4 3 2 1 ASY FOR TOP HUNG SLIDING DOOR KITS … · critical note: make sure all uprights are plumb...

CRITICAL NOTE: MAKE SURE ALL UPRIGHTS ARE PLUMB PRIOR TO INSTALLING ANY SLIDING DOOR KIT FIXTURES.

8' SECTION SHOWN IN ASY. DOOR KITS WILLVARY IN LENGTH. REFER TO STORE

PLANS/LAYOUT FOR LENGTHS REQUIRED.INSTRUCTIONS SHOWN WILL WORK FOR

FIXURE, LOWER, AND UPPER KIT CONFIGURATIONS.

P.O. BOX 729 TERRELL, TEXAS 75160

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ASY FOR TOP HUNG SLIDING DOOR KITSGENERAL INFORMATION

INSTALLEDBOTTOM OF END PANEL DETAIL

FULLY INSTALLED

END PANEL HOOKDETAIL

PARTIALLY FULLY INSTALLED

STEP 1) A/B/C - STARTING AT RIGHT HAND SIDE OF RUN INSTALL ENDEND PANEL

FOR UPPER HEIGHT KIT CONFIGURATION, INSTALL "LOWER" ROWOF UPPER SHELVING AT HEIGHT NEEDED IN ALL SECTIONSWHERE DOOR KIT IS NEEDED. (SEE STORE LAYOUT)

C - FOR LOWER/FIXTURE KIT CONFIGURATIONS, BOTTOM OF ENDPANEL WILL FIT BETWEEN BASE END COVER AND BASE SHELFAND SHOULD COME TO A REST SLIGHTLY ABOVE BASE SHOE IFINSTALLED CORRECTLY.

C - FOR UPPER HEIGHT KIT CONFIGURATIONS, BOTTOM OF ENDPANEL WILL REST BELOW SHELF SKIN OF "LOWER" UPPER SHELF.

1A 1B1C

LH END PANELTOP VIEW

RH END PANELTOP VIEW

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ASY FOR TOP HUNG SLIDING DOOR KITS

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INSERT HEX HEAD SCREWS

ACORN NUTSINTO BOTTOM ALUMINUM TRACK FILLER AND SECURE WITH

LOCATE HARDWARE ALIGN SCREWS WITH SLOTS ONFILLER CHANNEL

DROP BOTTOM TRACK INTO

SLIDE BOTTOM TRACKOVER CLIP ON END PANEL

LOCATE PROPER BOTTOMFILLER, USE "U" CHANNELFOR UPPER SET UPS, AND

"L" FOR LOWER AND FIXTURESET UPS.

STEP 2)

A - LOCATE BOTTOM FILLER AND BOTTOM ALUMINUM TRACK. PLACE BOTTOM FILLER ONBASE SHELF (OR "LOWER" UPPER SHELF) BETWEENVERTICAL TRACKS OF END PANELS AND CENTERDIVIDERS. (SEE SHEET 4)

B/C - LOCATE (3) 3/8" HEX HEAD SCREWS AND INSERTHEAD OF SCREWS INTO GROOVE ON BACK SIDEOF BOTTOM ALUMINUM TRACK.

D/E - ADJUST SCREW LOCATION TO LOWER INTOSLOTTING ON BACKSIDE OF BOTTOM FILLER.ONCE BOTTOM TRACK IS IN POSITION USE (3)ACORN NUTS TO SECURE TRACK TO FILLER.

F/G - SLIDE BOTTOM TRACK/FILLER PIECE OVER CLIPLOCATED AT BOTTOM OF END PANEL.

2B

2C

2G2D

2E

2F

2A

INSTALL OVER CENTERBRACKET

3E

3F3D3C

INSERT INTO BOTTOMTRACK

3A

3B 3G

INSTALL INTO UPRIGHTTILT BOTTOM BRACE AND

ON BOTTOM SHELFINSTALL CENTER DIVIDER BRACKETBOTTOM BRACE WILL REST

BRACEINSTALL OVER BOTTOM

3H

STEP 3) A/B - LOCATE BOTTOM BRACES FOR CENTER DIVIDERS AND INSTALL INTO EACH INTERMEDIATEUPRIGHTS. UPPER SHELF DEPENDING ON KITCONFIGURATION, BOTTOM BRACES WILL EITHER RESTON BASE SHELVES OR "BOTTOM" UPPER SHELVES.

C/D/E - MEASURE THE LOCATION OF BRACKET ON END PANEL,INSTALL BRACKET FOR CENTER DIVIDER AT SAME HEIGHT.

F/G - LOWER CENTER DIVIDER OVER CLIP ON BOTTOM BRACEFIRST THEN HOOK TOP OF DIVIDER ONTO THE BRACKET.

H - INSERT CLIP AT BOTTOM OF CENTER DIVIDER INTO PREVIOUSLY INSTALLED BOTTOM TRACK/FILLER ASSEMBLY

REPEAT STEPS 2 AND 3 AS NEEDED FOR REMAININGSECTIONS.

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OVER TOP CLIP OF CENTER

INSERT BOTTOM TRACKOVER CLIP OF END PANEL

OVER TOP CLIP OF END PANELINSERT TOP TRACK

END PANELFINISH INSTALLING

ONTO CENTER DIVIDERINSTALL SECOND TOP TRACK

DIVIDER

INSERT TOP TRACKFINISH BY INSTALLING TOP TRACK

ONTO SECOND END PANEL

4F

4E

4D

4C

4B

4A

STEP 4)

A - INSTALL SECOND END PANEL AT END OF RUN. INSERTCLIP AT BOTTOM OF PANEL INTO BOTTOM TRACK AS YOU WORKTHE BOTTOM OF END PANEL INTO POSITION.

B - HOOK PANEL BRACKET INTO SLOTTING OF UPRIGHT.

C - STARTING AT RIGHT END, INSTALL THE TOP TRACK ONTO THE CLIP LOCATEDAT TOP OF PANEL.

D/E - INSTALL TRACKS OVER TOP CLIPS OF CENTER DIVIDERS. REPEAT STEPAS NEEDED FOR REMAINING CENTER DIVIDERS

F - TO INSERT CLIP ON FINAL END PANEL INTO TOP TRACK PULL ON TOP CORNEROF END PANEL TO ALLOW CLEARANCE NEEDED TO INSTALL TOP TRACK OVER CLIP.WARNING: PINCH HAZARD. BE CAREFUL WHEN INSTALLING FINAL TOP TRACK

REPEAT AS NEEDED UNTIL ALL TOP TRACKS ARE INSTALLED

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REARDOOR FRONT

DOOR5/6B

5/6C

BOTTOM VIEW DETAIL OFTOP TRACK SHOWING LOCKING

STRAP

MAKE SURE WHEELS

REAR DOOR (LEFT)

REST IN TOP TRACKNOT REST ON BOTTOM TRACK)

FRONT DOOR (RIGHT)

MAKE SURE BOTTOM OFDOORS REST INSIDE

BOTTOM TRACK.(BOTTOM OF DOOR SHOULD

WHEEL

DIRECTION

WHEEL

DIRECTION

5/6G5/6F

5/6E

5/6D

STEP 5)

A - LOCATE AND INSTALL REAR GLASS DOORS.REAR DOORS WILL NOT HAVE A LOCK.

1-TILT AND INSERT TOP OF DOOR INTO REAR AND CENTEROF TOP TRACK AT CENTER. WHEELS ON DOORS SHOULDSTRADDLE LOCKING STRAP LOCATED INSIDE TOP TRACK 2-TILT BOTTOM OF DOOR IN OVER BOTTOM TRACK 3-LOWER ENTIRE DOOR UNTIL WHEELS AT TOP COME TOA REST INSIDE GROOVES IN TOP TRACK. MAKE SUREBOTTOM OF DOOR IS SEATED INSIDE GROOVE OF BOTTOMTRACK. 4-SLIDE DOOR SIDE TO SIDE TO MAKE SURE WHEELSAT TOP ARE PROPERLY SEATED IN TOP TRACK.DOORS SHOULD ROLL SMOOTH.

STEP 6) REPEAT PROCESS FOR REMAINING SECTIONSAND INSTALL FRONT DOORS (DOORS WITH LOCKS) INFRONT OF REAR DOOR.

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ASY FOR TOP HUNG SLIDING DOOR KITS STEP 7) INSTALL LOCKS INTO THE FRONT DOORS. USETHE KEYS MARKED "MA-1-CTL" TO INSERT THE COREOF THE LOCK. ONCE CORE IS INSTALLED, USE THEKEY MARKED "MA-1" TO ENGAGE THE LOCK.

MA-1CTL IS THE CONTROL KEY ANDIS USED TO INSTALL THE LOCK COREINTO THE LOCK HOUSING ONLY. ITIS NOT USED TO ENGAGE/DISENGAGETHE LOCK ONCE INSTALLED.

7C

7B

7A

OPERATING KEY

CONTROL KEY

LOCK SHOWN WITH CORE INSTALLED.FULL ENGAGED AND SECURE.

MA-1 IS THE OPERATING KEY ANDIS USED TO ENGAGE/DISENGAGETHE LOCK TO SECURE/OPEN THEDOOR KIT.

HAND BEND TOP TABS DOWN

8C8B8A

BEND TABS UP TO LOCK IN PLACE(DO NOT OVER BEND)

INSTALL VALENCE ONTO TOP TRACK(WILL BE FLUSH WITH FRONT IF

INSTALLED PROPERLY)

STEP 8) A - LOCATE TOP VALENCES AND HAND BENDTABS LOCATED ON TOP. TABS SHOULD BE BENTDOWNWARD AT APPROXIMATELY 45 .

B - INSTALL BY INSERTING SMALL JOGGLE ON VALENCEINTO REAR GROVE ON TOP TRACK AND THENLOWERING FRONT OF VALENCE UNTIL IT COMES TOA REST ON THE TOP TRACK. VALENCE WILL BE FLUSHWITH FRONT SIDE IF INSTALLED PROPERLY.

C - USING A FLAT HEAD SCREWDRIVER BEND TABS BACKUP AGAINST TOP TRACK AS SHOWN. THIS WILL LOCKTHE VALENCE IN PLACE.

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9B

TRACK. TOP OF SHELF SKIN WILL COME TO A RESTSLIGHTLY ABOVE TOP EDGE OF END PANEL

9A

STEP 9) INSTALL TOP SHELVES AS SHOWN ABOVE TOP

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SECURE UPPER SHELVES TO END PANELSUSING 3/4 SELF THREADING SCREWS

10C

STEP 10) A - INSTALL SHELF LOCKS ON EACH CENTER DIVIDER. EACH DIVIDER WILL GET (2) SHELF LOCKSONE FOR THE RIGHT SIDE AND ONE FOR THE LEFT.INSERT THE 1" MACHINE SCREWS THROUGH THEHOLES IN THE LOCKS/DIVIDER AND USING THE LOCKNUT, SECURE LOCKS TO THE DIVIDERS.

B - SECURE SHELF LOCKS TO UPPER SHELVES USINGTHE 3/4" TEK SCREW PROVIDED BY DRILLING INTOTHE SUPPORT ON THE UNDERSIDE OF THE UPPERSHELF.

C - SECURE SHELVES TO END PANELS BY INSERTING THE3/4" SELF THREADING SCREWS AS SHOWN INTO THETOP TRACKS THROUGH SLOT AT TOP OF END PANELAND THROUGH HOLE IN SHELF BRACKET.

TOP OF CENTER

(SOME PARTS HIDDEN FOR CLARITY)INSTALL SHELF LOCKS TO CENTER DIVIDERS

RH LOCK

LH LOCK

DIVIDER

REAR SIDE OFCENTER DIVIDER

10A

SECURE LOCKS TO UPPER SHELVESUSING 3/4 TEK SCREWS

10B

LEFT HANDLOCK

RIGHT HANDLOCK

4 3 2 1 ASY FOR TOP HUNG SLIDING DOOR KITS … · critical note: make sure all uprights are plumb...

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Transcript of 4 3 2 1 ASY FOR TOP HUNG SLIDING DOOR KITS … · critical note: make sure all uprights are plumb...