Instructions-Parts

ProControl 1KE® Kits for

Management of Fluid and Air 3A2614BEN

Use to monitor and control flow rate and track material use. For professional use only.

Important Safety InstructionsRead all warnings and instructions in this manual. Save theseinstructions.

See the G3000 meter manual(308778) or Coriolis meter manual(313599) for flow meter maximumworking pressure.

See page 3 for kit information,including approvals.

PROVEN QUALITY. LEADING TECHNOLOGY.

Contents

ProControl 1KE Kits ............................................ 3Warnings ........................................................... 5Overview............................................................ 8Installation.......................................................... 9

Non-Hazardous Locations ............................ 9Hazardous Locations.................................... 10Grounding ................................................... 12Cable Connections....................................... 13Electrical Connections .................................. 14Air Connections ........................................... 15

Operation ........................................................... 18Pressure Relief Procedure............................ 18Fluid Regulator Operation............................. 18Flow Meter Operation................................... 18Calibrate the Meter ...................................... 18Set the Modbus Addresses........................... 19Set the Flow Rate Percent ............................ 19Update the Software .................................... 19Replace the Battery...................................... 20

Display Module................................................... 21Display Information ...................................... 21Operation Modes ......................................... 21Screen Navigation and Editing ...................... 21Icons........................................................... 22

Run Screens ...................................................... 24Password Screen ............................................... 25Setup Screens.................................................... 26

Setup Screen 1............................................ 26Setup Screen 2............................................ 27Setup Screen 3............................................ 27Setup Screen 4............................................ 28Setup Screen 5............................................ 28Setup Screen 6............................................ 29Setup Screen 7............................................ 29Setup Screen 8............................................ 30Setup Screen 9............................................ 30

Deviations and Advisories ................................... 31Troubleshooting.................................................. 32Parts.................................................................. 34Accessories........................................................ 44Mounting Dimensions ......................................... 45Appendix A - Modbus Variable Map ..................... 46Technical Data ................................................... 49Graco Standard Warranty.................................... 50

2 3A2614B

ProControl 1KE Kits

ProControl 1KE Kits

All Advanced Display Control Modules (ADCM) are base model number 24L097 (Ref. 1). Models 24L097 and24N672 (ADCM with bracket) are not available for separate sale. See approval information in Manual 332013and on this page. The small label (Ref. 2) on the back of the module shows the ProControl 1KE Kit number.Available kits are described in the tables that follow.

Model No. Series Description24L097 A Advanced Display Control Module (ADCM), with no software loaded. See Manual

332013.24N672 A Advanced Display Control Module (ADCM) with bracket, with no software loaded.

See Manual 332013.

9902471Class I, Div. 1,

Group D T3Ex ia [ia]

Ta=0°C to 50°CIntrinsically Safe ApparatusPart of Intrinsically Safe System.For use in Class I, Division 1, Group D T3 Hazardous Locations

See Manual 332013, Appendix A, Control Drawing 16M169 for entity parameters.

3A2614B 3

ProControl 1KE Kits

ProControl 1KE systems are not approved for use in hazardous locations unless all accessories and allwiring meet local, state, and national codes.

Kits for Hazardous LocationsConfigurationKit No. Series

ProControl1KE Modulewith bracket(Manual332013)*

NoPower

ACPowerwithbarrier**

G3000Meter(Manual308778)*

I/PTransducer

FluidRegulator(Manual3A0427)*

PressureTransducer(Manual407045)*

24L083 A ✔ ✔24R261 A ✔ ✔ ✔ ✔24R262 A ✔ ✔ ✔ ✔ ✔24R263 A ✔ ✔ ✔ ✔24L085 A ✔ ✔ ✔ ✔24P593 A ✔ ✔ ✔ ✔24P595 A ✔ ✔ ✔ ✔24L087 A ✔ ✔ ✔ ✔ ✔24P597 A ✔ ✔ ✔ ✔ ✔24L089 A ✔ ✔ ✔ ✔ ✔ ✔24L091 A ✔ ✔ ✔

* See component manuals for additional approval information.** Must not be installed in Hazardous Location.

Kits for Non-Hazardous LocationsConfigurationKit No. Series

ProControl 1KEModule with bracket

ACPower

G3000Meter

I/PTransducer

FluidRegulator

PressureTransducer

24L084 A ✔ ✔ ✔ ✔24P592 A ✔ ✔ ✔ ✔24P594 A ✔ ✔ ✔ ✔24L086 A ✔ ✔ ✔ ✔ ✔24P596 A ✔ ✔ ✔ ✔24L088 A ✔ ✔ ✔ ✔ ✔ ✔24L090 A ✔ ✔ ✔

9902471Conforms to/Certified to UL/CSA Standard 61010–1

4 3A2614B

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. Theexclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specificrisks. When these symbols appear in the body of this manual or on warning labels, refer back to theseWarnings. Product-specific hazard symbols and warnings not covered in this section may appear throughoutthe body of this manual where applicable.

WARNINGFIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To helpprevent fire and explosion:

• Use equipment only in well ventilated area.• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, andplastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.• Do not plug or unplug power cords, or turn power or light switches on or off when flammablefumes are present.

• Ground all equipment in the work area. See Grounding instructions.• Use only grounded hoses.• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unlessthey are antistatic or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock. Do not useequipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

Static charge may build up on plastic parts during cleaning and could discharge and igniteflammable vapors. To help prevent fire and explosion:

• Clean plastic parts only in a well ventilated area.

• Do not clean with a dry cloth.

ELECTRIC SHOCK HAZARDThis equipment must be grounded. Improper grounding, setup, or usage of the system cancause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and beforeservicing or installing equipment.

• Connect only to grounded power source or grounded electrical outlets.• Use only 3–wire extension cords.• Ensure ground prongs are intact on power and extension cords.• Do not expose to rain. Store indoors.• All electrical wiring must be done by a qualified electrician and comply with all local codesand regulations.

3A2614B 5

Warnings

WARNINGINTRINSIC SAFETY

Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safeequipment will create a hazardous condition and can cause fire, explosion, or electric shock.Follow local regulations and the following safety requirements.

• Be sure your installation complies with national, state, and local codes for the installation ofelectrical apparatus in a Class I, Group D, Division 1 Hazardous Location, including all of thelocal safety fire codes, NFPA 33, NEC 500 and 516, and OSHA 1910.107.

• Equipment that comes in contact with intrinsically safe terminals must meet the entityparameter requirements specified in Control Drawing 16M169. See Appendix A in Manual332013. This includes safety barriers, DC voltage meters, ohmmeters, cables, andconnections. Remove the unit from the hazardous area when servicing.

• If a printer, computer, or other electrical component is connected, it must be used inconjunction with a safety barrier.

• Without the safety barrier, the equipment is no longer intrinsically safe and must not beoperated in hazardous locations, as defined in article 500 of the National Electrical Code(USA) or your local electrical code.

• Do not install equipment approved only for non-hazardous location in a hazardous area. Seethe ID label for the intrinsic safety rating for your model.

• Ground the power supply. A voltage limiting safety barrier must be properly grounded to beeffective. For proper grounding, use a 12 gauge minimum ground wire. The barrier’s groundmust be within 1 ohm of true earth ground.

• Do not operate the power supply module with the cover removed.

• Do not substitute system components as this may impair intrinsic safety.SKIN INJECTION HAZARDHigh-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This maylook like just a cut, but it is a serious injury that can result in amputation. Get immediate surgicaltreatment.

• Engage trigger lock when not spraying.• Do not point gun at anyone or at any part of the body.• Do not put your hand over the spray tip.• Do not stop or deflect leaks with your hand, body, glove, or rag.• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking,or servicing equipment.

• Tighten all fluid connections before operating the equipment.• Check hoses and couplings daily. Replace worn or damaged parts immediately.

6 3A2614B

Warnings

WARNINGEQUIPMENT MISUSE HAZARDMisuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.• Do not exceed the maximum working pressure or temperature rating of the lowest ratedsystem component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Datain all equipment manuals. Read fluid and solvent manufacturer’s warnings. For completeinformation about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.• Check equipment daily. Repair or replace worn or damaged parts immediately with genuinemanufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvalsand create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.• Use equipment only for its intended purpose. Call your distributor for information.• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.• Do not kink or over bend hoses or use hoses to pull equipment.• Keep children and animals away from work area.• Comply with all applicable safety regulations.TOXIC FLUID OR FUMESToxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.• Store hazardous fluid in approved containers, and dispose of it according to applicableguidelines.

PERSONAL PROTECTIVE EQUIPMENTWear appropriate protective equipment when in the work area to help prevent serious injury,including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protectiveequipment includes but is not limited to:

• Protective eyewear, and hearing protection.• Respirators, protective clothing, and gloves as recommended by the fluid and solventmanufacturer.

3A2614B 7

Overview

Overview

The ProControl 1KE Advanced Display ControlModule is an electronic flow control and fluidmonitoring system. The ProControl 1KE performs thefollowing functions:

• Manages fluid pressure or flow rate.

• Manages the fan air.

• Shows real-time fluid flow rate.

• Displays a resettable batch totalizer.

• Monitors and reports overall fluid use.

• Alarms if the flow rate is too fast or too slow forthe user-set targets.

• Alarms when the maintenance total is reached forthe user-set target.

• Displays a log of the last 20 alarms.

The ProControl 1KE is available in configurations forinstallation in Hazardous Locations or Non-Hazardouslocations. The power supply for Hazardous Locationscomes with one barrier, to power one ProControl1KE. Up to three additional barriers can be addedto the power supply to power three additionalProControl 1KEs. See Accessories, page 44 , toorder additional barriers. Order ProControl 1KE Kit24R261, 24R262, or 24R263,, based on your choiceof the fluid management compononets. These kits donot include a power supply.

8 3A2614B

Installation

Installation

Non-Hazardous Locations

NOTE: Kits supplied with an AC/DC Converter are shipped with a North American 120 VAC power cord (E).Users in areas with another standard voltage must provide a power supply cord with an IEC 320–C13 femaleconverter. See Technical Data, page 49 for power requirements.

Key:A Flow Meter Fluid Inlet, 1/4 npt female

inlet/outlet.B ProControl 1KE Module with BracketC Power Supply and Cable (6 ft., 2 m), to

terminal 3. See Cable Connections, page 13.D Meter Cable (50 ft., 15 m), to terminal 4. See

Cable Connections, page 13.E Power Cord (10 ft., 3 m), see NOTE above.M Ground wire and clamp. PN 244524 in

included with kits to ground the ProControl1KE Module. PN 238909 is sold separatelyto ground the meter and other components.

N Fluid Regulator, 1/8 npt (f) outletR Fluid Control CableS Pressure TransducerT I/P Transducer (Current to Pressure). See

Air Connections, page 15.U Mounting Panel. See

Mounting Dimensions, page 45.X Pressure Transducer Fitting, 1/8 npt (f) inlet

and outletAA Light Tower with Splitter (accessory)AE Flow Meter Fluid Outlet, 1/4 npt (f)AF Pressure Transducer Cable

3A2614B 9

Installation

Hazardous Locations

Do not substitute or modify system componentsas this may impair intrinsic safety. For installation,maintenance, or operation instructions, readinstruction manuals. Do not install equipmentapproved only for non-hazardous location in ahazardous location. See the identification label forthe intrinsic safety rating for your model.

Intrinsically safe equipment should not be used with apower supply that has no barrier. Do not move unitsfrom a non-IS setup to an IS setup. IS equipmentthat has been used with a non-IS power supply mustnot be returned to a hazardous location. Always usean intrinsically safe power supply with IS equipment.

• Installation should be in accordance with ANSI/ISARP12.06.01, “Installation of Intrinsically SafeSystems for Hazardous (Classified) Locations,”and the National Electrical Code® (ANSI/NFPA70).

• Installation in Canada should be in accordancewith the Canadian Electrical Code, CSA C22.1,Part 1, Appendix F.

• For ATEX, install per EN 60079-14 and applicablelocal and national codes.

• Multiple earthing of components is allowed onlyif a high integrity equipotential system is realizedbetween the points of bonding.

• Do not remove any cover until power has beenremoved.

• Install according to Control Drawing Number16M169. See Appendix A in Manual 332013.

Nonhazardous Location Hazardous Location

10 3A2614B

Installation

Key:A Flow Meter, 1/4 npt female inlet/outletB ProControl 1KE Module with BracketC Power Supply with BarrierD Meter Cable (50 ft., 15 m), to terminal 4. See

Cable Connections, page 13.E Power Cord (not supplied)F Power Cable (50 ft., 15 m) to terminal 3. See

Cable Connections, page 13.M Ground wire and clamp. PN 244524 is

included with kits to ground the ProControl1KE Module. PN 238909 is sold separatelyto ground the meter or other component.

N Fluid RegulatorR Fluid Control CableS Pressure TransducerT I/P Transducer (Current to Pressure). See

Air Connections, page 15.U Mounting Panel. See

Mounting Dimensions, page 45.X Pressure Transducer Fitting, 1/8 npt (f) inlet

and outletAE Flow Meter Fluid Outlet, 1/4 npt (f)AF Pressure Transducer Cable

3A2614B 11

Installation

Grounding

The equipment must be grounded to reduce therisk of static sparking and electric shock. Electricor static sparking can cause fumes to ignite orexplode. Improper grounding can cause electricshock. Grounding provides an escape wire for theelectric current.NOTE: The ProControl 1KE does not provide 500VAC isolation through the coupling nuts on theenclosure. The associated apparatus and the fieldapparatus cable shields must not be connected tothe ProControl 1KE coupling nuts.

1. Power Supply 16M167: Connect the ground wirefrom the power supply to a true earth ground.

2. ProControl 1KE Module: Connect a groundwire and clamp to the screw on the top of thebracket. Connect the other end to ground. In anIS system, the ProControl 1KE also is groundedby connection to the grounded power supply.

3. Flow Meter: Follow the instructions in manual308778 (G3000) or manual 313599 (Coriolis) toground the flow meter and check its electricalgrounding continuity.

4. Fluid and Air Control: Ground through connectionto the mounting panel that also holds thegrounded flow meter.

5. Fluid Supply: Ground the fluid supply unit.

12 3A2614B

Installation

Cable Connections

Port Description Connection1 Fiber Optic Receiver Red Lead from TX on Fiber Optic Converter (PN 16K465) or from

Port 6 on another ProControl 1KE (or Informer)2 Fiber Optic Transmitter Black Lead to RX on Fiber Optic Converter (PN 16K465) or to Port

5 on another ProControl 1KE (or Informer)3 Power From Power Supply4 Digital Input/Output To/From Meter and Light Tower (Accessory)5 Fiber Optic Reciever Black Lead from Port 2 on another ProControl 1KE (or Informer)6 Fiber Optic Transmitter Red Lead to Port 1 on another ProControl 1KE (or Informer)7 Analog Input To/From Pressure Transducer Cable8 Flow Control To/From Flow Control Cable9 Motor Control Not used.10 Digital Input/Output Not used.

3A2614B 13

Installation

Electrical Connections

Install per Graco Control Drawing 16M169, in Manual332013. See also Figure 1.

1. Connect main power supply cord (E, notsupplied) through strain relief to terminals L andN on the power supply unit.Note: Use either strain relief (5) or (6), dependingon the size of the cord.

2. Connect power cord ground wire (W) to groundterminal block (Y).

3. Connect IS power cable (F) per the followingtable.

Power Cable Leads Barrier ConnectionBrown (power) Connector 1Blue (common) Connector 2Glossy Black (ground) and Black (drain) connect toground block.

Figure 1

KEYE Inbound AC Power CordF Power CableW Ground WiresX BarrierY Ground Block5 Strain Relief Fitting6 Strain Relief Fitting

14 3A2614B

Installation

Air Connections

NOTICETo avoid damage to the I/P transducer, use clean,dry, oil-free air, filtered through at least a 40 micronfilter.

1. Connect incoming air line (Q) to 1/4 in. npt (f)inlet (AB) on I/P transducer (T). Kits with a fluidregulator (See Parts, page 34), include a 3/8tube fitting.

2. Kits with fluid regulator: Check that the air tubeis connected from 5/32 tube fitting (AC) on I/Ptransducer to 5/32 tube fitting (AD) on fluidregulator (N).Other Kits: The air outlet is 1/4 in npt (f).

The I/P transducer exhausts a small amount of airwhenever air is connected, whether or not the systemis operating.

3A2614B 15

Installation

Typical Installation

Non-HazardousLocation

Hazardous Location

16 3A2614B

Installation

KeyA1 and A2 Flow Meter Supplied in some kits. See

Parts, page 34.B1 and B2 ProControl 1KE Module with Bracket SuppliedC Power Supply and Barrier Supplied in Hazardous Location

KitsD1 and D2 Meter Cable (50 ft., 15 m) Supplied in kits with meterE Power Cord (10 ft., 3 m), not shown Supplied in Non-Hazardous

Location KitsF Power Cable (50 ft., 15 m) SuppliedG Fiber Optic Cable (100 ft., 30 m) AccessoryH Serial Cable AccessoryJ Advanced Web Interface AccessoryK Ethernet Cable AccessoryL Personal computer Not supplied.N1 and N2 Fluid Regulator Supplied in some kits. See

Parts, page 34.P Air Control Module AccessoryQ1 and Q2 Air Lines Not suppliedR1 and R2 Flow Control Cable SuppliedS1 and S2 Pressure Transducer Supplied in some kits. See

Parts, page 34.T1 and T2 I/P Transducer (Current to Pressure) SuppliedU1 and U2 Mounting Panel SuppliedV1 and V2 Splitter to meter and light tower

(non-hazardous installations) or IS cablekit for hazardous location installations.

Accessory

W1 and W2 Pressure Transducer Cable. Supplied in some kits. SeeParts, page 34.

3A2614B 17

Operation

Operation

Pressure Relief ProcedureFollow the Pressure Relief Procedurewhenever you see this symbol.

This equipment stays pressurized until pressureis manually relieved. To help prevent seriousinjury from pressurized fluid, such as skin injection,splashing fluid and moving parts, follow thePressure Relief Procedure when you stop sprayingand before cleaning, checking, or servicing theequipment.

1. Turn off the fluid supply to the meter.2. Set the Flow Rate Percent to at least 50 percent.3. Follow the Pressure Relief Procedure for your

fluid system dispensing device.4. Reduce the Flow Rate Percent to 0 percent.

NOTICETo avoid damage to the I/P transducer, alwaysset the Flow Rate Percent to 0 before reducing airpressure to the system.

Fluid Regulator OperationFollow instructions in the fluid regulator manual to setup, flush, and adjust the fluid regulator prior to use.

Flow Meter Operation

To reduce the risk of component rupture, whichcould cause injury from splashing fluid, do notexceed the maximum working pressure of yourmeter or any component or accessory in yoursystem.

For information on the G3000 Graco flow meter, seemanual 308778. For information on the Coriolis flowmeter, see manual 313599. Calibrate the meter asinstructed before using the meter for production.

NOTICEThe flow meter gears and bearings can bedamaged if they rotate at too high a speed. Toavoid high speed rotation, open the fluid valvegradually. Do not over-speed the gear with air orsolvent. To prolong meter life, do not use the meterabove its maximum flow rate.

Calibrate the MeterNOTE: See Setup Screen 5 for further screeninformation, if needed.

When to Calibrate

• The first time the system is operated.• Whenever new materials are used in the system,especially if the materials have viscosities thatdiffer significantly.

• As part of regular maintenance to retain meteraccuracy.

• Whenever a flow meter is serviced or replaced.

Read Before Calibration

• Meter k-factor on Setup Screen 5 is updatedautomatically after the calibration procedure iscompleted. You also may manually edit thek-factor if desired.

• All values on this screen are in cc or cc/pulse,regardless of the units set in the other Setupscreens.

• Before calibrating the meter, be sure the systemis primed with material.

• Disable alarms before calibration.

Calibration Steps

1. Press to enter Setup Mode.

2. Press to move to Setup Screen 5.

3. Press to enter the screen.

4. Press to begin the calibration.

18 3A2614B

Operation

5. Dispense about 300–500 cc of material into agraduated cylinder. The amount the systemmeasures will display in the measured volume

field .

6. Press to end the calibration.

7. Press to get to the dispensed volume field

, then press to enter the field. Enterthe amount of material in the cylinder.

8. After the volume is entered, the system calculates

the new k-factor and shows it on SetupScreen 5.

NOTE: To restart the calibration, press . Toclear the counter and begin the calibration again,

press , move briefly to another screen, thenreturn to Setup Screen 5 and start over.

9. Press to exit the screen.

10. Press to exit Setup Mode.

Set the Modbus Addresses

See Setup Screen 7. By default, the Modbus isset to Off . If you need the Modbus, set theModbus mode to SLAVE . The addressvalue is between 1 and 247. The modbus addresscorresponds to the address of the ProControl 1KE.See Appendix A for further information.

Set the Flow Rate Percent

1. System Setup: See Setup Screen 2, page 27 toset the upper and lower limit within which theoperator can adjust the flow rate. The settablerange is 0 to 99.9 percent, but the I/P pressuretransducer requires a minimum of 22 to 25 flowrate percent target to start flow. Therefore, theoperational range is about 22 to 99.9 percent.See Table 1.

Table 1

Flow RateTarget

I/P Current Effect

0–about 20percent

0–4.0 mA No flow

22%-25% 4.4–5.0 mA Lowest flowrate

55% — 60% 11–12 mA Middle flowrate

99.9% 20 mA Highest flowrate

2. Operator: See Run Screen 1, page 24 to adjustthe flow rate within the set limits.

Update the Software

Software updates are installed using a software token(PN 16P892), which is sent automatically when a newversion of the software is released. Manual 3A1244will accompany any necessary software updates.Follow all instructions and warnings in Manual3A1244 to update your ProControl 1KE software.

3A2614B 19

Operation

Replace the Battery

Replace the battery only if the clock stops functioningafter disconnecting power or a power failure.

Sparking can occur when changing the battery.Replace the battery only in a non-hazardouslocation, away from flammable fluids or fumes.

NOTICETo avoid damage to the circuit board, wear Part No.112190 grounding strap, and ground appropriately.

1. Disconnect power.

2. Remove the module from the bracket.

3. Attach the grounding strap.

4. Remove 4 screws, and then remove the accesscover.

5. Use a flathead screwdriver to pry out the oldbattery.

NOTE: Dispose of battery properly in anapproved container and according to applicablelocal guidelines.

6. Replace with new battery. Ensure battery fitsunder connector tabs before snapping other endin place.

NOTE: Use only Panasonic CR2032 batteries forreplacement.

7. Reassemble access cover and screws.

8. Snap the module back into the bracket.

20 3A2614B

Display Module

Display Module

Display InformationThe Display Module provides the interface for usersto enter selections and view information related tosetup and operation.

The screen backlight is factory set to remain on,even without screen activity. See Setup Screen 4to set the backlight timer to your preference. Pressany key to restore.

Keys are used to input numerical data, enter setupscreens, navigate within a screen, scroll throughscreens, and select setup values.

NOTICETo prevent damage to the softkey buttons, do notpress the buttons with sharp objects such as pens,plastic cards, or fingernails.

Operation ModesThe ProControl 1KE has two operation modes: RunMode and Setup Mode. For detailed information seeRun Screens, page 24, and Setup Screens, page 26.

Press to toggle between these two modes.

Screen Navigation and EditingRefer to this section if you have questions aboutscreen navigation or about how to enter informationand make selections.

All Screens

1. Use to move between screens.

2. Press to enter a screen. The first data fieldon the screen will highlight.

3. Use to highlight the data you wish tochange.

4. Press to edit.

Drop Down Field

1. Use to highlight the correct choice fromthe dropdown menu.

2. Press to select.

3. Press to cancel.

Number Field

1. The first digit will be highlighted. Useto change the number.

2. Press to move to the next digit.

3. When all digits are correct, press again toaccept.

4. Press to cancel.

Check Box Field

A check box field is used to enable or disable featuresin the software.

1. Press to toggle between and an emptybox.

2. The feature is enabled if a is in the box.

Reset Field

The reset field is used for totalizers. Press toreset the field to zero.

When all data is correct, press to exit the screen.

Then use to move to a new screen, orto move between Setup Mode and Run Mode.

3A2614B 21

Display Module

IconsAs you move through the ProControl 1KE screens, you will notice that most information is communicatedusing icons rather than words to simplify global communication. The detailed screen descriptions inRun Screens, page 24, and Setup Screens, page 26, explain what each icon represents. Icon reference tablesalso are provided, on this page and the next. Softkeys are membrane buttons whose function correlates withthe screen content to the immediate left of the button.

Membrane Keys Softkeys

Press to toggle between Run modeand Setup Mode.

Enter Screen. Highlight data that can be edited.Also changes the function of the Up/Down

arrows so they move between data fields on thescreen, rather than between screens.

Error Reset: Use to clear alarm after causehas been fixed. Also used to cancel data

entered and return to original data.

Exit Screen. Exit data editing.

Up/Down Arrows: Use to move betweenscreens or fields on a screen, or to incrementor decrement the digits in a settable field.

Enter. Press to activate a field for editing or to acceptthe highlighted selection on a dropdown menu.

Softkeys: Use varies by screen.See column at right.

Right. Move to the right when editing number fields. Pressagain to accept the entry when all digits are correct.

Reset. Reset totalizer to zero.

Start

Stop

22 3A2614B

Display Module

Screen Icons

Screen number.The arrows indicatemore screens areavailable to view.

Lock icon indicatesthe unit is in Setup.

Batch Totalizer Batch Units

Maintenance Totalizer Maintenance Target

Grand Totalizer Set Grand Total Units

Fluid Flow PercentTarget

Fluid Pressure

Fluid Flow Rate Set Modbus Mode

Set Modbus Address Set Serial Port Baudrate

Set Serial Port ParityModbus Functionality isOff

Set Upper and LowerLimits for Fluid Flow

Percent

ProControl 1KE isModbus Slave

Screen Icons

Set Pressure UnitsSet Maximum andMinimum Flow Rates

Set Flow Rate Units Maintenance TotalizerAlarm Enable

Flow Rate AlarmEnable

Set Alarm Auto Clear(to clear alarm on ac-

cessories)

Set Backlight Timer Volume measuredby the meter

Actual volumedispensed

K-Factor

Select PressureTransducer

Set Zero Offset

Display or adjust pres-sure transducer slope

F3Flow Rate High Alarm

MFMaintenance Alarm

F2Flow Rate Low Alarm

Select Correct Date Select Date Format

Set the Correct Time Enter User-SetPassword

3A2614B 23

Run Screens

Run Screens

When in Run Mode, the ProControl 1KE displays theflow rate percent target, actual fluid pressure, andcurrent flow rate on Screen 1. Screen 2 displaysthe batch total and grand total for the flow meter towhich it is connected. Screens 3–6 display a log ofthe last 20 alarms.

Run Screen 1

Use this screen to view or reset the flow rate percenttarget, and to view the actual fluid pressure and flowrate. Units are set on Setup Screen 1 and SetupScreen 2.

KeyEnter the screen.

Flow Rate Percent Target — Operatorsettable within the range defined onSetup Screen 2.Displays current fluid pressure ifequipped and set up with a pressuretransducer. Otherwise, this field displaysjust 3 dashes.Displays current flow rate.

Move between Run Screens.

Run Screen 2

Use this screen to view or reset the batch totalizerand to view the grand total flow for the system. Thegrand total cannot be reset.

KeyBatch Totalizer - Displays the amountof fluid measured since the last time thefield was reset to zero.Reset Batch Totalizer - resets the batchtotalizer to zero.Grand Totalizer - Displays the grand totalflow for the system. This value cannotbe reset.Move between Run Screens.

24 3A2614B

Password Screen

Run Screens 3 — 6

Use Screens 3–6 to view the log of recent alarms.

KeyDate on which the Deviation or AdvisoryAlarm occurred.Time at which the Deviation or AdvisoryAlarm occurred.General symbol indicating a deviation oradvisory alarm. MF is the maintenancealarm. F2 is the flow rate low alarm.F3 is the flow rate high alarm. SeeDeviations and Advisories, page 31, formore information.Move between Run Screens.

Password Screen

If a password has been set, the Password Screen

displays when is pressed from any Run screen.Enter password to enable entry to the Setup screens.Set the password to 0000 to disable passwordprotection. See Setup Screen 9 to set or changethe password.

KeyEnter the screen to enter a password.

Press to activate a field for editing.

Move to the right when editing numberfields. Press again to accept the entrywhen all digits are correct.Enter the user-set password for thesystem.Increment/decrement the digits whenediting number fields.

3A2614B 25

Setup Screens

Setup ScreensThe Setup Mode is used to set up a password(if desired) and to set parameters for controllingand monitoring fluid flow with the ProControl 1KE.See Screen Navigation and Editing, page 21, forinformation on how to make selections and enterdata.

Setup Screen 1

Use this screen to view and reset the maintenancetotalizer, set the maintenance target value, and setthe batch and grand totalizer units shown on the RunScreens. Maintenance totalizer units, shown on thisSetup Screen, are always cc.

KeyEnter the screen to set or changepreferences.Press to activate a field for editing orto accept the highlighted selection on adropdown menu.Move to the right when editing numberfields. Press again to accept the entrywhen all digits are correct.

Reset Maintenance Totalizer - resets themaintenance totalizer to zero.Maintenance Totalizer - Displays thecurrent maintenance total in cubiccentimeters.Set your desired maintenance total targetvalue in this field in cubic centimeters.See Setup Screen 4, page 28, to set ordisable the maintenance alarm.Batch Totalizer Units - Select from thefollowing drop down options.

Cubic centimeters

Liters

GallonsGrand Totalizer Units - Select from thefollowing drop down options.

Cubic centimeters

Liters

GallonsExit data editing.

Move between Setup Screens, fields ona screen, or to increment/decrement thedigits when editing number fields.

26 3A2614B

Setup Screens

Setup Screen 2

Use this screen to set the upper and lower limits foroperator adjustment of flow rate percent and to selectyour preferred pressure units.

KeyEnter the screen to set or changepreferences.Press to activate a field for editing or toaccept the highlighted selection on adropdown menu.Move to the right when editing numberfields. Press again to accept the entrywhen all digits are correct.Set your desired upper (first data field)and lower (second data field) fluid flowpercent set limits. The Operator canadjust the percentage on Run Screen 1only within these limits.Pressure units — select from thefollowing drop down options.

Select if system has no pressuretransducer.

Exit data editing.

Move between Setup Screens, fields ona screen, or to increment/decrement thedigits when editing number fields.

Setup Screen 3

Use this screen to set your flow rate maximum andminimum values and to select your preferred flowrate units.

KeyEnter the screen to set or changepreferences.Press to activate a field for editing or toaccept the highlighted selection on adropdown menu.Move to the right when editing numberfields. Press again to accept the entrywhen all digits are correct.Set your desired maximum (first datafield) and minimum (second data field)flow rates. Flow rates outside of theseparameters will trigger an alarm. SeeSetup Screen 4, page 28, to set ordisable the flow rate alarms.Flow Rate Units - Select from thefollowing drop down options.

Select if system has no flowmeter.

Exit data editing.

Move between Setup Screens, fields ona screen, or to increment/decrement thedigits when editing number fields.

3A2614B 27

Setup Screens

Setup Screen 4

Use this screen to set your alarm preferences. Selectto enable the alarm, or leave the box empty to

disable the alarm.

KeyEnter the screen to set or changepreferences.

Press to toggle between and blank.

Maintenance Totalizer Alarm Enable

Flow Rate Alarm Enable

Alarm Auto Clear Enable. If enabled,when the flow rate returns to within theflow limit set points, the flow rate alarmwill clear on the screen and on anyattached accessories, such as a the lighttower.Set backlight timer. Enter “00” to set thebacklight to remain on.Exit data editing.

Move between Setup Screens, fields ona screen, or to increment/decrement thedigits when editing number fields.

Setup Screen 5

Use this screen to calibrate your meter andto view or set your meter k-factor. SeeCalibrate the Meter, page 18, for procedure.

KeyEnter the screen to set or changepreferences.Press to activate a field for editing orto accept the highlighted selection on adropdown menu.Move to the right when editing numberfields. Press again to accept the entrywhen all digits are correct.Start the calibration.

Stop the calibration.

Displays the volume measured by thesystem for the calibration test.Enter the actual volume dispensed intothe cylinder for the calibration test.Displays the meter k-factor. User canset the k-factor manually. The systemautomatically updates to the correctk-factor when the meter is calibrated.Exit data editing.

Move between Setup Screens, fields ona screen, or to increment/decrement thedigits when editing number fields.

28 3A2614B

Setup Screens

Setup Screen 6

Use this screen to specify your pressure transducerand set its offset and slope.

KeyEnter the screen to set or changepreferences.Press to activate a field for editing orto accept the highlighted selection on adropdown menu.Move to the right when editing numberfields. Press again to accept the entrywhen all digits are correct.Select the correct pressure transducer.

Set the zero offset (the reading onthe gauge when no pressure is on thesystem).Pressure transducer slope. This numberis a constant representing millivoltsper bar. The default matches theselected pressure transducer. Operatoradustable.Exit data editing.

Move between Setup Screens, fields ona screen, or to increment/decrement thedigits when editing number fields.

Setup Screen 7

Use this screen to set your modbus preferencesfor ports 1 and 2. Note that ports 5 and 6 are usedas modbus master devices for connecting to otherProControl 1KE (or Informer) modules.

KeyModbus mode. Select off or Slave fromthe dropdown options.

Turn off Modbus functionality ifnot used.

Use ProControl 1KE as Modbusslave device.Enter or change the Modbus address.Value is between 1 and 247.Select serial port baudrate from thedropdown options: 9600, 19200, 38400,57600, or 115200.Select serial port parity from thedropdown options: NONE, ODD, orEVEN.Exit data editing.

Move between Setup Screens, fields ona screen, or to increment/decrement thedigits when editing number fields.

3A2614B 29

Setup Screens

Setup Screen 8

Use this screen to set your date format, date, andtime.

KeyEnter the screen to set or changepreferences.Press to activate a field for editing orto accept the highlighted selection on adropdown menu.Move to the right when editing numberfields. Press again to accept the entrywhen all digits are correct.Select your preferred date format fromthe dropdown menu.MM/DD/YYDD/MM/YYYY/MM/DD

Set the current date.

Set the current time.

Exit data editing.

Move between Setup Screens, fields ona screen, or to increment/decrement thedigits when editing number fields.

Setup Screen 9

Use this screen to enter a password that will berequired to access the Setup screens. This screenalso displays the software version.

KeyEnter the screen to set the password.

Press to activate the field for editing.

Move to the right when editing numberfields. Press again to accept the entrywhen all digits are correct.Enter desired password. Enter “0000” todisable the password.

Exit data editing.

Move between Setup Screens, fields ona screen, or to increment/decrement thedigits when editing number fields.

30 3A2614B

Deviations and Advisories

Deviations and Advisories

There are two types of errors that can occur. Errorsare indicated on the display.

Deviations, indicated by , require attention, butnot immediately.

Advisories, indicated by , do not requireattention.

If a deviation or advisory occurs, the system

continues running. The error code and the

or the flash on the screen. If multiple alarmsoccur, F2 and F3 have higher priority than MF. Theywill appear first and must be cleared first.

Alarm Log Logic: If Alarm Auto Clear is enabled,the system will not log the same alarm twice. Forexample, if the system goes back forth between lowflow (F2) and normal, the system will log this erroronly once, to keep the log from filling up before theoperator corrects the condition.

If Alarm Auto Clear is not enabled, each alarm willlog only once if the operator corrects the conditionand then clears the alarm. The alarm will log twiceif the operator clears the alarm before correcting thecondition.

The following table explains the error type that isassociated with each error code and icon.

Deviations and AdvisoriesIconandCode

Description How to Correct and Clear

MF

Advisory alarm. If enabled, themaintenance totalizer alarm displayswhen the user-set maintenance targetvalue is reached.

Reset Maintenance Totalizer to zero (seeSetup Screen 1, page 26). Perform maintenance.

Press to clear alarm. Alarm will not clear untilMaintenance Totalizer has been reset to zero.

F2

Deviation alarm. If enabled, the flowrate low alarm displays when theflow rate is lower than the user setminimum.

Adjust flow rate, reset minimum flow target (seeSetup Screen 3, page 27), or disable alarm (seeSetup Screen 4, page 28).

Press to clear screen. The alarm will not clear if theflow rate is still lower than the user set target.

F3

Deviation alarm. If enabled, the flowrate high alarm displays when theflow rate is higher than the user setmaximum.

Adjust flow rate, reset maximum flow target (seeSetup Screen 3, page 27), or disable alarm (seeSetup Screen 4, page 28).

Press to clear alarm. The alarm will not clear if theflow rate is still higher than the user set target.

3A2614B 31

Troubleshooting

TroubleshootingProblem Cause Solution

Power is not on. Turn power supply on.ProControl 1KE is completelydark. Loose or disconnected power

cable.Tighten or connect cable.

ProControl 1KE has power butdoes not function.

Hardware failure. Replace ProControl 1KE.

Pressure or Flow Rate reads 0when fluid is flowing.

Loose or disconnected flowmeter/pressure transducer cable.

Check the digital input/outputcable going to/from the meter.

Pressure or Flow Rate reads — —— all the time.

Units in Setup are set to NONE,indicating that the system has nopressure transducer and/or fluidmeter.

Choose preferred units foreach device present. SeeSetup Screen 2, page 27, for pres-sure, Setup Screen 3, page 27, forflow rate.

Faulty flow meter sensor or meter. Replace sensor or meter.Inaccurate flow readingMeter needs calibration. Calibrate meter. See

Calibrate the Meter, page 18.Wrong transducer is selected. Choose the correct trans-

ducer from the options inSetup Screen 6, page 29.

Inaccurate pressure range

Offset or slope are set incorrectly. Review and correct settingsfor the pressure offset (mV)and slope (mV/bar). SeeSetup Screen 6, page 29.

Excessive static discharge. Replace ProControl 1KE.Display readout faulty.Ambient temperature too high. Lower ambient temperature.Incorrect data addresses. Check address configuration.Incorrect communicationparameters.

Check communicationparameters.

Communication failure

Incorrect cabling. Check cabling and wiring. SeeInstallation, page 9 .

Clogs in fluid line or in meter. Clean fluid line and/or meter. Seemeter manual.

Fluid is not flowing.

Gears worn or damaged. Service meter. See meter manual.Low flow Inadequate air supply through the

I/P transducer.Increase incoming air pressure.

32 3A2614B

Troubleshooting

Diagnostic Information

The LEDs on the bottom of the ProControl 1KE give important information about system function.

LED Signals

Signal DescriptionGreen On ProControl 1KE is powered up.Yellow Internal communication in progress.Red solid ProControl 1KE failure. See Troubleshooting.Red flashing Software is updating.Red flashing slowly Token error; remove token and upload software

token again.

3A2614B 33

Parts

Parts

Kits for Hazardous Location24L085, 24P593, 24P595, 24L087, 24P597, 24L089, 24L091

34 3A2614B

Parts

Table 2 Parts for Hazardous Location Kits

Ref. Part Description Qty.1 16M167 POWER SUPPLY; 90–264 VAC input, 15 VDC output. See

Manual 332196. Not included in Kits 24R261, 24R262, and24R263.

1

3 24L083 MODULE, ProContol 1KE, includes 3a-3c 13a — — — MODULE, ProControl 1KE, with software3b 277853 BRACKET3c▲ 16P265 LABEL, warning, not shown

4 16V142 CABLE, intrinsically safe*, fluid control, 16 m (52.5 ft) 15 — — — See Fluid and Air Control Parts, page 38.6 16K509 CABLE, power, intrinsically safe*, 50 ft. (15 m) 18 16V381 CABLE, intrinsically safe*, pressure transducer; included in Kits

24L089, 24P593, and 24P5971

9 244524 GROUND WIRE, assembly with clamp 1* Intrinsically safe cables are identified by the blue tags installed on the cables.

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.

3A2614B 35

Parts

Kits for Non-Hazardous Location24L084, 24L086, 24L088, 24L090, 24P592, 24P594, 24P596

36 3A2614B

Parts

Table 3 Parts for Non-Hazardous Location Kits

Ref. Part Description Qty.2 16V680 POWER SUPPLY, 90–264 VAC input, 15 VDC output 13 24L083 MODULE, ProContol 1KE, includes 3a-3c 13a — — — MODULE, ProControl 1KE, with software3b 277853 BRACKET3c▲ 16P265 LABEL, warning, not shown

4 16P790 CABLE, fluid control 15 — — — See Fluid and Air Control Parts, page 38. 17 245202 CORD, set, power, 10 ft (3 m), 13 Amp, 120 V 18 16V380 CABLE, pressure transducer; included in Kits 24L088, 24P592,

and 24P5961

9 244524 GROUND WIRE, assembly with clamp 1

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.

3A2614B 37

Parts

Fluid and Air Control Parts

38 3A2614B

Parts

Table 4 Fluid and Air Control Parts, Models 24L084, 24L085, 24L086, 24L087

Ref. Part Description Qty. 24L084,24R263

24L085 24L086 24L087,24R262

201 16E841 PANEL, mounting 1 ✔ ✔ ✔ ✔202 16P784 TRANSDUCER, I/P; includes

ref. 2081 ✔ ✔ ✔ ✔

16P790 CABLE, fluid control 1 ✔ ✔4

16V142 CABLE, fluid control, IS 1 ✔ ✔204 121141 SWIVEL, elbow 1 ✔ ✔ ✔ ✔205 15T937 SWIVEL, elbow 1 ✔ ✔ ✔ ✔206 104371 SCREW, #10 2 or 6 ✔ ✔ ✔ ✔207 104116 WASHER, #10 2 or 6 ✔ ✔ ✔ ✔208 – — — BRACKET, transducer 1 ✔ ✔ ✔ ✔209 289813 METER, G3000 1 ✔ ✔210 501867 VALVE, check 1 ✔ ✔211 15U749 BRACKET, meter 1 ✔ ✔212 114182 SCREW, M6` 2 ✔ ✔213 114339 SWIVEL, union 1 ✔ ✔214 - — — NUT, hex, 1–12 unf 1 ✔ ✔ ✔ ✔215 24C375 REGULATOR, fluid; includes

refs. 214, 216, and 2171 ✔ ✔ ✔ ✔

216 — — — BRACKET, regulator 1 ✔ ✔ ✔ ✔217 112310 SCREW, #8 2 ✔ ✔ ✔ ✔218 100079 WASHER, lock, #8 2 ✔ ✔ ✔ ✔219 109466 NUT, #8 2 ✔ ✔ ✔ ✔220 — — TUBE, air 1 ✔ ✔ ✔ ✔221 24P600 TRANSDUCER, pressure,

includes fitting (ref. 222) ando-ring (ref. 225)

1

222 – — — FITTING, pressure transducer 1223 124843 FITTING 1

16K483 CABLE, meter 1 ✔224

16V074 CABLE, meter, IS 1 ✔225 113116 O-RING 1

3A2614B 39

Parts

Table 5 Fluid and Air Control Parts, Models 24L088, 24L089, 24L090, 24L091

Ref. Part Description Qty. 24L088 24L089 24L090 24L091201 16E841 PANEL, mounting 1 ✔ ✔202 16P784 TRANSDUCER, I/P; includes ref.

2081 ✔ ✔ ✔ ✔

16P790 CABLE, fluid control 1 ✔ ✔4

16V142 CABLE, fluid control, IS 1 ✔ ✔204 121141 SWIVEL, elbow 1 ✔ ✔205 15T937 SWIVEL, elbow 1 ✔ ✔206 104371 SCREW, #10 6 ✔ ✔207 104116 WASHER, #10 6 ✔ ✔208 – — — BRACKET, transducer 1 ✔ ✔ ✔ ✔209 289813 METER, G3000 1 ✔ ✔210 501867 VALVE, check 1 ✔ ✔211 15U749 BRACKET, meter 1 ✔ ✔212 114182 SCREW, M6` 2 ✔ ✔213 114339 SWIVEL, union 1 ✔ ✔214 — — — NUT, hex1–12 unf 1 ✔ ✔215 24C375 REGULATOR, fluid; includes

refs. 214, 216, and 2171 ✔ ✔

216 — — — BRACKET, regulator 1 ✔ ✔217 112310 SCREW, #8 2 ✔ ✔218 100079 WASHER, lock, #8 2 ✔ ✔219 109466 NUT, #8 2 ✔ ✔220 — — TUBE, air 1 ✔ ✔221 16H282 TRANSDUCER, pressure 1 ✔ ✔222 24P600 TRANSDUCER, pressure,

includes fitting (ref. 222) ando-ring (ref. 225)

1 ✔ ✔

223 – — — FITTING, pressure transducer 1 ✔ ✔16K483 CABLE, meter 1 ✔224

16V074 CABLE, meter, IS 1 ✔225 111316 O-RING 1 ✔ ✔

40 3A2614B

Parts

Table 6 Fluid and Air Control Parts, Models 24P592, 24P593, 24P594

Ref. Part Description Qty. 24P592 24P593 24P594201 16E841 PANEL, mounting 1 ✔202 16P784 TRANSDUCER, I/P; includes ref. 208 1 ✔ ✔ ✔

16P790 CABLE, fluid control 1 ✔ ✔4

16V142 CABLE, fluid control, IS 1 ✔204 121141 SWIVEL, elbow 1205 15T937 SWIVEL, elbow 1206 104371 SCREW, #10 6 ✔207 104116 WASHER, #10 6 ✔208 – — — BRACKET, transducer 1 ✔ ✔ ✔209 289813 METER, G3000 1 ✔210 501867 VALVE, check 1 ✔211 15U749 BRACKET, meter 1 ✔212 114182 SCREW, M6` 2 ✔213 114339 SWIVEL, union 1214 — — — NUT, hex1–12 unf 1215 24C375 REGULATOR, fluid; includes refs.

214, 216, and 2171

216 — — — BRACKET, regulator 1217 112310 SCREW, #8 2218 100079 WASHER, lock, #8 2219 109466 NUT, #8 2220 — — TUBE, air 1221 24P600 TRANSDUCER, pressure, includes

fitting (ref. 222) and o-ring (ref. 225)1 ✔ ✔

222 – — — FITTING, pressure transducer 1 ✔ ✔223 124843 FITTING 1

16K483 CABLE, meter 1 ✔224

16V074 CABLE, meter, IS 1225 111316 O-RING 1 ✔ ✔

3A2614B 41

Parts

Table 7 Fluid and Air Control Parts, Models 24P595, 24P596, 24P597

Ref. Part Description Qty. 24P595,24R261

24P596 24P597

201 16E841 PANEL, mounting 1 ✔ ✔ ✔202 16P784 TRANSDUCER, I/P; includes ref. 208 1 ✔ ✔ ✔

16P790 CABLE, fluid control 1 ✔4

16V142 CABLE, fluid control, IS 1 ✔ ✔204 121141 SWIVEL, elbow 1 ✔ ✔205 15T937 SWIVEL, elbow 1 ✔ ✔206 104371 SCREW, #10 6 ✔ ✔ ✔207 104116 WASHER, #10 6 ✔ ✔ ✔208 – — — BRACKET, transducer 1 ✔ ✔ ✔209 289813 METER, G3000 1 ✔210 501867 VALVE, check 1 ✔211 15U749 BRACKET, meter 1 ✔212 114182 SCREW, M6` 2 ✔213 114339 SWIVEL, union 1214 — — — NUT, hex1–12 unf 1 ✔ ✔215 24C375 REGULATOR, fluid; includes refs.

214, 216, and 2171 ✔ ✔

216 — — — BRACKET, regulator 1 ✔ ✔217 112310 SCREW, #8 2 ✔ ✔218 100079 WASHER, lock, #8 2 ✔ ✔219 109466 NUT, #8 2 ✔ ✔220 — — TUBE, air 1 ✔ ✔221 24P600 TRANSDUCER, pressure, includes

fitting (ref. 222) and o-ring (ref. 225)1 ✔ ✔

222 – — — FITTING, pressure transducer 1 ✔ ✔223 124843 FITTING 1 ✔ ✔

16K483 CABLE, meter 122416V074 CABLE, meter, IS 1 ✔

225 111316 O-RING 1 ✔ ✔

42 3A2614B

Parts

Table 8 I/P Transducer Connection Points

Pin(Ref. 4, F/C Cable)

Wire Color Function Pin(Ref. 202, Transducer)

2 Brown Control A 13 Blue Common 28 Black GND GND

3A2614B 43

Accessories

Accessories

Not all accessories and kits are approved foruse in hazardous locations. Refer to the specificaccessory and kit manuals for approval details.

Accessories for Hazardous Locations

Part No. Description16V077 Cable Extension, 50 ft (15 m), for meter16K615 Power Cable, 100 ft (30 m), for power

supply16K509 Power Cable, 50 ft (15 m), for power

supply15G710 Fiber Optic Cable, 100 ft (30 m)16V381 Cable, M12, reverse key, 5–pin289814 G3000HR Meter, Positive displacement,

gear flow meter, 0.01 to 0.5 gpm (38to 1900 cc/min.), for low to mediumviscosity materials

280560 HG6000 Meter, Positive displacement,helical gear flow meter, 0.013 to 6.0gpm (50 to 22,712 cc/min.), for highflow, high viscosity materials

258718 S3000 Solvent Meter, Positivedisplacement, gear flow meter, 0.01 to0.5 gpm (38 to 1900 cc/min.), for lightviscosity materials

244039 Coriolis Meter, Non-intrusive mass flowmeter, for abrasive and filled materials,range of flow rates and materials

24C471 Fluid Regulator, 1:2, low flow24C472 Fluid Regulator, 1:3, low flow570122 Air Filter and Regulator assembly,

includes mounting bracket

24P600 Pressure Transducer (low pressure).Also purchase Hazardous LocationCable 16V381* to connect thetransducer to the ProControl 1KE

24R906 Pressure Transducer (high-pressure),includes transducer, o-ring, andfitting. Also purchase HazardousLocation Cable 16V381* to connect thetransducer to the ProControl 1KE

* If using the pressure transducer in aNon-Hazardous location, purchase Cable 16V380instead.

Accessories for Non-HazardousLocations

Part No. Description16P467 Power Barrier Kit, includes power

barrier, terminal blocks, wiring, andpower cable. Add to the power supplyto power an additional ProControl 1KE(or Informer).

16K484 Cable Extension, 50 ft (15 m), for meter16K465 Fiber Optic to Serial Converter, use to

communicate from the ProControl 1KEto a PLC.

15V337 Advanced Web Interface Module, use tocommunicate from the ProControl 1KEto a PLC via ethernet.

24N807 Light Tower Kit, includes tower andsplitter cable

16V380 Cable, M12, reverse key, 5–pin24P006 Digital IO Accessory Cable Kit, includes

cable and splitter cable for connectinga light tower or other accessory to theProControl 1KE system.

44 3A2614B

Mounting Dimensions

Mounting Dimensions

Power Supply 16M167

Fluid and Air Controls Mounting Panel

ProControl 1KE Module

Component

AOverallWidth

in. (mm)

BOverallHeightin. (mm)

OverallDepth

in. (mm)

Mounting DimensionsWidth (C) x Height (D)

in. (mm)

EMountingHole Sizein. (mm)

Fluid andAir ControlsMountingPanel

9.5 (241.3) 9.0 (228.6) 0.5 (12.7) 8.5 x adjustable from 5.0–8.0(212.5 x 127.0–203.2)

0.5 (12.7)

PowerSupply16M167

16.6 (420.9) 8.7 (221.2) 4.5 (114.8) 15.1 x 6.7(382.8 x 170.2))

0.31 (7.9)

ProControl1KE

7.2 (183) 6.0 (152) 2.8 (71) 2.5 x 3.0(64 x 76)

0.28 (7)

3A2614B 45

Appendix A - Modbus Variable Map

Appendix A - Modbus Variable Map

Table 9 Device Identification Registers

RegisterPermissions

InformerModbusRegister

Description Size Units

Read Only 401040 Software Version Major 32 Bit String, 4 BytesRead Only 401042 Software Version Minor 32 Bit String, 4 BytesRead Only 401044 Software Version Build 32 Bit String, 4 BytesRead Only 401072 Serial Number String - Bytes 0-3 32 Bit String, 4 BytesRead Only 401074 Serial Number String - Bytes 4-7 32 Bit String, 4 BytesRead Only 401076 Serial Number String - Bytes 8-11 32 Bit String, 4 BytesRead Only 401078 Serial Number String - Bytes 12-15 32 Bit String, 4 BytesRead Only 401080 Serial Number String - Bytes 16-19 32 Bit String, 4 BytesRead Only 401082 Serial Number String - Bytes 20-23 32 Bit String, 4 BytesRead Only 401084 Serial Number String - Bytes 24-27 32 Bit String, 4 BytesRead Only 401086 Serial Number String - Bytes 28-31 32 Bit String, 4 Bytes

Table 10 Run Registers

RegisterPermissions

InformerModbusRegister

Description Size Units LowLimit

High Limit Notes

Read/Write 402000 Date, Year 16 Bit YY 1 99Read/Write 402001 Date, Month 16 Bit MM 1 12Read/Write 402002 Date, Day 16 Bit DD 1 31Read/Write 402003 Time, Hour 16 Bit HH 0 23Read/Write 402004 Time, Minute 16 Bit MM 0 60Read/Write 402005 Time, Second 16 Bit SS 0 60Read/Write 402006 Alarms Needing

Acknowledgment32 Bit Bitfield

alarms0 0 0b0001–

High flowalarm;0b0010 —Low Flowalarm;0b0100 —Maint. Tar-get

Set bit to 0to reset

Read Only 402008 Current Grand Total 32 Bit cc 0 32-bitRead/Write 402010 Current Batch Total 32 Bit cc 0 32-bit Write 0 to

resetRead/Write 402012 Current Maintenance Total 32 Bit cc 0 32-bit Write 0 to

reset

46 3A2614B

Appendix A - Modbus Variable Map

RegisterPermissions

InformerModbusRegister

Description Size Units LowLimit

High Limit Notes

Read Only 402014 Current Flow Rate 32 Bit cc 0 32-bitRead Only 402016 Current Pressure 32 Bit bar 0 32–bit x 1000Read 402018 Current Pressure Target 16 Bit percent 0 999 0 to 99.9

percentRead/Write 402019 Calibration Mode 16 Bit 0-off, 1=on 0 1Read/Write 402020 Calibration, Measured Volume 32 Bit pulses 0 32-bitRead/Write 402022 Calibration, Actual Dispensed

Volume32 Bit cc 0 32-bit

Table 11 Setup Registers

RegisterPermis-sions

InformerModbusRegister

Description Size Units LowLimit

HighLimit

Notes

Read/Write 403000 Communication, Modbus Mode 16 Bit 0=off, 1=on 0 1Read/Write 403001 Communication, Modbus Address 32 Bit 1-247 1 247Read/Write 403003 Communication, Modbus Baud

Rate16 Bit 0=9600,

1=19200,2=38400,3=578600,4=115200

0 4

Read/Write 403004 Communication, Modbus Parity 16 Bit 0=None,1=Odd,2=Even

0 2

Read/Write 403005 Communication, ModbusStopBits

16 Bit none 1 2

Read/Write 403006 Display, Date Format 16 Bit 0=mm/dd/yy,1=dd/mm/yy,2=yy/mm/dd

0 2

Read/Write 403007 Display, Backlight Timer 16 Bit min 0 99Read/Write 403008 Display, Maintenance Totalizer

Alarm Enable16 Bit 0=off, 1=on 0 1

Read/Write 403009 Display, Flow Rate Alarm Enable 16 Bit 0=off, 1=on 0 1Read/Write 403010 Display, Alarm Auto Clear 16 Bit 0=off, 1=on 0 1Read/Write 403011 Flow Meter Enable 16 Bit 0=off, 1=on 0 1Read/Write 403012 Pressure Transducer Enable 16 bit 0=off, 1=on 0 1Read/Write 403013 Units, Flow Rate 16 Bit 0=cc/min,

1=l/min,2=gal/min

0 2

Read/write 403014 Units, Pressure 16 Bit 0=psi, 1=bar,2=MPa

0 2

Read/Write 403015 Units, Batch Volume 16 Bit 0=cc, 1=l,2=gal

0 2(/1000)

Read/Write 403016 Units, Grand Volume 16 Bit 0=cc, 1=l,2=gal

0 2

Read/Write 403017 System, Maintenance Target 32 Bit cc 0 999999

3A2614B 47

Appendix A - Modbus Variable Map

RegisterPermis-sions

InformerModbusRegister

Description Size Units LowLimit

HighLimit

Notes

Read/Write 403019 System, Fluid Flow PercentMaximum Set Point

16 Bit percent 0 999 0 to 99.9percent

Read/Write 403020 System, Flow Percent MinimumSet Point

16 Bit percent 0 999 0 to 99.9percent

Read/Write 403021 System, Flow Rate Maximum 32 Bit cc 0 999999Read/Write 403023 System, Flow Rate Minimum 32 Bit cc 0 999999Read/Write 403025 System, Meter K-Factor 16 Bit cc 10 5000 0.010 to

5.000 ccRead/Write 403026 System, Pressure Transducer

Type16 Bit 0=Type 1,

1=Type 20 1 Type 1. 100

psiType 2. 7500psi

Read/Write 403027 System, Pressure TransducerOffset

32 Bit mV 0 999999 0 to 9999.99mV

Read/Write 403029 System, Pressure TransducerScale

32 Bit mV/Bar 0 999999 0 to 9.99999mV/Bar

48 3A2614B

Technical Data

Technical Data

US MetricMaximum Pressures:Maximum inlet air pressure I/P transducer 130 psig 10.3 barMaximum fluid working pressure

289813 G3000 Meter 4000 psi 28 MPa, 276 bar24C375 Fluid Regulator 100 psi 0.7 MPa, 7 bar

Maximum fluid inlet pressure24C375 Fluid Regulator 300 psi 2.1 MPa, 21 bar

Power In Requirements:Voltage: 90–264 VACFrequency: 50-60 HzPhase: 1Amps: 1.25A maximumPower Out Requirements:Power Supply 16V680 15 VDC, 1.2 A maximumPower Supply 16M167 15 VDC, 160mA maximumEnvironmentalOperating Temperature 32°-122°F 0°-50°CStorage Temperature –22°-140°F –30°-60°CHumidity 0 to 95 percent, non-condensingDisplay housing is solvent resistant.Wetted PartsMeter See G3000 meter manual (308778) or Coriolis

meter manual (313599)Fluid Regulator See Fluid Regulator Manual (3A0427)Fittings Stainless SteelWeightProControl 1KE 1.5 lb 0.68 kg

Mounting Bracket 1 lb 0.45 kgPower Supply 16M167 9 lb 4.1 kgFluid Plate (fully populated) 10.5 lb 4.76 kg

3A2614B 49

Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing itsname to be free from defects in material and workmanship on the date of sale to the original purchaser foruse. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for aperiod of twelve months from the date of sale, repair or replace any part of the equipment determinedby Graco to be defective. This warranty applies only when the equipment is installed, operated andmaintained in accordance with Graco’s written recommendations.This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or impropermaintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shallGraco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipmentwith structures, accessories, equipment or materials not supplied by Graco, or the improper design,manufacture, installation, operation or maintenance of structures, accessories, equipment or materialsnot supplied by Graco.This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to anauthorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Gracowill repair or replace free of charge any defective parts. The equipment will be returned to the originalpurchaser transportation prepaid. If inspection of the equipment does not disclose any defect in materialor workmanship, repairs will be made at a reasonable charge, which charges may include the costs ofparts, labor, and transportation.THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS ORIMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTYOF FITNESS FOR A PARTICULAR PURPOSE.Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damagesfor lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shallbe available. Any action for breach of warranty must be brought within two (2) years of the date of sale.GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OFMERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITHACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BYGRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.),are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonableassistance in making any claim for breach of these warranties.In no event will Graco be liable for indirect, incidental, special or consequential damages resulting fromGraco supplying equipment hereunder, or the furnishing, performance, or use of any products or othergoods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, orotherwise.FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents,notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly orindirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction duprésente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés,donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procéduresconcernées.

Graco InformationFor the latest information about Graco products, visit www.graco.com.For patent information, see www.graco.com/patents.To place an order, contact your Graco Distributor or call to identify the nearest distributor.Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.Graco reserves the right to make changes at any time without notice.

Original Instructions. This manual contains English. MM 3A2614

Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USACopyright 2013, Graco, Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.comRevision B, April 2013