5. Set up the crane 4. Plan the lift 3. Check the crane 2. Communicate clearly 1. Prepare for...

5. Set up the crane

4. Plan the lift

3. Check the crane

2. Communicate clearly

1. Prepare for hazards

EASYGUIDESAUSTRALIA PTY LTD

www.easyguides.com.au

Quiz

6. Do the lift

7. Shut down and pack up

DEMO ONLY – LINKS HAVE BEEN DISABLED

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Common workplace hazardsCommon workplace hazards

Shown here are some common workplace hazards.

Weather

Hazardous Materials

Tripping hazards

Powerlines Vehicles/othermobile plant

Open trenches/excavations

Pedestrians

Underground services


5. Set up the crane

4. Plan the lift

3. Check the crane





Quiz

6. Do the lift



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Too dark Too dark

Hazard: If the work area is dark or dimly lit you might not be able to see clearly.

Control: Use extra lighting such as portable lamps, or try to find a brighter area if you can.

RIGHT


5. Set up the crane

4. Plan the lift

3. Check the crane





Quiz

6. Do the lift



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Hand signalsHand signals

Hoisting downMotion Hand signal Whistle

Luffing boom upMotion Hand signal Whistle

1 long

3 short

Commonly used signal(Not Australian Standard)


5. Set up the crane

4. Plan the lift

3. Check the crane





Quiz

6. Do the lift



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Hand signals Hand signals

Stop

Motion Hand signal Whistle

1 short

Emergencies It is important to communicate in an emergency. Make sure you:

• Tell other people there is an emergency • Tell people what the emergency is • Tell people when to exit unsafe areas.


5. Set up the crane

4. Plan the lift

3. Check the crane





Quiz

6. Do the lift



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Start the craneStart the crane

Look in the user’s manual or manufacturer’s instructions to find out the right way to start the crane.

General start-up procedures

Listen for unusual or strange noises and vibration or shaking in the non-slewing mobile crane when you start it. Strange noises could mean the crane has a fault and you should have the crane inspected to find the cause of the fault.

Strange noises

3. Check the crane

5. Set up the crane

4. Plan the lift

3. Check the crane





Quiz

6. Do the lift



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Do the pre-operational checksDo the pre-operational checks

Once you start your non-slewing mobile crane you need to make further checks. Post-start checks include:

Gauges Warning devices/systems

Hazard controls All controls and motions to full capability/extension (to make sure the crane is safe to use).

Horn/lights/drive indicator Warning devices/systems

Hazard controls Brakes

Check the hoist limit switch/cut-out to avoid double-blocking. Double-blocking occurs when the hook/block assembly is dragged into the head sheaves. This can cause a serious incident.

3. Check the crane

5. Set up the crane

4. Plan the lift

3. Check the crane





Quiz

6. Do the lift



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Check ground conditionsCheck ground conditions

Check that the ground can support the crane and the load before you set up. Ground conditions can affect the need for outriggers and packing.

Talk to an expertYou may have to talk to an expert to assess the ground for you. An engineer’s report can tell you if the ground is safe to work on and suitable for supporting the crane.

Wet groundIf it rains the ground may be soft and unstable for heavy vehicles and machinery. If you think the ground is too soft or wet ask a competent person to test the ground before you set up the crane.

4. Plan the lift

5. Set up the crane

4. Plan the lift

3. Check the crane





Quiz

6. Do the lift



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Move the load safelyMove the load safely

You are mobiling (moving) a load. Before you move the load, think about:

How the crane will get in and out of the work area

Hazards and obstructions in your path and work area

The weight and size of loads Boom angle/length Boom/jib deflection

When you are mobiling the crane (driving with a load attached), remember to:

• Move as slowly as possible – at creep speed• Accelerate (speed up) and brake slowly to stop load swing• Keep the boom/jib length short to keep the crane well-balanced• Keep the load close to the ground to keep the crane well-balanced.

6. Do the lift

5. Set up the crane

4. Plan the lift

3. Check the crane





Quiz

6. Do the lift



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Shut down and pack upShut down and pack up

This part of the book is about how to shut down, pack up and put away equipment. It covers stowing and securing equipment, using motion locks, shutting down the crane and post-operational checks.


5. Set up the crane

4. Plan the lift

3. Check the crane





Quiz

6. Do the lift



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Stow and secure outriggers/stabilisersStow and secure outriggers/stabilisers

Most non-slewing cranes don’t use outriggers and packing. Sometimes when using a telehandler you will use outriggers. When you have finished with the crane, stow and secure the outriggers and packing safely for travel.To stow and secure outriggers and packing you should:

1. Retract the outriggers using the controls in the cabin.

2. Pick up and clean packing. 3. Stow and tie down the packing in its place on the crane.




5. Set up the crane

4. Plan the lift

3. Check the crane



Quiz

6. Do the lift


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Part 3 – Check the crane

Question 18. What kinds of problems should you look for on the crane itself?click for answerAnswer may include:

Broken windscreen

Oil and fluid leaks

Damaged or flat tyresQuiz



5. Set up the crane

4. Plan the lift

3. Check the crane



Quiz

6. Do the lift


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Question 25. Which crane safety devices need to be tested and working?click for answerAnswer may include:

Horns/sirens Warning lights

Hoist limit/maximum radius

Minimum radius luff limit

Part 3 – Check the crane

Quiz

5. Set up the crane 4. Plan the lift 3. Check the crane 2. Communicate clearly 1. Prepare for...

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