4. Bulk Holding Time Study Report
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8/9/2019 4. Bulk Holding Time Study Report
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CTCBIO INC. Tadalafil Orally Soluble Film 20mg
Confidential document Hold time study
Jul. 29, 2013 page 1/ 8
Hold time study report of
CDFF0213
(Tadalafil Orally Soluble Film 20mg)
Project No. CDFF0213
Document ID PD-PS1-00
Version No. 00
CTCBIO INC.
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CTCBIO INC. Tadalafil Orally Soluble Film 20mg
Confidential document Hold time study
Jul. 29, 2013 page 2/ 8
Revision History
Revision No. Date of Revision Details of Revision Revised by
00 July 29, 2013 Initial issue JunGi Kim
Comment
Limit for the waiting period of half-finished products was established for each process.
Investigator Product
research team
Junior
researcher
JunGi Kim (Signature) Date: Jul. 29, 2013
Reviewed by Product
research team
Chief
researcher
SuJun Park (Signature) Date: Jul. 29, 2013
Approved by Product
research team
Senior
researcher
BongSang Lee (Signature) Date: Jul. 29, 2013
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CTCBIO INC. Tadalafil Orally Soluble Film 20mg
Confidential document Hold time study
Jul. 29, 2013 page 3/ 8
Contents
1. Summary ............................................................................................................................ 4
2. Purpose ............................................................................................................................... 4
3. Specimen ............................................................................................................................ 4
4. Test Period and Schedule .................................................................................................. 4
5. Test Item ............................................................................................................................. 5
6. Test Methods and Standards ............................................................................................ 5
7. Results ................................................................................................................................ 7
8. Conclusions ........................................................................................................................ 8
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CTCBIO INC. Tadalafil Orally Soluble Film 20mg
Confidential document Hold time study
Jul. 29, 2013 page 4/ 8
1. Summary
Establishing the waiting period that is available for half-finished products in each
process of CDFF0213 (Tadalafil Orally Soluble Film 20mg)
2. Purpose
Limit for the waiting period of half-finished products in each process were established
to ensure stability of half-finished products and effective production.
3. Specimen
[Specimen]
- Tadalafil Orally Soluble Film 20mg for lab scale up test
- Lot No.: T002
4. Test Period and Schedule
Test date Process Duration
Jul. 08, 2013Initiation of manufacturing film
solution-
Jul. 10Transfer and coating - Initial film solution
- Initial coating & drying
Jul. 13 - - 3rdday film solution
Jul. 15 - - 5thday film solution
Jul. 17 - - 1stweek coating & drying
Jul. 24 - - 2ndweek coating & drying
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CTCBIO INC. Tadalafil Orally Soluble Film 20mg
Confidential document Hold time study
Jul. 29, 2013 page 5/ 8
5. Test Item
Process Test item
Preparation of film solution
1. Content difference between the upper and lower
layers by time and mean weight of the film2.
Increment of impurities by time
3. Microbial limit test by time
(only on 3rdand 5thdays)
Coating & Drying
1. Confirmation of content by time
2. Confirmation of film weight by time
3. Confirmation of loss on drying by time
6. Test Methods and Standards
[Film solution manufacturing process]
(1)Collection of film solution for test
More than 1kg of finished film solution was collected and put in a 1,000-mL
measuring cylinder, covered the opening with plastic wrap and left for maximum 5
days at room temperature (25).
(The initial data of film weight and content test are replaced by those of the initial
sample in the coating & drying process.)
(2)
Sample collection at each time point
For the content test on 3rdand 5thdays, sample was carefully collected on the
corresponding days at 5cm from the surface and approximately 5cm from the bottom
using a pipette. Impurity test and microbial limit test were conducted using the
sample obtained from the upper layer.
(3)Drying the samples
Base films placed on a glass plate was coated with the collected samples and then
dried under the designated conditions for time and temperature. The coating anddrying conditions are as follows.
Coating thickness 460um
Drying temperature 80
Duration of drying 60 min.
(4)Sample analysis
The dried films were evenly sliced and tested for the standard of Tadalafil Orally
Soluble Film 20m and for dosage form uniformity and impurity. Microbial limit test
for the film solution was conducted following the Microbiological examination of
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CTCBIO INC. Tadalafil Orally Soluble Film 20mg
Confidential document Hold time study
Jul. 29, 2013 page 6/ 8
nonsterile products: Microbial enumeration tests, USP and the Microbiological
examination of nonsterile products: Tests for specified microorganism, USP .
(5)Standards
Content test
- The content in the initial sample and samples at each time point should be
95-105%.
- The content result at each time point should not be different by more than 2%
compared with the result at the initial time point.
- The content results between the upper and lower layers should not be
different by more than 2% among the samples at each time point.
-
The mean weight difference among 5 sites of the upper and lower layers
should not be more than 3mg among the samples at each time point.
Impurity test
- Impurity test results at each time point should be suitable, and the difference
between the initial and each time point should not be more than 0.1% for
individual unknown impurities and 0.2% for total impurities.
Microbial limit test
-
Microbial limit test results should be suitable at each time point.
[Coating & Drying process]
(1) Preparation of coating solution for test
The manufactured film solution was dried under the condition described below and
the base films were overlapped to the upper and lower surfaces. The packaging
material that was identical to the one described in the manufacture order was used for
packaging and then the samples were left for maximum 2 weeks at room temperature
(25) (packaging performed separately for different time points).
(2) Collection and analysis of samples at each time point
Samples were collected at each time point and tested for the standard of Tadalafil
Orally Soluble Film 20m and for dosage form uniformity and impurity.
(3) Standards
Contents
-
The result of content test at each time point should be 95-105%.
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CTCBIO INC. Tadalafil Orally Soluble Film 20mg
Confidential document Hold time study
Jul. 29, 2013 page 7/ 8
- Difference between mean content at each time point and mean content at the
initial time point should not be greater than 2%.
- Difference in mean weight between each time point should not be greater
than 3mg.
Loss on drying
-
Results of loss on drying of samples at each time point, including the initial
sample, should be suitable.
- Difference in the results of loss on drying between the initial and each time
point should not be greater than 3%.
7.
Results
[Film solution manufacturing process]
Process Test itemTime point
Initial 3rdday 5thday
Manufacturing
of film solution
Content (%)
Upper layer 99.94 99.99 99.85
Lower layer 99.76 99.78 99.63
Content difference (%) 0.19 0.21 0.22
Suitability Suitable Suitable Suitable
Mean weight
of film (mg)
Upper layer 120.84 120.24 120.58
Lower layer 120.38 119.74 119.82
Difference in mean weight
(mg)0.10 0.50 0.76
Suitability Suitable Suitable Suitable
Impurity
Individualknown
impurities
N.D. N.D. N.D.
Suitability Suitable Suitable Suitable
Total
impuritiesN.D. N.D. N.D.
Suitability Suitable Suitable Suitable
Microbial limit testNot
detectable
Not
detectable
Not
detectable
Suitability Suitable Suitable Suitable
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CTCBIO INC. Tadalafil Orally Soluble Film 20mg
Confidential document Hold time study
Jul. 29, 2013 page 8/ 8
[Coating & Drying process]
Process Test itemTime point
Initial 1 week 2 weeks
Coating &
Drying
Content (%) 100.15 100.47 100.03
Suitability Suitable Suitable Suitable
Film weight (mg) 120.48mg 119.10mg 119.92mg
Suitability Suitable Suitable Suitable
Loss on drying (%) 8.78 8.71 8.86
Suitability Suitable Suitable Suitable
8. Conclusions
In this hold time study for manufacturing process of film solution and coating &
drying processes, the quality of half-finished products was not significantly reduced
by 5 days after completing the manufacturing process of film solution and by 2 weeks
after completing the coating & drying process.
These results indicate that the quality will be maintained up to the standard for 5 days
after completing the manufacturing process of film solution and for 2 weeks after
completing the coating & drying process. Therefore, the maximum storage time
before proceeding to the next process shall be 5 days and 14 days, respectively, after
the manufacturing process of film solution and after coating & drying process.
The maximum storage time after the coating & drying process refers to the period
until just before the packaging process, and the slitting process shall be completed
within the 14 days of maximum storage time.