4. Use-case specific application description Industry 4.0...
18
Industry 4.0 - MES Vertical Integration Use-case with a Cobot 1. Vertical integration by implementing the Manufacturing Execution System (MES) 2. MES implementation details at different levels using a collaborative robot (cobot) 3. Architecture overview: hardware components, communication, UI 4. Use-case specific application description in the Industry 4.0 context [email protected] [email protected]* *Levente Tamas is with the Technical University of Cluj-Napoca, partially affiliated with Pannon University form Veszprem.
Transcript of 4. Use-case specific application description Industry 4.0...
Industry 4.0 - MES Vertical Integration Use-case with a Cobot
1. Vertical integration by implementing the Manufacturing Execution System (MES)
2. MES implementation details at different levels using a collaborative robot (cobot)
3. Architecture overview: hardware components, communication, UI
4. Use-case specific application description in the Industry 4.0 context
[email protected] [email protected]*
*Levente Tamas is with the Technical University of Cluj-Napoca, partially affiliated with Pannon University form Veszprem.
Industry 4.0 - MES Vertical Integration Use-case with a Cobot
1. Vertical integration by implementing the Manufacturing Execution System
2. MES implementation details at different levels using a collaborative robot (cobot)
3. Architecture overview: hardware components, communication, UI
4. Use-case specific application description in the Industry 4.0 context
Challange - integrate a cobot into MES● Why integration?
● How to integrate an open source API within a commercial tool?
● How to integrate the whole system in a custom production line (bulb sorting)?
Industry 4.0 - MES Vertical Integration Use-case with a Cobot
1. Vertical integration by implementing the Manufacturing Execution System (MES)
2. MES implementation details at different levels using a collaborative robot
3. Architecture overview: hardware components, communication, UI
4. Use-case specific application description in the Industry 4.0 context
Hierarchival overviewFrom shop/floor level till ERP
● Level 1-2○ Sensors○ Actuators
● Level 3○ OPC○ MES
● Level 4○ ERP
Open source packages Used for
● 3D workspace represenation○ Octomap○ pcl
● Collision free planning○ MoveIt!○ ROS-I
● Object recognition○ OpenCV○ WG-ork
Industry 4.0 - MES Vertical Integration Use-case with a Cobot
1. Vertical integration by implementing the Manufacturing Execution System (MES)
2. MES implementation details at different levels using a collaborative robot (cobot)
3. Architecture overview: hardware components, communication, UI
4. Use-case specific application description in the Industry 4.0 context
Communication nodesSeveral servers used:
● Dev server● QA server● App server● Test server
Flexible client variants:
● Mobile● Desktop● IoT devices
Hardware componentsIndustrial components
● S7 PLC● HMI● Sensors&Actuators● MES software
Baxter
Open source packages
● Perception● Planning
UIDesigned and functional in the IoT context
Apriso Delmia based interface
Integrated with the SIMATIC IOT2000:
● Open infrastructure● Cloud access● Increased transparency
User assisted workspace setupVisually assist the user for setup
● Highlight valid box positions● Show invalid placement● Store user configuration
Industry 4.0 - MES Vertical Integration Use-case with a Cobot
1. Vertical integration by implementing the Manufacturing Execution System (MES)
2. MES implementation details at different levels using a collaborative robot (cobot)
3. Architecture overview: hardware components, communication, UI
4. Use-case specific application description in the Industry 4.0 context
Implementation details - AprisoConfiguratoin example
● Intuitive interface● On the fligh changes● Scalable approach
Integrated solution
UI and functionalityApriso-Delimia based UI variant
Iot2040 server too
Visualization on:
● PC● Tablet● Any HTTP client
Program flow chartMain steps of the demo application
● Workspace setup● Sorting setup● Production● Delivery
State machine representationEasy reconfiguration with SM:
● SMACH
→ Much easier to reconfigure!
Future steps: intention based HRIConnected user experience:
● Holo lens
3rd hand-like usage
● Intention based user assistance
Contribuite to ROS-I!
The authors like to thank for the support of the colleges Peter Mago and Laszlo Tofalvi setting up the application, as well as for Cristian Militaru and Ady-Daniel Mezei for theri collaboraition within this project.
This work was partially supported by RAS-BP travel grant and Romanian National Authority for Scientific Research and Innovation, project number PN-III-P2-2.1-BG-2016-0140, within PNCDI III and Hungarian Research Fund, grant OTKA K 120367, for which the authors are graceful
