8/17/2019 4.NR_Sewing.docx

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NON-ROUTINE OPERATIONAL PROCEDURES

Document Number :

NR / PR / 04

Issue :00

Process :

Production Process

Date :01 April 2014

Procedure for SewinPae :

1 of 4

1.0 Objective: !"is procedure describes all non#routine operations

associated wit" Sewin is documented to ensure t"at t"e Sewin is carried out under 

controlled conditions$ w"ene%er a de%iation or nonconformit& "appens in t"e standard wor'

operation(

2.0 Scope : !"is procedure is applicable onl& for Production all Plants

3.0 Meto! o" T#$i%i%&: )n t"e *ob trainin b& Production +anaer 

'.0 ($%!)i%& !$*$&e p$%e)+ i%)i%e: ,.0

1( Sewin operation s"all be carried out wit"out

an& ,ut Panel damaes(

2(

-( If an& %ariation in panels found w"ile startin or 

proressin of Sewin operation$ t"e %ariation

s"all be informed first to .A

Super%isor/ecuti%e b& Production super%isor(

4(

( Damae panels found %ariation s"all be

sereated and mar' non#conformit& ta b& .A

super%isors $ t"en inform about t"is %ariation to

cuttin Inc"are b& clear documentation N,R

Report3 raised b& .A Super%isor from

Production ine(

5(

6( !aed non#conformit& panels s"all be replaced

or repaired and issued aain to t"e line b&

creatin t"e ,ut Panel reentr& note from

,uttin(

7(

8( Issue of taed non#conformit& panels to

Sewin operation s"all be mentioned or mar'ed

about t"e non#conformit& clearl& to Sewin

operators$ .A and Production super%isors(

10(

11( Sewin operation s"all be followed up ti"tl& for 

t"e non#conformed panels t"rou"out t"e

operations

12(

.0 ($%!)i%& i%)i%e Sei%& !e"ect+:

/.0

1( 9"ile doin t"e Sewin operation$ it s"all be

free from Sewin defects(

.02( If an& %ariation found w"ile doin Sewin

operation b& operators continuousl&$ s"all be

informed to .A super%isors and traffic li"t

s&stemInline .ualit& Assurance Report # 6(0

S&stem3 s"all be monitored on periodic basis for 

all Sewin operations(

.010.0

11.0

-( If t"e operation carries more inline damaes b&

operator$ mac"ine$ material and met"od s"all

be monitored and followed b& .A super%isor on

periodic basis(

12.0

4( !"e Sewin defects s"all be documented on

different cateories on periodic basis$ t"en

actions ta'en for top prioritied defects b& .A

Re%ision No : Re%ision Date :

Prepared ;& : Appro%ed ;& :

8/17/2019 4.NR_Sewing.docx

2/4

NON-ROUTINE OPERATIONAL PROCEDURES

Document Number :

NR / PR / 04

Issue :00

Process :

Production Process

Date :01 April 2014

Procedure for SewinPae :

2 of 4

Super%isor / ecuti%e b& raisin correcti%e

action ,A3 report(

13.0

( !"e monitorin of inline damaes s"all be

documented and ends wit" correcti%e and

pre%enti%e action report dul& sined and areed

b& Production and .A inc"ares(

1'.0

5( ,orrecti%e and pre%enti%e action document s"all

be updated in wee'l& basis b& .A inc"ares

and meetin conducted reardin inline defects

to ma'e awareness on action ta'en on inline

damaes to rele%ant Super%isor / ecuti%es(

1,.0

6(

8/17/2019 4.NR_Sewing.docx

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NON-ROUTINE OPERATIONAL PROCEDURES

Document Number :

NR / PR / 04

Issue :00

Process :

Production Process

Date :01 April 2014

Procedure for SewinPae :

- of 4

30.0

31.0

32.0

33.0

3'.0

3,.0

3.0

3/.0

3.0

3.0 ($%!)i%& *o#e t$% 2 Rec4t:

'0.0

1( !"e Production ine s"all et up to 2 >

of Recut uantit& for eac" Item wise order 

uantit& as per t"e norms of factor& procedure(

2(

3. If an& de%iation is found be&ond more

t"an 2 > of allowed Recut uantit& in t"e form

of more damaes(

4(

,. Debit Note s"all be raised in order to et

etra fabric for more t"an 2 > Recut uantit& of 

an Item b& Production +anaer Appro%al(

5(

/. ;ased on t"e Debit Note from

Production Department$ +erc"andiers will

proceed t"e process to et fabric for more t"an

2 > Recut of an Item(

7(

8( After arri%al of an etra fabric to recut

section$ more t"an 2 > recut uantit& is fulfilled

on time(

10(

Re%ision No : Re%ision Date :

Prepared ;& : Appro%ed ;& :

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'1.0 Reco#!+: nd line rewor' report s"all be maintained b& ualit& c"ec'er 

1( *ob issue note completion report s"all be maintained b& pac'in leader 

2( Dail& button mista'e anal&sis report s"all be maintained b& ualit& c"ec'er

-(

'2.0 Re)$te! P#oce!4#e+: a3  Standard 9or' Instruction for Sewin # S9 /PR / 04

1(

'3.0 Re)$te! Doc4*e%t+: a3 Dail& nd line defect anal&sis report # B) / .A / 06

1. b3  Inline .ualit& Assurance report C 6(0 S&stem # B) / .A

/ -

b ,orrecti%e Action and Pre%enti%e Action form Sewin department # B) / .A / -0

c Dail& button mista'e anal&sis report # B) / .A / 46