46-Processing Gold Ore
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Transcript of 46-Processing Gold Ore
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TENOVA is a worldwide supplier of advanced technologies, products and engineering services forthe iron & steel and mining industries.
Processing Gold OreTotal technology solutions across the mining value chain
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2PROJECT SERVICES
Consulting: ore-body, production and market evalua-tion to assess project viability.
Test work supervision: Tenova Mining & Mineralsengineers arrange and oversee laboratory, pilot plantand on-site test work.
In-house laboratory for cost-effective and promptscoping work, as a basis for structuring projectdefinitions.
Pre-feasibility and feasibility studies. Technology supply packages: incorporating basic
engineering design, process guarantees, proprietaryequipment definition and supply, and commissioningsupport.
Process plant design and project management: allphases of the project, from inception through designand construction to commissioning, maximising thesuccess and profitability of the venture.
Comprehensive spares and after-sales back-up. Process audits to Best Practice guidelines and the
Cyanide Code.
PROJECT FINANCE
Tenova Mining & Minerals assists clients to structure,negotiate and secure optimal and cost-effective financialpackages for projects of all sizes.
FLEXIBLE CONTRACT STRUCTURING
Reimbursable, fixed price or any combination to suitclient needs.
Joint ventures on projects.
PROCESSING TECHNOLOGIES
For beneficiation of gold ore, Tenova Mining & Mineralsliaises with suppliers and evaluates equipment to makeunbiased selections of the best equipment for the job.
For stockpiling, materials handling, environmentalprotection and waste disposal, Tenova Mining &Minerals draws upon its comprehensive in-house andlicensed range of engineered technologies or selectsthe most appropriate equipment from other suppliers.
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3Tenova Mining & Minerals is a total integrated solutions provider to the global mining, bulk materials handling andminerals beneficiation and processing sectors, offering innovative technological solutions and full process andcommodity knowledge across the mining industry value chain.
Tenova Mining & Minerals range of services for gold ore processing covers all processes needed for the recovery ofgold, from ore to bullion (dor) and fine gold, converting run-of-mine (ROM) ore into saleable products, integratingengineering and process know-how in development and optimisation of plant designs, and delivering processing facilitiesto global environmental standards.
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4ORE HANDLING AND PREPARATION
Materials Handling Tenova Mining & Minerals designs and supplies completematerials handling systems. Conveyor systems to move ore and tailings to, from
and within the processing plant. Stacking and reclaiming systems for efficient,
effective and economic reclaiming of bulk materials. Plants to process tailings and extract coarse material
for use as backfill.
ComminutionTenova Mining & Minerals selects and designs energy-effective and cost-effective systems for mechanicalliberation and exposure of gold from all types of gold ores. Fine crushing only (up to four stages), usually for heap
leach applications. Conventional crushing and milling. Autogenous and semi-autogenous milling. Computer modelling of proposed comminution circuitsmaximises use of available data.
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5Pre-concentrationTenova Mining & Minerals designs effective pre-concen-tration processes that significantly reduce the size of agold-recovery plant. Flotation
Conventional mechanical and column flotationcells.
Dense-media separation (DMS) Tenova Mining & Minerals DMS technology is
applied highly successfully to gold ores, particularlyfor retreating waste rock.
Gravity concentration Gravity-separation techniques including tables,
jigs, centrifugal concentrators and sluices.
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6GOLD EXTRACTION
Tenova Mining & Minerals provides leaching plants for alltypes of gold ores.
Pretreatment of Refractory OresTenova Mining & Minerals has a depth of experience inrefractory ore projects that is equal or superior to most ofthe other engineering companies. Bacterial oxidation
Tenova Mining & Minerals applies all current tech-nology, e.g. from Mintek and Bactech, as well asGold Fields BIOX process.
Pressure oxidation Tenova Mining & Minerals has successfully
applied pressure oxidation for gold processing.
Roasting (including whole ore roasting) Traditional roasting technology where acid
recovery results in a saleable product. Arsenic-stabilising technologies to minimise
environmental pollution. Emerging technologies
Thiosulphate leaching, Augment, the Albionprocess, resin-in-pulp, Activox and others. TenovaMining & Minerals also accesses other proprietarytechnology for treating refractory ores andconcentrates.
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7Leaching Conventional cyanidation
Using air agitated pachucas or high-efficiencymechanically-agitated vessels.
Thiosulphate leachingAlternative lixiviants to leaching, preg robbing andhigh copper-gold ores.
Heat leaching Simple and relatively low cost.
Carbon extraction processing Tenova Mining & Minerals offers state-of-the-art
expertise in Carbon-in-leach (CIL). Carbon-in-pulp (CIP). Carbon-in-column (CIC).
Plants incorporate industry standard technologyfor carbon-gold processing. Efficient mechanically-agitated adsorption
vessels. Static-air or mechanically-swept interstage
screens. Efficient desorption procedures.
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8GOLD METAL RECOVERY
Tenova Mining & Minerals has considerable experience indesigning all unit processes, such as electrorefining, aciddigestion, calcining, smelting and slag treatment, neededto recover gold from clarified solutions to produce saleablemetal.
Recovery from Solution Electrowinning
Tenova Mining & Minerals incorporates well-proven electrowinning cells in its process designs,such as the Zadra, AARL and Mintek cells.
These offer operation at high temperature and varying
electrolyte strength. reduced gas-explosion hazard. no anodic-cyanide destruction. coherent gold deposition at higher current
densities. minimal sensitivity to process disturbances.
Zinc precipitation Tenova Mining & Minerals supplies Merill-Crowe
plants for recovery of gold from cyanide leachliquors.
Carbon elution Tenova Mining & Minerals carbon elution plants
utilise AARL batch elution process. Zadra (pressure and atmospheric) process. AARL continuous elution process.
Tenova Mining & Minerals applies batch test workto optimise design of continuous processingplants of this type and computer models to predictperformance of full scale plants.
A distribution agreement with Como EngineersPty Ltd of Australia provides Tenova Mining &Minerals clients with access to its modular goldelution, carbon regeneration and refining plants.
GOLD REFINING
Tenova Mining & Minerals supplies process design forplants to refine dor or bullion to pure (999.9 fineness)gold.
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9ENVIRONMENTAL PROTECTION
Cyanide Recovery and DestructionFor environmentally-sensitive areas, Tenova Mining &Minerals supplies both proprietary and in-housetechnology for recovery or destruction of cyanide in goldprocess plants. This includes the licensed SXCN processdeveloped by Placer Dome Technical Services.
Dust and Air Pollution ControlDust control systems for furnaces, smelters, mills,conveyors, assay and chemical laboratories are designedand supplied by Tenova Mining & Minerals. A comprehensive range of scrubbers, bagfilters andcartridge filters is available.
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MODULAR GOLD PLANTS
Tenova Mining & Minerals Modular Plants for extractionand recovery of gold are trial erected and watercommissioned at the fabricators premises and thenpartially dismantled and shipped as container-sizedsections, for re-assembly and final commissioning on site.Each Tenova Mining & Minerals Modular Plant is custom-designed for a specific application. Additional modularisedcomponents can be incorporated later to increase plantthroughput or to accommodate higher grades.
Applications Fast-track operations. Hard-rock feedstocks. Sites where construction is difficult, such as remote
locations with adverse climatic or geographicconditions.
Relocation after economic reserves have beendepleted.
Comminution Maximum plant capacity of about 1,000 t/day or
45 t/h of feed ore. Multiple mills used for higher throughputs. Conventional crushing and milling available, but roller-
mounted mills preferred for transportability andsimplified site installation.
Intensive Processing Pre-concentrating gold into a small volume of concentratefor intensive processing results in More compact operation. Minimised reagent exposure, containment and
elimination. Reduced leach times and circuits. Possible direct gold recovery via electrowinning (EW),
avoiding carbon adsorption, stripping and regeneration.Pre-concentration processes include flash and conven-tional flotation, Knelson / Falcon centrifugal concentratorsand in-line pressure jigs during multistage gravity concen-tration.
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Leaching High-intensity cyanide leaching contactors treat thecombined gravity and flotation concentrate, reducingleaching times to between 5 and 8 hours.
Gold Recovery Belt filtration with counter-current washing recovers
gold and silver bearing filtrate. Carbon or resin recovers gold and silver from filtrate. With intensive leaching, direct EW of the filtrate
virtually eliminates gold lockup in the carbon inventoryand theft from batch-gravity devices.
Calcining the steel-wool cathodes and direct smeltingproduces gold / silver dor.
Waste Disposal Gold-depleted tailings are produced as a filter cake fordisposal by dry stacking (for backfill) or pumping to atailings dam.
With proven detoxification techniques, cyanide in processplant tailings is reduced to less than 10 ppm of freecyanide, well within world environmental limits.
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www.tenovagroup.com
TECHINT GROUP
Tenova Mining & MineralsEmerald Parkway RoadGreenstone Hill, Ext 21 1609PO Box 7737Johannesburg 2000South AfricaPhone +27 11 899 9111Fax +27 11 899 [email protected]