44633 Series DeVilbiss Compressor Pump

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Transcript of 44633 Series DeVilbiss Compressor Pump

  • 44633 Series Compressor PumpNote: This Pump is obsolete. Please contact your local DV Systems

    Distributor for Parts and/or a newer replacement Pump.

    Warning: Check for proper oil level before using this equipment.

    Use PR20 20 weight non-detergent oil for ambient temperatures between 40 and 90F.

    Use PR30 30 weight non-detergent oil for ambient temperatures above 90F.

    Specifications: Crankcase Capacity (Approx): 30 Fluid Oz (.75 litres)

    Minimum RPM: 300

    Maximum RPM: 1000

    Max. Continuous Working Press.: 150 psi

    Phone: (705) 728-5657 Website: www.dvsystems.ca

    Fax: (800) 561-1663 Email: [email protected]

    Service Bulletin SB 44633

    June 12

    Page 1 of 5

    If you require assistance, contact your local DV Systems Distributor or Authorized Service Centre. If you wish to

    contact DV Systems directly or need to locate your closest Distributor, please reach us at :

  • Service Bulletin SB 44633

    June 12

    Page 2 of 5

  • 'O' Ring

    Proper Oil Level

    (to bottom thread of Oil Port)

    Oil Filler

    Plug

    Section Through CrankCase

    at Oil Fill Port

    Item: Item:

    1 6

    1

    22

    43

    2

    23

    2

    1

    1

    1

    3

    24

    2

    1

    4

    25

    1

    2

    5

    26

    1

    2

    6

    27

    1

    2

    9

    30

    1

    48

    29

    1

    27

    28

    1

    2

    10

    31

    1

    2

    11

    32

    4

    1

    1

    6

    1

    1

    1

    1

    1

    2

    4

    1

    1

    1

    1

    1

    2

    2

    1

    2

    2

    2

    1

    2

    1

    12

    33

    13

    34

    14

    35

    15

    36

    44

    16

    37

    17

    18

    38

    39

    19

    40

    20

    41

    21

    42

    Part Number Part Number

    Part Number

    SS-29

    VK-633

    3/8-16 x 2 HHCS

    Valve Kit

    # 14 and 25

    # 3, 20, 22 (NLA)

    # 18, 20, 24, 35, 42, and CPR End Plate Gasket (NLA)

    33382-112

    37132-120

    45875-026

    Intake Valve Plug (NLA)

    Cylinder Head (NLA)

    Gasket Kit

    Overhaul Kit

    44185-027

    38547-108

    OK-633

    Intake Valve Assembly (NLA)

    Head Gasket

    356-9406

    KK-9848

    Intake Filter Assembly

    Ring Kit (Std.)

    356-9701

    45855-131

    Filter Element (for 356-9406)

    Piston & Pin Assembly (Std.)

    SS-2037

    SS-3673

    1/4 Wing Nut (NLA)

    1/4 Shakeproof Lockwasher

    31438-124

    SS-5

    Flywheel

    Screw

    End Plate (NLA)

    1/4-20 x 1/2 HHCS

    32233-122

    SS-3674

    Flywheel Washer

    5/16 Shakeproof Lockwasher

    End Plate Gasket (NLA)

    Inspection Plate (NLA)

    SS-3607-CD

    21741-193

    3/8 Medium Lockwasher (NLA)

    Screw

    Oil Seal

    Inspection Plate Gasket

    SS-25-CD

    45856-170

    3/8-16 x 1 HHCS (NLA)

    Rod & Cap Assembly

    Washer

    Ball Bearing

    5/16-18 x 3/4 HHCS

    SS-912

    37136-111

    10-24 X 3/8 RHMS (NLA)

    Cylinder & Crankcase

    Oil Throw Ring Retainer

    1/4 Oil Drain Plug (NLA)

    Oil Filler Plug

    3/16 x 1 Key number 13

    O Ring

    Oil Cup

    Exhaust Valve Cap (NLA)

    Crankshaft/Oil Cup Assembly

    Gasket

    Oil Throw Ring

    Exhaust Valve Retainer (NLA)

    End Plate Gasket

    Exhaust Valve Assembly (NLA)

    End Plate

    33465-120

    SS-1

    38251-122

    36883-105

    130-111

    38513-125

    330-160

    130-23

    SS-12

    220-6

    SS-1228

    NCB-303-1

    SS-1578

    SS-2670

    225-43

    33351-115

    45817-526

    SS-2525

    32541-115

    33654-113

    38281-110

    44185-026

    37331-106

    Qty Qty

    Qty

    Description Description

    Description Includes

    The Item Numbers in the Chart(s) below refer to the Pump Breakdown on Page 2.

    Kits Available for the 44633 Pump:

    Lubrication:

    Service Bulletin SB 44633

    June 12

    Page 3 of 5

    Fill the Crankcase to the lowest thread at the Oil Fill

    Port Opening. Do not under or overfill. See

    drawing.

    Tightly screw in Oil Fill Plug using a crescent

    wrench.Use only DV Systems Premium

    Compressor Oil for the Air Compressor, as it has

    been specially formulated for your Unit, and contains

    only two additives, a rust inhibitor and an anti foaming

    agent.

  • Old Style CPR Assembly.

    Please note that items marked NLA are no

    longer available.

    New Style CPR Assembly.

    This CPR can be retro-fitted onto an

    existing 44633 Series Pump. Order:

    (1) CPR-9700 Kit

    (4) SS-7840 HHCS

    (1) 37335-106 CPR Housing

    (1) 38281-110 Gasket

    Note: This Kit can only be used on Pumps

    that operate at 500 rpm or more.

    Centrifugal Pressure Release Assembly

    Item:

    Item:

    1 1

    22

    2 1

    3 4

    4

    41

    5 1

    6 1

    9 1

    8 1

    7

    1

    10 1

    11 1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    1

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    Part Number

    Part Number

    38281-110 End Plate Gasket

    37335-105 Press. Release Housing (NLA)

    SS-7840 5/16-18 x 1-1/4 HHCS

    SS-9 1/4-20 x 5/8 HHCS

    330-153-1 Seal Cap (No Longer Required)

    330-430-3 CPR Valve Assembly

    SS-3672 Lock Washer 3/16

    Return Spring

    SS-902 8-32 x 1/4 RHMS

    Cam

    445-189 Cover Plate

    Screw (NLA)

    445-137 End Plate (NLA)

    5/16-18 x 2-3/4 HHCS

    330-185 Valve Lever

    Med. Lock Washer 5/16

    Snap Ring

    Ball Cam Assy (NLA)

    Ball Cage (NLA)

    5/16 Dia. Hard Steel Ball

    Ball Cup Assy (NLA)

    End Plate Gasket

    330-188

    330-183

    330-184

    SS-6914

    SS-1503

    330-182

    330-419-1

    330-139-1

    SS-1555

    330-433

    445-144

    Qty

    Qty

    Description

    Description

    Press. Release Housing

    (37335-106)

    Flyweights

    Valve/Cup BodyBall

    Valve

    Spring

    End Plug

    Valve Stem

    Service Bulletin SB 44633

    June 12

    Page 4 of 5

  • Compressor Torque Values Honing Specifications

    44633 Pump Specifications

    Item: In Lbs Ft Lbs Nm

    1

    2

    3

    7

    10

    10

    28

    19

    16

    240

    180

    144

    72

    360

    144

    144

    125

    90

    228

    72

    144

    20

    15

    12

    6

    30

    12

    12

    10.5

    7.5

    19

    6

    12

    27.1

    20.3

    16.2

    8.1

    40.6

    16.2

    16.2

    14.2

    10.1

    25.7

    8.1

    16.2

    30

    33

    44

    Low Pressure Cylinder 2.5000 .0035

    .00552.5005

    Head Bolts

    Valve Plug

    CPR Housing (See Page 4)

    CPR End Plate (See Page 4)

    Flywheel Bolt

    Ball Cam Assy (See Page 4)

    Oil Retainer Ring

    Valve Cap

    Connecting Rod - Crank End

    Inspection Cover

    Large End Plate

    Connecting Rod - Pin End

    Std. Cylinder

    Hone Diameter

    Description Piston Skirt/

    Cyl Dia Clear.

    Diametral Clearance of oversized Cylinders and Pistons is the same

    as standard Cylinders and Pistons.

    Cylinders must be within diametral tolerance at all points, out of round

    or taper must not exceed .0005.

    Hone 20 min to 35 max micro inches of surface roughness.

    De-burr the sharp corners at the top of the Cylinder opening with a

    1/64 to 1/32 x 30 chamfer.

    1.

    2.

    3

    4.

    Service Bulletin SB 44633

    June 12

    Page 5 of 5

    PumpModel

    Dely(CFM)

    Dely(CFM)

    # ofCyl.

    Bore

    Flywheel Pump Dimensions (Refer to drawing)

    Stroke Dia. Groove A B C D E F

    Weight(Pounds)(Approx)

    HP

    150 psi

    44633

    Note: Though the dimensions are correct, the Pump may not be exactly as shown.

    2 2.25 12 9 14.125 15.625 13 6.5 6.5 701A1

    1

    350 4502.4 2.53.7

    630 7104.44 5.6

    2 930 10006.32 7.7

    RPM RPM

    100 psi

    B

    E (Mtg Holes) F (Mtg Holes)

    D (Pump less CPR)

    C (Pump c/w CPR)

    A

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