424 Mirror Manual - Lang Mekra North America, LLC · 2017. 6. 7. · MEKRA LANG NORTH AMERICA...

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MEKRA LANG NORTH AMERICA Service and Troubleshooting Guide 424 Mirror System Congratulations, your vehicle is equipped with the most advanced mirror system available. Please take a few minutes to review this manual and familiarize yourself with the features of your new mirrors.

Transcript of 424 Mirror Manual - Lang Mekra North America, LLC · 2017. 6. 7. · MEKRA LANG NORTH AMERICA...

Page 1: 424 Mirror Manual - Lang Mekra North America, LLC · 2017. 6. 7. · MEKRA LANG NORTH AMERICA Service and Troubleshooting Guide 424 Mirror System Congratulations, your vehicle is

MEKRA LANG NORTH AMERICA

Service and Troubleshooting Guide

424

Mirror

System

Congratulations, your vehicle is equipped with the most advanced mirror system available. Please take a few minutes to review this manual and familiarize yourself with the features of your new mirrors.

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For the latest version of this manual, visit http://mekralang.us/ V2.0

Table of Contents

Customer Support Information 2

SECTION 1 3

Mirror Features 3

Standard Features 3

SECTION 2 4

Upgrading Your Mirror 4

Chrome Accessories 4

SECTION 3 4

Cleaning Your Mirror 4

SECTION 4 5

Assembly and Disassembly 5

Exploded View 5

Mirror Glass Replacement 6

Back Cover Replacement 8

Motor Pack Replacement 10

Bezel Replacement 12

Camera Replacement 13

SECTION 6 14

Camera Lens Care 14

SECTION 7 15

Replacement Parts 15

SECTION 8 17

Warranty 17

Limited Warranty 17

Warranty Terms 17

MEKRA Lang North America

101 Tillessen Boulevard • Ridgeway • SC • 29130

Phone 803.337.5264 • Fax 803.337.5265

Email [email protected]

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For the most recent version of this manual If you have any questions, please contact MEKRA Lang Technical Support.

V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

Customer Support Information

Customer support is available for your mirrors by contacting MEKRA Lang.

If you have a question or problem not addressed in this manual,

please contact MEKRA Lang Technical Support:

1. Phone (803) 337-5264

2. World Wide Web: http://mekralang.us/

3. Email: [email protected]

4. Fax: (803) 337-5265

These products may be the subject of pending United States patent applications or may be covered by one or more of the following United States

patents:

4,991,950; 5,110,196; 5,137,247; 5,196,965; 5,516,054; 5,621,577; 5,687,035; 5,880895; 5,938,166; 6,007,446, 6,092,778; 6,283,863;

6,793,357; 6,793,357; 6,814,336.

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For the most recent version of this manual If you have any questions, please contact MEKRA Lang Technical Support.

V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

S E C T I O N 1

Mirror Features

Standard Features

The MEKRA Lang 424 Mirror System has numerous standard features, providing optimum performance for your vehicle:

Large main and convex mirrors

Four-way adjustable main mirror

Heated Main and Convex Mirrors

Replaceable back cover and bezel

Replaceable mirror glass units (no tools required)

Foldaway arm assembly (no tools required)

Adjustable mirror head angle (no tools required)

Large diameter cast aluminum arm assembly

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For the most recent version of this manual If you have any questions, please contact MEKRA Lang Technical Support.

V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

S E C T I O N 2

Upgrading Your Mirror

Chrome Accessories You can customize your 424 Mirror System with chrome. Chrome back covers, bezels, arm covers and mounting base covers give your mirror premium appearance. For additional details, contact MEKRA Lang or visit us at http://mekralang.us/.

S E C T I O N 3

Cleaning Your Mirror

You should clean your mirror system using methods and chemicals that you use to clean the exterior of your vehicle. Harsh chemicals may damage the finish of the mirror arm, mirror head, or glass surface.

To clean the mirror assembly, use mild soap and water such as car wash soap, or a glass cleaner such as Windex, and a soft cloth. These cleaners can be used on all parts of the mirror assembly including the mirror glass, mirror arm and chrome components.

Do not use harsh chemicals to clean any part of the mirror assembly, as they may damage the finish.

Warning! Be careful not to scratch the glass! The reflective surface of the mirror glass is durable, but can be scratched by harsh or abrasive cleaners. It can also be scratched by razor blades or other tools.

DAMAGE CAUSED BY THE USE OF HARSH OR ABRASIVE CHEMICALS, AS WELL AS SHARP OBJECTS ON THE

EXTERIOR COMPONENTS OF YOUR MIRROR WILL NOT BE COVERED UNDER WARRANTY.

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For the most recent version of this manual If you have any questions, please contact MEKRA Lang Technical Support.

V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

S E C T I O N 4

Assembly and Disassembly

This section shows how to replace damaged parts and install upgrades.

main glass assembly

convex glass assembly

motor pack

motor adapter

bezel

structure plate

M5 screw

back cover

manual adjustment pack

spring washer

lock nut

holder

arm

Exploded View

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For the most recent version of this manual If you have any questions, please contact MEKRA Lang Technical Support.

V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

Mirror Glass Replacement No tools are required to remove the mirror glass.

The main mirror and wide-angle mirror have a patented locking mechanism that makes glass replacement quick and easy. Warning: You should wear leather gloves or other heavy gloves to prevent being cut by broken glass!

To remove the mirror glass unit (same process to remove the Main mirror or Wide Angle, as shown):

1. Rotate the glass unit in the direction shown in Step 1 so that the right side of the glass unit sticks out of the mirror housing.

2. Slide the glass unit to the right as shown in Step 2. Applying pressure to the front of the glass with the palm of your hand may help. CAUTION: Make sure you wear gloves! The mirror unit will slide approximately ½ inch to the right. The glass unit can be removed by sliding it only in the direction shown and will not disengage in any other direction.

3. Pull glass unit out of the mirror head by pulling it perpendicular to the face of the glass in the direction shown in Step 3.

4. Unplug heater terminals (if equipped). Unplug turn signal terminals, if the wide angle mirror is equipped.

Main Mirror

Wide Angle

Step 2

Slide glass

Step 3 Pull glass

Step 1 Rotate glass

Heater terminals location for main mirror

Heater terminals location for wide angle

Turn Signal terminals location

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V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

To install the glass unit, reverse the process described in the previous section. Make sure to connect heater and turn signal wires first.

Note: either heater wire can be plugged in to either heater terminal.

To install the glass unit, follow these steps:

Step 2:

Slide glass unit relative to the pack as indicated by

the arrow.

Step 1: Position the glass unit onto the motor pack or manual

adjustment pack as shown. Make sure that the tabs on the

pack go between the tabs on the glass unit.

Main Mirror Wide Angle

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Back Cover Replacement First, remove the glass units from the mirror head, as shown in the mirror glass removal section.

To remove the back cover, use a screwdriver or other tool to disengage the six clips that secure the back cover. Insert the tip of the screwdriver as shown below and then disengage the clip by moving the screwdriver in the direction indicated by the arrow. It may be necessary to pull the back cover away from the bezel as the clips are disengaged so that the back cover does not snap back into place. Note that the motor pack has been omitted from the image below.

To re-install the back cover, snap the back cover onto the bezel. The clips should automatically lock. To ensure a secure fit, apply pressure to each clip through the holes in the bezel in the direction indicated by the arrow. See clip installation below

Insert clip into bezel as shown below. Make sure that black clip lip is on inside of chrome bezel lip

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After all 6 clips have been installed correctly as per above instruction, push back cover onto bezel until all 6 clips have clipped into place as shown below.

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For the most recent version of this manual If you have any questions, please contact MEKRA Lang Technical Support.

V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

Motor Pack Replacement To replace the motor pack or the manual mirror adjustment pack:

1. Remove the mirror glass units as shown in the Mirror Glass Replacement Section.

2. Remove the back cover as shown in the Back Cover Replacement section.

3. Mark the orientation of the flat side of the motor pack by noting the position of the flat edge of the pack. If the motor pack is not replaced in the proper orientation, the remote control feature will not work properly.

4. For each motor pack or adjustment pack, there are four screws that fasten it to the metal structure plate. The screws heads are accessed from the back side of the structure plate. Remove the screws using a T25 Torx bit.

Screws that fasten the main mirror motor/manual adjustment pack to the structure plate

Screws that fasten the wide angle adjustment pack to the structure plate

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5. Remove the actuator harness connector from the actuator pushing the small locking lever on the actuator and pull the wire harness.

6. When installing a motor pack, make sure it is installed in the proper

orientation. Torque each screw to 3-5 Nm (2.2-3.6 Ft-lb). Do not over-torque the screws! Damage to the motor pack may result.

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For the most recent version of this manual If you have any questions, please contact MEKRA Lang Technical Support.

V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

Bezel Replacement To remove the bezel:

1. Remove the mirror glass units as shown in the Mirror Glass Replacement Section.

2. Remove the back cover as shown in the Back Cover Replacement section.

3. Remove the screws (8) that secure the bezel.

4. To assemble the bezel, torque each screw to 3-5 Nm (2.2-3.6 Ft-lb).

Do not over-torque the screws! Damage to the bezel may result.

Screws that secure the bezel

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V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

Camera Replacement If the camera is not working properly, contact MEKRA Lang for technical support. If you need to replace the camera:

1. Remove the mirror glass units as shown in Mirror Glass Replacement Section.

2. To remove the camera use a screwdriver or other tool to disengage the 3 clips that secure the camera. Insert the tip of the screwdriver, then disengage the clip by pressing the tool and pull the camera cover.

3. Remove the camera harness pushing the small locker on the connector

and pull the wire harness. Warning! Be careful to don’t damage the connector locker.

4. To re-install the camera make sure you connect the wire harness first. Position the camera and apply hand pressure to each clip.

Connector locker

Camera Cover

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For the most recent version of this manual If you have any questions, please contact MEKRA Lang Technical Support.

V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

S E C T I O N 6

Camera Lens Care

Warning: Never apply high pressure power wash directly to the cameras or housing mounted in your mirrors.

1) Use an optical lens cleaning pad and/or solution and gently clean the outside lens surface (similar to

treating any camera lens)

2) Never unscrew or twist the lens cap to attempt to clean the inside of the lens.

3) Never attempt to adjust the focal length of the camera as it is preset for proper focal adjustment

and is sealed with “lock-tight” securing the lens in place. If the lens cap is “turned” and the seal is

compromised the internal camera housing is susceptible to moisture and the lens may "fog up"

resulting in possible electrical failure.

FAILURE TO FOLLOW THESE GUIDELINES WILL RESULT IN VOIDING THE CAMERA MANUFACTURERS WARRANTY.

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For the most recent version of this manual If you have any questions, please contact MEKRA Lang Technical Support.

V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

S E C T I O N 7

Replacement Parts

Replacement parts are available for the 424 Mirror System. Various finishes, colors and configurations are available. Contact your dealer or MEKRA Lang for the current replacement parts options and availability.

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KIT,ARM COVERS,200MM NATURAL 614240008-PDC

KIT,ARM COVERS,200MM CHROME 614240009-PDC

KIT,ARM COVERS,300MM NATURAL 614240010-PDC

KIT,ARM COVERS,300MM CHROME 614240011-PDC

KIT,HOLDER COVERS FOUR WINDS 614240014-PDC

KIT,HOLDER CVRS,WINBAGO CHROME 614240015-PDC

KIT,HOLDER COVERS, NATURAL 204240039-PDC

KIT,HOLDER COVERS,CHROME 204240040-PDC

HOLDER GASKET 204240050-PDC

LOCKING CLIP (PACKAGE OF 10) 114240007-PDC

HOLDER COVERS

GASKET

LOCKING CLIP

ARM COVERS

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V3.0 visit http://mekralang.us/ Tel: 1 803 337 5264 Email: [email protected] Fax: (803) 337-5265

S E C T I O N 8

Warranty

MEKRA Lang North America, LLC. Rear View Mirror Warranty Policy

Effective May 1, 2014 replaces all Warranties dated before January 1, 2014

Limited Warranty

MEKRA Lang North America, LLC. Will repair or replace, free of charge, any part(s) of the mirror system that is defective in material and workmanship or both.

Transportation charges on product submitted for repair or replacement under this warranty must be borne by the person requesting warranty coverage. This

warranty is effective for the time periods and subject to the conditions stated below. This warranty does not cover any damages due to accident, misuse, abuse, or

negligence.

For warranty service information go to http://mekralang.us/ or by calling 1-803-337-5264.

THERE IS NO OTHER EXPRESSED WARRANTY, IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE,

ARE LIMITED TO THE TERMS STATED BELOW, OR TO THE EXTENT PERMITTED BY LAW. ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIBILITY FOR

INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW.

Warranty Terms

Brand/ Model Consumer Term Commercial Term Comments

Model 424 1 years 1 year Non-transferable

The warranty term begins on the date of purchase by the first consumer or commercial customer, and continues for the period of time stated in the above table.

“Consumer term” means personal use by a retail consumer. “Commercial Term” means all other uses, including use for commercial use.