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    2001 Poultry Science Association, Inc.

    EFFECT OF DRY LITTER AND AIRFLOWIN REDUCING SALMONELLA AND

    ESCHERICHIA COLI POPULATIONS IN THEBROILER PRODUCTION ENVIRONMENT

    C. L. ERIKSSON DE REZENDE, E. T. MALLINSON,N. L. TABLANTE, R. MORALES,1 and A. PARK

    Virginia-Maryland Regional College of Veterinary Medicine,

    University of Maryland, College Park, MD 20742

    L. E. CARR

    Department of Biological Resources Engineering,University of Maryland, College Park, MD 20742

    S. W. JOSEPH2

    Department of Cell Biology and Molecular Genetics,

    University of Maryland, College Park, MD 20742

    Phone: 301-405-5452

    FAX: 301-314-9489

    email: [email protected]

    Primary Audience: Flock Supervisors, Veterinarians, Extension Agents, Food Scientists,Quality Assurance Personnel, Epidemiologists.

    SUMMARYBroiler farm management should include properly maintained watering devices and appropriate

    house ventilation practices for an optimal preharvest production environment. An effective strategy

    to prevent dripping water and spillage and to ensure a modest but continuous and uniform

    flow of air directly over the litter surface appears to create an unfavorable environment for

    enteric bacteria.

    Qualitative and quantitative findings have revealed that Salmonella contamination loci are not

    equally distributed in the broiler litter. Higher Salmonella and Escherichia coli counts were detected

    in litter samples with water activity (aw) greater than 0.90 and percentage moisture content (MC)

    greater than 35%. At reduced aw and MC levels, the numbers of viable Salmonella cells were low,

    further reflecting the importance of preventing excessively damp areas (e.g., cake) in broiler

    litter. Additionally, litter surface airflow measurements suggested that those areas exposed to

    modest air velocities (100 to 150 ft/min or approximately 1.5 mph) had drier litter and reduced

    E. coli populations.

    Key words: Airflow, litter management, litter moisture, risk reduction, Salmonella, water activity

    2001 J. Appl. Poult. Res. 10:245251

    1 Presently at Research Triangle Park, NC 27709.2 To whom correspondence should be addressed.

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    JAPR: Research Report246

    DESCRIPTION OF PROBLEMHigh water parameters in the litter can create

    favorable conditions for the multiplication of

    enteric pathogens such as Salmonella and E.coli. Indeed, previous drag swab (DS) studies

    [1, 2] have shown that broiler litter surfaces

    with water activity (aw) greater than 0.90 were

    associated with increased Salmonella recovery

    rates. Furthermore, the risk of Salmonella con-

    tamination on processed broiler carcasses is re-

    duced when carcasses originate from farms with

    low detectable levels of Salmonella [3]. Com-

    bined, these observations suggest that lower awlevels at the litter surface likely contribute to

    lower Salmonella loads on carcasses [3]. There-

    fore, the transmission of Salmonella from the

    farm to the processing plant and potentially to

    marketed carcasses may be diminished and con-

    trolled by implementing management strategies

    that reduce bacterial loads in the production en-

    vironment. Identification of Salmonella and E.

    coli multiplication hot spots in the litter should

    enhance poultry health and quality control.

    This study, based on the quantitative Salmo-

    nella and E. coli data obtained from litter sam-ples with various levels of aw and moisture con-

    tent (MC), identified regions in litter that consti-

    tute multiplication hot spots (i.e., litter with

    aw from 0.90 to 0.95 or MC from 35 to 50%).

    The measurement of airflow velocities over litter

    surfaces further revealed that moderately in-

    creased, rates of airflow directly over the litter

    surface generally contribute to drier litter and,

    consequently, to decreased viable Salmonella

    and E. coli populations.

    MATERIALS AND METHODSSAMPLING

    Brood chambers of 13 commercial broiler

    houses from four different farms located on the

    Delmarva Peninsula were visited on a single or

    on multiple occasions during the growout pe-

    riod, except for one farm, which was visited

    during a subsequent growout period. On all

    farms, except for one, sampling was restrictedto the brood chambers, because preliminary data

    (not included) indicated that they had the highest

    prevalence of Salmonella-positive DS. At each

    visit the brood chamber and, in some cases the

    entire house, was sampled using four to six DS

    per chamber to obtain an overall perspective of

    the Salmonella status of the house. Swabs were

    placed in 1,000-mL Whirl-Pak bags and then

    placed inside an insulated, refrigerated box. The

    swabs were processed, and broth suspensions

    were cultured qualitatively as described by

    Opara et al. [1]. Next, 96 litter samples were

    collected as described by Mallinson et al. [4].

    Each sample comprised 5 to 10 pooled collec-

    tions from wet and dry areas (five samples from

    areas under nipple drinkers and five from areas

    5 ft away). These areas were selected because

    they had comparable moisture levels between

    houses on the same farm and between farms.

    Furthermore, pooled samples were used to in-crease the probability of detecting Salmonella

    from the litter. These pooled litter samples were

    collected and placed into 36-oz Zip-Lock bags,

    using separate disposable surgical gloves for

    each pool. Samples were collected from identical

    sites for physical (aw and MC) and bacterial

    (Salmonella and E. coli) analyses.

    AIRFLOW MEASUREMENT

    Airflow patterns over each sampled areawere measured using a Digital Hygro thermome-

    ter, anemometer, data-logging instrument ac-

    cording to the manufacturers instructions [5].

    The instruments anemometer, located at the end

    of a one-meter handle bar, was held approxi-

    mately 1 in. from the litter base at the center of

    the area from which a particular litter pool was

    collected. Each air velocity reading represented

    the average flow of air at a particular location

    during a 15-s interval.

    Aw AND MC MEASUREMENTS

    AND LITTER PROCESSING

    The aw and MC were measured as previously

    described [6]. Litter samples were processed ac-

    cording to Mallinson et al. [4]. Briefly, litter

    samples and DS were immediately transported

    back to the laboratory in an insulated container

    for processing. Thirty grams from each litter

    sample was suspended in 300-mL of buffered

    peptone water (BPW) contained in 500-mLpolypropylene wide-mouth bottles [7]. Samples

    were vigorously shaken for 2 min and lightly

    filtered. Three 80-mL aliquots were divided

    among three 100-mL Snap-Cap jars [8], and two

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    ERIKSSON ET AL.: SALMONELLA-ESCHERICHIA COLI REDUCTION 247

    10-mL aliquots of the filtrate were poured into

    two 15-mL centrifuge tubes. The jars and tubes

    were immediately flash-frozen at 70C.

    SALMONELLA QUANTIFICATION

    Litter samples were prescreened for further

    Salmonella quantification as previously de-

    scribed [4]. Briefly, Salmonella screening was

    performed by qualitatively testing for this organ-

    ism using two of the three 80-mL litter suspen-

    sions for each sample. The purpose of prescreen-

    ing was to preserve materials and to avoid per-

    forming the laborious five-tube most probable

    number (MPN) procedure on samples that were

    essentially Salmonella-negative. The last 80-mL

    suspension of those samples positive for Salmo-

    nella at prescreening were quantified for Salmo-

    nella by using the five-tube MPN procedure [9,

    10]. After primary and selective enrichment in

    BPW and tetrathionate-Hajna [11] broth, respec-

    tively, all MPN tubes were plated on Miller-

    Mallinson (MM) [12] agar and incubated at

    35C. Plates were read after 24 and 48 h of incu-

    bation.

    E. COLIQUANTIFICATION

    E. coli quantification was performed by

    thawing one 10-mL aliquot suspension of litter,

    which was serially diluted and spread-plated (0.1

    mL) on eosin-methylene-blue agar (EMB) [11].

    The plates were incubated at 35C for 24 hr

    and typical E. coli colonies were counted. The

    smaller (10-ml) litter suspension aliquot was

    used for E. coli quantification because of the

    higher load of this organism in the litter.

    STATISTICAL ANALYSIS

    We determined the significant difference of

    the means of aw, MC levels, and E. coli popula-

    tions for litter samples collected from areas ex-

    posed to varying airflow levels by using the

    directional Students t test [13].

    RESULTS AND DISCUSSIONAs reported by Hayes et al. [14], the DS

    method was more reliable for qualitatively de-termining the Salmonella status of a house than

    culturing litter samples. When compared to the

    overall high percentage of negative litter culture

    results, these observations suggested that Salmo-

    nella spp. were not uniformly distributed

    throughout the litter surface. In this study, Sal-

    monella spp. were detected in only 17.7% of

    all collected litter samples (Table 1). The DS

    technique proved to be more sensitive than cul-

    ture of litter samples for establishing the Salmo-

    nella status of a broiler house with 2.4 greater

    detection (42.5%) in commercial houses (Table

    1). Because the DS method involves sampling

    from a large surface area in the house, it is more

    likely to be in contact with the contaminated

    areas.

    Although the DS method helps establish,

    semi-quantitatively, the general prevalence of

    Salmonella contamination in the house litter, it

    does not adequately examine the direct contribu-tion of physico-chemical litter parameters on

    Salmonella and E. coli populations. By collect-

    ing data on specific conditions and correspond-

    ing bacterial populations of litter samples, the

    individual or cumulative effects of certain pa-

    rameters (i.e., aw and airflow) on bacterial

    growth can be identified. This approach can help

    determine the optimal environmental conditions

    for the production of healthier and safer poultry.

    Previous studies [1, 6] have established thata relationship exists between litter regions with

    high aw levels (>0.90) and the number ofSalmo-

    nella-positive DS. However, the data presented

    here further suggested that high litter MC also

    contributed favorably to the presence of Salmo-

    nella. Therefore, understanding the relationship

    between these two water parameters becomes

    important because both may serve as strong indi-

    cators of high-risk conditions that support Sal-

    monella contamination. We observed a curvilin-

    ear relationship between aw and MC levels in

    broiler litter (Figure 1). As MC levels decreased

    from approximately 60 to 35%, aw decreased

    TABLE 1. Comparisons between drag swab and litter

    sampling for the detection of Salmonella on seven

    broiler farmsA

    POSITIVE FOR

    DETECTION METHOD SALMONELLA (%)

    Drag swab (n = 40) 42.5

    Litter samplesB (n = 96) 17.7

    AThe only houses that were included in the table were thosewhere Salmonella was detected by either or both methods.BThere was only one instance when a house was positiveby litter sampling but negative by the drag swab method.

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    FIGURE 1. Relationship between water activity (aw)and percentage moisture content (%MC) in broiler littersamples (n = 96).

    gradually almost linearly. Further, as MC levels

    decreased to

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    ERIKSSON ET AL.: SALMONELLA-ESCHERICHIA COLI REDUCTION 249

    FIGURE 3. Quantification of Escherichia coli from littersamples grouped according to A) water activity (aw) andB) percentage moisture content (%MC) in broiler litter.

    Salmonella could possibly be surviving and per-

    sisting in the litter bed in a viable but non-culturable phase [18, 19]. Regardless, growth

    conditions in the litter, such as elevated water

    parameters, might promote greater survival and

    notable multiplication of the organism.

    Interestingly, litter samples with water pa-

    rameters in the highest aw range (0.95 to 1.00)

    were not associated with elevated Salmonella

    populations. Possibly such conditions are less

    than ideal for the growth ofSalmonella, perhaps

    due to the creation of a hypotonic environmentor to the dilution of essential nutrients.

    TABLE 2. Airflow, water activity (aw), percentage moisture content (%MC), and Escherichia coli populations for

    litter surfaces of six commercial broiler flocks

    LITTER SURFACESAVERAGE AIRFLOW

    AIRFLOW RANGES AT LITTER SURFACE E. COLI CFU/

    FPMA (n = 92B) (FPM) %MCC awD 10.0 g LITTERE

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    JAPR: Research Report250

    significantly associated with lower MC, aw, and

    E. coli population [13]. Because there were a

    limited number of Salmonella-positive litter

    samples, the direct impact of ventilation on the

    reduction ofSalmonella populations was not de-

    finitively established. Due to a similarity in re-

    sponse to aw and MC changes, the results ob-

    tained for E. coli can be extrapolated to Salmo-

    nella (Figure 2). Although ventilation practices

    varied considerably between farms (number,

    placement, static pressure, running time of fans,

    and curtain setting), a correlation seemed to exist

    between the rate of air movement over a specific

    litter location and its water parameters (Table

    2). Locations where air movement was approxi-

    mately zero tended to have higher water parame-ters, which might have increased the likelihood

    of pronounced Salmonella multiplication in such

    areas, should the organism have been in-

    troduced.

    It was also noted that, in contrast to houses

    that were ventilated by wind and propeller fans,

    tunnel ventilation houses (two observations) had

    a higher (131 to 198 ft/min) and unvarying flow

    of air over the entire litter surface in the brooder

    chamber. This elevated and continuous flow ofair might have contributed to the low detection

    of Salmonella from litter samples (1 positive of

    26 collected). To achieve airflow of this magni-

    tude (150 to 200 ft/min) the grower had four

    tunnel fans running concurrently, generating an

    in-house static pressure between 0.04 to 0.05.

    Static pressure appears to be directly related to

    CONCLUSIONS AND

    APPLICATIONS

    1. Careful attention must be given to aw and MC levels in broiler litter. According to recent data,

    aw

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    ERIKSSON ET AL.: SALMONELLA-ESCHERICHIA COLI REDUCTION 251

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    ACKNOWLEDGMENTS

    We thank Russell Miller for his valuable technical assistance and

    Evandro Missagia for hardware and software support. This research

    was supported by a grant from the U.S. Poultry and Egg Association.

    This research contributed to Regional Poultry Research Project

    NE-127.