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3.Itp Electrical
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Transcript of 3.Itp Electrical
INSPECTION AND TEST PLAN
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1 Material Receiving1.1
MRK-15-01 N/A R/M S S Visual
1.2
MRK-13-01 N/A W S W Visual
1.3MRK-15-01 product Labels N/A R/M S S Visual
2.0 Conduit, junction box and sealing fittings installation2.1 Conduit Installation above ground
a.MRK-WI-07 & MRK-WI-001 SATIP-P-104-05 N/A W S W Visual
b.
MRK-WI-07 & MRK-WI-001 N/A H S H Visual
c.MRK-WI-07 & MRK-WI-001 N/A W S W Visual
d.MRK-WI-07 & MRK-WI-001 N/A H S H Visual
2.2 Fixing of supports for junction bMRK-WI-07 & MRK-WI-001 MRK/QC/052 N/A M S W Visual
2.3 MRK-WI-07 & MRK-WI-001 MRK/QC/052 N/A M S W Visual
2.4 Conduit Installation under ground
a.Trenching excavation depth
MRK-WI-07 & MRK-WI-001 SAES-A-114 SATIP-P-104-07 N/A W S W Visual
b.MRK-WI-07 & MRK-WI-001 N/A H S H Visual
c. MRK-WI-07 & MRK-WI-001 N/A W S W Visual
d. MRK-WI-07 & MRK-WI-001 N/A W S W Visual
e. MRK-WI-07 & MRK-WI-001 N/A W S W Visual
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/01 Rev.:0
Dt.:Nov.'06Pages :1-2
Description: CONDUIT, JUNCTION BOX AND SEALING FITTINGS INSTALLATIONCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITIRIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical
specification
b) Manufacture's
instruction
Product Labels & Name plate details
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification
Product Labels & Name plate details/c)MRK/PRO/STO/006
Contractor QC Material Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification b) Manufacture's instruction
Contractor QC Material Rep.
Installation of angle bar/channel supports.
SAES-P-104, NEC 310/346/348/370-16.
Contractor QC Electrical Inspector
Installation of RGS PVC coated/RGS conduits and fittings.
SAES-P-104, NEC 310/346/348/370-16.
SATIP-P-104-05 SAIC-P-3321
Contractor QC Electrical Inspector
Bonding jumpers for conduit bushing with earth clamp connectors.
SAES-P-104, NEC 310/346/348/370-16.
SATIP-P-104-05 SAIC-P-3321
Contractor QC Electrical Inspector
Boundary seals installation and low point drain.
SAES-P-104, NEC 310/346/348/370-16. SATIP-P-104-05
SAIC-P-3321
Contractor QC Electrical Inspector
SAES-P-104, NEC 310/346/348/370-16.
Contractor QC Electrical Inspector
Fixing of junction boxes, pull boxes.
SAES-P-104, NEC 310/346/348/370-16.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Installation of conduit stub-up support and fittings.
SAES-P-104, NEC
310/346/348/370-16.
SATIP-P-104-07 SAIC-P-3333
Contractor QC Electrical Inspector
Installation of PVC/RGS conduits reinforce steel duct banks, bell ends and bushing.
SAES-P-104, NEC 310/346/348/370-16.
SATIP-P-104-07 SAIC-P-3333
Contractor QC Electrical Inspector
Spare ducts/sleeves and permanent plug installation. SAES-P-104, NEC
310/346/348/370-16.SATIP-P-104-07
SAIC-P-3333Contractor QC Electrical
Inspector
Direct buried PVC/RGS PVC coated conduits installation clearances.
SAES-P-104, NEC 310/346/348/370-16.
SATIP-P-104-07 SAIC-P-3331
Contractor QC Electrical Inspector
f. MRK-WI-07 & MRK-WI-001 N/A H S W Visual
INSPECTION AND TEST PLAN
BI NO./JO: 10-03563 Discipline: Electrical
g. MRK-WI-07 & MRK-WI-003 N/A H S W Visual
3.0 Conduit Sealing Fitting3.1 Installation MRK-SWP-002 SATIP-P-104-05 N/A M S W Visual
3.1.1Fixing of seal fitting MRK-SWP-002 SAIC-P-3209 N/A M S W Visual
3.2 MRK-SWP-002 SAIC-P-3209 N/A M S W Visual
3.2.1 Filling with sealing compound MRK-SWP-002 SAES-P-104 SAIC-P-3209 N/A H S W Visual
3.2.2Seal fitting properly located. MRK-SWP-002 SAIC-P-3209 N/A H S W Visual
3.2.3MRK-SWP-002 SAIC-P-3209 N/A M S W Visual
3.2.4 Final inspection MRK-SWP-002 SAES-P-104 SAIC-P-3209 N/A M S W Visual
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
Cable entry in ducts sealed with sealing foam. SAES-P-104, NEC
310/346/348/370-16SATIP-P-104-07
SAIC-P-3331Contractor QC Electrical
Inspector
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/01 Rev.:0
Dt.:Nov.'06Pages :2-2
Description: CONDUIT, JUNCTION BOX AND SEALING FITTINGS INSTALLATIONCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
Cable entry in RGS PVC coated stub-ups entering bldg. sealed with fire retardant sealant.
SAES-P-104, NEC 10/346/348/370-16.
SATIP-P-104-07 SAIC-P-3331
Contractor QC Electrical Inspector
SAES-P-104, NEC
310/346/348/370-16
Contractor QC Electrical Inspector
SAES-P-104, NEC 310/346/348/370-16, Art. 501-5 & 15-SAIP-
50
Contractor QC Electrical Inspector
Cable dressing and separation of conductors.
SAES-P-104, NEC-310/346-348
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
15-SAIP-50, NEC- Art. 501-5 & SAES-P-
111
Contractor QC Electrical Inspector
Area classification drawings checked for seal fitting requirements.
15-SAIP-50, NEC- Art. 501-5 & SAES-P-
104.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Pages : 1-1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material Receiving1.1
MRK-15-01 N/A R/M S S Visual
1.2
MRK-13-01 N/A R/M S W Visual
1.3MRK-15-01 product Labels N/A R/M S S Visual
2.0 Grounding Cable2.1 Installation MRK-WI-07 SATIP-P-111-01 N/A M S W Visual
2.2 Trenches MRK-WI-07 AD-036874 Sh-1 SATIP-P-111-01 N/A W W H Visual
2.3. MRK-WI-07 AD-036383 Sh-2,10,12 SAIC-P-3713 N/A H W H Visual
2.4 MRK-WI-07 DD-950022 SATIP-P-111-01 N/A W W H Visual
2.5 MRK-WI-07 AD-036383, Sh-7 SATIP-P-111-01 N/A M W H Visual
2.6 MRK-WI-07 AD-036383, Sh-7 SATIP-P-111-01 N/A M W H Visual
2.7 Ground connection to fence. MRK-WI-07 AD-036383, Sh-3 SATIP-P-111-01 N/A M W H Visual
2.8 MRK-WI-07 AD-036383, Sh-8 SATIP-P-111-01 N/A M W H Visual
2.9 MRK-WI-07 SATIP-P-111-01 N/A W W H Testing
2.10 MRK/WI/07 Vendor Specs.NEC-250 SATIP-P-111-01 N/A M/W S W Visual
2.11 MRK/WI/07 SAES-P-111/ NEC-250 SATIP-P-111-01 N/A M S W Visual
2.12 MRK/WI/07 SAES-P-111/ NEC-250 SATIP-P-111-01 N/A M S W Visual
2.13 MRK/WI/07 SAES-P-111/ NEC-250 SATIP-P-111-01 N/A W S W Visual
2.14 MRK/WI/07 SAES-P-111/ NEC-250 SATIP-P-111-01 N/A W S W Visual
2.15 Final inspection MRK/QC/07 SAES-P-111/ NEC-250 SATIP-P-111-01 N/A M S H Visual
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/02 Rev.:0
Dt.:Nov.'06
Description: GROUNDING INSTALLATIONCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTIO
N
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITERIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical specification b) Manufacture's instruction
Product Labels & Name plate details
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification
Product Labels & Name plate
details/c)MRK/PRO/STO/006
Contractor QC Material Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical
specification
b) Manufacture's
instruction
Contractor QC Material Rep.
SAES-P-104, NEC 310/346/348/370-16
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Ground rod installation, ground grid cad weld prior to backfill. Contractor QC Electrical
Inspector
Ground connection to equipments.
Contractor QC Electrical Inspector
Ground connection to panel boards.
Contractor QC Electrical Inspector
Ground connection to light poles.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Ground connections to cable trays
Contractor QC Electrical Inspector
Ground testing and reading records.
SAES-P-111 & DD-950022
Contractor QC Electrical Inspector
Installation of grounding cables to equipments and local grids. Contractor QC Electrical
Inspector
Size of grounding grid conductor checked.
Contractor QC Electrical Inspector
Verification of the size of equipment grounding conductor.
Contractor QC Electrical Inspector
Grounding conductor run with power conductors.
Contractor QC Electrical Inspector
Conduit and cable tray properly grounded.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF.
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material Receiving1.1 MRK-15-01 Product Labels N/A R/M S S Visual
1.2 MRK-13-01 N/A R/M S W Visual
1.3 MRK-15-01 Product Labels N/A R/M S S Visual
2.0 Cable Trays2.1 Installation MRK-WI-07 & MRK-SWP-001 SATIP-P-104-03 N/A M S W Visual
2.2 MRK-WI-07 & MRK-SWP-001 SAIC-P-3307 N/A W W W Visual
2.3 MRK-WI-07 & MRK-SWP-001 SAIC-P-3307 N/A W W W Visual
2.4 Cable tray properly grounded. MRK-WI-07 & MRK-SWP-001 SAES-P-111 SAIC-P-3307 N/A M S H Visual
2.5 MRK-WI-07 & MRK-SWP-001 SAIC-P-3307 N/A H S W Visual
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/03 Rev.:0 Dt.:Nov.'06
Description: CABLE TRAYS CONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITIRIA
VERIFYING DOCUMENT
RESPONSIBILITY
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical specification
Contractor QC Electrical Inspector
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification c) NEMA-VE-1
Product Labels /MRK/PRO/STO/006
Contractor QC Electrical Inspector
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification
Contractor QC Electrical Inspector
SAES-P-104 NEMA-VE-2
Contractor QC Electrical Inspector
Installation of cable tray supports and associated hardware's.
SAES-P-104, NEC310/346/348/370
-16/NEMA VE-2
Contractor QC Electrical Inspector
Installation of cable trays and fittings per NEMA Latest std. SAES-P-104,
NEC310/346/348/370-16/NEMA VE-2
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Final inspection prior to cable pulling
SAES-P-104 NEMA-VE-2
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 1-2
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material
1.1 MRK-15-01 Product Labels N/A R/M S S Visual
1.2 MRK-13-01 N/A R/M S W Visual
1.3 MRK-15-01 Product Labels N/A R/M S M Visual
2.0 Cable Laying
2.1 Under ground cable laying MRK-WI-07 SATIP-P-104-01 N/A W S W Visual
2.1.1 Cable trenches. MRK-WI-07 SATIP-P-104-01 N/A M S W Visual
2.1.2 Trench preparation MRK-WI-07 SATIP-P-104-01 N/A M S w Visual
2.1.3 MRK-WI-07 SATIP-P-104-01 N/A M S W Visual
2.1.4 MRK-WI-07 SATIP-P-104-01 N/A W S W Visual
2.1.5 MRK-WI-07 SATIP-P-104-01 N/A M W W/H Visual
2.1.6 Cleaning of ducts. MRK-WI-07 SAES-P-104 SATIP-P-104-01 N/A W S W Visual
2.1.7 Cable pulling MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M W W/H Visual
2.1.8 MRK-WI-07 AD-036874 Sh-1 SATIP-P-104-01 N/A W S W Visual
2.1.9 MRK-WI-07 AD-036874 Sh-1 MRK/TEC/QAD/041 N/A W S W Visual
2.1.10 MRK-WI-07 15-SAMSS-502 SAIC-P-3207 N/A M W H Test
2.1.11 MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M W W/H Visual
2.1.12 MRK-WI-07 SATIP-P-104-01 N/A M S W Visual
2.1.13 MRK-WI-07 MRK/QAD/056 N/A M S W Visual
2.1.14 MRK-WI-07 MRK/QAD/047 & 56 N/A W S W Visual
2.1.15 Final Inspection MRK-WI-07 AD-036874 Sh-1 MRK/QAD/056 N/A M W W/H Visual
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/04
Rev.:0 Dt.:16 Mar-05
Description: CABLES AND WIRES CONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITERIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical specification
Contractor QC Electrical Inspector
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification Product Labels
/MRK/PRO/STO/006Contractor QC Electrical
Inspector
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification
Contractor QC Electrical Inspector
As per AD036874 Sh-1 , SAES-P-104
Contractor QC Electrical Inspector
AD-036874 Sh-1 and SAES-P-104
Contractor QC Electrical Inspector
AD-036874 Sh-1 and SAES-P-104
Contractor QC Electrical Inspector
Sand bedding for direct buried cables duct.
AD-036874 Sh-1 and SAES-P-104
Contractor QC Electrical Inspector
Installation of conduit for direct/encased buried ducts.
AD-036874 Sh-1 and SAES-P-104
Contractor QC Electrical Inspector
Concrete works for encased buried ducts.
AD-036874 Sh-1 and SAES-P-104
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Sand cover of direct buried cables and ducts.
Contractor QC Electrical Inspector
Laying of red tile and warning tape.
Contractor QC Electrical Inspector
Megger test of LV/Control cables.
Contractor QC Electrical Inspector
Termination of LV/Control cables.
Contractor QC Electrical Inspector
Installation of above ground cable markers.
SAES-P-104, AB-036273
Contractor QC Electrical Inspector
The top layer of concrete encased conduits is marked with red dye.
SAES-P-104, AD-036874 Sh-1
Contractor QC Electrical Inspector
Bell end or protective bushings provided on each duct where it terminates.
SAES-P-104, AD-036874
Sh-1
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 2 of 2
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
RemarksMRK SAPMT WRPIS
CODE CODE CODE CODE
2.2 Above Ground Cable Laying
2.2.1 MRK-WI-07 SATIP-P-104-01 N/A W S W Visual
2.2.2 Installation of cable trays MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M S W Visual
2.2.3 Megger test of cables MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M S W Test
2.2.4 Cable pulling MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M S W Visual
2.2.5 Cable dressing MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A M S W Visual
2.2.6 MRK-WI-07 SAES-P-104 SAIC-P-3207 N/A W S W Visual
2.2.7 MRK-WI-07 SAES-P-104 SATIP-P-104-01 N/A M S W Visual
2.2.8 MRK-WI-07 SAES-P-104 SATIP-P-104-05 N/A M S W Visual
2.2.9 MRK-WI-07 SAES-P-104 SATIP-P-104-05 N/A M S W Visual
2.2.10 Conduit cleared of rubble. MRK-WI-07 SAES-P-104 SATIP-P-104-05 N/A W S W Visual
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/04 Rev.:0
Dt.:16 Mar-05
Description: CABLES AND WIRESCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITERIA
VERIFYING DOCUMENT
SUB-CONTRACTOR
Fixing of rigid steel conduit /PVC coated rigid steel conduit.
SAES-P-104, C-318/346
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Megger test of LV/Control cables.
Contractor QC Electrical Inspector
Termination of LV Control cables.
Contractor QC Electrical Inspector
Conduit properly installed prior to cable pulling.
Contractor QC Electrical Inspector
Conduit completely installed prior to cable pulling.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Pre-Installation1.1
MRK-SWP-001, 003 & WI-07 N/A R/M S W Visual
1.2MRK-SWP-001, 003 & WI-07 N/A R/M S W Visual
1.3 Meggering of the cables.
MRK-SWP-001 & WI-07/08 N/A R/M S W Test
2.0 Cable Laying
2.1Pulling/laying of the cables
MRK-SWP-001, 003 & WI-07 N/A M S W Visual
2.2 MRK-SWP-001, 003 & WI-07 SATIP-P-104-01 N/A W S W Visual
2.3 MRK-SWP-001, 003 & WI-07 SATIP-P-104-01 N/A W S W Visual
3.0 Cable Termination
3.1Preparation of cables
MRK-SWP-001, 003 & WI-07 SATIP-P-104-01 N/A W S W Visual
3.2 SATIP-P-104-01 N/A W S W Visual
3.3Bolt torquing Tightening Test
MRK-SWP-001, 003 & WI-07 N/A W W H Test
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/05 Rev.:0
Dt.:Nov.'06
Description: CABLE PULLING AND INSTALLATION CONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITIRIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Check trench to be free of water, rocks, and enough depth.
a) SAES-P-104 b) Construction specification
a) Drawing b) procedure c) Inspection Forms
Contractor QC Electrical Inspector
Sand bedding and sweet rock should be free of rocks and having a depth at least 150mm .
a) SAES-P-104 b) Construction specification
a) Drawing b) procedure c) Inspection Forms
Contractor QC Electrical Inspector
a) SAES-P-104 b) Construction specification
a) Drawing b) procedure c) Inspection Forms
Contractor QC Electrical Inspector
a) SAES-P-104 b) Construction specification
SATIP-P-101-01 SAIC-P-3207
Contractor QC Electrical Inspector
Sand cushion at least 300mm (clean sand) hand compaction.
a) SAES-P-104 b) Construction specification
Contractor QC Electrical Inspector
Laying of red tiles and warning tapes.
a) SAES-P-104 b) Construction specification
Contractor QC Electrical Inspector
a) SAES-P-104 b) Construction specification
Contractor QC Electrical Inspector
Cable lugs technical specification MRK-SWP-001, WI-07 &
Vendor specifications
a) SAES-P-104 b) Construction specification
Contractor QC Electrical Inspector
a) SAES-P-104 b) Construction specification
a) Drawing b) procedure c) Torque Report
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material Receiving1.1
MRK-15-01 N/A R/M S S Visual
1.2
MRK-13-01 N/A R/M S W Visual
1.3
MRK-15-01 product Labels N/A R/M S S Visual
2.0 Fire Alarm 2.1 MRK-08-01 SAES-B-014, NEC-760 NMR Details N/A R/M S W
2.2 Receiving inspection MRK-10-01 SAES-B-014, NEC-760 RFI/MTC/MRIR N/A R/M S W Visual
2.3 Fixing Conduits MRK-WI-07 & SWP-02&03 MRK/QAD/044 N/A M S W Visual
2.3.1 Wire pulling MRK-WI-07 & SWP-02&03 MRK/QAD/050 N/A M S W Visual
2.3.2Fixing of devices
MRK-WI-07 & SWP-02&03 MRK/QC/059 N/A M S W Visual
2.3.3 Termination of wires MRK-WI-07 & SWP-02&03 MRK/QAD/057 N/A M S W Visual
2.3.4Testing MRK-WI-07 & SWP-02&03 SAES-P-104 MRK/QAD/050 N/A M S H Test
2.3.5 MRK-WI-07 & SWP-02&03 SAES-P-111 MRK/QAD/049 N/A M S W Visual
2.3.6Torque all bolts within units. MRK-WI-07 & SWP-02&03 SAES-P-104 MRK/QAD/091 N/A M S W Test
2.3.7 MRK-WI-07 & SWP-02&03 SAES-P-104 MRK/QAD/059 N/A M S W Visual
2.3.8 MRK-WI-07 & SWP-02&03 SAES-P-104 MRK/QAD/059 N/A H H Test
2.3.9 Inspection. MRK-WI-07 & SWP-02&03 SAES-P-104 MRK/QAD/059 N/A H S H Visual
2.3.10MRK-WI-07 & SWP-02&03 SAES-B-019 N/A H S W Test
2.3.11MRK-WI-07 & SWP-02&03 SAES-B-019 MRK/QAD/059 N/A H S H Test
2..3.12 MRK-WI-07 & SWP-02/03 MRK/QAD/059 N/A H S W Visual
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/06 Rev.:0
Dt.:Nov.'06
Description: FIRE ALARM SYSTEM CONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITERIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical specification b) Manufacture's instruction
Product Labels & Name plate details
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification Product Labels &
Name plate detailsContractor QC Material
Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification b) Manufacture's instruction
Contractor QC Material Rep.
Manufacturer data and submittal
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
SAES-P-104, SAES-B-014
Contractor QC Electrical Inspector
SAES-P-104, SAES-B-014
Contractor QC Electrical Inspector
SAES-P-104, SAES-B-014
Contractor QC Electrical Inspector
SAES-P-104, SAES-B-014
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
All equipment properly grounded
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
All equipment properly identified and labeled.
Contractor QC Electrical Inspector
Functional testing of fire alarm system.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
conduct testing and commissioning of the complete fire protection system.
VENDOR TEST PROCEDURE/REPO
RT/MRK/QAD/059
Contractor QC Electrical Inspector
• Perform testing and commissioning of all fire extinguishing system.
Contractor QC Electrical Inspector
Install fire protection and detection system
SAES-B-070/SAES-B-107
Contractor QC Electrical Inspector
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material Receiving1.1
MRK-15-01 N/A R/M S S Visual
1.2
MRK-13-01 N/A R/M S W Visual
1.3
MRK-15-01 product Labels N/A R/M S S Visual
2.0 MOV & UPS Power Panel & Low Voltage Panel Boards
2.1 MRK-08-01 SAES-P-104, NEC-384 N/A M S W Visual
2.2Receiving inspection
MRK-10-01 N/A M S W Visual
2.3Installation
MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Visual
2.3.1 Fixing Supports MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Visual
2.3.2 Installation of panel boards. MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Visual
2.3.3 Termination of wires. MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A W S W Visual
2.3.4 Megger Test MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Test
2.3.5 Panel properly grounded. MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Visual
2.3.6 MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S H Visual
2.3.7Panel properly labeled. MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A M S W Visual
2.3.8 MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A W S W Visual
2.3.9MRK-WI-07, SWP-02& 03 S.A. CHECKLIST N/A W S W Visual
2.3.10Final Inspection MRK-WI-07, SWP-02& 03 SAES-P-104 S.A. CHECKLIST N/A W S W Visual
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/07 Rev.:0
Dt.:Nov.'06
Description: PANEL BOARDS & UPS POWER PANEL, LOW VOLTAGE PANEL BOARDSCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITIRIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical
specification
b) Manufacture's
instruction
c)16-SAMSS-518
Product Labels & Name plate details
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification c)16-SAMSS-518 d)NEMA PB-1
Product Labels & Name plate details
Contractor QC Material Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification b) Manufacture's instruction c)16-SAMSS-518
Contractor QC Material Rep.
Manufacturer data and submittal NMR Details/technical
specs./SATIP-P-116-07
Contractor QC Electrical Inspector
16-SAMSS-518/SAES-P-104, NEC-384
NMR Details & technical specs.
/MRIR
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Connections tightened with torque wrench.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Panel circuit directly properly filled in.
Contractor QC Electrical Inspector
install 125 VDC distribution panel SAES-P-104/ARAMCO
approved drwg.Contractor QC Electrical
Inspector
Contractor QC Electrical Inspector
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material Receiving1.1
MRK-15-01 N/A R/M S W Visual
1.2
MRK-13-01 N/A R/M S W Visual
1.3MRK-15-01 product Labels N/A R/M S W Visual
2.0 Lighting Fixtures
2.1 MRK-08-01 N/A M S W Visual
2.2Receiving inspection
MRK-10-01 N/A M S W Visual
2.3 Installation MRK-WI-07 & SWP-002 MRK/QC/061 N/A M S W Visual
2.3.1 MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A M S W Visual
2.3.2Fixing devices and connection
MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A M S W Visual
2.3.3Megger test
MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A M S W Visual
2.3.4 MRK-WI-07 & SWP-002 SATR-P-3610 N/A H S H Visual
2.3.5 MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A H S W Visual
2.3.6Install stairway lighting
MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A H S W Visual
2.3.7Final Inspection
MRK-WI-07 & SWP-002 SATIP-P-123-01 N/A H S H Visual
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/08 Rev.:0
Dt.:Nov.'06
Description: INTERIOR/EXTERIOR(TASK AREA LIGHTING) LIGHTING FIXTURES AND WIRING DEVICES
CONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITIRIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical specification b) Manufacture's instruction
Product Labels & Name plate details
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification Product Labels &
Name plate detailsContractor QC Material
Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification b) Manufacture's instruction
Contractor QC Material Rep.
Manufacturer data and submittal
SAES-P-123, SAES-P-104, NEC-410.
NMR Details & technical specs.
Contractor QC Electrical Inspector
SAES-P-123, SAES-P-104, NEC-410.
NMR Details & technical specs.
Contractor QC Electrical Inspector
SAES-P-123/Vendor Standard
Contractor QC Electrical Inspector
Fixing lighting fixtures and connections.
SAES-P-123/SAES-P-104
Contractor QC Electrical Inspector
SAES-P-123/SAES-P-104
Contractor QC Electrical Inspector
SAES-P-123/SAES-P-104
Contractor QC Electrical Inspector
Install outdoor lighting pole with 250W HPS
Illumination level check of indoor lighting inspection. SAES-P-123/SAES-P-
104Contractor QC Electrical
Inspector
Install Lighting and receptacles for the new tank
SAES-P-123/SAES-P-104
Contractor QC Electrical Inspector
SAES-P-123/SAES-P-104
Contractor QC Electrical Inspector
SAES-P-123/SAES-P-104
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material 1.1
MRK-15-01 N/A R/M S S
1.2
MRK-13-01 N/A W S W
1.3MRK-15-01 product Labels N/A R/M S S
2.0 Molded Case Circuit Breaker
2.1 MRK-08-01 N/A W S W
2.2Receiving inspection
MRK-10-01 N/A W S W
2.3 Installation MRK-WI-07 & SWP-002 Vendor Standard MRK/QC/063 N/A W S W
2.3.1
Breaker properly grounded
MRK-WI-07 & SWP-002 SAES-P-111 MRK/QC/049 N/A W S W
2.3.2 MRK-WI-07 & SWP-002 SAES-P-104 MRK/QC/063 N/A W S W
2.3.3 Breaker properly labeled MRK-WI-07 & SWP-002 SAES-P-104 MRK/QC/063 N/A W S W
2.3.4 MRK-WI-07 & SWP-002 SAES-P-104 PRE-COM-006 N/A W S H
2.3.5 MRK/QC/063 N/A W S W
2.3.6 Final Inspection MRK-WI-07 & SWP-002 SAES-P-104 MRK/QC/063 N/A H S W
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/09 Rev.:0
Dt.:Nov.'06
Description: MOLDED CASE CIRCUIT BREAKERCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITERIA
VERIFYING DOCUMENT
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical specification b) Manufacture's instruction
Product Labels & Name plate details
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification Product Labels &
Name plate detailsContractor QC Material
Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification b) Manufacture's instruction
Contractor QC Material Rep.
Manufacturer data and submittal SAES-P-123, SAES-P-
104, NEC-410.NMR Details &
technical specs.
Contractor QC Electrical Inspector
SAES-P-123, SAES-P-104, NEC-410.
NMR Details & technical specs.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Connections tightened with torque wrench.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Conduct overcurrent trip test, contact resistance test and megger test.
Contractor QC Electrical Inspector
Modification fo MCC-RB1/RB2 & Installation of new breakers Project Quality Plan/MRK-
SWP-001
project drawings./SAES-O-107, SAES-O-108,
SAES-O-109, SAES-O-110
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 1 of 1
Discipline: Electrical
Material
Visual
Visual
Visual
Molded Case Circuit Breaker
Review
Visual
Visual
Visual
Test
Visual
Visual
Test
Test
Method of inspection
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material 1.1
MRK-15-01 N/A R/M S S Visual
1.2
MRK-13-01 N/A W S W Visual
1.3MRK-15-01 product Labels N/A R/M S S Visual
2.0 Batteries
2.1 MRK-08-01 SAES-P-103 SATIP-P-103-01 N/A M S R Review
2.2Receiving inspection
MRK-10-01 SAES-P-103 SATIP-P-103-01 N/A M S W Visual
2.3Installation
MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A M S W Visual
2.3.1 Termination of cables/ wires. MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A W W W Visual
2.3.2 Test of battery and system MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A H W H Test
2.3.3 Torque all bolts within units. MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A W W W Test
2.3.4 MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A W W W Visual
2.3.5 Grounding of all units. MRK-WI-07, SWP-002&003 SAES-P-111 SATIP-P-103-01 N/A W W W Visual
2.4Inspection MRK-WI-07, SWP-002&003 SAES-P-103 SATIP-P-103-01 N/A M W W Visual
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/10 Rev.:0
Dt.:Nov.'06
Description: BATTERY SYSTEMCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITIRIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical specification b) Manufacture's instruction
Product Labels & Name plate details
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification c) 17-SAMSS-S71
Product Labels & Name plate details
Contractor QC Material Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification b) Manufacture's instruction
Contractor QC Material Rep.
Manufacturer data and submittal
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
All equipment properly identified and labeled.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material Receiving1.1
MRK-15-01 N/A R/M S W Visual
1.2
MRK-13-01 N/A W S W Visual
1.3MRK-15-01 product Labels N/A R/M S W Visual
2.0 UPS
2.1 MRK-08-01 N/A R/M W W Review
2.2Receiving inspection
MRK-10-01 N/A W W W Visual
2.3Installation
MRK-WI-07, SWP-002&003 SAES-P-103 N/A W S W Visual
2.3.1Termination of cables/ wires.
MRK-WI-07, SWP-002&003 SAES-P-103 N/A W W W Visual
2.3.2Megger testing
MRK-WI-07, SWP-002&003 SAES-P-104 S.A. CHECKLIST N/A H W W Test
2.3.3 Test of battery and system MRK-WI-07, SWP-002&003 SAES-P-103 S.A. CHECKLIST N/A H W W Test
2.3.4 Torque all bolts within units. MRK-WI-07, SWP-002&003 SAES-P-103 S.A. CHECKLIST N/A W W W Test
2.3.5 MRK-WI-07, SWP-002&003 SAES-P-103 S.A. CHECKLIST N/A W W W Visual
2.3.6Grounding of all units. MRK-WI-07, SWP-002&003 SAES-P-111 S.A. CHECKLIST N/A W W W Visual
2.4 Inspection MRK-WI-07, SWP-002&003 SAES-P-103 S.A. CHECKLIST N/A W W W Visual
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/11 Rev.:0
Dt.:Nov.'06
Description: Uninterruptible Power Supply (UPS) CONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITIRIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical specification b) Manufacture's instruction
Product Labels & Name plate details
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification c) 17-SAMSS-518
Product Labels & Name plate details
Contractor QC Material Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification b) Manufacture's instruction
Contractor QC Material Rep.
Manufacturer data and submittal 17-SAMSS-514,
SAES-P-103
SATIP-P-103-01/ NMR Details & technical
specs.
Contractor QC Electrical Inspector
17-SAMSS-514, SAES-P-103
NMR Details & technical specs.
Contractor QC Electrical Inspector
NMR Details & technical specs.
Contractor QC Electrical Inspector
NMR Details & technical specs.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
All equipment properly identified and labeled.
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
Contractor QC Electrical Inspector
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material 1.1
MRK-15-01 H R/M S S
Visual
1.2
MRK-13-01 H R/M S W
Visual
1.3
MRK-15-01 N/A R/M S S
Visual
2 Cathodic protection system for plant facilities
2.1 H W S HVisual
2.2Final inspection
H H W HTest
3 Cathodic protection system for buried pipes
3.1H W S W
Visual
3.2H W S W
Visual
3.3
Pre-commissioning
H H W H
Test
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
Note: 1.All vendor related works records will be prepared & submitted by Saudi Aramco approved Vendor 2. Above activities shall be done & monitored by aramco approved inspector
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/12 Rev.:0
Dt.:16 Mar-05
Description: CATHODIC PROTECTION SYSTEM FOR PLANT FACILITIES & BURIED PIPESCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITERIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical
specification
b) Manufacture's
instruction
C)17-SAMSS-
006/008/017
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification C)17-SAMSS-006/008/017
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification b) Manufacture's instruction c)17-SAMSS-006/008/017
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Installation of cathodic protection system for plant facilities
Vendor approved Procedure/SAEP
SAES-X-500,SAES-X-600/Aramco approved Drg.
Third party report/SATIP-X-600-02
Contractor QC Electrical Inspector
Vendor approved Procedure/SAEP
SAES-X-500,SAES-X-600/Aramco approved Drg.
Third party report/SATIP-X-600-02
Contractor QC Electrical Inspector
Installation of cathodic protection system buried pipeline
SAEP-332/SAEP-333/Vendor approved Procedure/SAEP
SAES-X-400/Aramco approved Drg./GI-
428.001
Third party report/SATIP-X-600-02
Contractor QC Electrical Inspector
Installation of Cathodic protection for short segment buried pipes & fire hydrants
SAEP-332/SAEP-333/Vendor approved Procedure/SAEP
SAES-X-400/Aramco approved Drg./GI-
428.001
Third party report/SATIP-X-600-02
Contractor QC Electrical Inspector
SAEP-332/SAEP-333/Vendor approved Procedure/SAEP
SAES-X-400/Aramco approved Drg./GI-
428.001
Third party report/SATIP-X-600-02
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 1 of 4
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material 1.1
MRK-15-01 N/A R/M S W Visual
1.2
MRK-13-01 N/A R/M S W Visual
1.3
MRK-15-01 N/A R/M S W Visual
2 Motor/Generator Installation
2.1 Project Quality Plan N/A W S W Visual
2.2 Project Quality Plan N/A W S W Visual
2.3 Project Quality Plan N/A W S W Visual
2.3.1 Project Quality Plan N/A W S W Visual
2.3.2 Project Quality Plan N/A W S W Visual
2.4 Project Quality Plan N/A W S W Visual
2.4.1 Project Quality Plan N/A W S W Visual
2.4.2 Project Quality Plan N/A W S W Visual
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/13 Rev.:0
Dt.:Nov.'06
Description: MOTORS/GENERATOR SETS INSTALLATIONCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITIRIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly. a) Electrical
specification b) Manufacture's instruction c)17-SAMSS-503
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report
a) Purchase Order b) Electrical Specification c)17-SAMSS-503
Product Labels & Name plate tails/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification b) Manufacture's instruction c17-SAMSS-503
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Installation of all motors rated 480V below and up to & including 185KW (250Hp)
SAES-P-113,SEAS-P-114/Aramco approved Drg.
Motor Installation Checklist
Contractor QC Electrical Inspector
Installation of Motors rated less than 0.746 kW (1 HP) NEMA MG 1 /SAES-P-
113,SEAS-P-114/Aramco approved Drg.
Motor Installation Checklist
Contractor QC Electrical Inspector
Install pump motors for oily water lift stations
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install motors for storm water pumps.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 2 of 4
BI NO./JO: 10-03563 Discipline: Electrical
2.5 Project Quality Plan N/A W S W Visual
2.5.1 Project Quality Plan N/A W S W Visual
2.5.2 Project Quality Plan N/A W S W Visual
2.6 Project Quality Plan N/A W S W Visual
2.6.1 Project Quality Plan N/A W S W Visual
2.6.2 Project Quality Plan N/A W S W Visual
2.7 Project Quality Plan N/A W S W Visual
2.7.1 Project Quality Plan N/A W S W Visual
2.7.2 Project Quality Plan N/A W S W Visual
2.8 Project Quality Plan N/A W S W Visual
2.8.1 Project Quality Plan N/A W S W Visual
2.8.2 Project Quality Plan N/A W S W Visual
2.9 Project Quality Plan N/A W S W Visual
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/13 Rev.:0
Dt.:Nov.'06
Description: MOTORS/GENERATOR SETS INSTALLATIONCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
Install motors for sludge pumps.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install motors for API oil pumps.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install motors for filtered feed pumps. SAES-P-113,SAES-P-
114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
as per para. 7.1.3.5 (scope of work) SAES-P-113,SAES-P-
114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
as per para. 7.1.3.5 (scope of work)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 3 of 4
BI NO./JO: 10-03563 Discipline: Electrical
2.9.1 Project Quality Plan N/A W S W Visual
2.9.2 Project Quality Plan N/A W S W Visual
2.10 Project Quality Plan N/A W S W Visual
2.10.1 Project Quality Plan N/A W S W Visual
2.10.2 Project Quality Plan N/A W S W Visual
2.11 Project Quality Plan N/A W S W Visual
2.11.1 Project Quality Plan N/A W S W Visual
2.11.2 Project Quality Plan N/A W S W Visual
2.12 Project Quality Plan N/A W S W Visual
2.12.1 Project Quality Plan N/A W S W Visual
2.12.2 Project Quality Plan N/A W S W Visual
2.13 Project Quality Plan N/A W S W Visual
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/13 Rev.:0
Dt.:Nov.'06
Description: MOTORS/GENERATOR SETS INSTALLATIONCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
as per para. 7.1.3.5 (scope of work)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
as per para. 7.1.3.5 (scope of work)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
as per para. 7.1.3.5 (scope of work)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
as per para. 7.1.3.5 (scope of work)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
2.13.1 Project Quality Plan N/A W S W Visual
INSPECTION AND TEST PLAN
Page : 4 of 4
BI NO./JO: 10-03563 Discipline: Electrical
2.13.2 Project Quality Plan N/A W S W Visual
2.14 Project Quality Plan N/A W S W Visual
2.14.1 Project Quality Plan N/A W S W Visual
2.14.2 Project Quality Plan N/A W S W Visual
2.15 Project Quality Plan N/A W S W Visual
2.15.1 Project Quality Plan N/A W S W Visual
2.15.2 Project Quality Plan N/A W S W Visual
2.16Final inspection
Project Quality Plan N/A H W H Test
3.0 Project Quality Plan SATR-P-3407 N/A H S W Visual
3.1 Project Quality Plan SATIP-P-113-01 N/A H S W Visual
4.0 Project Quality Plan N/A W S W Visual
4.1 Project Quality Plan N/A H S W Visual
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/13 Rev.:0
Dt.:Nov.'06
Description: MOTORS/GENERATOR SETS INSTALLATIONCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
as per para. 7.1.3.5 (scope of work)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
as per para. 7.1.3.5 (scope of work)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Install power/control cables from s/s RB to new and interconnection wiring to new local control station.
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct pre-commissioning(Insulation Resistance and Functional Testing SATR-P-3407)
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
SAES-P-113,SAES-P-114/VA-444701sht001-011
Motor Installation Checklist
Contractor QC Electrical Inspector
Conduct no load test, vibration, temperature and winding resistance test(pre-commissioning)
Motor Installation Checklist
Contractor QC Electrical Inspector
Final inspection prior to energization. Motor Installation
ChecklistContractor QC Electrical
Inspector
Install one generator set 350KW, 3ph, 50hz, 4w, 0.8pf 380/220V.
SAIC-P-3422/SATIP-P-113-03/GEN.SPECS/DWG.no.VA-132415sht.001 & VA-444701 sht.001
Motor Installation Checklist
Contractor QC Electrical Inspector
Precommissioning genset in coordination fo job phase 800 & Gsaset vendor.
SATIP-P-113-01/SATR-P-3143
Motor Installation Checklist
Contractor QC Electrical Inspector
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1 Sub- station Demolishing Works
1.1 Project Quality Plan SCOPE OF WORK N/A W S S Visual
1.1.1 Project Quality Plan SCOPE OF WORK N/A W S S Visual
1.1.2 Project Quality Plan SCOPE OF WORK N/A W S S Visual
1.1.3 Project Quality Plan SCOPE OF WORK N/A W S S Visual
1.1.4 Project Quality Plan SCOPE OF WORK N/A W S S Visual
1.1.5 Project Quality Plan SCOPE OF WORK N/A W S S Visual
1.1.6 Project Quality Plan SCOPE OF WORK N/A W S S Visual
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
* Note: Above activities will be done & monitored by aramco approved vendor
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/14 Rev.:0
Dt.:Nov.'06
Description: SUB STATION RB DEMOLITION/RELOCATION WORKSCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITIRIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
See below for Demolition Scope of Works
Contractor QC Electrical Inspector
Demolish both power and control cables including related control stations for existing pumps and motors as shown on Demolition Drawing no VA-132415sht.001 and SK-444700.001
Contractor QC Electrical Inspector
Isolate and remove vertical section nos 6&7 of MCC#RB1 Contractor QC Electrical
Inspector
Relocate of breaker units 6F and &A to units 5E & 5F. Associated cables rerouting is shown per drawing no. VA132415sht.001 & VA-444700sht.007
Contractor QC Electrical Inspector
Disconnect and remove existing units complete with doors of MCC RB1 sections 3D, 3E &3F, MCC RB2 sections 7A to 7F, 3A & 3B.refer Demolition drawing VA-132415sht.001 & SK-444700sht.001
Contractor QC Electrical Inspector
Demolition of Existing FACP and accessories for API control room and S/S RB.Demolition drawing VA-149524sht.001
Contractor QC Electrical Inspector
Demolish the existing 2kVA UPS located at API control room after commissioning the new 15kVA UPS.
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material Receiving1.1
MRK-15-01 N/A R/M S S Visual
1.2
MRK-13-01 N/A R/M S W Visual
1.3
MRK-15-01 N/A R/M S S Visual
2 SWITCH GEARS LOW VOLTAGE CONTROL GEARS INSTALLATION/AUTOMATIC TRANSFER SCHEME (ATS)
2.1 SATIP-P-116-04 N/A W S W Visual
2.2 Install new 3-units VFD's SATIP-P-116-13 N/A W S W Visual
2.3 Install ATS SATIP-P-116-01 N/A W S W Visual
2.4Install feeder cables on ATS
SATIP-P-116-01 N/A W S W Visual
2.5 SATIP-P-116-04 N/A H W H Visual
2.6 SAES-P-116 N/A H W H Visual
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
* Note: Above activities will be done & monitored by aramco approved vendor
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/15 Rev.:0
Dt.:Nov.'06
Description: LOW VOLTAGE CONTROL GEAR/VARIABLE FREQUENCY DRIVES/AUTOMATIC TRANSFER SCHEME (ATS)
CONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITIRIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical
specification
b) Manufacture's
instruction
c)16-SAMSS-510,
16-SAMSS-513
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification c)16-SAMSS-510, 16-SAMSS-513 d)MCC specs.VFD//ATS
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical specification b) Manufacture's instruction C)16-SAMSS-510, 16-SAMSS-513
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Install low voltage control gear Y54-RB-MCC-01 RB substation
Project Quality Plan/WI/SWWP-002 & 003
SAES-P-116/16-SAMSS-503/DWG # VA-44470.001 & MCC specs.
Contractor QC Electrical Inspector
Project Quality Plan/WI/SWWP-002 & 003
SAES-P-116/VFD specs.
Contractor QC Electrical Inspector
Project Quality Plan/WI/SWWP-002 & 003
SAES-P-116/ATS specs
Contractor QC Electrical Inspector
Project Quality Plan/WI/SWWP-002 & 003
DWG VA-132415.001
Contractor QC Electrical Inspector
Install new power supply each pump VFD from existing MCC-RB1&2
Project Quality Plan/WI/SWWP-002 & 003
SAES-P-116/VA-444701.011
Contractor QC Electrical Inspector
Precommissioning of new installed LV controlgear, VFD & ATS.
Project Quality Plan/WI/SWWP-002 & 003
SATIP-P-116-04/SATIP-P-116-
13/SATIP-P-114-01
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Page : 1 of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material
1.1
MRK-15-01 N/A R/M S W Visual
1.2
MRK-13-01 N/A R/M S W Visual
1.3
MRK-15-01 N/A R/M S W Visual
2 Power Transformer
2.1 N/A W S W Visual
2.2 • Wiring and interconnection N/A W S W Visual
2.3 N/A W S W Visual
2.4
Final inspection
SATIP-P-121-01 N/A H S H Test
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/16 Rev.:0
Dt.:Nov.'06
Description: DRY TYPE POWER TRANSFORMER INSTALLATION CONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITIRIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical
specification
b) Manufacture's
instruction
c)14-SAMSS-531
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification c)14-SAMSS-531
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical
specification
b) Manufacture's
instruction
c)14-SAMSS-531
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Install dry-type power transformer.
Project Quality Plan/WI/SWP-002 & 003
SAES-P-121/DWG # VA-132415.001
MRK /QC/054 & QC-EL-4
Contractor QC Electrical Inspector
Project Quality Plan/WI/SWP-002 & 003
SAES-P-121/SAES-P-104
MRK /QC/054 & QC-EL-4
Contractor QC Electrical Inspector
Conduct pre-commissioning and functional testing. Project Quality Plan/WI/SWP-
002 & 004VA-444701.011/VA-
444734.015-020
SATIP-P-121-01/SATR-P-
3907/Form#P-024
Project Quality Plan/WI/SWP-002 & 003
SAES-P-121/SAES-P-104/VA-284681
and VA-284682/DWG # VA-
284650 and VE-284667
Contractor QC Electrical Inspector
INSPECTION AND TEST PLAN
Pages : 1of 1
BI NO./JO: 10-03563 Discipline: Electrical
ITEM NO. QC PROC. REF. RESPONSIBILITY
INSPECTION AUTHORITY
MRK SAPMT WRPIS
CODE CODE CODE CODE
1.0 Material 1.1
MRK-15-01 N/A R/M S S Visual
1.2
MRK-13-01 N/A W S W Visual
1.3
MRK-15-01 N/A R/M S S Visual
2 UPS PANEL Y54-UPS-PP-02/UPS CABINET Y54-UPS-PP-01
2.1 SATIP-P-103-01 N/A W S W Visual
2.2Install interconnection wiring.
SATIP-P-103-01 N/A W S W Visual
2.3 SATIP-P-103-01 N/A W S W Visual
2.4
Inspection of power panel.
SATIP-P-103-01 N/A W S W Visual
2.5 SATIP-P-103-01 N/A W S W Visual
2.6 SATIP-P-103-01 N/A H W H Test
LEGEND: R= Review, W= Witness Point, H= Hold Point, S= Surveillance, M= Monitoring
* Note: Above activities will be done & monitored by aramco approved vendor
CLIENT: Saudi Aramco PROJECT: UPGRADE WASTE WATER TREATMENT FACILITIES AT JEDDAH REFINERY AND MARINE AREA, PHASE-1
Document No. : ITP/EW/17 Rev.:0
Dt.:Nov.'06
Description: UPS DISTRIBUTION PANEL/CABINETCONTRACTOR: M. R. AL-AL-KHATHLAN EST.
PROCESS DESCRIPTION
QUALITY CONTROL ACTIVITY
ACCEPTANCE CRITERIA
VERIFYING DOCUMENT
Method of inspection
SUB-CONTRACTOR
Material handled carefully and properly.
a) Electrical
specification
b) Manufacture's
instruction
c)16-SAMSS-518.
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Check all materials received for conformance to all standard requirements. Record and report all discrepancies and damage immediately.
a) Purchase Order b) Electrical Specification C)16-SAMSS-518.
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Store all items in a safe place free from dust and direct sunlight exposure.
a) Electrical
specification
b) Manufacture's
instruction
c)16-SAMSS-518.
Product Labels & Name plate details/Mt. Receiving Inspection Report/Catalogues
Contractor QC Material Rep.
Installation • 400V UPS panel/cabinet.
Project Quality Plan/WI/SWP-002&003
Contractor QC Electrical Inspector
Project Quality Plan/WI/SWP-002&003
16-SAMSS-518. /SAES-P-104/Aramco
approved Drg.
Contractor QC Electrical Inspector
Install Battery Bank along with battery rack and disconnect switch.
Project Quality Plan/WI/SWP-002&003
SAES-P-103/Aramco approved Drg.
Contractor QC Electrical Inspector
Project Quality Plan/WI/SWP-002&003
16-SAMSS-518./SAES-P-
113,SEAS-P-114/as per aramco approved
drg.
Contractor QC Electrical Inspector
Install power connection to the MOV's from new power panel which are fed from the existing switch rack
Project Quality Plan/WI/SWP-002&003
SAES-P-103,SEAS-P-114
Contractor QC Electrical Inspector
Final inspection of UPS distribution panel.
Project Quality Plan/WI/SWP-002&003
SAES-P-103,SEAS-P-114
Contractor QC Electrical Inspector