4713 DisB Continuity Tester - instructions manual
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Transcript of 4713 DisB Continuity Tester - instructions manual
4 7 1 3 D i s B C O N T I N U I T Y T E S T
M O D E L : C T D I S B | P L A T E : 2 0 1 3 1 1 2 2 5
c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .
4 7 1 3 – D i s B C o n t i n u i t y T e s t e r
INDEX
WARRANTY 4
CE COMPLIANCE 5
OPERATION MANUAL 6
AUTOMATIC MODE 7
CONFIGURATION MENU 7
MANUAL MODE 8
PREVENTIVE MAINTENANCE level 1 9
COMPONENTS LIST 10
TECHNICAL DRAWINGS 11
ELECTRICAL/PNEUMATIC DIAGRAM 24
c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .
4 7 13 – D i s B C o n t i n u i t y T e s t e r
WARRANTY
MANUFACTURER Manuel Fernando Moutinho Mendes, Unipessoal Lda.
MACHINE DisB Continuity Tester
MODEL CTDISB
PLATE 201311225
YEAR BUILT 2013
Warranty service provided for 12 months of daily work, valid since the
machine’s dispatch but accepted only if the machine is used in accordance with
corresponding manual. The warranty coverage does not include commercial
part, as the applied warranty terms belong to the primary supplier. Any fault
during this warranty term will be repaired or replaced on the manufacturer’s
facilities at no charge. All damaged parts will be held by the manufacturer if any
replacement is required. Customer will pay transportation and shipment for
replacement parts. For maintenance service, the workmanship, transportation
and/or lodge will be charged to the customer. Repairing services must be
previously agreed between manufacturer and customer. All the consumables
and periodic maintenance, as well as the tools used on the machine are excluded
from this warranty term. The manufacturer has no responsibility on damaged
parts caused by improperly use of the machine. Any repair or replacement will
not extend the machine’s warranty period. Taking knowledge of these
requirements, assures that there will be no refund in case of damages or lack of
production.
c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .
4 7 13 – D i s B C o n t i n u i t y T e s t e r
CE COMPLIANCE
NAMEManuel Fernando Moutinho Mendes, Unipessoal Lda.
ADDRESSRua das Regadas, 4004510-647 Fânzeres
CONTACTSTel:/Fax: +351 224 882 29email: [email protected]
Ensures the following machine:
• Description: DisB CONTINUITY TESTER
• Serial No: 1311225
• Year of Built: 2014
Applied machine Directives:
(2006/42/CE) Machine Directive
(2006/95/CE) Low Voltage Directive
Applied harmonized Standard:
ISO EN 12100:2010 Machine safety. Fundamental concepts, general designprinciples. Evaluation and reduction of risks.
EN 1037:1995/A1:2008 Machine safety. Prevention of unwanted start-up
EN 953:1997/A1:2009Machine safety. Protectors. General requirements for designand construction of fixed and mobile protectors
ISO EN 13857:2008Machine safety. Security distances to prevent upper and lowerlimbs to reach dangerous zones
EN 60204-1:2006/A1:2009Machine safety. Electrical equipment.Part 1: General requirements
c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .
OPERATION MANUAL
STARTUP REQUIREMENTS
- Compressed air connected to Air Treatment Unit
- Electrical feed connected to main power switch
- No devices placed onto the tray
- Protection door closed
- Emergency button disengaged
TROUBLESHOOTING:Q: Machine does not switch on or some components do not switch on.
R: Check for any disconnected circuit breakers on the electrical cabinetR: Check for three-phase connection on the main power switch
For human interaction a touch screen panel has been installed providing error detection,parameters setup, manual interaction and machine status.
Below the panel there are 3 buttons
RESETclear errors during working cycle
SERVICE ONUsed to set the machine ready to work either when the machine is turned on, after emergencyrelease or after closing the protection door.
EMERGENCY BUTTONWhen pressed will interrupt both power and air circuits.
BIMANUAL CONTROLThese buttons simultaneously starts cycle and activates manual control movements.
c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .
AUTOMATIC MODE
At the main screen select Automatic Mode and select the appropriate device type 2P or 4P. Also
differential trip may be set ON/OFF.
All process information, errors and test results is given on screen.
CONFIGURATION MENU
At this screen it is possible to adjust the delay times for power differential trip and differential trip
using test button. Also test button feature can be enabled/disabled from this menu and language
change can be selected .
c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .
MANUAL MODE
Manual mode allows the maintenance staff to simulate movements and individual actions on the
several components as pneumatics, linear actuators, rotary cylinders, etc.
Aside from the buttons there are x** numbers which indicates the input number of the
respective sensor, helping the user to check if detection is working OK.
Although there are several programming rules to avoid parts from hitting each other, it should be
used with extra caution. Password for this menu is 2731.
c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .
4 7 1 3 – D i s B C o n t i n u i t y T e s t
PREVENTIVE MAINTENANCE level 1
ACTION FREQUENCY
Check air circuit for leaks Weekly
Clean working area Daily
Lube rails and guides Monthly
Check emergency switches for malfunction Weekly
Check components for tighten Monthly
Check for correct alignment on photoelectric sensor Weekly
Lube rails and guide ways Biannual
Examine overall test probes condition Monthly
Executive manager
c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .
4 7 1 3 – D i s B C o n t i n u i t y Te s t e r
COMPONENTS LIST
ELECTRICAL CABINET
UNITS DESCRIPTION MODEL BRAND
1 Differential circuit breaker CFC 425P 25A/0,3A HAGER
9 Circuit breaker 55106 5CP C6 EFAPEL
1 Schuko socket SN 16P HAGER
1 Safety relay RT9 ABB
1 Safety bimanual relay JSBR4 ABB
6 Contactor LC10120 SCHNEIDER
1 Power supply EOE12010002 DELTA ELECTRONICS
1 Programmable logic controller FBs-60MAR2-AC FATEK
1 PLC I/O expansion FBs-8EA FATEK
1 Power transformer 273113 SOMAT
1 Resistor 15R 10%b 212-044 UTM
1 Resistor 1R0 10% 210-8 1 UTM
1 General power switch V0 SCHNEIDER
1 Neutral power module VZ11 SCHNEIDER\
WORK AREA
UNITS DESCRIPTION MODEL BRAND
1 Bimanual control JSTD1-B ABB
1 Mechanical door lock i12 S SICK
2 Linear roller HGH20 HIWIN
2 Linear rail HGR20 HIWIN
8 Test probes GKS103.201.180R.5002 INGUN
1 HMI panel DOPB03S211 DELTA
1 Photoelectric sensors OJ5054 IFM
c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .
4 7 1 3 – D i s B C o n t i n u i t y Te s t e r
TECHNICAL DRAWINGS
c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .
1
33
4 5
6
2
ITEM Draw Part QTY Reference Supplier
6 4713 05 01 JIG DisB 1 ----------
5 4713 04 01 Switching Handle Assembly 1 ----------
4 4713 03 01 Block Assembly 1
3 4713 02 01 Unit Test Continuity 2
2 4713 01 04 Cylinder DGC-25-250-G-PPV-A 1 DGC-25-250-G-PPV-A FESTO
1 4713 01 02 Structure Continuity Station 1 ----------
1
1
Scale
Designation: Continuity Test Station
1
Quant.4713 01 01 Material: -
Finishing: -
1:6
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
28/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
1
18
16
12
13
8
5
610
10
4
3
7
17
19
2
9
ITEM Draw Part QTY Refrence Supplier
19 Profile 45x45 (5) 1
18 Profile 45x45 (3) 2
17 Profile 45x45 (2) 1
16 Profile 45x45 (1) 4
15 ---- Lateral Polycarbonate Plate 2 ----- -----
14 ----- Rubber Support 40 4 ---- ----
13 ---- Control Box 1
12 ---------- Electric Box 1 ----------
11 ----- Pneumatics Platine 1
10 SAFEBALL (JSTD1A) 2 JSTD1A JOCAB
9 4713 01 26 0126 1 ----- -----
8 4713 01 25 0125 1 ----- -----
7 4713 01 20 0120 1 ----- -----
6 4713 01 18 0118 1 ----- -----
5 4713 01 17 Basic Profile 45x90 2 5003 FASTEN
4 4713 01 13 0113 4 ----- -----
3 4713 01 12 0112 1 ----- -----
2 4713 01 11 Rail HGR20R(Mesa) 2 HGR20R418C (29/29) HIWIM
1 4713 01 03 Door 1 ----------
1
1
Scale
Designation: Continuity Station Structure
2
Quant.4713 01 02Material: -
Finishing: -
1:6
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
28/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
390
460
255
200
200
200
550
340
805
265
700
250
600
505
200
500
Q
DETAIL Q 1 : 3
2
1
Scale
Designation: Continuity Station Structure
2
Quant.4713 01 02 Material: -
Finishing: -
1:7
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
28/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
1
5
2
52
3
3
4
6
6
ITEM Draw Part QTY Reference Supplier
6 Hinges 48x87 2 56011 FASTEN
5 Hinges 48x87 2 56011 FASTEN
4 ----- Ball Knobs 2 06250-23208 Norelem
3 4713 01 24 0124 2 ----- -----
2 4713 01 22 0122 2 ----- -----
1 4713 01 21 0121 1 ----- -----
1
1
Scale
Designation: Door
1
Quant.4713 01 03Material: -
Finishing: -
1:4
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
28/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
6
7
8
480
75
ITEM Draw Part Qty Reference Supplier
8 4713 01 16 0116 1 ----- -----
7 4713 01 14 0114 1 ----- -----
6 4713 01 15 0115 1 ----- -----
1
1
Scale
Designation: Cylinder DGC-25-250-G-PPV-A
1
Quant.4713 01 04Material:
Finishing:
1:2
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
28/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
Q
1
2
5
9
9
3
4
10
3
6
7
11
170140
16
131
120
7 2 8
DETAIL Q 1 : 1.5
8
11
6
ITEM Draw Part QTY Reference Supplier
11 DIN 912 M4 x 20 --- 20N 4
10 DIN 912 M6 x 25 --- 25C 4
9 DIN 912 M5 x 20 --- 20C 8
8 DIN 912 M6 x 16 --- 16C 6
7 Cylinder DFM-25-30-P-A-GF 1 DFM-25-30-P-A-GF FESTO
6 4713 02 15 0215 1 ----- -----
5 4713 02 14 0214 2 ---- ---
4 4713 02 13 0213 1 ----- -----
3 4713 02 12 0212 2 ----- -----
2 4413 02 11 0211 1 ----- -----
1 4713 02 02 Test Probes Assembly 4P 1 ----------
1
2
Scale
Designation: Continuity Test Unit
1
Quant.4713 02 01Material: -
Finishing: -
1:2
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
24/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
1
3
25 28 25
35
P
P
95
P-P
2
1
3
ITEM Draw Part QTY Reference Supplier
3 --- Test Probes GKS-103201180Axx02 4 GKS103.201.180R.5002 INGUN
2 ---- Receptacle KS-103 30 4 KS-103 30 INGUN
1 4713 02 16 Prove Support 1 ----- -----
1
2
Scale
Designation: Test Probes Assembly 4P
1
Quant.4713 02 02Material: -
Finishing: -
1.5:1
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
24/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
4
2
1
311
1
59 8
235
20
240
350
1
DETAIL O 2 : 3.5
6
10
7
ITEM Draw Part QTY Reference Supplier
11 DIN 912 M8 x 16 --- 16N 4
10 Hexagon Thin Nut ISO 4035 - M4 - C 2
9 DIN 912 M5 x 25 --- 25C 10
8 Washer DIN 125 - A 5.3 2
7 Cylinder DMM-10-15-P-A 2 DMM-10-15-P-A FESTO
6 4713 03 18 0318 2 ----- -----
5 4713 03 17 0317 1 ----- -----
4 4713 03 12 0312 4 --- ---
3 4713 03 11 0311 1 ----- -----
2 4713 03 03 Block Unit 2 ----------
1 4713 03 02 Photocells Mounting 1 ----------
1
1
Scale
Designation: Block Assembly
1
Quant.4713 03 01Material: -
Finishing: -
1:3.5
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
27/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
2
3
1
ITEM Draw Part QTY Reference Supplier
3 Plug M8 (180) 1
2 Photocells (OJ5048) 1 OJ5048 IFM
1 Support (E20974) 1 E20974 IFM
1
1
Scale
Designation: Photocells Mounting
1
Quant.4713 03 02Material: -
Finishing: -
1:1
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
27/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
197
N
N
5
1
4
N-N
4
7
6
2
3
5
ITEM Draw Part Qty Reference Supplier
7 DIN 912 M4 x 12 --- 12C 1
6 ---- Bushing 12x16x20 2 A-12-16-20 LANEMA
5 Cylinder ADN-20-50-I-P-A 1 ADN-20-50-I-P-A FESTO
4 4713 03 16 0316 1 ----- -----
3 4713 03 15 0315 1 ----- -----
2 4713 03 14 0314 1 ----- -----
1 4713 03 13 Block Body 1 ----- -----
1
2
Scale
Designation: Block Unit
1
Quant.4713 03 03Material: -
Finishing: -
1:1.5
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
27/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
210
137
5
4
1
15
8
6
3
15
12
9
130
10
14
9
14
15
10226°
1115
DETAIL T 2 : 2.5 13
6
8
77
ITEM Draw Part QTY Reference Supplier
15 DIN 912 M3 x 30 --- 18C 12
14 ----- Linear Bushing LBCR 12 A 2 LBCR 12A SKF
13 ---------- Cylinder ADN-12-20-I-P-A 1 ADN-12-20-I-P-A FESTO
12 ---------- Cylinder DSRL-25-180-P-FW 1 DSRL-25-180-P-FW FESTO
11 Racord QS-F-M5-4 2 QS-F-M5-4 FESTO
10 ---- End Stop Limiter M12x1.0 1 YSRA-8-C FESTO
9 Damper YSR-8-8-C 1 YSR-8-8-C FESTO
8 4713 04 18 0418 1 ----- -----
7 4713 04 17 0417 1 ----- -----
6 4713 04 16 0416 1 ----- -----
5 4713 04 15 0415 1 ----- -----
4 4713 04 14 Veio 12 2 ----- -----
3 4713 04 12 0412 1 ----- -----
2 4713 04 11 0411 1 ----- -----
1 4713 01 13 0113 1 ----- -----
1
1
Scale
Designation: Rotation Handle Assembly
1
Quant.4713 04 01Material: -
Finishing: -
1:2.5
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
28/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
11
11
16
117
7
9
6
1313
13
813
45
160
N
N
N-N
4
10
5
9 3
211
12
877
8
11
265
155
203
71
16
9
9
4
3
11
6
7
711
5 101313
ITEM Draw Part QTY Reference Supplier
13 DIN 912 M3 x 30 --- 18C 30
12 --- Sensor OH5019 1 OH5019 IFM
11 Cylinder ADN-16-20-I-P-A 4 ADN-16-20-I-P-A FESTO
10 ---- Reflector E20992 1 E20992 IFM
9 Carriage HGH20 2 HGH20CAZ0C HIWIM
8 4713 05 18 0518 2 ----- -----
7 4713 05 17 0517 2 ----- -----
6 4713 05 16 0516 2 ----- -----
5 4713 05 14 0514 1 ----- -----
4 4713 05 13 0513 1 ----- -----
3 4713 05 12 0512 1 ----- -----
2 4713 05 11 0511 1 ----- -----
1 4713 01 15 0115 1 ----- -----
1
1
Scale
Designation: JIG DisB
1
Quant.4713 05 01Material: -
Finishing: -
1:2
Draw nº:
Project: Continuity Test Machine DisB 2P-4P
24/10/2013
SignatureDate
Checked
Designed
I.S.O
A3Size:General
Tolerances
ISO 2768 - mK
GeneralRoughness
Broken Edges
0.5x 453,2
Weight: Kg
Rua das Regadas nº 4004510-647 Fânzeres PortugalTel/Fax. +351 224 882 298Telm. +351 917 560 126
4 2 13 – A U T O M A T I C R I V E T I N G U N I B I S R C B O
ELECTRICAL PNEUMATIC DIAGRAM
c o p y r i g h t © 2 0 1 4 M a n u e l F e r n a n d o M o u t i n h o M e n d e s U n i p e s s o a l , L d a .
N
-F1
TN 3 5 7
N 4 6 8
-D1
1 3 5 7
2 4 6 8
-G1
L1L2L3N
L1L2L3N
N L
PE
-TM1
N
-F2N
-F4
1 2 3 4-X1
2.1
0V
PLUG
N
-F5
N
-F6
N
-
L
+
-T1
2.1
24VG
3.1
24S
POWER SUPPLY
N
-F3
2.1
N2
2.1
L11
4.5
380V
AC
4.5
0
380Vac380Vac/12Vac/24Vac100VA
N
-F7
N
-F8
4
3-BP5
4.6
12V
ac
-R1
21
4.6
0
-T22
5 6
1
3 4 7 8
N
-F9
3.1
24V
ac
TRANSFORMER
12.1
0
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 1
14
POWER
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
1.3 24VG
1.2 0V3.124VG
3.10V
PE
COM3COM2COM1
HMIV+V-
-HMI1
PLC
COM2COM1
V+V- PEBUS
-PLC1
PLCTOUCH SCREEN
1.5 L11
1.5 N2L11N2
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 2
14
SUPPLY
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
2.10 24VG
2.10 0V4.124VG
4.10V
+-1
2
1
2
13 14 23 24 Y14
A1 A2 S13 S14 S24 X1 X4S34 S44
24Vdc
Type :RT9JOKAB SAFETY
-RT1
5.2
X0
SAFETY RELAY
10.1
24VS
Q1-M1A2
A1
10.2
Y0
1.3 24VS
1
2
1
2
24Vdc
Type :JSBR4JOKAB SAFETY
13 14 23 24
A1 A2 S13 S14 S24 S23 X3 X2 -RT2
-BP2 -BP3
10.1
24VS1
-BP1
5.4
X2
TWO HAND RELAY
1
2
-BPE1
1.5 24VS2
12.1
24VS3
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 3
14
SECURITY
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
3.10 24VG
3.10 0V5.124VG
5.10V
-K12
1
4
3
6
5
8
7
-K22
1
4
3
6
5
8
7
-K42
1
4
3
6
5
8
7-K3
2
1
4
3
6
5
8
7
L3 E
L3 S
N E
L1 E
L2 E
N S
L1 S
L2 S
1.4
38
0V
AC
1.3
0
1.4
12V
ac
1.4
0
12.5L2.112.2
L3.1
8.5N1.2
8.6L1.2
8.7L2.1
8.8
L3.1
-K5
21
43
-K5
21
43
-K6
21
43
-K6
21
43
12.3
N1.112.4
L1.1
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 4
14
DEVICE TEST
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
SS
X0
X1
X2
X3
X4
X5
X6
X7
-PLC1
PLC ENTRADAS
4.10 24VG
4.10 0V6.124VG
6.10V
3.3
X0
3.6
X2
ME
S ST
AR
T4
3
2
1-BPL1
PNP
BR
BL
BK
+
-
-S1
PNP
BR
BL
BK
+
-
-S2
PNP
BR
BL
BK
+
-
-S3
PNP
BR
BL
BK
+
-
-S4-BP4
4
3
RESETREBOOT DEVICE IN PLACE LEVER IN PLACE ROTATE LEVER LEFT ROTATE LEVER RIGHT
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 5
14
INPUTS 1
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
SS
X8
X9
X10
X11
X12
X13
X14
X15
-PLC1
EXP ENTRADAS
5.10 24VG
5.10 0V7.124VG
7.10V
PNP
BR
BL
BK
+
-
-S7
PNP
BR
BL
BK
+
-
-S8
PNP
BR
BL
BK
+
-
-S11
PNP
BR
BL
BK
+
-
-S12
PROBE ADVANC.L FRONT
PROBE ADVANC.L BACK
PROBE ADVANC.R FRONT
PROBE ADVANC.R BACK
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 6
14
INPUTS 2
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
SS
X16
X17
X18
X19
X20
X21
X22
X23
-PLC1
EXP ENTRADAS
6.10 24VG
6.10 0V8.124VG
8.10V
PNP
BR
BL
BK
+
-
-S13
PNP
BR
BL
BK
+
-
-S14
PNP
BR
BL
BK
+
-
-S19
PNP
BR
BL
BK
+
-
-S20
TRAY FRONT
TRAY BACK
PRESSER UP LEFT
PRESSER DOWN LEFT
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 7
14
INPUTS 3
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
SS
X24
X25
X26
X27
X28
X29
X30
X31
-PLC1
EXP ENTRADAS
7.10 24VG
7.10 0V9.124VG
9.10V
PNP
BR
BL
BK
+
-
-S21
PNP
BR
BL
BK
+
-
-S22
PNP
BR
BL
BK
+
-
P
P1
4.4
N1.2
4.4
L1.2
4.4
L2.1
4.4
L3.1
PRESSER UP RIGHT
PRESSER DOWN RIGHT
PRESSURE SWITCH
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 8
14
INPUTS 4
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
SS
X32
X33
X34
X35
X36
X37
X38
X39
-PLC1
EXP ENTRADAS
8.10 24VG
8.10 0V10.124VG
10.10V
PNP
BR
BL
BK
+
-
-S30
PNP
BR
BL
BK
+
-
-S31
LEVER TOUCH UP
LEVER TOUCH DOWN
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 9
14
INPUTS 5
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
9.10 24VG
9.10 0V
24VG
11.10V
C0
Y0
Y1
Y2 C6
Y6
Y7
PLC SAIDAS
Y5
C2
Y3
C4
Y4
-PLC1
3.6 24VS1 24VS13.3 24VS 11.124VS
3.4
Y0
BL
WH
BK
BR
RED
YELLOW
GREEN
-H1
TOWER LIGHT
RE
BO
OT
Q10-M2A2
A1Q10-M1
A2
A1Q2-M1
A2
A1Q3-M1
A2
A1
4
3
2
1-BPL1
RESET TRAY FRONT TRAY BACK ROTATE LEVER PROBES ADVANCE
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 10
14
OUTPUTS 1
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
10.10 24VS
10.10 0V
12.124VS
12.10V
C8
Y8
Y9
Y10
Y14
Y15
PLC SAIDAS
Y13
Y11
C12
Y12
-PLC1
Q4-M1A2
A1Q5-M1
A2
A1Q6-M1
A2
A1Q7-M1
A2
A1
PRESSER
TRAY ADJUST 2P
ACTIVATION 1
ACTIVATION 2
Q8-M1A2
A1
TOUCH LEVER
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 11
14
OUTPUTS 2
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
11.10 0V 13.10V
11.10 24VS 13.124VS
C16
Y16
Y17
Y18
Y22
Y23
PLC SAIDAS
Y21
Y19
C20
Y20
-PLC1
4.4
N1.1
4.4
L1.1
4.4
L2.1
4.4
L3.1 -K5A2
A1
-K6A2
A1
3.2 24VS3 13.124VS3
1.5 0VS2 13.10VS2
4P SWITCH 2P SWITCH
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 12
14
OUTPUTS 3
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
12.10 0V 0V
12.10 24VS 24VS
C24
Y24
Y25
Y26
Y30
Y31
PLC SAIDAS
Y29
Y27
C28
Y28
-PLC1
-K1A2
A1-K2
A2
A1-K3
A2
A1-K4
A2
A1
INPUT CONTACTOR
OUTPUT CONTACTOR
TEST CONTACTOR
DIFERENCIAL CONTACTOR
12.10 24VS3 24VS3
12.10 0VS2 0VS2
-K114
13
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 13
14
OUTPUTS 4
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10
G1
S1
31 2
12
Q1
-M1
3
21
P1
K2
21
P2
R1
21
Q2
M1
A4 2
Q3
M1
A4 2
Q4
-M1
A4 2
Q5
M1
A4 2
Q6
M1
A4 2
Q7
M1
A4 2
Q8
-M1
A4 2
Q10
M1
M2
G4 2
X1
5
1
3
X2
R2 2
1
R3 2
1
R4 2
1
R5 2
1
R6 2
1
R7 2
1
5
1
3
M1
DSRL-25-180-P-FW
M2DGC-25- -
M3ADN-16-20-I-P-A
M4ADN-16-20-I-P-A
M5ADN-16-20-I-P-A
M6ADN-16-20-I-P-A
M7DMM-10-15-P-A
M8DMM-10-15-P-A
M9DFM-25-30-P-A-GF
M10DFM-25-30-P-A-GF
R8 2
1
R9 2
1
M11
ADN-12-20-A-P-AM12ADN-20-50-I-P-A
TRAY
ROTATE LEVER
PROBES ADVANCE
PRESSER
TRAY ADJUST 2P
ACTIVATION 1
ACTIVATION 2TOUCH LEVER
A
B
C
D
E
F
1 2 3 4
A
B
C
D
E
F
5 6 7 8
1 2 3 4 5 6 7 8
Continuity Test Machine DisB 2P-4P 14
14
PNEUMATICS
Rel.Nome
Projecto :Pagina
Revisão Data
Titulo :
de
Desenhou
Visto
NomeData
9 10
9 10