3FL Silicone Long Rod Insulators for Transmission Lines 69–500 … · 3FL Silicone Long Rod...

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Answers for energy. www.siemens.com/energy/insulators 3FL Silicone Long Rod Insulators for Transmission Lines 69–500 kV Strong performance – reliable service

Transcript of 3FL Silicone Long Rod Insulators for Transmission Lines 69–500 … · 3FL Silicone Long Rod...

Page 1: 3FL Silicone Long Rod Insulators for Transmission Lines 69–500 … · 3FL Silicone Long Rod Insulators for Transmission Lines 69–500 kV Strong performance – reliable service.

Answers for energy.

www.siemens.com/energy/insulators

3FL Silicone Long Rod Insulators for Transmission Lines 69–500 kVStrong performance – reliable service

Page 2: 3FL Silicone Long Rod Insulators for Transmission Lines 69–500 … · 3FL Silicone Long Rod Insulators for Transmission Lines 69–500 kV Strong performance – reliable service.

3FL silicone long rod insulators – performance meets durability

Core

The core rod is a boron-free, corrosion-re-sistant ECR2 glass-fiber-reinforced plastic rod (FRP rod). Due to the extremely high hydrolysis and acid resistance of the FRP rod the risk of so-called brittle fracture is eliminated for 3FL insulators.

End fittings

The end fittings, made of hot-dip galva-nized forged steel or ductile cast iron, are directly attached to the FRP core rod by a circumferential crimping process. Each crimping process is stringently monitored with a special control system. A complete range of end fittings according to the lat-est IEC and ANSI standards is available with 25, 30, 36 and 50 klbs of SML3. The 3FL is 100% exchangeable and compatible with existing insulators and line hardware of all types.

The special design of the end fitting in the junction minimizes the electrical field strength and partial discharge inside the junction zone as well as on the silicone housing surface, by utilizing an integrated grading ring. This prevents corrosion of the insulating material and eliminates the risk of subsequent failure of the insulator.

3FL – HTV silicone rubber housing for best pollution performances

The excellent pollution layer characteristics of the HTV silicone rubber ensure maxi-mum reliability of the 3FL insulator, even under extreme service conditions. The high hydrophobicity of silicone rubber pre-vents the formation of conductive film on its surface. Even the most severe ambient conditions, such as salt fog in coastal re-gions or dust-laden air in industrial areas, cannot impair the intrinsic hydrophobicity of the HTV silicone rubber. Surface cur-rents and discharges are ruled out. Neither water nor dirt on the housing surface can cause insulator flashovers – a significant factor for insulator performance.

Siemens quality

According to long-established Siemens tra-dition and experience in producing high-voltage equipment for more than a century, each production step for the 3FL – begin-ning with numerous incoming raw material inspections, through the assembly of the individual components, to routine tests of the finished product – is rigorously moni-tored and controlled.

Good reasons to use 3FL

The new Siemens silicone long rod in-sulators (type 3FL) combine the highest levels of electrical insulation and mechani-cal tensile strength with a compact, light-weight design. Thanks to their superior de-sign and minimized weight, 3FL long rod insulators are especially suited for over-head compact-line applications where low tower design and short line spans are re-quired. They are also more economical to transport and install.

Design

The 3FL insulator has a one-piece HTV1 silicone rubber housing made by a high-pressure injection molding process. The HTV silicone is directly molded onto the core rod by overlapping the triple junction point and part of the metal end fittings. The design ensures a total enclosure of the most sensitive part of a silicone insulator – the junction zone (metal end fitting/FRP rod/silicone housing), where the highest electrical field strength is usually concen-trated. This overlapping system eliminates any possibility of moisture ingress.

3FL long rod insulators can be used either as suspension or tension insulators 3FL – a superior design to meet the highest requirements

HTV silicone rubber for best pollution performances

Brittle-fracture-resistantECR-glass FRP rod

One-piece HTV silicone rubber housing

Junction point: FRP rod/metal fitting/silicone (triple point) completely embedded in the silicone housing

Integrated grading ring reduces the electric field inside and outside the junction zone

Junction zone

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Product standards

ANSI C29.11 Tests for Composite – Suspension Insulation for Overhead Transmission Lines

ANSI C29.12 Insulators – Composites – Suspension Type

ANSI C29.1 Test Methods for Electrical Power Insulators

ANSI C29.2 Insulators – Wet-process Porcelain and Toughened Glass – Suspension Type

Standards and tests

All 3FL long rod insulators are designed and completely tested in compliance with the latest ANSI C29.11 and ANSI C29.12 standards for composite suspension insulators.

Each Siemens 3FL insulator that leaves the factory is routinely tested with a corre-sponding mechanical tensile test load of at least 50 percent of the defined SML load for at least ten seconds.

1HTV: High-temperature vulcanizing2ECR glass: Electrical- and corrosion-resistant glass3SML: Specified mechanical load4RIV: Radio interference voltage

Maximized service life

Minimized electrical field strength

After numerous electrical calculations re-garding E-field distribution along the insu-lator, and the connection zone on the high-voltage side in particular, the design of the 3FL insulator was optimized for maximum reduction of electrical field stress, reduced corona effect, and mini-mized RIV4 value. Two design keys ensure improved life expectancy by reducing elec-trical field stress in the triple point and on the silicone surface:

The spherical-shaped rim of the end fit-ting inside the housing homogenizes the E-field distribution on the high-volt-age side of the 3FL insulator with an in-tegrated grading ring up to 170 kV.

The overmolded design system and the silicone housing shape at the connec-tion zone reduce the electrical field strength inside the housing, at the inner triple point in particular, as well as on the silicone surface directly. This by displacing the higher electrical field strength outside the housing (i.e. to the surrounding air area), and by taking ad-vantage of the higher silicone relative permittivity.

In this way, 3FL insulators can be applied on 170 kV systems without the need for additional grading/corona rings.

No moisture ingress

The one-piece housing of the 3FL insula-tors, i.e. weathersheds and core rod sheath (coating) is one-piece, and has only one in-ternal interface throughout the whole in-sulator, namely the boundary interface be-tween the housing and the FRP core rod. This design eliminates all internal inter-faces between weathersheds and the core rod coating. These kinds of longitudinal interfaces are normally very sensitive to tangential electrical field stress, which in worst case scenarios can easily lead to ero-sion damage of the polymer interfaces. In particular leading to erosion of the bond-ing between sheds and rod sheath, and thus damage to the insulator housing.

Furthermore, the junction point in the con-nection zone, where all three elements (FRP rod, metal end fitting, and silicone housing) meet each other, is absolutely water- and air-tight sealed during manu-facturing by using an overmolding hous-ing system. It totally encloses this junction point with the HTV silicone rubber of the housing itself. The highest bonding strength of the one-piece HTV silicone housing to the FRP core rod combined with the overmolding design system prevent moisture ingress at the connection zone of the insulator.

Housing (HTV SiR)

FRP rod

Connection zone

End fitting

3FL

E-field distribution (%/mm) in silicone housing and in FRP core rod at 3FL insulator high-voltage end

E-field distribution (%/mm) at 3FL insulator high-voltage end

Silicone surface

Inner triple point

Spherical-shaped rim

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All types of end fittings in accordance with ANSI C29.12 and ANSI C29.2 are available with 25, 30, 36 and 50 klbs. In addition, all end fitting types according to IEC 61466-1

End fittings

Corona ring

Recommended corona rings (diameter in inch [mm]) by line voltage

Line voltage kV

Ground end (top end fitting)

Line end (conductor end fitting)

≤ 170 kV None None

245 kV None Ø 8.3 (Ø 210)

300 kV None Ø 13 (Ø 330)

362 kV None Ø 13 (Ø 330)

420 kV Ø 8.3 (Ø 210) Ø 13 (Ø 330)

550 kV Ø 8.3 (Ø 210) Ø 16 (Ø 420)

Parameter Units 3FL3 3FL4 3FL5 3FL6

Electrical data

Typical line voltagefrom kV 69 69 69 69

to kV 500 500 500 500

Low frequency flashover voltage

Dryfrom kV 285 285 285 285

to kV 1,006 1,006 1,006 1,006

Wetfrom kV 219 219 219 219

to kV 814 814 814 814

Critical impulse flashover voltage

Positivefrom kV 465 465 465 465

to kV 2,820 2,820 2,820 2,820

Negativefrom kV 465 465 465 465

to kV 2,795 2,795 2,795 2,795

Mechanical data

Specified mechanical load, SMLklbs(kN)

25(111)

30(133)

36(160)

50(222)

Section length (length increments approx. 2.05 inches [52 mm])

fromin

(mm)33.4(849)

33.4(849)

35.5 (902)

35.5 (902)

toin

(mm)219.7

(5,581)219.7

(5,581)221.8

(5,634)221.8

(5,634)

Core rod diameter Øin

(mm) 5/8"(16)

5/8"(16)

7/8"(22)

7/8"(22)

Accessories

Arc protection devices such as arcing horns and corona rings for reduction of electrical field stress and corona effect are carefully designed based on numer-ous electrical simulations regarding electrical field distribution. For system voltages above 170 kV corona rings are included in 3FL insulator application as a standard feature. Customer-specific solu-tions as well as other connection and ca-ble clamps are also available on request.

E-field distribution (%/mm) at 3FL insulator high-voltage end equipped with corona ring

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Ø C

B

A Eye acc. to ANSI C29.12

SMLDimensions in inch (mm)

A B C

25 and 30 klbs36 and 50 klbs

0.94 (24) 1.89 (48) 0.75 (19)

0.98 (25) 1.97 (50) 0.87 (22)

B Ø A

Y-Clevis acc. to ANSI C29.12

SMLDimensions in inch (mm)

A B

25 and 30 klbs36 and 50 klbs

0.75 (19) 1.34 (34)

0.87 (22) 1.61 (41)

AØ B

C Tongue acc. to ANSI C29.2

Designation SMLDimensions in inch (mm)

A B C

52-6 25 and 30 klbs 0.50 (12.7) 0.69 (17.5) 1.81 (46)

52-10 36 klbs 0.75 (19) 0.81 (20.6) 1.81 (46)

52-12 50 klbs 0.87 (22) 0.94 (23.8) 2.05 (52)

B

C

Ø A

D Clevis acc. to ANSI C29.2

Designation SMLDimensions in inch (mm)

A B C D

52-6 25 and 30 klbs 0.63 (16) 0.71 (18) 1.26 (32) 1.81 (46)

52-10 36 klbs 0.75 (19) 0.89 (22.5) 1.02 (26) 2.20 (56)

52-12 50 klbs 0.87 (22) 1.02 (26) 1.18 (30) 2.36 (60)

Ø B

Ø A Ø C

Socket and Ball acc. to ANSI C29.2

Designation SMLDimensions in inch (mm)

A B C

52-5 25 and 30 klbs 1.3 (33) 0.67 (17) 0.75 (19)

52-8 36 klbs 1.65 (42) 0.87 (22) 0.98 (25)

52-11 50 klbs 1.65 (42) 0.87 (22) 0.98 (25)

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Typical line

voltage

Catalog number

Nominal polymer length

Section length*

Arcing distance

Leakage distance

Low frequency flashover

dry wet

Critical impulse flashover

positive negative

Corona ring installation

top / bottom

Approx. net weight

kV 3FLx- -3X1X210-2X3X41 inches mm inches mm inches mm inches mm kV kV kV kV inches / inches lbs kg

<72.5 3FL3-044-3YA10-2XX1 24.2 614 33.4 849 25.3 644 67.2 1,706 285 219 465 465 x / x 6.4 2.9

72.5 3FL3-047-3YA10-2XX1 26.2 666 35.5 901 27.4 696 73.6 1,868 302 238 493 493 x / x 6.6 3.0

72.5 3FL3-055-3YA10-2XX1 32.3 822 41.6 1,057 33.5 852 92.8 2,356 351 294 578 580 x / x 7.2 3.3

72.5 3FL3-058-3YA10-2XX1 34.4 874 43.6 1,109 35.6 904 99.2 2,519 368 313 606 608 x / x 7.3 3.3

72.5 3FL3-063-3YA10-2XX1 38.5 978 47.7 1,213 39.7 1,008 112.0 2,844 400 351 662 666 x / x 7.7 3.5

123 3FL3-066-3YA10-2XX1 40.5 1,030 49.8 1,265 41.7 1,060 118.4 3,007 417 370 691 695 x / x 7.9 3.6

123 3FL3-072-3YA10-2XX1 44.6 1,134 53.9 1,369 45.8 1,164 131.2 3,332 450 407 747 752 x / x 8.3 3.8

123 3FL3-074-3YA10-2XX1 46.7 1,186 55.9 1,421 47.9 1,216 137.6 3,494 466 426 775 781 x / x 8.4 3.8

145 3FL3-080-3YA10-2XX1 50.8 1,290 60.0 1,525 52.0 1,320 150.4 3,820 499 463 831 838 x / x 8.8 4.0

145 3FL3-085-3YA10-2XX1 54.9 1,394 64.1 1,629 56.1 1,424 163.2 4,145 532 501 888 896 x / x 9.2 4.2

170 3FL3-088-3YA10-2XX1 56.9 1,446 66.2 1,681 58.1 1,476 169.6 4,307 547 514 920 926 x / x 9.4 4.3

170 3FL3-091-3YA10-2XX1 59.0 1,498 68.2 1,733 60.1 1,528 176.0 4,470 563 527 952 956 x / x 9.5 4.3

170 3FL3-097-3YA10-2XX1 63.1 1,602 72.3 1,837 64.2 1,632 188.8 4,795 594 552 1,016 1,017 x / x 9.9 4.5

170 3FL3-104-3YA10-2XX1 67.1 1,706 76.4 1,941 68.3 1,736 201.6 5,121 624 578 1,081 1,077 x / x 10.3 4.7

170 3FL3-107-3YA10-2XX1 69.2 1,758 78.4 1,993 70.4 1,788 208.0 5,283 640 590 1,113 1,108 x / x 10.5 4.8

170 3FL3-110-3YA10-2XX1 71.2 1,810 80.5 2,045 72.4 1,840 214.4 5,446 655 603 1,145 1,138 x / x 10.6 4.8

170 3FL3-113-3YA10-2XX1 73.3 1,862 82.5 2,097 74.5 1,892 220.8 5,608 670 616 1,177 1,168 x / x 10.8 4.9

170 3FL3-116-3YA10-2XX1 75.3 1,914 84.6 2,149 76.5 1,944 227.2 5,771 686 629 1,209 1,198 x / x 11.0 5.0

170 3FL3-119-3YA10-2XX1 77.4 1,966 86.6 2,201 78.6 1,996 233.6 5,934 701 641 1,241 1,229 x / x 11.2 5.1

245 3FL3-122-3YA10-2XR1 79.4 2,018 88.7 2,253 78.9 2,003 240.0 6,096 717 654 1,273 1,259 x / Ø 8.3 13.5 6.1

245 3FL3-125-3YA10-2XR1 81.5 2,070 90.7 2,305 80.9 2,055 246.4 6,259 732 667 1,306 1,289 x / Ø 8.3 13.7 6.2

245 3FL3-128-3YA10-2XR1 83.5 2,122 92.8 2,357 82.9 2,107 252.8 6,421 743 671 1,336 1,322 x / Ø 8.3 13.9 6.3

245 3FL3-131-3YA10-2XR1 85.6 2,174 94.8 2,409 85.0 2,159 259.2 6,584 755 675 1,367 1,355 x / Ø 8.3 14.1 6.4

245 3FL3-137-3YA10-2XR1 89.7 2,278 98.9 2,513 89.1 2,263 272.0 6,909 777 683 1,428 1,420 x / Ø 8.3 14.4 6.6

245 3FL3-143-3YA10-2XR1 93.8 2,382 103.0 2,617 93.2 2,367 284.8 7,234 800 691 1,490 1,485 x / Ø 8.3 14.8 6.7

300 3FL3-149-3YA10-2XR1 97.9 2,486 107.1 2,721 96.7 2,456 297.6 7,560 822 699 1,551 1,551 x / Ø 13 20.0 9.1

300 3FL3-155-3YA10-2XR1 101.9 2,590 111.2 2,825 100.8 2,560 310.4 7,885 845 706 1,612 1,616 x / Ø 13 20.4 9.3

300 3FL3-161-3YA10-2XR1 106.0 2,694 115.3 2,929 104.9 2,664 323.2 8,210 867 714 1,673 1,681 x / Ø 13 20.8 9.4

300 3FL3-168-3YA10-2XR1 110.1 2,798 119.4 3,033 109.0 2,768 336.0 8,535 890 722 1,735 1,747 x / Ø 13 21.1 9.6

300 3FL3-170-3YA10-2XR1 112.2 2,850 121.4 3,085 111.0 2,820 342.4 8,698 901 726 1,765 1,779 x / Ø 13 21.3 9.7

300 3FL3-174-3YA10-2XR1 114.2 2,902 123.5 3,137 113.1 2,872 348.8 8,861 912 730 1,796 1,812 x / Ø 13 21.5 9.8

362 3FL3-177-3YA10-2XR1 116.3 2,954 125.5 3,189 115.1 2,924 355.2 9,023 923 734 1,827 1,845 x / Ø 13 21.7 9.8

362 3FL3-180-3YA10-2XR1 118.3 3,006 127.6 3,241 117.2 2,976 361.6 9,186 935 738 1,857 1,877 x / Ø 13 21.9 9.9

362 3FL3-183-3YA10-2XR1 120.4 3,058 129.6 3,293 119.2 3,028 368.0 9,348 946 742 1,888 1,910 x / Ø 13 22.1 10.0

362 3FL3-184-3YA10-2XR1 122.4 3,110 131.7 3,345 121.3 3,080 374.4 9,511 948 745 1,921 1,942 x / Ø 13 22.2 10.1

362 3FL3-186-3YA10-2XR1 124.5 3,162 133.7 3,397 123.3 3,132 380.8 9,674 950 747 1,955 1,973 x / Ø 13 22.4 10.2

362 3FL3-188-3YA10-2XR1 126.5 3,214 135.8 3,449 125.3 3,184 387.2 9,836 952 750 1,988 2,005 x / Ø 13 22.6 10.3

362 3FL3-191-3YA10-2XR1 130.6 3,318 139.9 3,553 129.4 3,288 400.1 10,161 957 755 2,055 2,068 x / Ø 13 23.0 10.4

362 3FL3-193-3YA10-2XR1 132.7 3,370 141.9 3,605 131.5 3,340 406.5 10,324 959 757 2,088 2,100 x / Ø 13 23.2 10.5

362 3FL3-194-3YA10-2XR1 134.7 3,422 144.0 3,657 133.5 3,392 412.9 10,487 961 760 2,121 2,131 x / Ø 13 23.3 10.6

420 3FL3-196-3YA10-2RR1 136.8 3,474 146.0 3,709 133.8 3,399 419.3 10,649 963 763 2,155 2,163 Ø 8.3 / Ø 13 25.7 11.6

420 3FL3-200-3YA10-2RR1 140.8 3,578 150.1 3,813 137.9 3,503 432.1 10,974 967 768 2,221 2,226 Ø 8.3 / Ø 13 26.0 11.8

420 3FL3-203-3YA10-2RR1 144.9 3,682 154.2 3,917 142.0 3,607 444.9 11,300 972 773 2,288 2,289 Ø 8.3 / Ø 13 26.4 12.0

420 3FL3-205-3YA10-2RR1 147.0 3,734 156.2 3,969 144.0 3,659 451.3 11,462 974 775 2,321 2,321 Ø 8.3 / Ø 13 26.6 12.1

420 3FL3-215-3YA10-2RR1 159.3 4,046 168.5 4,281 156.3 3,971 489.7 12,438 987 791 2,521 2,511 Ø 8.3 / Ø 13 27.7 12.6

550 3FL3-228-3YA10-2RR1 175.6 4,462 184.9 4,697 171.9 4,367 540.9 13,739 1,004 811 2,787 2,764 Ø 8.3 / Ø 16 33.2 15.1

550 3FL3-242-3YA10-2RR1 192.0 4,878 201.3 5,113 188.3 4,783 592.1 15,040 1,006 814 2,820 2,795 Ø 8.3 / Ø 16 34.6 15.7

550 3FL3-257-3YA10-2RR1 210.5 5,346 219.7 5,581 206.7 5,251 649.7 16,503 1,006 814 2,820 2,795 Ø 8.3 / Ø 16 36.3 16.5

3FL silicone long rod insulators for suspension and tension applications are available in lengths appropriate for 60 kV through 550 kV. Length increments are 2.05 inches or 52 mm. Just a few selected insulator lengths are listed in the following catalog table. Custom lengths available on request.

Suspension insulators 3FL3Specified mechanical load SML: 25 klbs (111 kN)

Routine test load RTL: 13 klbs (56 kN)

Rod diameter Ø: 5/8" (16 mm)

Section length adjustment table** Base end fittings: Y-clevis / Ball (catalog code: YA)

Top end fitting (tower connection)

Bottom end fitting (conductor connection)

Catalog number

Length changeinches mm

Y-clevis Eye Y E -0.8 -20

Eye Ball E A 0.0 -1

Eye Eye E E -0.8 -21

Socket Ball Q A 1.1 28

Clevis Ball D A 0.3 8

Clevis Eye D E -0.5 -12

Clevis Clevis D D -0.1 -3

Clevis Tongue D V 0.2 6

Tongue Tongue V V 0.6 15

End fittings

SML Type StandardCatalog number

Lengthinches mm

25 klbs Ball 52-5 ANSI C29-2 A 4.3 108

25 klbs Socket 52-5 ANSI C29-2 Q 3.9 99

25 klbs Clevis 52-6 ANSI C29-2 D 4.7 119

25 klbs Tongue 52-6 ANSI C29-2 V 4.3 110

25 klbs Y-clevis ANSI C29-12 Y 5 127

25 klbs Eye ANSI C29-12 E 5 128

* Reference section length for insulator configuration with Y-clevis (Y) and Ball (A) end fittings. To obtain the section length of other end fitting configurations please use the section length adjustment table. X1: Upper end fitting (earth side) X2: Bottom end fitting (high-voltage side) X3: Upper corona ring (earth side) X4: Bottom corona ring (high-voltage side)

** To determine the section length for an insulator with a different end fitting combination, please add or subtract the displayed length change in the table above. For configurations not shown, use the catalog number key or contact your Siemens representative.

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Typical line

voltage

Catalog number

Nominal polymer length

Section length*

Arcing distance

Leakage distance

Low frequency flashover

dry wet

Critical impulse flashover

positive negative

Corona ring installation

top / bottom

Approx. net weight

kV 3FLx- -3X1X210-2X3X41 inches mm inches mm inches mm inches mm kV kV kV kV inches / inches lbs kg

<72.5 3FL4-044-3YA10-2XX1 24.2 614 33.4 849 25.3 644 67.2 1,706 285 219 465 465 x / x 6.4 2.9

72.5 3FL4-047-3YA10-2XX1 26.2 666 35.5 901 27.4 696 73.6 1,868 302 238 493 493 x / x 6.6 3.0

72.5 3FL4-055-3YA10-2XX1 32.3 822 41.6 1,057 33.5 852 92.8 2,356 351 294 578 580 x / x 7.2 3.3

72.5 3FL4-058-3YA10-2XX1 34.4 874 43.6 1,109 35.6 904 99.2 2,519 368 313 606 608 x / x 7.3 3.3

72.5 3FL4-063-3YA10-2XX1 38.5 978 47.7 1,213 39.7 1,008 112.0 2,844 400 351 662 666 x / x 7.7 3.5

123 3FL4-066-3YA10-2XX1 40.5 1,030 49.8 1,265 41.7 1,060 118.4 3,007 417 370 691 695 x / x 7.9 3.6

123 3FL4-072-3YA10-2XX1 44.6 1,134 53.9 1,369 45.8 1,164 131.2 3,332 450 407 747 752 x / x 8.3 3.8

123 3FL4-074-3YA10-2XX1 46.7 1,186 55.9 1,421 47.9 1,216 137.6 3,494 466 426 775 781 x / x 8.4 3.8

145 3FL4-080-3YA10-2XX1 50.8 1,290 60.0 1,525 52.0 1,320 150.4 3,820 499 463 831 838 x / x 8.8 4.0

145 3FL4-085-3YA10-2XX1 54.9 1,394 64.1 1,629 56.1 1,424 163.2 4,145 532 501 888 896 x / x 9.2 4.2

170 3FL4-088-3YA10-2XX1 56.9 1,446 66.2 1,681 58.1 1,476 169.6 4,307 547 514 920 926 x / x 9.4 4.3

170 3FL4-091-3YA10-2XX1 59.0 1,498 68.2 1,733 60.1 1,528 176.0 4,470 563 527 952 956 x / x 9.5 4.3

170 3FL4-097-3YA10-2XX1 63.1 1,602 72.3 1,837 64.2 1,632 188.8 4,795 594 552 1,016 1,017 x / x 9.9 4.5

170 3FL4-104-3YA10-2XX1 67.1 1,706 76.4 1,941 68.3 1,736 201.6 5,121 624 578 1,081 1,077 x / x 10.3 4.7

170 3FL4-107-3YA10-2XX1 69.2 1,758 78.4 1,993 70.4 1,788 208.0 5,283 640 590 1,113 1,108 x / x 10.5 4.8

170 3FL4-110-3YA10-2XX1 71.2 1,810 80.5 2,045 72.4 1,840 214.4 5,446 655 603 1,145 1,138 x / x 10.6 4.8

170 3FL4-113-3YA10-2XX1 73.3 1,862 82.5 2,097 74.5 1,892 220.8 5,608 670 616 1,177 1,168 x / x 10.8 4.9

170 3FL4-116-3YA10-2XX1 75.3 1,914 84.6 2,149 76.5 1,944 227.2 5,771 686 629 1,209 1,198 x / x 11.0 5.0

170 3FL4-119-3YA10-2XX1 77.4 1,966 86.6 2,201 78.6 1,996 233.6 5,934 701 641 1,241 1,229 x / x 11.2 5.1

245 3FL4-122-3YA10-2XR1 79.4 2,018 88.7 2,253 78.9 2,003 240.0 6,096 717 654 1,273 1,259 x / Ø 8.3 13.5 6.1

245 3FL4-125-3YA10-2XR1 81.5 2,070 90.7 2,305 80.9 2,055 246.4 6,259 732 667 1,306 1,289 x / Ø 8.3 13.7 6.2

245 3FL4-128-3YA10-2XR1 83.5 2,122 92.8 2,357 82.9 2,107 252.8 6,421 743 671 1,336 1,322 x / Ø 8.3 13.9 6.3

245 3FL4-131-3YA10-2XR1 85.6 2,174 94.8 2,409 85.0 2,159 259.2 6,584 755 675 1,367 1,355 x / Ø 8.3 14.1 6.4

245 3FL4-137-3YA10-2XR1 89.7 2,278 98.9 2,513 89.1 2,263 272.0 6,909 777 683 1,428 1,420 x / Ø 8.3 14.4 6.6

245 3FL4-143-3YA10-2XR1 93.8 2,382 103.0 2,617 93.2 2,367 284.8 7,234 800 691 1,490 1,485 x / Ø 8.3 14.8 6.7

300 3FL4-149-3YA10-2XR1 97.9 2,486 107.1 2,721 96.7 2,456 297.6 7,560 822 699 1,551 1,551 x / Ø 13 20.0 9.1

300 3FL4-155-3YA10-2XR1 101.9 2,590 111.2 2,825 100.8 2,560 310.4 7,885 845 706 1,612 1,616 x / Ø 13 20.4 9.3

300 3FL4-161-3YA10-2XR1 106.0 2,694 115.3 2,929 104.9 2,664 323.2 8,210 867 714 1,673 1,681 x / Ø 13 20.8 9.4

300 3FL4-168-3YA10-2XR1 110.1 2,798 119.4 3,033 109.0 2,768 336.0 8,535 890 722 1,735 1,747 x / Ø 13 21.1 9.6

300 3FL4-170-3YA10-2XR1 112.2 2,850 121.4 3,085 111.0 2,820 342.4 8,698 901 726 1,765 1,779 x / Ø 13 21.3 9.7

300 3FL4-174-3YA10-2XR1 114.2 2,902 123.5 3,137 113.1 2,872 348.8 8,861 912 730 1,796 1,812 x / Ø 13 21.5 9.8

362 3FL4-177-3YA10-2XR1 116.3 2,954 125.5 3,189 115.1 2,924 355.2 9,023 923 734 1,827 1,845 x / Ø 13 21.7 9.8

362 3FL4-180-3YA10-2XR1 118.3 3,006 127.6 3,241 117.2 2,976 361.6 9,186 935 738 1,857 1,877 x / Ø 13 21.9 9.9

362 3FL4-183-3YA10-2XR1 120.4 3,058 129.6 3,293 119.2 3,028 368.0 9,348 946 742 1,888 1,910 x / Ø 13 22.1 10.0

362 3FL4-184-3YA10-2XR1 122.4 3,110 131.7 3,345 121.3 3,080 374.4 9,511 948 745 1,921 1,942 x / Ø 13 22.2 10.1

362 3FL4-186-3YA10-2XR1 124.5 3,162 133.7 3,397 123.3 3,132 380.8 9,674 950 747 1,955 1,973 x / Ø 13 22.4 10.2

362 3FL4-188-3YA10-2XR1 126.5 3,214 135.8 3,449 125.3 3,184 387.2 9,836 952 750 1,988 2,005 x / Ø 13 22.6 10.3

362 3FL4-191-3YA10-2XR1 130.6 3,318 139.9 3,553 129.4 3,288 400.1 10,161 957 755 2,055 2,068 x / Ø 13 23.0 10.4

362 3FL4-193-3YA10-2XR1 132.7 3,370 141.9 3,605 131.5 3,340 406.5 10,324 959 757 2,088 2,100 x / Ø 13 23.2 10.5

362 3FL4-194-3YA10-2XR1 134.7 3,422 144.0 3,657 133.5 3,392 412.9 10,487 961 760 2,121 2,131 x / Ø 13 23.3 10.6

420 3FL4-196-3YA10-2RR1 136.8 3,474 146.0 3,709 133.8 3,399 419.3 10,649 963 763 2,155 2,163 Ø 8.3 / Ø 13 25.7 11.6

420 3FL4-200-3YA10-2RR1 140.8 3,578 150.1 3,813 137.9 3,503 432.1 10,974 967 768 2,221 2,226 Ø 8.3 / Ø 13 26.0 11.8

420 3FL4-203-3YA10-2RR1 144.9 3,682 154.2 3,917 142.0 3,607 444.9 11,300 972 773 2,288 2,289 Ø 8.3 / Ø 13 26.4 12.0

420 3FL4-205-3YA10-2RR1 147.0 3,734 156.2 3,969 144.0 3,659 451.3 11,462 974 775 2,321 2,321 Ø 8.3 / Ø 13 26.6 12.1

420 3FL4-215-3YA10-2RR1 159.3 4,046 168.5 4,281 156.3 3,971 489.7 12,438 987 791 2,521 2,511 Ø 8.3 / Ø 13 27.7 12.6

550 3FL4-228-3YA10-2RR1 175.6 4,462 184.9 4,697 171.9 4,367 540.9 13,739 1,004 811 2,787 2,764 Ø 8.3 / Ø 16 33.2 15.1

550 3FL4-242-3YA10-2RR1 192.0 4,878 201.3 5,113 188.3 4,783 592.1 15,040 1,006 814 2,820 2,795 Ø 8.3 / Ø 16 34.6 15.7

550 3FL4-257-3YA10-2RR1 210.5 5,346 219.7 5,581 206.7 5,251 649.7 16,503 1,006 814 2,820 2,795 Ø 8.3 / Ø 16 36.3 16.5

3FL silicone long rod insulators for suspension and tension applications are available in lengths appropriate for 60 kV through 550 kV. Length increments are 2.05 inches or 52 mm. Just a few selected insulator lengths are listed in the following catalog table. Custom lengths available on request.

Suspension insulators 3FL4

Section length adjustment table** Base end fittings: Y-clevis / Ball (catalog code: YA)

Top end fitting (tower connection)

Bottom end fitting (conductor connection)

Catalog number

Length changeinches mm

Y-clevis Eye Y E -0.8 -20

Eye Ball E A 0.0 -1

Eye Eye E E -0.8 -21

Socket Ball Q A 1.1 28

Clevis Ball D A 0.3 8

Clevis Eye D E -0.5 -12

Clevis Clevis D D -0.1 -3

Clevis Tongue D V 0.2 6

Tongue Tongue V V 0.6 15

End fittings

SML Type StandardCatalog number

Lengthinches mm

25 klbs Ball 52-5 ANSI C29-2 A 4.3 108

25 klbs Socket 52-5 ANSI C29-2 Q 3.9 99

25 klbs Clevis 52-6 ANSI C29-2 D 4.7 119

25 klbs Tongue 52-6 ANSI C29-2 V 4.3 110

25 klbs Y-clevis ANSI C29-12 Y 5 127

25 klbs Eye ANSI C29-12 E 5 128

Specified mechanical load SML: 30 klbs (133 kN)

Routine test load RTL: 15 klbs (66.5 kN)

Rod diameter Ø: 5/8" (16 mm)

* Reference section length for insulator configuration with Y-clevis (Y) and Ball (A) end fittings. To obtain the section length of other end fitting configurations please use the section length adjustment table. X1: Upper end fitting (earth side) X2: Bottom end fitting (high-voltage side) X3: Upper corona ring (earth side) X4: Bottom corona ring (high-voltage side)

** To determine the section length for an insulator with a different end fitting combination, please add or subtract the displayed length change in the table above. For configurations not shown, use the catalog number key or contact your Siemens representative.

7

Page 8: 3FL Silicone Long Rod Insulators for Transmission Lines 69–500 … · 3FL Silicone Long Rod Insulators for Transmission Lines 69–500 kV Strong performance – reliable service.

Typical line

voltage

Catalog number

Nominal polymer length

Section length

Arcing distance

Leakage distance

Low frequency flashover

dry wet

Critical impulse flashover

positive negative

Corona ring installation

top / bottom

Approx. net weight

kV 3FLx- -3X1X220-2X3X41 inches mm inches mm inches mm inches mm kV kV kV kV inches / inches lbs kg

<72.5 3FL5-044-3YA20-2XX1 24.2 614 35.5 902 25.3 643 67.0 1,702 285 219 465 465 x / x 10.9 4.9

72.5 3FL5-047-3YA20-2XX1 26.2 666 37.5 954 27.3 695 73.4 1,865 302 238 493 493 x / x 11.1 5.1

72.5 3FL5-050-3YA20-2XX1 28.2 718 39.6 1,006 29.4 747 79.8 2,027 318 257 521 522 x / x 11.4 5.2

72.5 3FL5-055-3YA20-2XX1 32.3 822 43.7 1,110 33.5 851 92.6 2,353 351 294 578 580 x / x 11.9 5.4

72.5 3FL5-058-3YA20-2XX1 34.4 874 45.7 1,162 35.5 903 99.0 2,515 368 313 606 608 x / x 12.1 5.5

72.5 3FL5-063-3YA20-2XX1 38.5 978 49.8 1,266 39.6 1,007 111.8 2,840 400 351 662 666 x / x 12.6 5.7

123 3FL5-066-3YA20-2XX1 40.5 1,030 51.9 1,318 41.7 1,059 118.2 3,003 417 370 691 695 x / x 12.9 5.8

123 3FL5-072-3YA20-2XX1 44.6 1,134 56.0 1,422 45.8 1,163 131.0 3,328 450 407 747 752 x / x 13.4 6.1

123 3FL5-074-3YA20-2XX1 46.7 1,186 58.0 1,474 47.8 1,215 137.4 3,491 466 426 775 781 x / x 13.6 6.2

145 3FL5-077-3YA20-2XX1 48.7 1,238 60.1 1,526 49.9 1,267 143.8 3,653 483 445 803 810 x / x 13.9 6.3

145 3FL5-080-3YA20-2XX1 50.8 1,290 62.1 1,578 51.9 1,319 150.2 3,816 499 463 831 838 x / x 14.1 6.4

145 3FL5-085-3YA20-2XX1 54.9 1,394 66.2 1,682 56.0 1,423 163.0 4,141 532 501 888 896 x / x 14.6 6.6

170 3FL5-091-3YA20-2XX1 59.0 1,498 70.3 1,786 60.1 1,527 175.8 4,466 563 527 952 956 x / x 15.1 6.9

170 3FL5-097-3YA20-2XX1 63.1 1,602 74.4 1,890 64.2 1,631 188.6 4,792 594 552 1,016 1,017 x / x 15.6 7.1

170 3FL5-100-3YA20-2XX1 65.1 1,654 76.4 1,942 66.2 1,683 195.0 4,954 609 565 1,048 1,047 x / x 15.9 7.2

170 3FL5-104-3YA20-2XX1 67.1 1,706 78.5 1,994 68.3 1,735 201.4 5,117 624 578 1,081 1,077 x / x 16.1 7.3

170 3FL5-107-3YA20-2XX1 69.2 1,758 80.5 2,046 70.3 1,787 207.9 5,279 640 590 1,113 1,108 x / x 16.3 7.4

170 3FL5-110-3YA20-2XX1 71.2 1,810 82.6 2,098 72.4 1,839 214.3 5,442 655 603 1,145 1,138 x / x 16.6 7.5

170 3FL5-113-3YA20-2XX1 73.3 1,862 84.6 2,150 74.4 1,891 220.7 5,605 670 616 1,177 1,168 x / x 16.8 7.6

170 3FL5-119-3YA20-2XX1 77.4 1,966 88.7 2,254 78.5 1,995 233.5 5,930 701 641 1,241 1,229 x / x 17.3 7.9

245 3FL5-122-3YA20-2XR1 79.4 2,018 90.8 2,306 78.8 2,002 239.9 6,093 717 654 1,273 1,259 x / Ø 8.3 19.8 9.0

245 3FL5-125-3YA20-2XR1 81.5 2,070 92.8 2,358 80.8 2,054 246.3 6,255 732 667 1,306 1,289 x / Ø 8.3 20.0 9.1

245 3FL5-131-3YA20-2XR1 85.6 2,174 96.9 2,462 84.9 2,158 259.1 6,580 755 675 1,367 1,355 x / Ø 8.3 20.5 9.3

245 3FL5-137-3YA20-2XR1 89.7 2,278 101.0 2,566 89.0 2,262 271.9 6,906 777 683 1,428 1,420 x / Ø 8.3 21.0 9.5

245 3FL5-143-3YA20-2XR1 93.8 2,382 105.1 2,670 93.1 2,366 284.7 7,231 800 691 1,490 1,485 x / Ø 8.3 21.5 9.8

300 3FL5-149-3YA20-2XR1 97.9 2,486 109.2 2,774 96.6 2,455 297.5 7,556 822 699 1,551 1,551 x / Ø 13 26.9 12.2

300 3FL5-155-3YA20-2XR1 101.9 2,590 113.3 2,878 100.7 2,559 310.3 7,881 845 706 1,612 1,616 x / Ø 13 27.3 12.4

300 3FL5-158-3YA20-2XR1 104.0 2,642 115.3 2,930 102.8 2,611 316.7 8,044 856 710 1,643 1,649 x / Ø 13 27.6 12.5

300 3FL5-161-3YA20-2XR1 106.0 2,694 117.4 2,982 104.8 2,663 323.1 8,206 867 714 1,673 1,681 x / Ø 13 27.8 12.6

300 3FL5-164-3YA20-2XR1 108.1 2,746 119.4 3,034 106.9 2,715 329.5 8,369 878 718 1,704 1,714 x / Ø 13 28.1 12.7

300 3FL5-168-3YA20-2XR1 110.1 2,798 121.5 3,086 108.9 2,767 335.9 8,532 890 722 1,735 1,747 x / Ø 13 28.4 12.9

300 3FL5-170-3YA20-2XR1 112.2 2,850 123.5 3,138 111.0 2,819 342.3 8,694 901 726 1,765 1,779 x / Ø 13 28.6 13.0

300 3FL5-174-3YA20-2XR1 114.2 2,902 125.6 3,190 113.0 2,871 348.7 8,857 912 730 1,796 1,812 x / Ø 13 28.8 13.1

362 3FL5-177-3YA20-2XR1 116.3 2,954 127.6 3,242 115.1 2,923 355.1 9,019 923 734 1,827 1,845 x / Ø 13 29.1 13.2

362 3FL5-180-3YA20-2XR1 118.3 3,006 129.7 3,294 117.1 2,975 361.5 9,182 935 738 1,857 1,877 x / Ø 13 29.3 13.3

362 3FL5-183-3YA20-2XR1 120.4 3,058 131.7 3,346 119.2 3,027 367.9 9,345 946 742 1,888 1,910 x / Ø 13 29.6 13.4

362 3FL5-186-3YA20-2XR1 124.5 3,162 135.8 3,450 123.2 3,131 380.7 9,670 950 747 1,955 1,973 x / Ø 13 30.1 13.6

362 3FL5-189-3YA20-2XR1 128.6 3,266 139.9 3,554 127.3 3,235 393.5 9,995 955 752 2,021 2,036 x / Ø 13 30.6 13.9

362 3FL5-193-3YA20-2XR1 132.7 3,370 144.0 3,658 131.4 3,339 406.3 10,320 959 757 2,088 2,100 x / Ø 13 31.1 14.1

420 3FL5-196-3YA20-2XR1 136.8 3,474 148.1 3,762 133.8 3,398 419.1 10,646 963 763 2,155 2,163 Ø 8.3 / Ø 13 33.8 15.3

420 3FL5-200-3YA20-2RR1 140.8 3,578 152.2 3,866 137.9 3,502 431.9 10,971 967 768 2,221 2,226 Ø 8.3 / Ø 13 34.3 15.5

420 3FL5-201-3YA20-2RR1 142.9 3,630 154.2 3,918 139.9 3,554 438.3 11,133 970 770 2,254 2,258 Ø 8.3 / Ø 13 34.5 15.7

420 3FL5-203-3YA20-2RR1 144.9 3,682 156.3 3,970 141.9 3,606 444.7 11,296 972 773 2,288 2,289 Ø 8.3 / Ø 13 34.8 15.8

420 3FL5-205-3YA20-2RR1 147.0 3,734 158.3 4,022 144.0 3,658 451.1 11,459 974 775 2,321 2,321 Ø 8.3 / Ø 13 35.0 15.9

420 3FL5-213-3YA20-2RR1 157.2 3,994 168.6 4,282 154.2 3,918 483.1 12,272 985 788 2,487 2,479 Ø 8.3 / Ø 13 36.3 16.5

550 3FL5-233-3YA20-2RR1 181.8 4,618 193.1 4,906 178.0 4,522 560.0 14,223 1,006 814 2,820 2,795 Ø 8.3 / Ø 16 43.2 19.6

550 3FL5-244-3YA20-2RR1 194.1 4,930 205.4 5,218 190.3 4,834 598.4 15,199 1,006 814 2,820 2,795 Ø 8.3 / Ø 16 44.7 20.3

550 3FL5-257-3YA20-2RR1 210.5 5,346 221.8 5,634 206.7 5,250 649.6 16,499 1,006 814 2,820 2,795 Ø 8.3 / Ø 16 46.7 21.2

Suspension insulators 3FL5

3FL silicone long rod insulators for suspension and tension applications are available in lengths appropriate for 60 kV through 550 kV. Length increments are 2.05 inches or 52 mm. Just a few selected insulator lengths are listed in the following catalog table. Custom lengths available on request.

Section length adjustment table** Base end fittings: Y-clevis / Ball (catalog code: YA)

Top end fitting (tower connection)

Bottom end fitting (conductor connection)

Catalog number

Length changeinches mm

Y-clevis Eye Y E -0.8 -21

Eye Ball E A 0.1 3

Eye Eye E E -0.7 -18

Socket Ball Q A 1.1 29

Clevis Ball D A 0.9 23

Clevis Eye D E 0.1 2

Clevis Tongue D V 0.6 16

Tongue Tongue V V 0.4 10

End fittings

SML Type StandardCatalog number

Lengthinches mm

36 klbs Ball 52-8 ANSI C29-2 A 5.2 132

36 klbs Socket 52-8 ANSI C29-2 Q 5 127

36 klbs Clevis 52-10 ANSI C29-2 D 5.2 133

36 klbs Tongue 52-10 ANSI C29-2 V 5.5 139

36 klbs Y-clevis ANSI C29-12 Y 6.1 156

36 klbs Eye 25 ANSI C29-12 E 6 153

** To determine the section length for an insulator with a different end fitting combination, please add or subtract the displayed length change in the table above. For configurations not shown, use the catalog number key or contact your Siemens representative.

Specified mechanical load SML: 36 klbs (160 kN)

Routine test load RTL: 18 klbs (80 kN)

Rod diameter Ø: 7/8" (22 mm)

* Reference section length for insulator configuration with Y-clevis (Y) and Ball (A) end fittings. To obtain the section length of other end fitting configurations please use the section length adjustment table. X1: Upper end fitting (earth side) X2: Bottom end fitting (high-voltage side) X3: Upper corona ring (earth side) X4: Bottom corona ring (high-voltage side)

8

Page 9: 3FL Silicone Long Rod Insulators for Transmission Lines 69–500 … · 3FL Silicone Long Rod Insulators for Transmission Lines 69–500 kV Strong performance – reliable service.

Typical line

voltage

Catalog number

Nominal polymer length

Section length*

Arcing distance

Leakage distance

Low frequency flashover

dry wet

Critical impulse flashover

positive negative

Corona ring installation

top / bottom

Approx. net weight

kV 3FLx- -3X1X220-2X3X41 inches mm inches mm inches mm inches mm kV kV kV kV inches / inches lbs kg

<72.5 3FL6-044-3YA20-2XX1 24.2 614 35.5 902 25.3 643 67.0 1,702 285 219 465 465 x / x 10.9 4.9

72.5 3FL6-047-3YA20-2XX1 26.2 666 37.5 954 27.3 695 73.4 1,865 302 238 493 493 x / x 11.1 5.1

72.5 3FL6-050-3YA20-2XX1 28.2 718 39.6 1,006 29.4 747 79.8 2,027 318 257 521 522 x / x 11.4 5.2

72.5 3FL6-055-3YA20-2XX1 32.3 822 43.7 1,110 33.5 851 92.6 2,353 351 294 578 580 x / x 11.9 5.4

72.5 3FL6-058-3YA20-2XX1 34.4 874 45.7 1,162 35.5 903 99.0 2,515 368 313 606 608 x / x 12.1 5.5

72.5 3FL6-063-3YA20-2XX1 38.5 978 49.8 1,266 39.6 1,007 111.8 2,840 400 351 662 666 x / x 12.6 5.7

123 3FL6-066-3YA20-2XX1 40.5 1,030 51.9 1,318 41.7 1,059 118.2 3,003 417 370 691 695 x / x 12.9 5.8

123 3FL6-072-3YA20-2XX1 44.6 1,134 56.0 1,422 45.8 1,163 131.0 3,328 450 407 747 752 x / x 13.4 6.1

123 3FL6-074-3YA20-2XX1 46.7 1,186 58.0 1,474 47.8 1,215 137.4 3,491 466 426 775 781 x / x 13.6 6.2

145 3FL6-077-3YA20-2XX1 48.7 1,238 60.1 1,526 49.9 1,267 143.8 3,653 483 445 803 810 x / x 13.9 6.3

145 3FL6-080-3YA20-2XX1 50.8 1,290 62.1 1,578 51.9 1,319 150.2 3,816 499 463 831 838 x / x 14.1 6.4

145 3FL6-085-3YA20-2XX1 54.9 1,394 66.2 1,682 56.0 1,423 163.0 4,141 532 501 888 896 x / x 14.6 6.6

170 3FL6-091-3YA20-2XX1 59.0 1,498 70.3 1,786 60.1 1,527 175.8 4,466 563 527 952 956 x / x 15.1 6.9

170 3FL6-097-3YA20-2XX1 63.1 1,602 74.4 1,890 64.2 1,631 188.6 4,792 594 552 1,016 1,017 x / x 15.6 7.1

170 3FL6-100-3YA20-2XX1 65.1 1,654 76.4 1,942 66.2 1,683 195.0 4,954 609 565 1,048 1,047 x / x 15.9 7.2

170 3FL6-104-3YA20-2XX1 67.1 1,706 78.5 1,994 68.3 1,735 201.4 5,117 624 578 1,081 1,077 x / x 16.1 7.3

170 3FL6-107-3YA20-2XX1 69.2 1,758 80.5 2,046 70.3 1,787 207.9 5,279 640 590 1,113 1,108 x / x 16.3 7.4

170 3FL6-110-3YA20-2XX1 71.2 1,810 82.6 2,098 72.4 1,839 214.3 5,442 655 603 1,145 1,138 x / x 16.6 7.5

170 3FL6-113-3YA20-2XX1 73.3 1,862 84.6 2,150 74.4 1,891 220.7 5,605 670 616 1,177 1,168 x / x 16.8 7.6

170 3FL6-119-3YA20-2XX1 77.4 1,966 88.7 2,254 78.5 1,995 233.5 5,930 701 641 1,241 1,229 x / x 17.3 7.9

245 3FL6-122-3YA20-2XR1 79.4 2,018 90.8 2,306 78.8 2,002 239.9 6,093 717 654 1,273 1,259 x / Ø 8.3 19.8 9.0

245 3FL6-125-3YA20-2XR1 81.5 2,070 92.8 2,358 80.8 2,054 246.3 6,255 732 667 1,306 1,289 x / Ø 8.3 20.0 9.1

245 3FL6-131-3YA20-2XR1 85.6 2,174 96.9 2,462 84.9 2,158 259.1 6,580 755 675 1,367 1,355 x / Ø 8.3 20.5 9.3

245 3FL6-137-3YA20-2XR1 89.7 2,278 101.0 2,566 89.0 2,262 271.9 6,906 777 683 1,428 1,420 x / Ø 8.3 21.0 9.5

245 3FL6-143-3YA20-2XR1 93.8 2,382 105.1 2,670 93.1 2,366 284.7 7,231 800 691 1,490 1,485 x / Ø 8.3 21.5 9.8

300 3FL6-149-3YA20-2XR1 97.9 2,486 109.2 2,774 96.6 2,455 297.5 7,556 822 699 1,551 1,551 x / Ø 13 26.9 12.2

300 3FL6-155-3YA20-2XR1 101.9 2,590 113.3 2,878 100.7 2,559 310.3 7,881 845 706 1,612 1,616 x / Ø 13 27.3 12.4

300 3FL6-158-3YA20-2XR1 104.0 2,642 115.3 2,930 102.8 2,611 316.7 8,044 856 710 1,643 1,649 x / Ø 13 27.6 12.5

300 3FL6-161-3YA20-2XR1 106.0 2,694 117.4 2,982 104.8 2,663 323.1 8,206 867 714 1,673 1,681 x / Ø 13 27.8 12.6

300 3FL6-164-3YA20-2XR1 108.1 2,746 119.4 3,034 106.9 2,715 329.5 8,369 878 718 1,704 1,714 x / Ø 13 28.1 12.7

300 3FL6-168-3YA20-2XR1 110.1 2,798 121.5 3,086 108.9 2,767 335.9 8,532 890 722 1,735 1,747 x / Ø 13 28.4 12.9

300 3FL6-170-3YA20-2XR1 112.2 2,850 123.5 3,138 111.0 2,819 342.3 8,694 901 726 1,765 1,779 x / Ø 13 28.6 13.0

300 3FL6-174-3YA20-2XR1 114.2 2,902 125.6 3,190 113.0 2,871 348.7 8,857 912 730 1,796 1,812 x / Ø 13 28.8 13.1

362 3FL6-177-3YA20-2XR1 116.3 2,954 127.6 3,242 115.1 2,923 355.1 9,019 923 734 1,827 1,845 x / Ø 13 29.1 13.2

362 3FL6-180-3YA20-2XR1 118.3 3,006 129.7 3,294 117.1 2,975 361.5 9,182 935 738 1,857 1,877 x / Ø 13 29.3 13.3

362 3FL6-183-3YA20-2XR1 120.4 3,058 131.7 3,346 119.2 3,027 367.9 9,345 946 742 1,888 1,910 x / Ø 13 29.6 13.4

362 3FL6-186-3YA20-2XR1 124.5 3,162 135.8 3,450 123.2 3,131 380.7 9,670 950 747 1,955 1,973 x / Ø 13 30.1 13.6

362 3FL6-189-3YA20-2XR1 128.6 3,266 139.9 3,554 127.3 3,235 393.5 9,995 955 752 2,021 2,036 x / Ø 13 30.6 13.9

362 3FL6-193-3YA20-2XR1 132.7 3,370 144.0 3,658 131.4 3,339 406.3 10,320 959 757 2,088 2,100 x / Ø 13 31.1 14.1

420 3FL6-196-3YA20-2XR1 136.8 3,474 148.1 3,762 133.8 3,398 419.1 10,646 963 763 2,155 2,163 Ø 8.3 / Ø 13 33.8 15.3

420 3FL6-200-3YA20-2RR1 140.8 3,578 152.2 3,866 137.9 3,502 431.9 10,971 967 768 2,221 2,226 Ø 8.3 / Ø 13 34.3 15.5

420 3FL6-201-3YA20-2RR1 142.9 3,630 154.2 3,918 139.9 3,554 438.3 11,133 970 770 2,254 2,258 Ø 8.3 / Ø 13 34.5 15.7

420 3FL6-203-3YA20-2RR1 144.9 3,682 156.3 3,970 141.9 3,606 444.7 11,296 972 773 2,288 2,289 Ø 8.3 / Ø 13 34.8 15.8

420 3FL6-205-3YA20-2RR1 147.0 3,734 158.3 4,022 144.0 3,658 451.1 11,459 974 775 2,321 2,321 Ø 8.3 / Ø 13 35.0 15.9

420 3FL6-213-3YA20-2RR1 157.2 3,994 168.6 4,282 154.2 3,918 483.1 12,272 985 788 2,487 2,479 Ø 8.3 / Ø 13 36.3 16.5

550 3FL6-233-3YA20-2RR1 181.8 4,618 193.1 4,906 178.0 4,522 560.0 14,223 1,006 814 2,820 2,795 Ø 8.3 / Ø 16 43.2 19.6

550 3FL6-244-3YA20-2RR1 194.1 4,930 205.4 5,218 190.3 4,834 598.4 15,199 1,006 814 2,820 2,795 Ø 8.3 / Ø 16 44.7 20.3

550 3FL6-257-3YA20-2RR1 210.5 5,346 221.8 5,634 206.7 5,250 649.6 16,499 1,006 814 2,820 2,795 Ø 8.3 / Ø 16 46.7 21.2

Suspension insulators 3FL6

3FL silicone long rod insulators for suspension and tension applications are available in lengths appropriate for 60 kV through 550 kV. Length increments are 2.05 inches or 52 mm. Just a few selected insulator lengths are listed in the following catalog table. Custom lengths available on request.

Section length adjustment table** Base end fittings: Y-clevis / Ball (catalog code: YA)

Top end fitting (tower connection)

Bottom end fitting (conductor connection)

Catalog number

Length changeinches mm

Y-clevis Eye Y E -0.8 -21

Eye Ball E A 0.1 3

Eye Eye E E -0.7 -18

Socket Ball Q A 1.1 29

Clevis Ball D A 0.7 17

Clevis Eye D E -0.2 -4

Clevis Tongue D V -0.2 -5

Tongue Tongue V V -0.8 -20

End fittings

SML Type StandardCatalog number

Lengthinches mm

50 klbs Ball 52-11 ANSI C29-2 A 5.2 132

50 klbs Socket 52-11 ANSI C29-2 Q 5 127

50 klbs Clevis 52-12 ANSI C29-2 D 5.5 139

50 klbs Tongue 52-12 ANSI C29-2 V 6.1 154

50 klbs Y-clevis ANSI C29-12 Y 6.1 156

50 klbs Eye 25 ANSI C29-12 E 6 153

** To determine the section length for an insulator with a different end fitting combination, please add or subtract the displayed length change in the table above. For configurations not shown, use the catalog number key or contact your Siemens representative.

Specified mechanical load SML: 50 klbs (222 kN)

Routine test load RTL: 25 klbs (111 kN)

Rod diameter Ø: 7/8" (22 mm)

* Reference section length for insulator configuration with Y-clevis (Y) and Ball (A) end fittings. To obtain the section length of other end fitting configurations please use the section length adjustment table. X1: Upper end fitting (earth side) X2: Bottom end fitting (high-voltage side) X3: Upper corona ring (earth side) X4: Bottom corona ring (high-voltage side)

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Order number 3 F L 4 066 – 3 Y A 1 0 – 2 X X 1Polymer suspension/tension insulator: 3 F L

Specified mechanical load SML [klbs]:

25 klbs (111 kN) 3

30 klbs (133 kN) 4

36 klbs (160 kN) 5

50 klbs (222 kN) 6

Lightning impulse withstand voltage (1.2/50µs, dry) LIWV/10 [kV], for example: if LIWV is 661 kV, then enter 066: 066

Internal usage: 3

Upper end fitting (ground side):

SML class / klbs: according to ANSI C29.12 and ANSI C29.2 25 30 36 50

/kN 111 133 160 222

Ball, size acc. to ANSI C29.2: 52-5 52-5 52-8 52-11 A

Socket, size acc. to ANSI C29.2: 52-5 52-5 52-8 52-11 Q

Clevis, size acc. to ANSI C29.2: 52-6 52-6 52-10 52-12 D

Tongue, size acc. to ANSI C29.2: 52-6 52-6 52-10 52-12 V

Eye, size acc. to ANSI C29.12: 25 klbs 25 klbs 40 klbs 40 klbs E

Y-clevis, size acc. to ANSI C29.12: 25 klbs 25 klbs 40 klbs 40 klbs Y

Special (other end fitting types available on request): Z

Bottom end fitting (high-voltage side):

SML class / klbs: according to ANSI C29.12 and ANSI C29.2 25 30 36 50 Torsion Angle

/kN 111 133 160 222 °

Ball, size acc. to ANSI C29.2: 52-5 52-5 52-8 52-11 n/a A

Socket, size acc. to ANSI C29.2: 52-5 52-5 52-8 52-11 n/a Q

Clevis, size acc. to ANSI C29.2: 52-6 52-6 52-10 52-12 0° D 90° G

Tongue, size acc. to ANSI C29.2: 52-6 52-6 52-10 52-12 0° V 90° W

Eye, size acc. to ANSI C29.12: 25 klbs 25 klbs 40 klbs 40 klbs 0° E 90° H

Y-clevis, size acc. to ANSI C29.12: 25 klbs 25 klbs 40 klbs 40 klbs 0° Y 90° XSpecial (other end fitting types available on request): Z

FRP core rod diameter Ø:

5/8" (for 3FL3, 3FL4) 1

7/8" (for 3FL5, 3FL6) 2

Internal usage: 0

Standard:

ANSI C29.11, ANSI C29.12 2

Accessories on ground end:

Arcing horn H

Corona ring R

No accessories required X

Special Z

Accessories on line end:

Arcing horn H

Corona ring R

No accessories required X

Special Z

Application:

Single string 1

Double string 2

V-string 5

Special 9

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North America

Burlington, Ontario

Richland, Mississippi

El Marques, Querétaro

Santo Domingo

San Jose

Ciudad de Guatemala

South America

Bogota

Quito

Lima

Santa Cruz de la Sierra

Jundiaí, São Paulo

Santiago

Buenos Aires

Africa

Algiers

Casablanca

Tunis

Cairo

Isolo, Lagos

Douala

Addis Ababa

Nairobi

Ngaliema, Kinshasa

Ingombota Luanda

Maputo

Halfway House

Australia

Macquarie Park, NSW,

Sydney

Europe

Oslo

Espoo

Dublin

Manchester

Upplands Väsby,

Stockholm

Den Haag

Istanbul

Moscow

Vienna

Grenoble

Ljubljana

Huizingen

Bratislava

Zagreb

Gebze, Kocaeli

Athens

Bucharest

Barcelona

Sofia

Madrid

Amadora

Asia

Almaty

Gurgaon

Hanoi

Bangkok

Manila

Petaling Jaya

Jakarta

Seoul

Shanghai

Hong Kong

Dhaka

Abu Dhabi

Riyadh

Marking and nameplate of 3FL insulators

A nameplate is installed on each 3FL insulator when it successfully passes the mechanical routine test. It is a weather- and UV-proof stainless steel band with locking system, placed on the ground end fitting of the insulator. The etched marking includes: catalog number, SML, RTL, CIF, creepage distance, end fittings designa-tion, and production date code.

Packaging

3FL insulators are packaged in wooden crates with the following dimensions: width is 44 inches (1,120 mm), height is equal to or lower than 37.16 inches (944 mm), the length is determined by the insulator length. The maximum weight of one crate is 2,000 pounds (900 kg).

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Published by and copyright © 2012: Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany

Siemens AG Energy Sector Power Transmission Division High Voltage Products Nonnendammallee 104 13629 Berlin, Germany www.siemens.com/energy/insulators

Please contact us at: Phone: +49 30 386 33 222 Fax: +49 30 386 26 721 E-mail: [email protected]

US Location Siemens Energy, Inc. Power Transmission Division 444 Highway 49 South Richland, MS 39218 www.siemens.com/energy/insulators Please contact us at: Toll-free: +1 (877) 742-3309 Phone: +1 (601) 932-9800

Power Transmission Division Order No. E50001-G630-A216-X-4AUS Printed in Germany Dispo 30002, c4bs No. 7457 fb 5022 WÜ 471777 WS 08121.0

Printed on elementary chlorine-free bleached paper.

All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners.

Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.