35D MQ R16 - Lift · For PIDs 35D-MQ-636 through 35D-MQ1376. Page 10 10/26/11 235894 R16 RML-5 OCL...
Transcript of 35D MQ R16 - Lift · For PIDs 35D-MQ-636 through 35D-MQ1376. Page 10 10/26/11 235894 R16 RML-5 OCL...
This manual contains standard production ProductIdentification Numbers.
Special Engineered Options not included.
7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406
Manual Number:235894 R16
35D MQQuad Mast
For 35D-MQ-001 Through Present
P ARTS MANUAL
FOR PARTS AND SERVICE CALL:1-877-430-6302
About This Manual
Introduction
Parts and ServiceToll Free: (877) 430-6302
Direct: (864) 647-6302Fax: (864) 647-7302
Email: [email protected]
This manual shows the parts breakdown for the mast product ID numbers.Locate the product ID number (PID) stamped plate on the left hand side of the outerupright channel. This number must be used when ordering replacement parts for thisproduct.
Ordering PartsCustomers -
Parts and service literature is available through authorized lift truck dealers.To place an order, contact the lift truck dealer of your choice.
Lift Truck Dealers -To order parts and service literature contact:
35D-MQ-XYZ
PRODUCT I.D. NUMBER
XXX-XX-XXX
MA2380.epsEXAMPLE
XXX-XX-XXXX
235894 R16 10/26/11 Page 3
Contents
Cover .................................................................................................................................................... 1Introduction .......................................................................................................................................... 2Safety Decals ....................................................................................................................................... 3Free Lift Cylinder .................................................................................................................................. 4Right Hand Main Lift Cylinder ............................................................................................................... 8Left Hand Main Lift Cylinder ............................................................................................................... 12Weldments ......................................................................................................................................... 16Hoist Chains and Free Lift Hoses ....................................................................................................... 18Lowering Control Valve ....................................................................................................................... 19Load Backrest .................................................................................................................................... 194 Roller Carriages .............................................................................................................................. 206 Roller Carriages .............................................................................................................................. 21Standard Single Function HI-VIS IHR ................................................................................................ 23Double Function HI-VIS IHR .............................................................................................................. 33Recommended Spare Parts List ........................................................................................................ 41
Safety Decals
Page 4 10/26/11 235894 R16
FL-2Item # Qty Part # Description
1 1 N/A Shell2 1 N/A Rod3 1 j Seal4 1 564924 Retainer5 1 j Seal6 1 j Back-up Ring7 1 j O-Ring8 1 219015 Pull Wire9 1 564923 Piston
10 2 j Back-up Ring11 1 j Seal12 1 563782 Fuse Piston13 1 562848 Spring Guide14 1 642649 Fitting15 1 N/A Pin16 1 565085 Spring17 1 k Retaing Ring18 1 k Washer19 1 j Wear Ring20 1 j,k O-Ring21 1 k Check Valve22 1 3133 Snap Ring
j - Included in Cylinder Seal Kit P/N 216691.k - Included in Check Valve Service Kit P/N 656920.
FL-1OCL (in) Part #
75.5 21671080 21671182 21671286 216713
90.5 21671495 21671598 216716101 216717
OCL = Outer Channel Length.
MA0024.eps
6
7
4
9
8
1
2
3
22
5
10111213
14
15
16
17
18
19
20
21
Free Lift CylinderFor PIDs 35D-MQ-001 through 35D-MQ-635
235894 R16 10/26/11 Page 5
Free Lift Cylinder
9
1
2
10
3
4
5
6
7
8
12
11
MA2950.eps
13
14
15
17
16
For PIDs 35D-MQ-636 through 35D-MQ1376
FL-3OCL (in) Part #
72 100031175.5 100063577 100064780 100063682 100063784 100029886 100063887 100064588 1000646
90.5 100063992 100064395 100064098 1000641101 1000642104 1000134
OCL = Outer Channel Length
FL-4Item # Qty Part # Description
1 1 j WEAR RING2 1 j PISTON SEAL3 1 N/A SHELL4 1 N/A SHAFT5 1 1348752 RETAINER6 1 j O-RING7 1 j Z-SEAL8 1 j WIPER9 1 N/A ROLL PIN
10 1 1348755 PISTON11 1 j O-RING12 1 N/A ROD-END13 1 642649 FITTING14 1 3133 SNAP RING15 1 564107 SPRING GUIDE16 1 565085 SPRING17 1 252678 FUSE PISTON
j - Included in installation kit p/n 1000789.
Page 6 10/26/11 235894 R16
FL-5OCL (in) Part #
68 100219172 100219574 1002197
75.5 100219877 100220078 100220180 100220382 100220583 100220684 100220786 100220987 100221088 100221189 1002212
90.5 100221391 100221592 100221595 100221897 100222098 1002221101 1002224104 1002783
OCL = Outer Channel LengthFL-6Item # Qty Part # Description
1 1 j O-RING2 1 j ROD SEAL3 1 j WIPER4 1 j O-RING5 1 j BACK-UP6 1 j PISTON SEAL7 1 j O-RING8 1 j WEAR RING9 1 252678 FUSE PISTON
10 1 N/A PULL WIRE11 1 642649 FITTING12 1 1358999 CHECK VALVE13 1 N/A ROLL PIN14 1 N/A HYD TUBE15 1 N/A SHELL16 1 N/A ROD/PLUNGER17 1 78492 RETAINER18 1 N/A PISTON19 1 8A163 PLUG20 1 3133 SNAP RING21 1 564107 SPRING GUIDE22 1 565085 SPRING
j - Included in Seal Kit P/N 1002313.
Free Lift CylinderFor PIDs 35D-MQ1377 through 35D-MQ2709
124
19
8
18
6
10
14
16
15
7
5
1
3
2
MA2951.eps
17
20
11
21
229
13
235894 R16 10/26/11 Page 7
FL-7OCL (in) Part #
68 100508372 100508774 1005089
75.5 100509077 100509278 100509380 100509582 100509783 100509884 100509985 100510086 100510187 100510288 100510389 1005104
90.5 100510591 100510692 100510795 100511097 100511298 1005113101 1005116102 1005117104 1005118
OCL = Outer Channel Length
FL-8Item # Qty Part # Description
1 1 j BACK-UP2 1 560717 k CHECK VALVE3 1 j, k CIRCLIP4 1 3104903 FUSE PISTON5 1 3133 SNAP RING6 1 j NYLON RING7 1 j O-RING8 1 j O-RING9 1 N/A PISTON
10 1 642649 FITTING11 1 3106074 RETAINER12 1 N/A ROD/PLUNGER13 1 j ROD SEAL14 1 769018 ROLL PIN15 1 j PISTON SEAL16 1 N/A SHELL17 1 222629 SPRING18 1 564107 SPRING GUIDE19 1 N/A HYD TUBE20 1 k WASHER21 1 j WEAR RING22 1 j WIPER23 1 N/A WIRE RING
j - Included in Seal Kit P/N 3106075.k - Included in Check Valve Kit P/N 563904.
Free Lift CylinderFor PIDs 35D-MQ2710 through Present
11
22
13
1
7
12
19
23
2
9
16
6
15
21
8
20
3
10
5
18 17 4
MA2965.eps
14
Page 8 10/26/11 235894 R16
FL-4OCL (in) Part #
75.5 21670280.0 21670382.0 21670486.0 21670590.5 21670695.0 21670798.0 216708
101.0 216709OCL = Outer Channel Length.
RML-2Item # Qty Part # Description
1 1 N/A Shell2 1 N/A Plunger/Rod3 1 N/A Stand-Off Pipe4 1 N/A Spacer5 1 N/A Plunger/Rod Head6 1 j Back-up Ring7 1 j O-Ring8 1 j Wiper9 1 j Rod Seal
10 1 562634 Retainer11 1 j Back-up Ring12 1 j O-Ring13 1 559962 Pull Wire14 1 216434 Piston15 1 j Back-up Ring16 1 j Piston Seal17 1 j Wear Ring18 1 611289 Fitting19 1 j Back-up Ring20 1 j O-Ring21 1 601377 Fitting22 1 j,k Seal23 1 k Check Valve24 1 j,k Setscrew
j - Included in Cylinder Seal Kit P/N 216676.k - Included in Check Valve Service Kit P/N 216677.
Right Hand Main Lift CylinderFor PIDs 35D-MQ-001 through 35D-MQ-635
MA0638.eps
5
6
7
8
9
10
11
12
1
20
19
2
3
14
15
16
17
24
23
22
4
13
19
20
18
21
235894 R16 10/26/11 Page 9
RML-4Item # Qty Part # Description
1 1 j WEAR RING2 1 j PISTON SEAL3 1 N/A SHELL4 1 N/A SHAFT5 1 1356993 RETAINER6 1 j O-RING7 1 j U-CUP8 1 j WIPER9 1 1348729 PLUG
10 1 j O-RING11 1 N/A PISTON ASSEMBLY12 1 j O-RING13 1 j BACK-UP14 1 N/A ROD-END15 1 j O-RING16 1 17010R1 BALL17 1 N/A SPACER18 1 611289 FITTING19 1 231325 FUSE VALVE
j - Included in Seal Kit P/N 1000787.
RML-3OCL (in) Part #
72 100031375.5 100059977 100061480 100060082 100060184 100030086 100060287 100061088 1000616
90.5 100060392 100060895 100060498 1000605101 1000606104 1000136
OCL = Outer Channel Length
Right Hand Main Lift Cylinder
4
5
6
7
8
13
12
15
14
3
11
2
1
10
9
19
17
16MA2015.eps
18
For PIDs 35D-MQ-636 through 35D-MQ1376
Page 10 10/26/11 235894 R16
RML-5OCL (in) Part #
68 100222572 100222974 1002231
75.5 100223277 100223478 100223580 100223782 100223983 100224084 100224186 100224387 100224488 100224589 1002246
90.5 100224791 100224892 100224995 100225297 100225498 1002255101 1002258104 1002302
OCL = Outer Channel Length
RML-6Item # Qty Part # Description
1 1 j PISTON SEAL2 1 j ROD SEAL3 1 j WIPER4 1 j O-RING5 1 j O-RING6 1 j O-RING7 1 j WEAR RING8 1 601377 FITTING9 1 N/A RETAINING RING
10 1 231325 FUSE VALVE11 1 N/A HYD. TUBE ASSEMBLY12 1 N/A TUBE ASSEMBLY13 1 N/A ROD14 1 N/A ROD END15 1 N/A PISTON16 1 78498 RETAINER17 1 N/A PLUG18 1 N/A SPACER
j - Included in Seal Kit 1002314.
Right Hand Main Lift CylinderFor PIDs 35D-MQ1377 through 35D-MQ2709
414
6
16
11
3
2
5
18
13
12
15
1
7
17
9
MA2018.eps
8
10
235894 R16 10/26/11 Page 11
RML-7OCL (in) Part #
68 100515672 100516074 1005162
75.5 100516377 100516578 100516680 100516882 100517083 100517184 100517285 100517386 100517487 100517588 100517689 1005177
90.5 100517891 100517992 100518095 100518397 100518598 1005186101 1005189102 1005190104 1005192
OCL = Outer Channel LengthRML-8Item # Qty Part # Description
1 1 j BACK-UP RING2 2 j BACK-UP RING3 1 j BACK-UP RING4 3 3107909 CHECK VALVE5 1 N/A CIRCLIP6 1 N/A CUSHION SLEEVE7 1 N/A WIRE RING8 1 j NYLON RING9 2 j O-RING
10 1 j O-RING11 1 j O-RING12 1 N/A O-RING13 1 N/A PIPE14 1 N/A PISTON15 1 j PISTON SAL16 1 231325 FUSE VALVE17 1 601377 FITTING18 1 3107001 RETAINER19 1 N/A ROD20 1 N/A ROD END21 1 j ROD SEAL22 1 N/A SHELL23 1 N/A SPACER24 1 N/A SPRING25 1 j WEAR RING26 1 j WIPER
j - Included in Seal Kit 3107201.
Right Hand Main Lift CylinderFor PIDs 35D-MQ2710 through Present
17
20
24
1
11
9
2
18
26
21
3
10
22
19
13
12
7
2
9
23
4
14
8
15
25
6
5
16
MA2966.eps
Page 12 10/26/11 235894 R16
LML-1OCL (in) Part #
75.5 21669480.0 21669582.0 21669686.0 21669790.5 21669895.0 21669998.0 216700
101.0 216701OCL = Outer Channel Length.
LML-2Item # Qty Part # Descrption
1 1 N/A Shell2 1 N/A Plunger/Rod3 1 N/A Spacer4 1 j Wiper5 1 j Plunger/Rod Seal6 1 562634 Retainer7 1 j Back-up Ring8 1 j O-Ring9 1 559962 Pull Wire
10 1 214572 Piston11 1 j Back-up Ring12 1 j O-Ring13 1 j Wear Ring14 1 562848 Spring Guide15 1 611289 Fitting16 1 562849 Fuse Piston17 1 215012 Spring18 1 j ,k Snap Ring19 1 k Washer20 1 j ,k O-Ring21 1 k Check Valve22 1 688935 Snap Ring
j - Included in Cylinder Seal Kit P/N 561307.k - Included in Check Valve Service Kit P/N 65692
Left Hand Main Lift CylinderFor PIDs 35D-MQ-001 through 35D-MQ-635
MA0445.eps
45
6
7
8
1
2
10
111213
14
16
17
1819
20
21
3
9
15
22
235894 R16 10/26/11 Page 13
LML-3OCL (in) Part #
72 100031275.5 100061777 100063280 100061882 100061984 100029986 100062087 100062888 1000634
90.5 100062192 100062695 100062298 1000623101 1000624104 1000135
OCL = Outer Channel Length
LML-4Item # Qty Part # Description
1 1 j WEAR RING2 1 j PISTON SEAL3 1 N/A SHELL4 1 N/A SHAFT5 1 1356993 RETAINER6 1 j O-RING7 1 j U-CUP8 1 j WIPER9 1 1348729 PLUG
10 1 j O-RING11 1 N/A PISTON12 1 1348762 ROD-END13 1 j O-RING14 1 17010R1 BALL15 1 N/A SPACER16 1 231325 FUSE VALVE17 1 688935 SNAP RING
j - Included in Seal Kit P/N 1000788.
Left Hand Main Lift Cylinder
MA2016.eps
5
6
7
8
3
11
2
1
10
9
16
14
15
4
12
13
17
For PIDs 35D-MQ-636 through 35D-MQ1376
Page 14 10/26/11 235894 R16
LML-5OCL (in) Part #
68 100225972 100226374 1002265
75.5 100226677 100226878 100226980 100227182 100227383 100227484 100227586 100227787 100227888 100227989 1002280
90.5 100228191 100228292 100228395 100228697 100228898 1002289101 1002292104 1002312
OCL = Outer Channel Length
LML-6Item # Qty Part # Description
1 1 j PISTON SEAL2 1 j ROD SEAL3 1 j WIPER4 1 j O-RING5 1 j O-RING6 1 j WEAR RING7 1 231325 FUSE VALVE8 1 N/A RETAING RING9 1 688935 SNAP RING
10 1 N/A TUBE ASSEMBLY11 1 N/A ROD12 1 N/A ROD END13 1 78498 RETAINER14 1 N/A PISTON15 1 N/A PLUG16 1 N/A SPACER
j - Included in Seal Kit P/N 1002315.
Left Hand Main Lift CylinderFor PIDs 35D-MQ1377 through 35D-MQ2709
8
6
15
1
1416
10
11
5
4
12
2
3
MA2019.eps
9
7
13
235894 R16 10/26/11 Page 15
LML-7OCL (in) Part #
68 100511972 100512374 1005125
75.5 100512677 100512878 100512980 100513182 100513383 100513484 100513585 100513686 100513787 100513888 100513989 1005140
90.5 100514191 100514292 100514395 100514697 100514898 1005149101 1005152102 1005153104 1005155
OCL = Outer Channel LengthLML-8Item # Qty Part # Description
1 1 j BACK-UP RING2 1 k CHECK VALVE3 1 j k CIRCLIP4 1 j CIRCLIP5 1 N/A CUSHION SLEEVE6 1 688935 SNAP RING7 1 j NYLON RING8 1 j O-RING9 1 j O-RING
10 1 N/A O-RING11 1 N/A PISTON12 1 j PISTON SEAL13 1 231325 FUSE ASSEMBLY14 1 3107001 RETAINER15 1 N/A ROD16 1 j U-CUP SEAL17 1 N/A SHELL18 1 N/A SPACER19 1 k WASHER20 1 j WEAR RING21 1 j WIPER22 2 N/A WIRE RING
k - Included in Check Valve Kit 563904.j - Included in Seal Kit P/N 3107202.
For PIDs 35D-MQ2710 through PresentLeft Hand Main Lift Cylinder
14
21
16
1
9
17
15
10
22
18
2
11
8
19
3
7
12
205
4
13
MA2967.eps
6
Page 16 10/26/11 235894 R16
Weldments
23
38
45
4748
30
31
32
22
29
7
29
47
5
51
47
13
38
2139
3546
38
12
45
25
38
29
47
27
10
13
1
50
49
19
4214
4
6
52
21
10
6
9
32
47
50 43
41
37
50
44
15
46
2
53
28
46
26
27
8
36
11
38
3
24
40
13
28
16
31
MainliftCylinder
FreeliftCylinder
MA3434.eps
MainliftCylinder
For 35D-MQ-001 Through Present
235894 R16 10/26/11 Page 17
s4823CPGItem # Qty Part # Description Item # Qty Part # Description
1 1 214806 BAND 28 10 200007 JAM NUT .625-182 1 203291 BAR STOP 29 3 681238 LOCKWASHER M103 1 203263 BRACKET 30 1 200525 WASHER 1.5D-1.0ID4 1 230805 BRACKET I.H.R. ASSY 31 10 200006 NUT .625-18UNF5 2 202396 BUMPER 32 2 661786 PAD6 4 680218 CAPSCREW HEX HEAD 33 4 680460 PIN FL CHAIN7 1 683820 CAPSCREW M10 X 16 LG 34 8 684305 PIN ML CHAIN8 1 212632 CAPSCREW M10 X 20 LG 35 4 215720 PLUG , WEAR9 1 218935 CAPSCREW M10X12 BH 36 2 214814 PLUG WEAR
10 4 769572 CAPSCREW M12 X 35 LG 37 1 203266 RETAINER11 1 203404 WASHER HARDENED 38 12 664206 ROLLER ASSEMBLY12 2 203406 CAPSCREW SOCKET HEAD 39 2 662145 ROLLER ASSY13 6 680242 CHAIN ANCHOR 40 1 203269 SHAFT14 2 680240 CHAIN ANCHOR 41 1 214807 SHAFT15 2 201435 CHAIN ANCHOR 42 2 661550 SHEAVE16 2 200785 CLAMP 43 2 214815 SHEAVE17 12 6518 COTTER PIN 44 1 683793 SHEAVE18 24 6508 COTTER PIN 45 2 660051 SHEAVE ASSY19 1 214810 CROSSHEAD WELDMENT 46 6 203388 SHIM20 1 203484 DECAL KIT 47 36 631881 SHIM , ROLLER (S-15889)21 2 606212 DOWEL PIN 48 1 688935 SNAP RING 1.00 DIA22 2 231325 EXT FUSE VALVE-16.7GPM 49 1 3133 SNAP RING 29MM SHAFT23 1 642649 FITTING 90DEG 8-10 50 5 3140 SNAP RING 40MM SHAFT24 1 2376 FITTING BLKHEAD 51 2 219596 SOCKET SCREW25 1 768690 FLAT HEAD CAPSCREW 52 1 214809 TUBE ASSEMBLY26 1 601377 FTG. 8T x 8 SAE STR. 53 1 214808 TUBE ASSEMBLY27 2 689588 HOSE CLAMP #8 TUBE
Common Parts Group P/N 230856
s-4823.2.r33Outer Outer Inner
OCL Outer Upright Intermediate Intermediate Inner(in) Upright (machined) Upright Upright Upright68 246628 260534 246629 246630 24663171 257788 257789 257790 257791 25779272 231483 260535 231484 231485 23148673 254894 260536 254895 254896 25489774 221441 260537 221442 221443 221444
75.5 214850 214851 214864 214871 21487877 225577 260538 225578 225583 22558478 248990 263107 248991 248992 24899380 214852 214853 214865 214872 21487982 214854 214855 214866 214873 21488083 248614 260539 248615 248616 24861784 231282 231283 231284 231285 23128685 262068 262069 262070 262071 26207286 214856 214857 214867 214874 21488187 221587 260540 221588 221589 22159088 228226 222360 222361 222362 22236389 248501 252398 248502 248503 248504
90.5 214858 214859 214868 214875 21488291 251539 251540 251541 251542 25154392 221208 232313 221209 221210 22121194 230087 230088 230089 23009095 214860 214861 214869 214876 21488397 253563 260541 253564 253565 25356698 214862 214863 214870 214877 214884
101 214887 214888 214889 214890 214891102 254509 254510 254511 254512 254513104 230884 260542 230885 230886 230887
Weldments
OCL - Outer Channel Length.
Weldments
Page 18 10/26/11 235894 R16
For 35D-MQ-001 Through PresentHoist Chains and Free Lift Hoses
1
2 3
MA0063.eps
4
MA2354.eps
Free Lift Hose
See Chart HCFL-1 See Chart HCFL-1
Hoist Chains
s-4323.2r33CHNInner Outer
OCL Freelift Bootstrap Bootstrap Freelift(in) Chain Chain Chain Hose
Item 1 Item 2 Item 3 Item 4Qty 2 Qty 2 Qty 2 Qty 1
68 686877 681429 683980 24663271 686879 683981 683982 25779372 680455 683982 681430 23148773 686880 681430 678770 22144574 683960 684130 678770 221445
75.5 686882 678770 683984 21847077 686883 683984 683895 22558578 686884 683895 680459 21507980 686886 680459 678771 21847182 687027 683987 683988 21847283 681479 683987 683988 21802584 686887 683988 678796 23128785 686888 678796 683990 26207386 686888 678796 683990 21847387 686889 683990 678797 21802688 686890 678797 683992 22237089 681480 678797 683992 248506
90.5 686891 683992 681431 21847491 686891 684131 683993 21847492 686892 681431 683993 22121294 686894 683993 683994 23009695 680456 683994 683995 21847597 686895 678800 678775 25356798 686896 678800 678775 218476101 686899 683998 683999 218477102 686899 683999 684000 255639104 686901 684000 684001 230888
Hoist Chains and Hoses
OCL - Outer Channel Length.
235894 R16 10/26/11 Page 19
2
3
1
Lowering Control Valve
Load Backrest
1
32
Backrest-2.eps
See Chart
See Chart
For 35D-MQ-001 Through Present
Item # Qty Part # Description209407 *Backrest, 31" x 36"684770 *Backrest, 31" x 48"209408 *Backrest, 31" x 60"684772 *Backrest, 37" x 36"226827 *Backrest, 37" x 40"225390 *Backrest, 37" x 42"684773 *Backrest, 37" x 48"361238 *Backrest, 37" x 52"684774 *Backrest, 37" x 60"245151 *Backrest, 37" x 65"369519 *Backrest, 37" x 72"684775 *Backrest, 41" x 36"684776 *Backrest, 41" x 48"684777 *Backrest, 41" x 60"248948 *Backrest, 46" x 48"684778 *Backrest, 49" x 36"684779 *Backrest, 49" x 48"684780 *Backrest, 49" x 60"231595 *Backrest, 52" x 48"684781 *Backrest, 61" x 36"684782 *Backrest, 61" x 48"684783 *Backrest, 61" x 60"
2 4 200173 Capscrew, M16x2,0x35-8.83 4 684586 Lockwasher, M16
LBR-1 ALL
* - Item 1 inlcudes items 2 and 3.
Class II Load Backrests
1 1
LCV-1Item # Qty Part # DESCRIPTION
1 214795 Lowering Control Valve Assembly17 GPM2 1 214793 Valve Body3 1 684318 Valve Cartridge, 12 GPM
* - Item 1 includes items 2 and 3.
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).
* Quantity as needed
4 Roller Carriages
98 7
4
8
5
6
1
2
11
10
3
A
1112
MA2030.eps
See Chart C-1
C-1
Item # Qty Part # Description Item # Qty Part # Description214819 31" Hi-Vis Cushion Carriage Weldment 1 4 206174 Capscrew214820 37" Hi-Vis Cushion Carriage Weldment 2 4 684660 Lockwasher214821 41" Hi-Vis Cushion Carriage Weldment 3 4 683819 Thrust Roller Assembly214827 31" Hi-Vis Pneumatic Carriage Weldment 4 2 6518 Cotter Pin214828 37" Hi-Vis Pneumatic Carriage Weldment 5 2 200006 Nut, Hex full214829 41" Hi-Vis Pneumatic Carriage Weldment 6 2 200007 Nut, Hex Jam
7 2 680240 Chain Anchor8 4 6508 Cotter Pin9 2 680460 Pin
10 * 631881 Shim11 4 664206 Roller Assembly12 1 219400 Fork Stop Kit
A 1
Carriage Assemblies Common Parts
Carriage drawing is for reference only, specific carriage may look different.
For 35D-MQ-001 Through Present
Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed(Mast PID number needed).
* Quantity as needed
6 Roller Carriages
98 7
4
8
1
2
3
12
13
14
11
11
1015
A
5
6
MA2031.eps
See Chart C-2
Carriage drawing is for reference only, specific carriage may look different.C-2
Item # Qty Part # Description Item # Qty Part # Description214823 31" Cushion Carriage Weldment 1 4 206174 Capscrew 214824 37" Cushion Carriage Weldment 2 4 684660 Lockwasher214825 41" Cushion Carriage Weldment 3 4 683819 Thrust Roller Assembly214831 31" Pneumatic Carriage Weldment 4 2 6518 Cotter Pin214832 37" Pneumatic Carriage Weldment 5 2 200006 Nut, Hex full214833 41" Pneumatic Carriage Weldment 6 2 200007 Nut, Hex Jam
7 2 680240 Chain Anchor8 4 6508 Cotter Pin9 2 680460 Pin
10 * 631881 Shim11 4 664206 Roller Assembly12 2 661549 Roller Assembly13 4 680218 Capscrew 14 2 658378 Retainer Plate15 1 219400 Fork Stop Kit
A 1
Carriage Assemblies Common Parts
For 35D-MQ-001 Through Present
Page 22 10/26/11 235894 R16
Standard Single FunctionHI-VIS IHR
2431
16
15
13
29
12
158
22
5
23
MA3059.eps
10
3
2
201127
7
33
30
34
18
28
18
10
7
14
21
14
25
9
19
7
2
10
18
23
10
3
26
32
9
6
19
235894 R16 10/26/11 Page 23
Standard Single Function HI-VIS IHR
IHR-1
Item # Qty Part # Description Item # Qty Part # Description1 4 227855 (2) Hose Clamp 18 6 681238 Lockwasher M102 6 227854 (4) Hose Clamp 19 3 206323 Washer M63 3 227885 Bar, Hose Clamp 20 1 206315 Washer M84 2 227884 Bar, Hose Clamp 21 1 j Lower Guide5 1 2453 Bulkhead Union, 900 22 2 2645 Nut #6 Cap6 1 222680 Cable Tie Restraint 23 1 786882 Nut M107 6 684649 Capscrew M10 X 25 24 1 205979 Nut M128 1 768414 Capscrew M12 X 65 25 1 215779 Plate9 3 763169 Capscrew M6 X 20 26 1 217426 Plate Bumper10 10 762900 Capscrew M6 X 25 27 1 230606 Retainer Bar11 1 787372 Capscrew M8 X 20 28 3 215772 Sheave12 1 2375 Fitting Bulkhead 29 2 214937 Sheave13 1 2680 Fitting 30 3 688935 Snap Ring14 1 214931 Hose Clamp Bracket 31 2 210173 Stubshaft15 2 214938 Hose Guard 32 1 j Upper Guide16 1 210846 Bracket Carriage 33 1 214929 Upper IHR17 1 216608 Installation Instructions ( Not Shown ) 34 3 205086 Washer
j - See chart below.
Common Parts Groups P/N 214902
IHR-2I.H.R. Guide Guide Rear Freelift
OCL (Single) Upper Lower Hose Hose(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 214903 216492 214919 237114 23699577 225448 216492 214919 237117 23699678 248994 216492 214919 237119 23699780 214904 216492 214919 218481 21152082 214905 216493 214921 237124 23700084 231278 216493 214921 237126 23700186 214906 216493 214921 211513 21152187 221591 216493 214921 211584 21157688 222838 216493 214923 237131 21157789 248505 216494 214923 210235 211578
90.5 214907 216494 214923 237132 21157992 230875 216494 214923 211515 21152294 246390 216495 214924 237136 23228895 214908 216495 214924 237138 23700498 214909 216495 214924 211517 211523
101 214910 216496 214925 210239 214940104 230889 216496 214925 237150 211524
OCL = Outer Channel Length.
Kits and Components
For 35D-MQ-001 Through 35D-MQ1457
Page 24 10/26/11 235894 R16
10
25
3
32
16
15
2
13
30
12
158
23
524
2111
19
10
7
14
22
20
14
26
9
207
2
10
19
23
10
3
27
34
9
6
MA3060.eps
17
31
3529
197
33
28
Standard Single Function HI-VIS IHR
235894 R16 10/26/11 Page 25
Standard Single Function HI-VIS IHRWith Standard Hoses
For 35D-MQ1458 Through Present
s-15571.2r9OCL I.H.R. Guide Guide Rear Freelift(in) (Single) Upper Lower Hose Hose
Kit Qty 1 Qty 1 Qty 2 Qty 275.5 248843 216492 214919 237113 23699577 248844 216492 214919 237117 23699687 249003 216492 214919 237119 23699780 248845 216492 214919 218481 21152082 248846 216493 214921 210233 23700083 251442 216493 214921 210234 21158584 248847 216493 214921 237126 23700185 262065 216493 214921 211511 23700286 248848 216493 214921 237130 21152187 248849 216493 214921 210235 21157688 248850 216493 214923 210236 21157789 248851 216494 214923 216392 211578
90.5 248852 216494 214923 237133 21157991 251544 216494 214923 237134 23700392 248853 216494 214923 237136 21152294 248854 216495 214924 237138 23228895 248855 216495 214924 237139 23700497 253560 216495 214924 206257 23700598 248856 216495 214924 237143 211523
101 248857 216496 214925 237146 214940102 254514 216496 214925 237148 237008104 248858 216496 214925 237150 211524
Kits and Components
OCL - Outer Channel Length.
Item # Qty Part # Description Item # Qty Part # Description1 4 227855 (2) Hose Clamp 19 6 681238 Lockwasher M102 6 227854 (4) Hose Clamp 20 3 206323 Lockwasher M63 3 227885 Bar, Hose Clamp 21 1 206315 Lockwasher M84 2 227884 Bar, Hose Clamp 22 1 j Lower Guide5 1 2453 Bulkhead Union, 900 23 2 2645 #6 Cap Plug6 1 222680 Cable Tie Restraint 24 1 786882 M10 Nut7 6 684649 Capscrew M10 X 25 25 1 205979 M12 Nut8 1 768414 Capscrew M12 X 65 26 1 215779 Plate9 3 763169 Capscrew M6 X 20 27 1 217426 Bumper Plate10 10 762900 Capscrew M6 X 25 28 1 230606 Retainer Bar11 1 787372 Capscrew M8 X 20 29 3 215772 Sheave12 1 2375 Fitting Bulkhead 30 2 214937 Sheave13 1 2680 Fitting 31 3 688935 Snap Ring14 1 214931 Hose Clamp Bracket 32 2 210173 Stubshaft15 2 214938 Hose Guard 33 1 246649 Upper Bracket16 1 210846 Bracket Carriage 34 1 j Upper Guide17 3 241395 Spacer 35 3 205086 Washer18 1 216608 Installation Instructions ( Not Shown )
Common Parts Group P/N 246774
j - See chart below
15571 CPG
Page 26 10/26/11 235894 R16
Single Function HI-VIS IHRwith Cold Storage Hoses
For 35D-MQ-001 Through 35D-MQ1457
s-4815.r10I.H.R. Common Guide Guide Rear Freelift
OCL (Single) Parts Group Upper Lower Hose Hose(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 217468 214902 216492 214919 237114 23737380 217469 214902 216492 214919 218481 21679482 217470 214902 216493 214921 237124 23737783 248612 214902 216493 214921 210233 23096786 217471 214902 216493 214921 211513 21744888 222485 214902 216493 214923 237131 23096889 248912 214902 216494 214923 206255 237381
90.5 211064 214902 216494 214923 237132 21744994 246392 214902 216495 214924 237136 23738395 211065 214902 216495 214924 237138 23738498 211066 214902 216495 214924 211517 217451
101 211067 214902 216496 214925 210239 217452104 248995 214902 216496 214925 211519 218873
OCL - Outer channel length
Kits and Components
s-15575.r4Max. Height OCL I.H.R. Guide Guide Rear FreeliftMiddle Outer (in) (Single) Upper Lower Hose Hose
Crossmember(in) Kit Qty 1 Qty 1 Qty 2 Qty 2770 75.5 248869 216492 214919 237114 237373805 77 248870 216492 214919 237117 237374830 78 249004 216492 214919 237119 230996880 80 248871 216492 214919 218481 216794
82 248872 216493 214921 210233 23737784 248873 216493 214921 237126 23737886 248874 216493 214921 237130 21744887 248875 216493 214921 210235 23738088 248876 216493 214923 210236 23096889 248877 216494 214923 216392 237381
90.5 248878 216494 214923 237133 21744991 251545 216494 214923 237134 23738292 248879 216494 214923 237136 21641394 248880 216495 214924 237138 23738395 248881 216495 214924 237139 23738498 248882 216495 214924 237143 217451
101 248883 216496 214925 237146 217452104 248884 216496 214925 237150 218873
OCL - Outer Channel Length.
Kits and Components
For 35D-MQ1458 Through Present
Reference to page 22 for assembly
Reference to page 24 for assembly
235894 R16 10/26/11 Page 27
Single Function HI-VIS IHRwith ORFS Fittings
s-15005.r4I.H.R. Common Guide Guide Rear Freelift
OCL (Single) Parts Group Upper Lower Hose Hose(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 230027 214902 216492 214919 230064 22324980 230028 214902 216492 214919 230065 22244186 230029 214902 216493 214921 230066 222858
90.5 245049 214902 216494 214923 221325 24506092 230030 214902 216494 214923 230067 222859
OCL - Outer Channel Length
Kits and Components
For 35D-MQ-001 Through 35D-MQ1457
For 35D-MQ1458 Through Present
s-15589.r2MAX HEIGHT OCL I.H.R. Common Guide Guide Rear FreeliftMID. OUTER (in) (Single) Parts Group Upper Lower Hose HoseX-MEMBER Kit Qty 1 Qty 1 Qty 2 Qty 2
770 75.5 248921 246774 216492 214919 264252 223249880 80 248923 246774 216492 214919 264262 222441
86 248926 246774 216493 214921 264279 22285890.5 248930 246774 216494 214923 264285 24506092 248931 246774 216494 214923 264291 222859
Kits and Components
Reference to page 22 for assembly
Reference to page 24 for assembly
235894 R16 10/26/11 Page 29
Single Function HI-VIS IHRWith Greaseable Bracket
s-15432Item # Qty Part # Description Item # Qty Part # Decsription
1 4 227855 (2) HOSE CLAMP 19 1 210846 I.H.R. BRACKET CARRIAGE2 6 227854 (4) HOSE CLAMP 20 3 241395 IHR SPACER3 3 253497 90 DEG. GREASE FITTING 21 1 216608 INSTALLATION INSTRUCTIONS not shown
4 3 227885 BAR, HOSE CLAMP 22 6 681238 LOCKWASHER M105 2 227884 BAR, HOSE CLAMP 23 3 206323 LOCKWASHER M66 1 2453 BULKHEAD UNION 90 DEG 24 1 206315 LOCKWASHER M87 1 222680 CABLE TIE RESTRAINT 25 1 See s-16342 LOWER GUIDE8 6 684649 CAPSCREW M10X25 LG 26 2 2645 NUT #6 CAP9 1 768414 CAPSCREW M12 X 65 LG 27 1 215779 PLATE
10 3 763169 CAPSCREW M6X20 LG 28 1 217426 PLATE BUMPER11 10 762900 CAPSCREW M6X25 LG 29 1 230606 RETAINER BAR12 1 787372 CAPSCREW M8X20 LG 30 3 253499 SHEAVE ASSY. W/ BEARING13 1 2375 FITTING BULKHEAD U 31 2 214937 SHEAVE I.H.R. W/BUSH14 1 2680 FITTING MODEL ONLY 32 3 688935 SNAP RING 1.00 DIA15 1 214931 GUIDE BAR 33 2 210173 STUBSHAFT SINGLE FUNCTION16 1 786882 HEX NUT M10 34 1 253493 UPPER BRACKET ASSEMBLY17 1 205979 HEX NUT M12 35 1 See s-16342 UPPER GUIDE18 2 214938 HOSE GUARD 36 3 205086 WASHER
Common Parts Group P/N 255740
S-16342I.H.R. Guide Guide Rear Freelift
OCL (Single) Upper Lower Hose Hose(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 261534 216492 214919 237113 23699577 261535 216492 214919 237117 23699679 261536 216492 214919 237119 23699780 261537 216492 214919 218481 21152082 261538 216493 214921 210233 23700083 261539 216493 214921 210234 21158584 261540 216493 214921 237126 23700186 261541 216493 214921 237130 21152187 261542 216493 214921 210235 21157688 261543 216493 214923 210236 21157789 261544 216494 214923 216392 211578
90.5 261545 216494 214923 237133 21157991 261546 216494 214923 237134 23700392 261547 216494 214923 237136 21152294 261548 216495 214924 237138 23228895 261549 216495 214924 237139 23700497 261550 216495 214924 206257 23700598 261551 216495 214924 237143 211523
101 261552 216496 214925 237146 214940102 261553 216496 214925 237148 237008104 261554 216496 214925 237150 211524
Kits and Components
OCL = Outer Channel Length.
Page 30 10/26/11 235894 R16
Single Function HI-VIS IHRWith Greaseable Bracket and High Pressure hoses
Reference to page 28 for assembly
s-15432.2r3I.H.R. Guide Guide Rear Freelift
OCL (Single) Upper Lower Hose Hose(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 253889 216492 214919 246224 23737377 253890 216492 214919 246229 23737480 253891 216492 214919 246236 21679482 253892 216493 214921 246241 23737784 253893 216493 214921 246251 23737886 253894 216493 214921 246255 21744887 253895 216493 214921 246258 23738088 253896 216493 214923 246260 230968
90.5 253897 216494 214923 246263 21744991 266810 216494 214923 246265 23738292 253898 216494 214923 246270 21641395 253899 216495 214924 246278 23738498 253900 216495 214924 246285 217451
101 253901 216496 214925 246291 217452104 253902 216496 214925 246296 218873
OCL - Outer Channel Length.
Kits and Components
235894 R16 10/26/11 Page 31
s-16344I.H.R. Guide Guide Rear Freelift
OCL (Single) Upper Lower Hose Hose(in) Kit Qty 1 Qty 1 Qty 2 Qty 2
75.5 261593 216492 214919 230064 22324980 261595 216492 214919 230065 22244186 261598 216493 214921 230066 222858
90.5 261602 216494 214923 221325 24506092 261603 216494 214923 230067 222859
Kits and Components
OCL = Outer Channel Length.
Single Function HI-VIS IHRWith Greaseable Bracket and ORFS fittings
Reference to page 28 for assembly
Page 32 10/26/11 235894 R16
Double Function HI-VIS IHR
22
6
5
9 28
21
2330
15
4
2
1112 19
26
MA3061.eps
2932
2731
17
8
11
2
13
11
20
4
8
17
210
17
4 13
4
25
2
7
811
18
18
10
14
24
235894 R16 10/26/11 Page 33
Double Function HI-VIS IHR
IHR-4OCL I.H.R. Guide Guide Rear Hose Rear Hose Freelift Freelift(in) (Double) Upper Upper Left Side Right Side #6 Hose #4 Hose
Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 275.5 214894 216471 214911 211508 237114 236995 23751980 214895 216471 214911 237114 218481 211520 21494282 214896 216472 214913 237117 237124 237000 23752586 214897 216472 214913 237123 211513 211521 21494388 222280 216472 214915 210233 237131 211577 237529
90.5 214898 216473 214915 237127 237132 211579 21494494 246391 216474 214916 210235 237136 232288 23753395 214899 216474 214916 216392 237138 237004 23753498 214900 216474 214916 230877 211517 211523 214946
101 214901 216475 214918 218482 210239 214940 214947OCL = Outer Channel Length.
Kits and Components
For 35D-MQ-001 Through 35D-MQ1457
IHR-3Item # Qty Part # Description Item # Qty Part # Description
1 2 227855 (2) Hose Clamp 17 6 681238 Lockwasher M102 8 227854 (4) Hose Clamp 18 3 206323 Lockwasher M63 1 227884 Bar, Hose Clamp 19 1 206315 Lockwasher M84 4 227885 Bar, Hose Clamp 20 1 j Lower Guide5 1 214932 Carriage Bracket 21 4 2645 Nut #6 Cap6 4 2453 Bulkhead Union, 900 22 1 786882 Nut M107 1 222680 Cable Tie Restraint 23 1 205979 Nut M128 6 684649 Capscrew M10 X 25 24 1 215789 Plate9 1 684800 Capscrew M12 X 100 25 1 217426 Plate Bumper10 3 763169 Capscrew M6 X 20 26 1 230606 Retainer Bar11 10 762900 Capscrew M6 X 25 27 5 215772 Sheave12 1 787372 Capscrew M8 X 20 28 2 214935 Sheave13 1 214931 Hose Clamp Bracket 29 5 688935 Snap Ring14 1 j Upper Guide 30 2 210216 Stubshaft15 2 214938 Hose Guard 31 1 214929 Upper IHR Bracket16 1 216608 Installation Instructions ( Not Shown ) 32 5 205086 Washer
DOUBLE IHR COMMON PARTS P/N 214893
j - See chart below.
Page 34 10/26/11 235894 R16
Double Function HI-VIS IHR
24
6
5
9 30
23
2532
15
42
11
2
311
1
22
4
8
19
17
1112 21
28
210
19
4 13
4
27
2
7
8
11
20
20
10
14
26
MA3062.eps
34 829 16
193133
235894 R16 10/26/11 Page 35
Double Function HI-VIS IHRWith Standard Hoses
For 35D-MQ1458 Through Present
s-15572.r0OCL I.H.R. Guide Guide Rear Hose Rear Hose Freelift Freelift(in) (Double) Upper Lower Left Side Right Side #6 Hose #4 Hose
Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 275.5 248859 216471 214911 211508 237114 236995 23751980 248860 216471 214911 237114 218481 211520 21494282 248861 216472 214913 237117 237124 237000 23752583 246817 216472 214913 237120 210234 211585 23752684 253336 216472 214913 211510 237126 237001 23752786 248862 216472 214913 237125 237130 211521 21494388 248863 216472 214915 211511 210236 211577 237529
90.5 248864 216473 214915 211513 237133 211579 21494492 251884 216473 214915 210235 237136 211522 23753294 248865 216474 214916 216392 237138 232288 23753395 248866 216474 214916 211515 237139 237004 23753497 253561 216474 214916 220340 206257 237005 23753698 248867 216474 214916 210238 237143 211523 214946
101 248868 216475 214918 211516 237146 214940 214947102 254515 216475 214918 211517 237148 237008 237539104 253334 216475 214918 237142 237150 211524 237541
OCL - Outer channel length
Kits and Components
Item # Qty Part # Description Item # Qty Part # Description1 2 227855 (2) Hose Clamp 18 1 216608 Installation Instructions ( Not Shown )
2 8 227854 (4) Hose Clamp 19 6 681238 Lockwasher M103 1 227884 Bar, Hose Clamp 20 3 206323 Lockwasher M64 4 227885 Bar, Hose Clamp 21 1 206315 Lockwasher M85 1 214932 Carriage Bracket 22 1 j Lower Guide6 4 2453 Bulkhead Union, 900 23 4 2645 #6 Cap Plug7 1 222680 Cable Tie Restraint 24 1 786882 M10 Nut8 6 684649 Capscrew M10 X 25 25 1 205979 M12 Nut9 1 684800 Capscrew M12 X 100 26 1 215789 Retainer Bar10 3 763169 Capscrew M6 X 20 27 1 217426 Bumper Plate11 10 762900 Capscrew M6 X 25 28 1 230606 Retainer Bar12 1 787372 Capscrew M8 X 20 29 5 215772 Sheave13 1 214931 Hose Clamp Bracket 30 2 214935 Sheave14 1 j Upper Guide 31 5 688935 Snap Ring15 2 214938 Hose Guard 32 2 210216 Stubshaft16 5 241395 Spacer 33 1 246647 Upper Bracket17 1 246778 Intermediate Insert 34 5 205086 Washer
Common Parts Group P/N 246775
j - See chart below
15772 CPG
Page 36 10/26/11 235894 R16
s-15576.r0
OCL I.H.R. Common Guide Guide Rear Hose Rear Hose Freelift Freelift(in) (Double) Parts Group Upper Lower Left Side Right Side #6 Hose #4 Hose
Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 275.5 248885 246775 216471 214911 211508 237114 237373 23758480 248886 246775 216471 214911 237114 218481 216794 21745582 248887 246775 216472 214913 237117 237124 237377 23759086 248888 246775 216472 214913 237125 237130 217448 21745688 248889 246775 216472 214915 211511 210236 230968 237595
90.5 248916 246775 216473 214915 211513 237133 217449 21745792 251885 246775 216473 214915 210235 237136 216413 23759894 248917 246775 216474 214916 216392 237138 237383 23759995 248918 246775 216474 214916 211515 237139 237384 23760098 248919 246775 216474 214916 210238 237143 217451 217459101 248920 246775 216475 214918 211516 237146 217452 217460
OCL - Outer channel length
Kits and Components
For 35D-MQ1458 Through Present
Double Function HI-VIS IHRWith Cold Storage Hoses
For 35D-MQ-001 Through 35D-MQ1457
s-4816.r9
OCL I.H.R. Common Guide Guide Rear Hose Rear Hose Freelift Freelift(in) (Double) Parts Group Upper Lower Left Side Right Side #6 Hose #4 Hose
Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 275.5 217461 214893 216471 214911 211508 237114 237373 23758480 217462 214893 216471 214911 237114 218481 216794 21745582 217463 214893 216472 214913 237117 237124 237377 23759086 217464 214893 216472 214913 237123 211513 217448 21745688 224206 214893 216472 214915 210233 237131 230968 237595
90.5 217465 214893 216473 214915 237127 237132 217449 21745794 248618 214893 216474 214916 210235 237136 237383 23759995 217466 214893 216474 214916 216392 237138 237384 23760098 217467 214893 216474 214916 230877 211517 217451 217459101 211074 214893 216475 214918 218482 210239 217452 217460
OCL - Outer channel length
Kits and Components
Reference to page 32 for assembly
Reference to page 34 for assembly
235894 R16 10/26/11 Page 37
Double Function HI-VIS IHRWith ORFS fittings
For 35D-MQ-001 Through 35D-MQ1457
For 35D-MQ1458 Through Present
s-15004.r5Max Height OCL I.H.R. Common Guide Guide Rear Hose Rear Hose Freelift Freelift
Middle Outer (in) (Double) Parts Group Upper Lower Left Side Right Side #6 Hose #4 HoseCrossmember Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
770 75.5 230025 246775 216471 214911 230063 230064 223249 223250880 80 230026 246775 216471 214911 230064 230065 222441 222438
86 230743 246775 216472 214913 221322 230744 222858 230745OCL - Outer Channel Length
Kits and Components
s-15590.r2Max Height OCL I.H.R. Common Guide Guide Rear Hose Rear Hose Freelift Freelift
Middle Outer (in) (Double) Parts Goup Upper Lower Left Side Right Side #6 Hose #4 HoseCrossmember Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
770 75.5 248937 246775 216471 214911 264244 264252 223249 223250880 80 248938 246775 216471 214911 264253 264262 222441 222438
86 248940 246775 216472 214913 264268 264279 222858 23074590.5 248942 246775 216473 214915 264275 264285 245060 26390992 263885 246775 216473 214915 264281 264291 222859 263910
OCL = Outer Channel Length.
Kits and Components
Reference to page 32 for assembly
Reference to page 34 for assembly
235894 R16 10/26/11 Page 39
Double Function HI-VIS IHRWith Greaseable Bracket and Standard Hoses
s-15433Item # Qty Part # Description Item # Qty Part # Description
1 2 227855 (2) HOSE CLAMP 19 5 241395 IHR SPACER2 8 227854 (4) HOSE CLAMP 20 1 246778 INSERT INTER. LOWER3 5 253497 90 DEG. GREASE FITTING 21 1 216608 INSTALLATION INSTRUCTIONS not shown
4 1 227884 BAR, HOSE CLAMP 22 6 681238 LOCKWASHER M105 4 227885 BAR, HOSE CLAMP 23 3 206323 LOCKWASHER M66 1 214932 BRACKET FORMED 24 1 206315 LOCKWASHER M87 4 2453 BULKHEAD UNION 90 DEG 25 1 SEE Chart Below LOWER GUIDE8 1 222680 CABLE TIE RESTRAINT 26 4 2645 NUT #6 CAP9 6 684649 CAPSCREW M10X25 LG 27 1 215789 PLATE
10 1 684800 CAPSCREW M12X100 LG 28 1 217426 PLATE BUMPER11 3 763169 CAPSCREW M6X20 LG 29 1 230606 RETAINER BAR12 10 762900 CAPSCREW M6X25 LG 30 5 253499 SHEAVE ASSY. W/ BEARING13 1 787372 CAPSCREW M8X20 LG 31 2 214935 SHEAVE I.H.R. W/BUSHING14 1 214931 GUIDE BAR 32 5 688935 SNAP RING 1.00 DIA15 1 SEE Chart Below GUIDE UPPER 33 2 210216 STUBSHAFT16 1 786882 HEX NUT M10 34 1 253494 UPPER BRACKET ASSY17 1 205979 HEX NUT M12 35 5 205086 WASHER18 2 214938 HOSE GUARD
Common Parts Groups P/N 255741
s-16343
I.H.R. Guide Guide Rear Hose Rear Hose Freelift FreeliftOCL (Double) Upper Lower Left Side Right Side #6 Hose #4 Hose(in) Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 275.5 261555 216471 214911 211508 237113 236995 23751980 261556 216471 214911 237114 218481 211520 21494282 261557 216472 214913 211509 210233 237000 23752583 261558 216472 214913 237120 210234 211585 23752684 261559 216472 214913 211510 237126 237001 23752786 261560 216472 214913 237125 237130 211521 21494387 261561 216472 214913 237126 210235 211576 22246188 261562 216472 214915 211511 210236 211577 23752989 261563 216473 214915 211512 216392 211578 237530
90.5 261564 216473 214915 211513 237133 211579 21494492 261565 216473 214915 210235 237136 211522 23753294 261566 216474 214916 216392 237138 232288 23753395 261567 216474 214916 211515 237139 237004 23753497 261568 216474 214916 220340 206257 237005 23753698 261569 216474 214916 210238 237143 211523 214946101 261570 216475 214918 211516 237146 214940 214947102 261571 216475 214918 211517 237148 237008 237539104 261572 216475 214918 237142 237150 211524 237541
KITS AND COMPONENTS
OCL = Outer Channel Length.
Page 40 10/26/11 235894 R16
s-16345
I.H.R. Guide Guide Rear Hose Rear Hose Freelift FreeliftOCL (Double) Upper Lower Left Side Right Side #6 Hose #4 Hose(in) Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 2
75.5 261609 216471 214911 230063 230064 223249 22325080 261610 216471 214911 230064 230065 222441 22243886 261612 216472 214913 221322 230744 222858 230745
KITS AND COMPONENTS
OCL = Outer Channel Length.
Double Function HI-VIS IHRWith Greaseable Bracket and ORFS Fittings
s-15433.2r3I.H.R. Guide Guide Rear Hose Rear Hose Freelift Freelift
OCL (Double) Upper Lower Left Hose Right Side #6 Hose #4 Hose(in) Kit Qty 1 Qty 1 Qty 2 Qty 2 Qty 2 Qty 273.5 253903 216471 214911 246212 246224 237373 23758480 253904 216471 214911 246224 246236 216794 21745582 253905 216472 214913 246229 246241 237377 23759083 254642 216472 214913 246233 246245 230967 23759184 254643 216472 214913 246234 246246 237378 23759286 253906 216472 214913 246243 246255 217448 21745687 254644 216472 214913 246246 246258 237380 23759488 253907 216472 214915 246248 246260 230968 237595
90.5 253908 216473 214915 246251 246263 217449 21745792 254232 216473 214915 246258 246270 216413 23759894 254645 216474 214916 246262 246274 237383 23759995 253909 216474 214916 246266 246278 237384 23760097 254646 216474 214916 246271 246283 237385 23760298 253910 216474 214916 246273 246285 217451 217459101 253911 216475 214918 246279 246291 217452 217460102 254647 216475 214918 246281 246293 237388 237605104 254648 216475 214918 246284 246296 218873 237607
OCL = Outer Channel Length.
Kits and Components
Double Function HI-VIS IHRWith Greaseable Bracket and High Pressure Hoses
Reference to page 38 for assembly
Reference to page 38 for assembly
235894 R16 10/26/11 Page 41
Recommended Spare Parts List
1-5 6-19 20-50 100MAIN LIFT CYLINDERS
n Main Lift Cylinder Assembly 0 0 1 1n Right Hand Mainlift Cylinder Seal Kit 2 4 8 8n Left Hand Mainlift Cylinder Seal Kit 2 4 8 8
FREE LIFT CYLINDERSn Free Lift Cylinder Assembly 0 1 2 2n Freelift Cylinder Seal Kit 2 4 8 8
INTERNAL REEVINGn Hose R.H. and L. H. 2 4 8 8
2375 Fitting 1 2 4 8214937 IHR Sheave, Single IHR 1 2 4 4214935 IHR Sheave, Double IHR 2 4 8 8215772 Sheave, Single IHR 1 2 4 20688935 Snap Ring 2 4 8 20
UPRIGHTS6508 Cotter Pin 8 16 32 32
201435 Chain Anchor 1 2 4 8680242 Chain Anchor 1 4 2 4680240 Chain Anchor 1 4 2 4200007 Jam Nut 2 2 2 20200006 Nut 2 2 2 206518 Cotter Pin 4 8 16 16
631881 Shim, .03 in. 16 32 64 160664206 Load Roller 10 20 40 60661549 Load Roller 2 4 8 10214949 Wear Plug Service Kit 2 4 8 10
CROSSHEAD661550 Chain Sheave 4 8 16 203133 Snap Ring 4 8 16 203140 Snap Ring 2 4 8 10
CARRIAGE AND CHAINSn Free Lift Chains
683819 Carriage Side Thrust Roller 4 8 16 24n Main Lift Chains 2 4 8 -
661549 Load Roller 4 8 16 -664206 Load Roller 8 16 32 -680240 Chain Anchor 1 2 4 -6518 Cotter Pin 4 8 16 -
680460 Chain Pin 8 8 16 -6508 Cotter Pin 8 16 32 -
200007 Jam Nut 2 2 2 -200006 Nut 2 2 2 -
n - See specific charts for part numbers.
35D MQ Quad Mast
MASTS SERVICEDPART # DESCRIPTION
Page 42 10/26/11 235894 R16
PAR
TS
OR
DE
RIN
G L
OG
PR
ICE
DE
SC
RIP
TIO
NC
US
TO
ME
R
PA
RT
#P
AR
T #
RE
F #
PA
GE
#S
ER
IAL
NU
MB
ER
PU
RC
HA
SE
O
RD
ER
DA
TE
235894 R16 10/26/11 Page 43
Manual Change SummaryR5 - Add all inclusive information for cylinders, Basics and IHR. Add new cylinder pages.
R6 - Add new Hi-Vis IHR. Add Cold Storage IHR.
R7 - Page 7 686892 was 687892.11/7/03
R8 - Correct single ihr balloons and charts (dwg error). 11/22/03
R9 - 08/04/05Add 83,84, 92,97 and 104 OCL to chart on pages 9,15 and 21.Add 83,84, 92,97 and 104 OCL to chart on pages 23,25,27,29 and 31.Add 83,91 and 97 OCL to chart on page 37.Add 83,84, 92,97 and 104 OCL to chart on page 43.Add high pressure hose application to pages 37 and 43.
R10 - 08/31/06Remove part number from item 10, revise part number of item 12 - was 34611.
R11 - 03/15/07Revise Outer Boot Strap Chain part number for 75.5 OCL page 30.Add MFH to cylinder charts on pages 9, 15 and 21.Add fuse components to illustrations on pages 7 and 9.Add fuse components to chart on pages 8 and 10.
R12 - 05/17/07Revise cylinder pages to call for new cylinders.Add Common Parts Group part numbers to present IHR pages.Updated LCV chart to call out LCV assembly 214795 only.
R13 - 05/26/08Revise IHR illustrations and charts to call for lock nut on carriage term. bracket. and Cross head.Revise rear hose p/ns for present 86” OCL thru 90.5” OCLs on pages 43, 44, 49, 50.
R14 - 02/12/10Add seal kit to page 7.Add greaseable IHR option pages.Revise FL Hose QTY from 2 to 1 on page 36.Correct item 11 call out on illustration on page 38.Revise hose p/ns for 91” OCL thru 102” OCL on pages 43, 44, 53 and 54.Add 85” OCL and 102” OCL options to all pages.Add 90.5” OCL and 92” OCL ORFS to present on page 55.
R15 - 03/03/10Add balloon for item 13 and correct call out for item 9 on page 8.Revise item 9 on chart FL-6 on page 9.Revised PID Call-Out on pages 12 and 13.Revise illustration on page 16 and match chart RML-6 on page 17.Revise illustration on page 24 and match chart LML-6 on page 25.Revise item 20 p/n on chart inter-CPG and remove note 3.Add note to all IHR Common Parts Groups to indicate the Installation Instructions are not shown.Correct Oring Face Seal IHR pages to callout ORFS not ORSF.Remove unused lines on “Kits and Components” charts on pages 49 and 59.
R16 - 10/24/11Reformat cylinder pages.Update and reformat all IHR pages.
Lift -Tek Elecar S.p.A29015 Castel. S. Giovanni (PC)Via G. GalileiItaly
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