-121System Configuration B-117Features B-116
US540-401U US540-402EUS540-001U US540-002E
US560-501U US560-502EUS560-001U US560-002E
US590-501U US590-502EUS590-001U US590-002E
1800100050090
Speed [r/min]
50 Hz Safe-Operation Line
220 VAC/60 Hz Safe-Operation Line
230 VAC/60 Hz Safe-Operation Line
Permissible Torque when Gearhead is Attached
15001400 1600
50 Hz 230 VAC60 Hz 230 VAC50 Hz 220 VAC60 Hz 220 VAC
[oz-
in]
[mN·
m]
0
0.2
0.4
0.6
0.8
1.0
1.2
0
20
40
60
80
100
120
140
160
Torq
ue
110 VAC115 VAC
120
80
60
40
20
[oz-
in]
1.0
0.8
0.6
0.4
0.2
[N·m
]
018001500
1400 1600100050090
Speed [r/min]
100
140
0
Torq
ue
Safe-Operation LinePermissible Torque when Gearhead is Attached
180015001400 1600
100050090
Speed [r/min]
50 Hz Safe-Operation Line
Permissible Torque when Gearhead is Attached
60 Hz Safe-Operation Line
50 Hz 230 VAC60 Hz 230 VAC50 Hz 220 VAC60 Hz 220 VAC
[oz-
in]
[mN·
m]
0
0.2
0.4
0.6
0.8
1.0
0
20
40
60
80
100
120
140To
rque
100
80
60
40
[oz-
in]
20
1.0
0.8
0.6
0.4
0.2
[N·m
]
018001500
1400 16001000500
Speed [r/min]
90
110 VAC115 VAC
140
120
0
Torq
ue
Permissible Torque when Gearhead is Attached
Safe-Operation Line
180015001400 1600
1000500
Speed [r/min]
90
Permissible Torque when Gearhead is Attached
60 Hz Safe-Operation Line
50 Hz Safe-Operation Line
50 Hz 230 VAC60 Hz 230 VAC50 Hz 220 VAC60 Hz 220 VAC
[oz-
in]
[mN·
m]
0
0.1
0.2
0.3
0.4
0.5
0
10
20
30
40
50
60
70
Torq
ue
110 VAC115 VAC
50
40
30
[oz-
in]
20
0
0.4
0.3
0.2
0.1
[N·m
]
180015001400 1600
1000500
Speed [r/min]
90
10
60
0
Torq
ue
Safe-Operation LinePermissible Torque when Gearhead is Attached
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-123Dimensions B-123 Connection and Operation B-128Dimensions B-123 Connection and Operation B-128 List of Motor and Control Unit Combinations B-130List of Motor and Control Unit Combinations B-130
Sp
eedC
on
trolS
ystems
Bru
shless D
C M
oto
r System
sDC
Inp
ut
AC
Inp
ut
AC
Mo
tor S
ystems
BX
FBL2
AX
UA
XH
BH
FES
US
Introduction
Before Using aSpeed Control
System Dimensions Scale 1/4, Unit = inch (mm)
Mounting screws are included with gearheads. Dimensions for screws Page A-223Enter the gear ratio in the box () within the model name.
Motor/Gearhead
d A078AU (2GN3KA18KA)A078BU (2GN25KA180KA)
L
2.
36 (
60)
1.
85 (
47)
0.39 (10) 1.26 (32)0.12 (3)
0.50(12.7)
2.95 (75)0.28(7)
0.39
(10)
0.
94(
24)0.
293
(7.4
37)
0(7.9370.015)
2GN3KA~18KA: L = 1.18 (30)2GN25KA~180KA: L = 1.57 (40)
Housing14803400 (AMP)
Leads, 10 inch (250 mm) LengthW/connector
2230'
2.760.02
(700.5)
2.36 (60)
0.177 (4.5)4 Holes
0.0006 00.3125 5/16"
Gearhead: 2GNKAWeight: 0.88 lb. (0.4 kg)
US206-401U, US206-402E (Pinion Shaft Type)Motor: USM206-401W, USM206-402WWeight: 1.76 lb. (0.8 kg)
Round Shaft TypeUS206-001U, US206-002EMotor: USM206-001W, USM206-002WWeight: 1.76 lb. (0.8 kg)d A354
2.760.02
(700.5)
2.36 (60)
0.94(24)
22 30
0.08(2)
(60.012)00.0005
00.2362
(54
0.03
0)0
0.00
12 0
2.
1260
0.177 (4.5)4 Holes
Decimal GearheadCan be connected to US206GN pinion shaft type2GN10XKWeight: 0.44 lb. (0.2 kg)d A003
1.52 (38.5)1.02(26)
0.49(12.5)
0.08(2)
0.177 (4.5) 4 Holes
2.76 0.02
(70 0.5)
2.36 (60)
( 54
0.
030)
0.
0012
0
0
2.
1260
Motor/Gearhead
d A079AU (3GN3KA18KA)A079BU (3GN25KA180KA)
3GN3KA~18KA: L = 1.26 (32)3GN25KA~180KA: L = 1.65 (42)
Housing 14803400 (AMP)
Leads,10 inch (250 mm) Length W/connector
L
2.
72 (
69)
1.
85 (
47)
3.15 (80)
0.28(7)
0.39 (10) 1.26 (32)
0.12 (3)
1.
18(
30)
3/8"
0.59
(15)0.50
(12.7) 0.34
7 (8
.825
) 0(9.5250.015)0.0006
00.3750
2230'
2.76 (70)
3.230.02
(820.5)
0.217 (5.5) 4 Holes
Gearhead: 3GNKAWeight: 1.21 lb. (0.55 kg)
US315-401U, US315-402E (Pinion Shaft Type)Motor: USM315-401W, USM315-402WWeight: 2.6 lb. (1.2 kg)
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Specifications B-118 Characteristics B-121System Configuration B-117Features B-116 Specifications B-118 Characteristics B-121System Configuration B-117Features B-116
Round Shaft TypeUS315-001U, US315-002EMotor: USM315-001W, USM315-002WWeight: 2.6 lb. (1.2 kg)d A355
3.230.02
(820.5)
2.76 (70)1.26 (32)
0.08(2)
0.217 (5.5) 4 Holes
22 30
(60.012)00.0005
00.2362
(64
0.
030)
00.
0012
0
2.51
97
Decimal GearheadCan be connected to US315GN pinion shaft type3GN10XKWeight: 0.66 lb. (0.3 kg)d A009
1.69 (43)1.18(30) 0.51 (13)
0.08(2)
0.217 (5.5) 4 Holes
3.23 0.02
(82 0.5)
2.76 (70)
( 64
0.03
0)0
0.00
12 0
2.
5197
Motor/Gearhead
d A080AU (4GN3KA18KA)A080BU (4GN25KA180KA)
L
3.
11 (
79)
1.
85 (
47)
0.39 (10) 3.35 (85)
0.28(7)
1.26 (32)
(34
)
1.340.
59 ( 1
5)
0.12 (3)3/8"
0.50(12.7) 0.
347
( 8.8
25)
0.217 (5.5) 4 Holes
3.15 (80)
3.700.02
(940.5)
(9.5250.015)00.0006
00.3750
4GN3KA~18KA: L = 1.26 (32)4GN25KA~180KA: L = 1.67 (42.5)
Housing 14803400 (AMP)
Leads,10 inch (250 mm) Length W/connector
22 30
Gearhead: 4GNKAWeight: 1.43 lb. (0.65 kg)
US425-401U, US425-402E (Pinion Shaft Type)Motor: USM425-401W, USM425-402WWeight: 3.5 lb. (1.6 kg)
Round Shaft TypeUS425-001U, US425-002EMotor: USM425-001W, USM425-002WWeight: 3.5 lb. (1.6 kg)d A356
3.700.02
(940.5)
22 30
3.15 (80)1.26 (32)
0.08(2)
0.98(25) 0.
28 (7
)
(80.015)00.0006
00.3150
(73
0.
030)
00.
0012
0
2.87
40
0.217 (5.5) 4 Holes
Decimal GearheadCan be connected to US425GN pinion shaft type4GN10XKWeight: 0.88 lb. (0.4 kg)d A013
1.79 (45.5)
1.26 (32) 0.53 (13.5)
0.08(2)
0.217 (5.5) 4 Holes
( 73
0.
030)
0.
0012
0 0
2.
8740
3.15 (80)
3.70 0.02
(94 0.5)
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-125Dimensions B-123 Connection and Operation B-128Dimensions B-123 Connection and Operation B-128 List of Motor and Control Unit Combinations B-130List of Motor and Control Unit Combinations B-130
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Introduction
Before Using aSpeed Control
System Motor/Gearhead
d A081AU (5GN3KA18KA)A081BU (5GN25KA180KA)
Housing 14803400 (AMP)
Leads,10 inch (250 mm) Length W/connector
L
3.
50 (
89)
1.
85 (
47)
0.39 (10) 4.13 (105)0.30(7.5)
0.12 (3)1.26 (32)
0.71
(18)
1.
42(
36)
1/2"
0.75(19)
(12.70.018)0
0.45
( 11.
4)
0.0007 00.5000
5GN3KA~18KA: L = 1.65 (42)5GN25KA~180KA: L = 2.36 (60)
2230'
3.54 (90)
4.090.02
(1040.5)
0.256 (6.5) 4 Holes
Gearhead: 5GNKAWeight: 3.3 lb. (1.5 kg)
US540-401U, US540-402E (Pinion Shaft Type)Motor: USM540-401W, USM540-402WWeight: 5.7 lb. (2.6 kg)
Round Shaft TypeUS540-001U, US540-002EMotor: USM540-001W, USM540-002WWeight: 5.7 lb. (2.6 kg)d A357
1.46 (37)
0.35
(9)
1.18 (30)
0.08(2)
(100.015)00.0006
00.3937
(83
0.
035)
0
0.00
14 0
3.
2677
4.090.02
(1040.5)
2230
3.54 (90)
0.256 (6.5) 4 Holes
Decimal GearheadCan be connected to US540GN pinion shaft type5GN10XKWeight: 1.32 lb. (0.6 kg)d A022
1.46 (37) 0.71 (18)2.17 (55)
0.08(2)
3.54 (90)
0.256 (6.5) 4 Holes
(83
0.
035)
00.
0014
0
3.26
77
4.09 0.02
(104 0.5)
Motor/Gearhead
d A082U
d A083U
0.73
(18.
5) 1.65
1.
34
(42)
3.
54 (
90)
L0.30 (7.5)
2.56 (65)0.28 (7)
1.50 (38)
1.125(28.58)
0.71
(18)
(34
)
5/8"
Housing 14803450 (AMP)
Cable 0.44 (11.2),10 inch (250 mm) Length
(15.8750.011)00.0005
00.6250 1.30(33)
4.090.02
(1040.5)
3.54 (90)
0.256 (6.5) 4 Holes
Gearhead: 5GUKAWeight: 3.3 lb. (1.5 kg)
US590-501U, US590-502E (Pinion Shaft Type)Motor: USM590-501W, USM590-502WWeight: 7.9 lb. (3.6 kg)
Gearhead: 5GUKAWeight: 3.3 lb. (1.5 kg)
US560-501U, US560-502E (Pinion Shaft Type)Motor: USM560-501W, USM560-502WWeight: 6.2 lb. (2.8 kg)
1.1250.008(28.580.2) 0(4.7630.03)
00.18750.0012
0( 4.7
63
0.03
)0
0.18
75
0.00
12
0.040(4.763 0 )
0.00160.1875 0
0.
1
0.
004
0.10
8 0
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)
(2.74
3
0
)
Model L inch (mm)
US560 Type 5.91 (150)
US590 Type 6.50 (165)
DXFA082UA083U
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Specifications B-118 Characteristics B-121System Configuration B-117Features B-116 Specifications B-118 Characteristics B-121System Configuration B-117Features B-116
Round Shaft TypeUS560-001U, US560-002EMotor: USM560-001W, USM560-002WWeight: 6.2 lb. (2.8 kg)d A358
US590-001U, US590-002EMotor: USM590-001W, USM590-002WWeight: 7.9 lb. (3.6 kg)d A359
4.090.02
(1040.5)
1.30(33)
1.46 (37)0.08(2)
3.54 (90)
0.43
(11)
1.18(30)
(120.018)00.0007
00.4724(
83
0.03
5)0
0.00
14 0
3.
2677
0.256 (6.5) 4 Holes
Decimal GearheadCan be connected to US560GU and US590GU pinion shaft type5GU10XKB (For 5GUKA), 5GU10XK (For 5GUKHA)Weight: 1.32 lb. (0.6 kg)d A029
2.40 (61)1.57 (40)
0.08(2)
3.54 (90)
5GU10XKB: 0.425 (10.8) 4 Holes5GU10XK: 0.256 (6.5) 4 Holes
0.83 (21)
( 83
0.
035)
00.
0014
0
3.26
77
4.09 0.02
(104 0.5)
High-Power Gearheads5GUKHAWeight: 4.2 lb. (1.9 kg)d A038U
M6 P14Places
0.39 (10)3.35 (85)
1.93 (49)
1.65 (42)
1.125(28.58)
0.47 (12)
0.335 (8.5)4 Holes
0.28 (7)
3.
54 (
90)
1.93
(49)
0.71
(18)
1.
57
(40
)
(104 ±0.5)
(19.050.021)00.0008
00.7500
4.09 0.02
0.0020 00.188 0.0020
00.188
0.
0020
00.
188
1.125(28.58)
0.10
6(2
.69)
(4.763 0.051)0 (4.763 0 ) 0.051
(4.7
63
0.05
1)0
Key and Key Slot (Scale 1/2) (The key is provided with the gearhead)
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-127Dimensions B-123 Connection and Operation B-128Dimensions B-123 Connection and Operation B-128 List of Motor and Control Unit Combinations B-130List of Motor and Control Unit Combinations B-130
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Introduction
Before Using aSpeed Control
System Control UnitFor use with US206, US315, US425 and US540 typesUSP206-1U/USP206-2EUSP315-1U/USP315-2EUSP425-1U/USP425-2EUSP540-1U/USP540-2EWeight: 0.99 lb. (0.45 kg)d A817
Cable 0.29 (7.3 ),20 inch (500 mm) LengthW/ConnectorHousing: 1-480270-0 (AMP)
Power Cord 6.6 feet (2 m)
Protective Earth Lead 6.6 feet (2 m)UL Style 1007, AWG 22
2.050.04(521)
3.15
0.
04 (8
01)
3.54 max. (90) 0.45 (11.5)
0.08 (2)2.99 (76)
0.06 (1.5)
3.94
(100
)
2.36 (60)0.66 (16.8)
0.12 (3)
1.02
(26)
0.59 (15)
0.59 (15)
3.54
0.
02(9
0
0.5)
0.18 (4.5)2 Holes
For use with US560 and US590 typesUSP560-1U/USP560-2EUSP590-1U/USP590-2EWeight: 1.1 lb. (0.5 kg)d A818
Cable 0.44 (11.2 ),20 inch (500 mm) LengthW/ConnectorHousing: 1-480270-0 (AMP)
Capacitor Leads 14 (350)
Power Cord 6.6 feet (2 m)
Protective Earth Lead 6.6 feet (2 m)UL Style 1007, AWG 22
2.050.04(521)
3.15
0.
04(8
01)
3.54 max. (90) 0.45 (11.5)
0.08 (2)2.99 (76)
0.06 (1.5)
3.94
(100
)
2.36 (60)0.66 (16.8)
0.12 (3)
1.02
(26)
0.59 (15)
0.59 (15) 3.54
0.
02(9
0 0.5
)
0.18 (4.5)2 Holes
Panel Cut-Out for Control UnitInstallation Method by Cutting a Hole
3.54
0.
008
3.19
0.
04
0
2.09 0.04 0
0.18 ( 4.5 ) Holes2 Places
(53 )1 0
(81
)
1
0
(90
)
0.2
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Specifications B-118 Characteristics B-121System Configuration B-117Features B-116 Specifications B-118 Characteristics B-121System Configuration B-117Features B-116
Capacitor (included with the motors)
0.24 (6)
A
CB
0.28
(7)
(20)
0.39
(10)
0.169
AMP#1870.
16 (4
)B+
0.59
(15)
R0.39 (10)
0.79(4.3)
Capacitor Dimensions Unit = inch (mm)
If you need to order a capacitor without a motor, add "-C" to the capacitor model nameshown. A capacitor cap is included with a capacitor.
US560-01U CH180CFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)
Package Model CapacitorModel A B C Weight
oz (g)
US560-02E CH40BFAUL 2.28 (58) 0.93 (23.5) 1.46 (37) 2.5 (70)US590-01U CH200CFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.4 (95)US590-02E CH60BFAUL 2.28 (58) 1.14 (29) 1.61 (41) 3.0 (85)
Connection DiagramsUS206, US315, US425, US540 types
SPEEDOUT
L N (CW)
N (CCW) FG
1
10
11
2
9
Uni-directional Rotation:
L N (CW)
N (CCW)
CW
CCWSW2
SW1
Motor Speed Indicator (optional)SDM496Pin No.
Control Unit Rear Panel
FrameGround
FrameGround (Ground Lead: Green)
White
Black
Power Supply
Bi-directional Rotation:
Switch Specifications: 250 VAC, Inductive Load, 5 A min.
Single-Phase 110/115 VAC 60 HzSingle-Phase 220 VAC 50/60 HzSingle-Phase 230 VAC 50/60 Hz
Single-Phase 110/115 VAC 60 HzSingle-Phase 220 VAC 50/60 HzSingle-Phase 230 VAC 50/60 Hz
US560, US590 types
Motor Speed Indicator (optional)SDM496Pin No.
1
10
11
2Control Unit Rear Panel
FrameGround
FrameGround (Ground Lead: Green)
Capacitor
SPEEDOUT
L N (CW)
N (COM) N (CCW)
FG
L
N (CW)
N (COM)
N (CCW) CW
CCWSW2
SW1
9White
Black
Power Supply
Uni-directional Rotation:
Bi-directional Rotation:
Switch Specifications: 250 VAC, Inductive Load, 5 A min.
Single-Phase 110/115 VAC 60 HzSingle-Phase 220 VAC 50/60 HzSingle-Phase 230 VAC 50/60 Hz
Single-Phase 110/115 VAC 60 HzSingle-Phase 220 VAC 60 HzSingle-Phase 230 VAC 50/60 Hz
If an extension between the motor and control unit is required, an extension cable can be used (sold separately).Using the longest cord, the distance can be extended up to 15.7 feet (4.75 m).Page B-130
Connection and Operation
Speed Potentiometer
RUN/STAND-BY Switch
POWER LED
In the diagrams above, the motor shaft rotates in the clockwisedirection. When changed to the dotted line [N (CCW)] position,the motor shaft rotates in the counterclockwise direction.
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-129Dimensions B-123 Connection and Operation B-128Dimensions B-123 Connection and Operation B-128 List of Motor and Control Unit Combinations B-130List of Motor and Control Unit Combinations B-130
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Introduction
Before Using aSpeed Control
System Inner Connection Diagram for 4-Terminal CapacitorTerminals of the capacitor are connected as shown in thefigure. For lead wire connection, use one lead wire perterminal.
Operation MethodThere is a difference in operation method between theUS206, US315, US425, US540 types and the US560,US590 types.
US206, US315, US425 and US540 types Connect the motor lead wire connectors to the control unit.Then connect the power cord to the power supply. When theRUN/STAND-BY switch of the control unit is switched toRUN, the motor rotates in the clockwise (CW) direction asseen from the motor shaft. (Control units are set for clockwise rotation at shipment. Thedirection of rotation for the gearhead output shaft may be thereverse of the direction of the motor shaft depending on thegear ratio.)
US560 and US590 types Connect the control unit and the motor, and attach thecapacitor wire leading from the control unit to the capacitor.Next, plug in the power supply cord into an AC power supply.When the RUN/STAND-BY switch located on the control unitis switched to RUN, the motor will rotate in the direction setby the connection of the capacitor. (Control units are set for clockwise rotation at shipment. Thedirection of rotation for the gearhead output shaft may be thereverse of the direction of the motor shaft depending on thegear ratio.)
Changing Speed When the potentiometer located on the front of the controlunit is turned in a clockwise direction, motor speedincreases; when turned in the counter clockwise direction,motor speed decreases. Motor speed can be set andadjusted over a range of 90 r/min-1600 r/min.
Stopping When the RUN/STAND-BY switch on the control unit is set toSTAND-BY, the motor stops. This switch is not a powerON/OFF switch. If the motor is to be stopped for a long time,a separate power ON/OFF switch should be installed.
Changing the Direction of Rotation US206, US315, US425 and US540 types (Capacitor is included in the control unit.)
Uni-directional RotationWhen the direction of motor rotation needs to be reversed forreasons relating to transmission mechanisms such asgearheads, change the terminal used for attaching the powercord, located at the back of control unit, from terminal N(CW) to terminal N (CCW). The power cord connections arelocated at terminals L and N (CW) when shipped. See thediagram on the previous page.(This should always be done with the power OFF.)
Bi-directional RotationInstall an additional power switch (SW1) and CW/CCWswitch (SW2) as shown on previous page, and use theseswitches to change the direction of rotation. (Motor cannot bereversed instantaneously. Turn SW1 off and wait until themotor has come to a complete stop before switching SW2.)See the diagram on the previous page.
US560 and US590 types (Connection of the included capacitor is necessary.)
Uni-directional RotationWhen the direction of motor rotation needs to be reversed,change the terminal used for attaching the power cord,located at the back of control unit, from terminals N (CW)-N(COM) to terminals N (COM)-N (CCW). The power cordconnections are located at terminals N (CW)-N (COM) whenshipped. See the diagram on the previous page.(This should always be done with the power OFF.)
Bi-directional RotationInstall an additional power switch (SW1) and CW/CCWswitch (SW2) as shown on the previous page, and use theseswitches to change the direction of rotation. (Motor cannot bereversed instantaneously. Turn SW1 off and wait until themotor has come to a complete stop before switching SW2.) See the diagram on the previous page.
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Output PowerHP W
1/125
1/50
1/30
1/19
1/12
1/8
6
15
25
40
60
90
Output PowerHP W
US206-401UUS206-001UUS315-401UUS315-001UUS425-401UUS425-001UUS540-401UUS540-001UUS560-501UUS560-001UUS590-501UUS590-001U
1/125
1/50
1/30
1/19
1/12
1/8
6
15
25
40
60
90
Package Model
USM206-401WUSM206-001WUSM315-401WUSM315-001WUSM425-401WUSM425-001WUSM540-401WUSM540-001WUSM560-501WUSM560-001WUSM590-501WUSM590-001W
Motor Model
USP206-1U
USP315-1U
USP425-1U
USP540-1U
USP560-1U
USP590-1U
Control Unit Model
US206-402EUS206-002EUS315-402EUS315-002EUS425-402EUS425-002EUS540-402EUS540-002EUS560-502EUS560-002EUS590-502EUS590-002E
Package Model
USM206-402WUSM206-002WUSM315-402WUSM315-002WUSM425-402WUSM425-002WUSM540-402WUSM540-002WUSM560-502WUSM560-002WUSM590-502WUSM590-002W
Motor Model
USP206-2E
USP315-2E
USP425-2E
USP540-2E
USP560-2E
USP590-2E
Control Unit Model
List of Motor and Control Unit CombinationsModel numbers for motor and control unit combinations are shown below.
Extension Cable (Sold separately)When installing the motor and control unit in different locations, an extension cable can be used (sold separately). This enablesremote operation at a distance of up to 15.7 feet. (4.75 m).
Applicable Products:US206, US315, US425, US540
Single-Phase 110/115 VAC Single-Phase 220/230 VAC
Length: L ft. (m)3.3 (1)6.6 (2)9.8 (3)
13.1 (4)
L
1-480270-0 (AMP)Housing
1-480340-0 (AMP)Housing
Motor Side Control Unit Side
L
Motor Side Control Unit Side
1-480283-0(AMP)Housing
1-480345-0(AMP)Housing
ModelCC01SS052CC02SS052CC03SS052CC04SS052
Applicable Products:US560, US590
Length: L ft. (m)3.3 (1)6.6 (2)9.8 (3)
13.1 (4)
ModelCC01SS2CC02SS2CC03SS2CC04SS2
Before Using a Speed Control System
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Introduction
Before Using aSpeed Control
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Installation ConditionsInstall the motor, gearhead and control circuit (driver, speedcontrol pack, control unit) in a location that meets thefollowing conditions. Use in a location that does not satisfythese conditions could damage the products.
Indoors (this product is designed and manufactured to beinstalled within another device.)
Ambient temperature14°F104°F (10°C40°C) (nonfreezing), [for somemotors, 14°F122°F (10°C50°C) or 32°F122°F(0°C50°C)]For the control circuit, the ambient temperature rangevaries with each product. Refer to the pages where eachproduct is listed.
Ambient humidity 85% max. (noncondensing) Not exposed to explosive, flammable or corrosive gas Not exposed to direct sunlight Not exposed to dust Not exposed to water or oil Place where heat can escape easily Not exposed to continuous vibration or excessive impact Installation Category2, Pollution Degree 2, Class1
Equipment
Only for the products that are certified by EN/IEC standards and conform toEN/IEC standards.Installation Category3, Pollution Degree 3 for some products
Connecting Gearheads to MotorsFor connecting gearheads to motors, see page A-220.
Mounting Motor/Gearhead to MachineryFollowing is an example of how to install a motor andgearhead in machinery. For AXU Series, ES01/ES02 (Speed Control Motor
World K Series) and US SeriesRefer to page A-220 (GN Type and 5GUKA Type)For mounting brackets (accessory), refer to page A-204.
Dimensions of Mounting HolesThe dimension of the four motor mounting holes is shown aspitch diameter in the dimensions of each product.The distance between the mounting holes is shown in thetable below.
B
B
A C
For BX Series, FBL2 Series, AXH Series,ES01/ES02 (Speed Control Motor V Series) and BHF Series
The BX Series, FBL2 Series, AXH Series and BHF Seriesare combination types in which the motor and gearhead arepre-assembled. Use the mounting screws provided to mountto the device.
Motor
Mounting Screw
Before Using a Speed Control System
Motor Frame Sizeinch (mm)
Ainch (mm)
Binch (mm)
1.65 (42) 1.89 (48) 1.336 (33.94)2.36 (60) 2.76 (70) 1.949 (49.50)2.76 (70) 3.23 (82) 2.283 (57.98)3.15 (80) 3.70 (94) 2.617 (66.47)3.54 (90) 4.09 (104) 2.895 (73.54)4.09 (104) 4.72 (120) 3.341 (84.85)
Cinch (mm)
1.4803 (37.6)2.1260 (54)2.5197 (64)2.8740 (73)3.2677 (83)3.7008 (94)
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Introduction
Before Using aSpeed Control
System
Control Circuit Installation Attaching the Control Circuit to a MachineWhen installing the driver, speed control pack, control unit,and other control circuits in the device, use the mountingbrackets and screws provided.(DIN rail mounting plates are also available as an accessory.Refer to Page A-217 for details.)
Note:When attaching the driver in an enclosed space such as a control box orsomewhere close to a heat-radiating object, vent holes should be used to preventthe driver from overheating. If the ambient temperature listed in the installationconditions for the control circuit is exceeded, use forced air cooling with a fan.
Mounting Method for Attaching the Load Page A-221
Dimensions of Included Screws BX Series, FBL2 Series, AXH Series and BHF
SeriesThe screw shown below is included with the motor.
L1
Motor Gearhead
BX Series
Note: The mounting holes on the back of a driver must only be used for installation. Use the mounting screws included when installing the mounting bracket.To improve ventilation, mount the driver in an upright position as shown in thefigures above.
Mounting Bracket (2 Pieces)
Countersink Screws for Mounting BracketM34 (Included)
Mounting Holes for Mounting Bracket(M34 Places)
Mounting DIN Rail Mounting Plate
Note: The mounting holes (M33 places) on the back of a driver must only be used
for installing a DIN Rail Mounting Plate. Use the mounting screws included when installing the DIN Rail Mounting Plate.
DIN RailMounting Plate
Mounting ScrewsM33 (Included)
Mounting Holes forDIN Rail Mounting Plate(M33 Places)
FBL2 SeriesBase Mounting Back Mounting
To improve ventilation, mount the driver in an upright position as shown in thefigures above.
CountersinkM34 (Included)
Mounting DIN Rail Mounting Plate
Note: The mounting holes (M33) on the back of a driver must only be used for
installing a DIN Rail Mounting Plate. Use the mounting screws included when installing the DIN Rail Mounting Plate.
DIN RailMounting Plate
Mounting ScrewsM33 (Included)
Mounting Holes forDIN Rail Mounting Plate(M33 Places)
Combination Type Model
BX230AXH230
GearRatio
520
GearheadL1
inch (mm)
1.65 (42)
Screws (included)(4 washers and hexagonal nuts are included)
r [inch (mm)] Size1.97 (50)
30100 1.81 (46) 2.17 (55)200 2.01 (51) 2.36 (60)
M4 P0.7
BX460AXH450
520 1.93 (49) 2.56 (65)30100 2.13 (54) 2.76 (70)
200 2.32 (59) 2.95 (75)M6 P1.0
BX5120AXH5100
520 2.17 (55) 2.95 (75)30100 2.68 (68) 3.54 (90)
200 2.91 (74) 3.74 (95)M8 P1.25
FBL575FBL5120
520 2.17 (55) 2.95 (75)30100 2.68 (68) 3.54 (90)
200 2.91 (74) 3.74 (95)M8 P1.25
BX6200BX6400
5200 3.23 (82) 3.94 (100) M8 P1.25
BHF62T-BHF62MT-
3.27 (83) 3.94 (100) M8 P1.25
B-134 ORIENTAL MOTOR GENERAL CATALOG 2003/2004
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AXH SeriesTo attach the driver to other devices, obtain M3 mountingscrews.
Mounting Screw 2M3
Using Mounting Holes on Circuit Board
Using Mounting Holes at the Back
Mounting Screw 2M3
AXU SeriesWhen you want to mount the control unit inside a housing,mount it so that one of two control unit heat radiation ventsfaces downward.
Mount the control unit 0.98 in. (25mm) or more away fromthe housing and other equipment inside the housing in thehorizontal direction, and 1.97 in. (50mm) or more away in thevertical direction.
Radiation Vent
A heat radiation Vent is also located on the bottom.
Method for Mounting Two or More DriversWhen mounting two or more drivers, separate them by aspace of at least 0.79 in. (20mm) due to the ambienttemperature rises due to the temperature rise of the controlcircuit itself.Also, leave at least 0.98 in. (25mm) of space between thedriver and other devices or structures.
0.79 in. min.(20 mm min.)
0.79 in. min.(20 mm min.)
AXU Series and US SeriesSecure the control unit, using the mounting holes, so thatthere are no gaps between the metal plate and the controlunit.
2M4 screws mustbe provided
Secure with screw and nuts
BHF SeriesFor attaching to devices, obtain M4 mounting screws.
Mounting DIN Rail Mounting Plate
Note:The mounting holes (M35 places) on the back of a speed control pack must beused only for installing a mounting bracket and DIN Rail Mounting Plate. Use the mounting screws included when installing the mounting bracket to aspeed control pack.To improve ventilation, mount the driver in an upright position as shown in thefigure above.
DIN RailMounting Plate
Mounting ScrewM33 (Included)
Mounting Holes forDIN Rail Mounting Plate(M33 Places)
Countersunk ScrewsM34 (Included)
M4 (Not Included)
Mounting Holes for Mounting Bracket(M34 Places)
ORIENTAL MOTOR GENERAL CATALOG 2003/2004 B-135
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BX
FBL2
AX
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XH
BH
FES
US
Introduction
Before Using aSpeed Control
System AXH SeriesMount the driver 0.79 in. (20mm) or more away from thehousing and other equipment inside the housing in thehorizontal direction, and 1.97 in. (50mm) or more away in thevertical direction.
When installed in a device, the ambient temperaturedepends on the situation. Do not exceed the ambienttemperature mentioned in the installation conditions.
Although the motor case may become very hot while themotor is in operation, in some cases as high as 194°F(90°C), this does not indicate a malfunction.Take precautions against heat before touching the motor,and avoid accidents by keeping flammable materials awayfrom the motor.
Ambient Temperature andTemperature Rise in Motor
The ambient temperature and the rise of the motortemperature are limiting parameters for the suitability of amotor in a given application.
Ambient TemperatureUse motors at ambient temperatures between 14°F (10°C)and 104°F (40°C) [14°F122°F (–10°C50°C) or32°F122°F (0°C50°C) for some motors]. When used attemperatures outside of this range, an additional rise intemperature caused by motor operation may lead todeterioration of the motor wiring insulation or may drasticallyshorten the operating life of the ball bearings. Also, lowambient temperatures result in problems, primarily withstarting characteristics. The friction torque of the motorincreases with the decrease in viscosity of gearhead and ballbearing lubricants resulting in a slower ramp up of the motoror failure of the motor to start.
Temperature Rise in MotorWhen a motor is operating, all energy losses of the motor(losses from copper or iron etc.) are transformed into heat,causing the motor temperature to rise.
The point of the highest motor temperature rise is thewindings. For this reason, the maximum permissibletemperature of the windings is stated in the EN/IEC, UL, CSAstandards for the given type of insulation materials. OrientalMotor motors employ Class A insulation, whose maximumpermissible temperature of the windings is 221°F (105°C). Inactually using a motor, keep the temperature of the motorcase below 194°F (90°C), considering the difference intemperature between the motor case and windings.
In addition to Class A insulation, some of the motors have Class B insulation266°F (130°C).
How to Use a Gearhead Page A-227
Handling the Motor HandlingIt is ideal to carry the product in its original package. Whenhandling a motor during test or installation, hold the body ofthe motor so that the output shaft points upward. Also, whenthe product is removed from the package for installation andplaced on a shelf, it is safer to place the motor upright withthe shaft pointing upwards so that it cannot strike othermotors.The lead wires are insulated and securely fixed to the statorand the case mechanically. They can, therefore, withstand acertain degree of tension applied to them. However, lifting theproduct by the lead wires may cause them to break, or maydamage the insulation or result in some other potentiallyhazardous situation. Be sure to hold the body.
StorageTemperature and humidity are important considerations if themotor is to be stored for an extended period of time betweenthe purchase and assembly. Storage in places where there are large temperature andhumidity variations will reduce the stator’s insulationperformance. Moreover, leaving the motor for extended periods in placeswith high temperature and humidity is likely to lead to greasedeterioration and corrosion inside the ball bearing. Whenstoring for long periods, it is therefore recommended to coatthe output shaft with an anti-corrosion agent, seal the motorin a polyethylene bag and store in a place with normaltemperature and humidity.