360 SIMS by Hexagon Metrology - Bridging 3D Metrology and Process Control for Automotive...
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Transcript of 360 SIMS by Hexagon Metrology - Bridging 3D Metrology and Process Control for Automotive...
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On Today’s Agenda
• Briefly about Hexagon Metrology
• Our Automotive Sheet Metal CMMs
• Our 3D area measurement technology
• 360 SIMS, Automated solutions strategy
• Automotive applications support
• Unique features and data usage
• Our Global support and local automation centers
• Q&A Session
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Hexagon Metrology
500+Software Developers &
Engineers worldwide 18Brands integrated
since 2001
5100Employees in 5 continents
70Precision centers for demos,
training and support
100Distribution partners
20Production facilites
80+Countries commercially
active over the last year
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Evolving through Brands and Technology
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Widest and diverse metrology portfolio
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Our Global presence your local support
70precision centers for
service and
demonstrations
100distribution partners
20production facilities
Lake Forest, CA
Kent, WA
Elgin, ILWixom, MI
North Kingstown, RI
Miamisburg, OH
Huntersville, NCNashville, TN
Irving, TX
Oceanside, CA
Monterey
Queretaro
Leça da
Palmeira
Vitoria-GasteizColomiers
Madrid
Barcelona
MontoireHeerbrugg
Wetzlar
Ramat Hasharon
Torino
Crissier
Renens
CormanoFrosinone
Bursa Ankara
Calderara di Reno
UnterentfeldenVerona
Bron
Paris Munich
TelfordMilton Keynes
Waalre
Vantaa
Eskilstuna
TrollhättanGothenburg
Waldburg
Wiener Neudorf
Praha
Warsaw
Krakow
Belo Horizonte, Santo AgostinhoSão Paulo
Curitiba
Santa Barbara D’Oeste
Pilar – Buenos Aires
Haryana Dehra Dun
Noida
Gujarat AhmadabadBilaspur
Mumbai PuneSecunderabad
Bangalore
Trikkandiyur
Chennai Port Blair
Bangkok
Kuala LumpurSingapore
HanoïShenyang ShenzenGuangzhou Taipei
NingboNanjing
SuzhouShanghai
HamamatsuSagamiharaSeoul
Beijing
WuhanChengdu
Xi’AnZhenjiang
Qingdao
Saarwellingen
Belgrade
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Powerful Software Solutions for various applications
• CMMs / Probing
• Touch / Portable
• MMT Planning
• Gears & Blades
• NC
• Vision
• Scan & Meshing
• Reporting & SPC
• Automation & In-
line inspection
• MMS and more
to come
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Sheet Metal CMMs for Automotive
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> 50 Years of CMM Innovation
• 1963 – ALPHA, the first 3D CMM in the world
• 1970 – LEONARDO: a fully automated, self-
moving and self-aligning scanning CMM
• 1973 – DEAC 1001: the first computer used
on a CMM
• 1981 – BRAVO, the first measuring robot for
car body inspection
• 1987 – FIVE, the first automatic flexible
fixturing system for sheet metal and thin-
walled components
• 1999 – NC100 - the first integrated non-
contact system for measuring car bodies
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Bravo: R-evolutionary through the years
The industry choice for the
dimensional inspection
of body in white and
sheet metal parts
2009
BRAVO C
BRAVO
1980
BRAVO OS
1992
BRAVO NT
1997
BRAVO HA
2004
BRAVO HP
2007
BRAVO HD
2008
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A Complete Portfolio for Automotive OEMs & Suppliers
Horizontal and Bridge for Sheetmetal Applications
Large Corporations Their Subcontractors and Small Shops
Sheet Metal Panels
Glasses, Exhaust Pipes
Style Models
In-line/Side-line
Car body
Subassemblies
Sheet Metal Panels
Plastic Components
Internal Panels
DEA BRAVO HA
DEA BRAVO HP
DEA BRAVO HD
DEA BRAVO C
Off-line
Car body
Subassemblies
DEA GLOBAL eXtra DEA TRACER
DEA TORO
DEA MERCURY
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Automotive Measurement Applications – Wide Range Variety
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Automotive Measurement Applications – Fixturing, Multi Arms
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Automotive Measurement Applications – Throughput
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Services & Support
• Systems ConsultationOur specialists and engineers help select the solution that best suits specific manufacturing and inspection needs.
• Skills TrainingIntroductory to advanced metrology courses to optimize CMM productivity.
• First Part ProgrammingPart programs developed by experts for proper start-up of inspection of new components.
• Contract Inspection and ProgrammingA professional solution to production overloads or unique measuring applications. Possibility of outsourcing dimensional inspection resources and activities to Hexagon Metrology.
• S.M.A.: Software Maintenance AgreementsSoftware updates and technical support to our market leading software packages.
• Certification and CalibrationRegular certification and calibration to guarantee the highest levels of system accuracy and repeatability.
• System Upgrades and RebuildsOld systems revitalized by combining advanced hardware and software with the existing equipment.
• Service and RepairGenuine Hexagon Metrology parts and certified factory service to keep systems running in peak conditions.
A Worldwide, Local Service Organization
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120 60 0 60 120 18030 3090150 90 150
120 60 0 60 120 18030 3090150 90 150
Our Sheet Metal Horizontal CMMs – A Global Benchmark
+ 2.800 Horizontal Type CMMs in the World
NAFTA
561
WESTERN EUROPE
816
EASTERN EUROPE
224
ASIA PACIFIC
296
CHINA
762
SOUTH AMERICA
160
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Recent Global Automotive Implementations
Supporting increasing Metrology needs of our Automotive Customers
• VW Group – Germany, Czech, China
• Geely / Volvo – China / Sweden
• FCA (Fiat Chrysler) – Italy, Brasil, US
• Kia – Mexico
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Some of our customers using Sheet Metal CMMs on daily basis
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Hexagon Metrology’s unique technology for shop floor
• 3d cloud points + 2d image processing higher accuracy
• Stereovision image acquisition - 10 msec single pattern
projection
• Accurate algorithms focused on sheet metal applications
• Designed to operate in the harsh shop floor conditions,
illumination, temp, vibrations
• 3D Results format 8Gb data in 10mb file
• Sensor optimized for robotics
• Robot independent Temp. Compensation
using sensor
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• The White Light Sensor uses a random pattern projected from an LED
projector and 3 camera triangulation and reconstruction
• It acquires surface data in under 10 milliseconds optical exposure.
• Features and surfaces are analyzed using 2D images & 3D data
What is White Light Non Contact Measurement ?
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Comparing Measurement Results to 3D CAD \ Master Part
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Technology used in Daily Automotive Applications
Casting measurement Machining Validation Die Matching Operational Panels
Die Tryout & Buy-off Die Repair Due Formability Die Duplication
Home-line tune-in Stamping Ramp-up PPAP Submittals Process Control
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Hexagon Metrology 360º SIMS / Automated Solutions
• Multiple solutions for different Automotive OEMS departments:
• QA / Measurement room / Tooling
• Off-line Automated Cells (Closures, Stamping, Body, plastic, Etc)
• Line Bypass Automated Measurement Cells (More detailed inspection)
• In-line Cells for Process control + 3D Metrology (Body/Closures/FA)
All connected and sharing Hexagon Metrology Software, infrastructure, Global
support, etc
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25 COMPANY CONFIDENTIAL
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360 SIMS BIW / Underbody Cell in Action – Measuring Body
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Addressing Customers Key Requirements
Measure 100% of production parts / assemblies
Meet demanding automotive cycle times (40-240 sec)
Operate up to 24/7 in production environment
Provide Process control data + absolute 3D measurements
Provide full surface data not only points
Provide alerts on deviations from rules / trends
Provide problem solving tools to solve issues
Integrate to the line automation architecture / factory comm.
Reliable results which correlate to CMM measurements
Variety of cell configurations to support factory applications
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Closure Inspection Solution Near the line and In-line
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Multi-Part Inspection Results – Example
• Measuring critical part types
• Multiple vehicle programs
• Holding fixture for most parts
• Automatic generation of inspection reports
• Easy to understand and take corrective action
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• Class A Surface
• Round holes
• Slots
• Rectangular holes
• Hex holes
• Key holes
• Surface points
• Round edge lines
• Hem line / points
• Trim line / points
• Design line
• Combo points
• Cylinders
• Spheres
• Studs and pins
• Other features and dimensions
3D Metrology Capabilities for Automotive parts
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4 Robots Body Measuring in-line Cell configuration
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Supporting Multi Robots/Sensors Cells – Unified Result
Robot 1&2
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Other Configuration – Fully Automated Closure Sampling Cell
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Near the line Closure Cell - Clip
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Customer Value:
• 50 Micros BiW repeatability
• Correlates better to BIW alignment on CMM
• Saves cycle time on alignment features
• Can be designed to multi-product lines
• Can integrate measurement / displacement
sensors
Full ownership on measurement results
Innovative RPS Alignment & Measurement Device (Patent Pending)
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360º SIMS Expanding our Automotive Applications Gallery
Closure Measurement launch & production • BiW • Underbody • Engine Cradles • Body Side Framing • BiW-Closure Flush and gap
Casted Parts pre-machining • Others across the plant
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360° SIMS Software Suite for Entire Measurement Lifecycle
Program Planning
Off-Line Programming
Automated Measurement
Rules / Alerting / Notification
Automation integration
Data Server & Reporting
Results Monitor
Cell Supervision
Cycle Management
Off-line Analysis tools
Visual SPCMaster Part
Metrology
Database
Application
Server
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360º SIMS Software for Shop Floor Operators
Provides
• Cell status
• Critical feature results
• Measurement status
• Quick Trend Charts
• Link to large data set
• Color map analysis
• Quick statistics
• Alerts
• Comments
• Historical View
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Automotive OEM rule based qualification (Go/No-go)
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3D Results Viewer / Reports
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Flexible Analysis on Compressed 3D Results (.cto) <8Mb
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Production measurement results used for Part Inspection by
various Software (Customer, 3rd Party and Hexagon Metrology)
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Multi-Part Process Evaluation During Production
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Unified Cycle Splits or Separate Measurement Routines
Cycle 1 Cycle 2 Cycle 3
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Using the HM Virtual / Digital Assembly capabilities
Virtual Assembly of matching / mating parts
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360 VOD – Visualizing dimensional quality in production
• Patent
Pending
• Full shift in
60 sec clip
• Part, Trend,
+summary
statistics
visualization
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Q-DAS GmbH Joined the Hexagon Metrology Group
History
• Founded 1988 as GmbH & Co. KG by Dr. Edgar Dietrich and Alfred Schulze
• End of 2007 Dr. Dietrich become sole owner and CEO
• 2008 Q-Das took over TEQ Training and Consulting GmbH
Development
• Q-DAS Software is available in 21 languages and is installed in 56 countries
• Today there are around 9,000 customers worldwide
• TEQ offers customized training for Q-DAS software and statistical methods in general
Consulting | Training | Coaching
• Software Training
• Statistical Methods
• Six Sigma
• Metrology Management Systems
• Software Development
• Software Support
• Project Implementation
• Installation and Configuration
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Q-DAS Products and Technology
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Robotic Applications, Technologies and Industry Partnerships
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Better Together – Providing full solutions to the Body shop
Racking Deracking Handling
Gap&Flush Measurement OCR & OCVFitting
Visualization Tailgate & Motorhood load Gap&Flush Measurement EOL
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Growing Automation Centers Across our Global Network
70precision centers for
service and
demonstrations
100distribution partners
20production facilities
Lake Forest, CA
Kent, WA
Elgin, ILWixom, MI
North Kingstown, RI
Miamisburg, OH
Huntersville, NCNashville, TN
Irving, TX
Oceanside, CA
Monterey
Queretaro
Leça da
Palmeira
Vitoria-GasteizColomiers
Madrid
Barcelona
MontoireHeerbrugg
Wetzlar
Ramat Hasharon
Torino
Crissier
Renens
CormanoFrosinone
Bursa Ankara
Calderara di Reno
UnterentfeldenVerona
Bron
Paris Munich
TelfordMilton Keynes
Waalre
Vantaa
Eskilstuna
TrollhättanGothenburg
Waldburg
Wiener Neudorf
Praha
Warsaw
Krakow
Belo Horizonte, Santo AgostinhoSão Paulo
Curitiba
Santa Barbara D’Oeste
Pilar – Buenos Aires
Haryana Dehra Dun
Noida
Gujarat AhmadabadBilaspur
Mumbai PuneSecunderabad
Bangalore
Trikkandiyur
Chennai Port Blair
Bangkok
Kuala LumpurSingapore
HanoïShenyang ShenzenGuangzhou Taipei
NingboNanjing
SuzhouShanghai
HamamatsuSagamiharaSeoul
Beijing
WuhanChengdu
Xi’AnZhenjiang
Qingdao
Saarwellingen
Belgrade
Italy, Spain, Germany, China, Japan, USA, Brazil …
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Automation Forum 2015 in Wetzlar, Germany
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THANK YOUwww.hexagonmetrology.com
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