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ABB Transmission & Dist ribution LTD.
Doc-No:G1408-AA-2030-J-0-102 Page 2 of32Rev A
Document Title : CT/VT calculations for 33kV Switchgear forADWEA contract no G1408
TABLE OF CONTENTS
SECTION TITLE PAGE NO
1.0 OBJECTIVE......................................................................................................3
2.0 REFERENCES..................................................................................................3
3.0 SCOPE..............................................................................................................3
4.0 CT SIZING CALCULATIONS............................................................................34.1 33kV Cable Feeder........................................................................................................... 34.1.1 CT's for Metering .............................................................................................................. 34.1.2 CT's for Pilot wire protection ............................................................................................. 44.1.3 CT's for Busbar protection................................................................................................. 44.1.4 CT's for Overcurrent and Earth fault protection ................................................................ 64.2 33/11.55kV,15& 20MVA Transformer Feeder................................................................ 84.2.1 CT's for Metering .............................................................................................................. 84.2.2 CT's for Differential protection......................................................................................... 104.2.3 CT's for Overcurrent and Earth fault protection .............................................................. 154.2.4 CT's for Busbar protection............................................................................................... 204.3 33kV Bus sect ion Feeder.............................................................................................. 20
4.3.1 CT's for Metering ............................................................................................................ 204.3.2 CT's for Overcurrent and Earth fault protection .............................................................. 214.3.3 CT's for Busbar protection............................................................................................... 224.4 33kV Over head l ine(OHL) Feeder............................................................................... 224.4.1 CT's for Metering ............................................................................................................ 224.4.2 CT's for Distance protection............................................................................................ 234.4.3 CT's for Overcurrent and Earth fault protection .............................................................. 274.4.4 CT's for Busbar protection............................................................................................... 294.4.5 CT's for Sensitive Earth Fault protection......................................................................... 29
5.0 VT SIZING CALCULATIONS.......................................................................... 31
6.0 Conclusion ..................................................................................................... 32
7.0 Summary Of Current Transformers (Annexure 1)......32
8.0 Summary Of Voltage Transformers(Annexure 2) .......................................... 32
NOTE:
The catalogues of all the relays and cables are enclosed vide DTS no. 0012 dated15.11.2003 and DTS no. 0015 dated 23.11.2003.
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Document Title : CT calculations for 33kV Switchgear for ADWEAcont ract no G1408
1.0 OBJECTIVE
To establish current transformer(CT) and Voltage transformer(VT) parameters at 33kV level for all the 5 new substations.
2.0 REFERENCES
a) Bay control unit REF542 Plus catalogue
b) 33kV switchgear vendor (ABB Calor Emag) Single line diagram
c) Ducab cable catalogue
d) ESI standard 48-3 and Clients/Consultant Recommendations
e) Relay catalogues Recommendations
3.0 SCOPE
To establish the requirements of CT/VT parameters such as CT/VT ratio, VA burden,knee point voltage, accuracy class and magnetising current for CTs on the 33 kVswitchgear at all the sub-stations.
4.0 CT SIZING CALCULATIONS
4.1 33kV Cable Feeder
4.1.1 CTs for Metering
CT Ratio:
600-1200/1A.
Type of Metering:
Metering Through Bay Control Unit (BCU) typeREF542 Plus
Burden of bay control unit = 0.1 VA (Refer REF542 Plus catalogue)
The BCU is mounted on the 33kV switchgear.
Minimum length of cable = 5 metersbetween CT and BCU
Size of cable = 2.5 sqmm
Resistance of cable per = 7.41 Ohms (Refer Ducab cable catalogue)km at 20 deg C
Resistance of cable at = 7.41(1+0.00393 (55-20) )55 deg C, consideringtemperature correction factor
= 8.429 ohm/km
Total resistance = 2 x 8.429 x 5 / 1000
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(Lead & Return conductors) = 0.08429
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.08429 x 12
= 0.08429 VA
Total burden = Total burden of the BCU + Burden due to leadresistance
= 0.1 + 0.08429
= 0.18429 VA
Considering 25% future margin
Total burden required =1.25 x 0.18429 = 0.23 VA
Hence a standard burden rating of minimum 15 VA is chosen.
The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.
The instrument security factor (ISF) selected is less than Five (5) as per thespecification requirements.
Abstract:
Therefore a CT of CL. 0.5,15VA is proposed for 600-1200/1A and CL. 0.5,30VA isproposed for 600-1200/1A.The CTs are with a factor of safety less than or equal to 5.
The same is as per the specification.
4.1.2 CTs for Pilot Wire Protection:
The current transformer details for all the incoming cable feeders from differentsubstations are proposed to match with the remote end CT data.
The calculation for pilot wire protection will be included in this document afterfinalization of remote end CT details.
4.1.3 CTs for Bus Bar Protection:
CT Ratio:
2000/1 A
Type of relay: REB 500 ( ABB make)
Fault current rating of 33kV switchgear = 31.5kA
This relay is mounted on 33kV busbar protection panel which is located in control
room.Burden of relay = 0.1VA(Refer relay catalogue)
Minimum length of cable = 30 metersbetween CT and relay
Size of cable = 4 sqmm
Resistance of cable per = 4.61 Ohms (Refer Ducab cable catalogue)km/phase at 20 deg C
Resistance of cable at = 4.61(1+0.00393 (55-20) )55 deg C, considering
temperature correction factor= 5.244ohm/km
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Total resistance = 2 x 5.244 x 30 / 1000
(Lead & Return conductors) = 0.314
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.314 x 12
= 0.314 VA
Total burden = Burden of the relay + Burden due to leadresistance
= 0.1 + 0.314 = 0.414 VA
Considering 25% future margin
Total burden required =1.25 x 0.614 = 0.5175 VA
Hence a standard burden rating of 15 VA is chosen.
The CT Accuracy Class selected is CL. 5P20 as per the relay requirements.
Therefore a CT of 2000/1A, CL. 5P20, 15VA is proposed.
To ensure correct operation of the connected relay in case of faults, the CT must beable to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked:
Koalf Iscc/ Ipn
Where, Ipn = CT primary nominal current = 2000A
Iscc = max. symmetrical short circuit current= 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limiting
factor (Knalf), the nominal CT burden (Pn), the internal CT burden (P i) and the totalconnected burden (Pb).
Pn+ Pi Koalf = Knalfx
Pb+ Pi
Where,
Pn = Nominal CT burden = 15 VA
Knalf = 20
Pi = Internal CT burden
= V * I= (I * Rct) * I
= I2* Rct
Rct = 9 Ohm (as per manufacturers recommendations)
= 12x 9
= 9 VA
Pb = Total connected burden
= Pr+ PL
= 0.1 + 0.314= 0.414 VA
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15 + 9
Koalf = 20 x0.414 + 9
= 51
Iscc/ Ipn = 31500 / 2000
= 15.75
Koalf> Iscc/ Ipn
Hence the selected CT with parameters 2000/1, 5P20, 15VA is adequate.
Confirmations of Manufacturers Recommendations:
As per REB 500 Catalogue theKoalf Should satisfy the following conditions:
Condition 1:
Koalf>= 1xI kmax
5xI1N
I kmax : Maximum through fault current
I1N : Rated primary CT Current
I kmax=31500A
I1N = 2000A
Hence we have: 31500
5 x 2000
= 31500
10000
= 3.15
Hence Koalf(valued 51)proposed is greater than above calculated value of 3.15.
Hence the condition 1 of the manufacturers recommendations is satis fied.
Condition 2:
Koalf>= 10 for TN = 20 for TN
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The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.1VA(Refer relay catalogue)
Lead burden = 0.314VA (As calculated in 4.1.3 above)
Total burden = Burden of the relay + Burden due to leadresistance
= 0.1 + 0.314
= 0.414 VA
Considering 25% future margin
Total burden required =1.25 x 0.414 = 0.5175VA
Hence a standard burden rating of 15 VA is chosen for a 600 tap and a burden of30VA is chosen for a tap of 1200A.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
For a Tap of 600A
To ensure correct operation of the connected relay in case of faults, the CT must beable to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked :
Koalf Iscc/ Ipn
Where, Ipn = CT primary nominal current = 600A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limitingfactor (Knalf), the nominal CT burden (Pn), the internal CT burden (P i) and the totalconnected burden (Pb).
Pn+ PiKoalf = Knalfx
Pb+ Pi
Where,
Pn = Nominal CT burden = 15 VA
Knalf = 20
Pi = Internal CT burden
= V * I
= (I * Rct) * I
= I2* Rct
Rct = 3 Ohm (as per manufacturers recommendations)
= 12x 3
= 3 VA
Pb = Total connected burden
= Pr+ PL
= 0.1 + 0.314
= 0.414 VA
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15 + 3
Koalf = 20 x0.414 + 3
= 105.44
Iscc/ Ipn = 31500 / 600
= 52.5
Koalf> Iscc/ Ipn
Hence the selected CT with parameters 600 1200 / 1, 5P20, 15VA is adequate.
For a Tap of 1200A
Pn = Nominal CT burden = 30 VA
Knalf = 20
Pi = Internal CT burden
= V * I
= (I * Rct) * I
= I2* Rct
Rct = 6 Ohm (Assumed)
= 12x 6
= 6 VA
Pb = Total connected burden
= Pr+ PL
= 0.1 + 0.314
= 0.414 VA
15 + 6
Koalf = 20 x0.414 + 6
= 65
Iscc/ Ipn = 31500 / 1200
= 27
Koalf> Iscc/ Ipn
Hence the selected CT with parameters 600 1200 / 1, 5P20, 30VA is adequate.
Abstract:
Therefore a CT of CL. 5P20, 15VA is proposed for 600-1200/1A and CL. 5P20, 30VAis proposed for 600-1200/1A.
The same is as per the specification.
4.2 33/11.55kV, 15MVA & 20MVA Transformer Feeder
4.2.1 CTs for Metering
CT Ratio: (For 20MVA Transformer)
400-600/1A.
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CT Ratio: (For 15MVA Transformer)
300-600/1A.
Type of Metering:
Metering Through Bay Control Unit (BCU) typeREF542 Plus
Total burden of bay control unit = 0.1 VA(Refer REF542 Plus catalogue)
Minimum length of cable = 5 metersbetween CT and BCU
Size of cable = 2.5 sqmm
Resistance of cable per = 7.41 Ohms (Refer Ducab cable catalogue)km at 20 deg C
Resistance of cable at = 7.41(1+0.00393 (55-20) )55 deg C, consideringtemperature correction factor
= 8.429 ohm/km
Total resistance = 2 x 8.429 x 5 / 1000
(Lead & Return conductors) = 0.08429
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.08429 x 12
= 0.08429 VA
Total burden = Total burden of the BCU + Burden due to lead
resistance= 0.1 + 0.08429
= 0.18429 VA
Considering 25% future margin
Total burden required =1.25 x 0.18429 = 0.23 VA
Hence a standard burden rating of minimum 15 VA is chosen.
The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.
The instrument security factor (ISF) selected is less than Five(5) as per thespecification requirement
Abstract (20MVA Transformer):
Therefore a CT of CL. 0.5,15VA is proposed for 400-600/1A and CL. 0.5,30VA isproposed for 400-600/1A.The CTs are with a factor of safety less than or equal to 5.
The same is as per the specification.
Abstract (15MVA Transformer):
Therefore a CT of CL. 0.5,15VA is proposed for 300-600/1A and CL. 0.5,30VA isproposed for 300-600/1A. The CTs are with a factor of safety less than or equal to 5.
The same is as per the specification.
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4.2.2 CTs for Differential Protection:
Differential Core Calculations for 20MVA Transformer
CT Ratio:
400-600/1A.
Type of relay: RET 316*4 (ABB make)
Knee Point Voltage Calculations:
Fault current rating of 33 kV switchgear = 31.5 kA
As per ESI Standard 48-3 the formulae for calculating Knee Point Voltage is
VK = If * N * (Rct+Rl)
Where If = fault current
N = Turns Ratio
Rct= CT secondary resistance
Rl = Lead resistance
Maximum fault current carrying capacity of 33 kV switchgear is 31.5 kA, which can beconsidered for knee point calculation.
For a Tap of 400A
If= 31500 Amps
N = 1/400
Rct = 1.5 (As recommended by Manufacturer)
The differential relay is mounted on 33kV relay panel, which is located in control-room.
Minimum length of cable = 30 metersbetween CT and relay
Size of cable = 4 sqmm
Resistance of cable per = 4.61 Ohms (Refer Ducab cable catalogue)km/phase at 20 deg C
Resistance of cable at = 4.61(1+0.00393 (55-20) )55 deg C, consideringtemperature correction factor
= 5.244ohm/km
Total resistance = 2 x 5.244 x 30 / 1000
(Lead & Return conductors) = 0.314
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.314 x 12
= 0.314 VA
Therefore, substituting the above values in the formula for Vk,
VK= 31500* (1/400) * (1.5 + 0.314 )
VK= 143V
Therefore a CT of 400-600/1A, CL. X, VK> 250V is proposed.
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For a Tap of 600A
Rct = 3 (Assumed)
VK= 31500* (1/600) * (3 + 0.314 )
VK= 173.9V
Therefore a CT of 400-600/1A, CL. X, VK> 250V is proposed .
Recommendations f rom Consultant/Client :
Further, to avoid mal-operation on energization of power transformer and inconnection with fault current that passes through power transformer, the ratedsecondary voltage has to satisfy the following conditions:
Condition-1
The core may not saturate for current lower than 30 times the PowerTransformer rated current at connected burden. This ensures stability alsowith heavy DC saturation.
Vk 30 * Int* (Rct+ Rl+ Rr/ Ir2
)Where,
Int = Main CT secondary current corresponding to rated primary
current of power transformer
Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden
Ir = Nominal relay current
Full load current of the transformer = (20000 / 1.732 * 33) = 350 Amps.For a Tap of 400A
Vk 30 * (350/400) * (1.5+ 0.314 + 0.1 / 12)
Vk 50.24V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
For a Tap of 600A
Vk 30 * (350/600) * (3+ 0.314 + 0.1 / 12)
Vk 60V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
Condition-2
The core may not saturate for current lower than 4 times the maximumthrough fault current at connected burden.
Vk 4 * Ift* (Rct+ Rl+ Rr/ Ir2)
Where,Ift = Maximum secondary side through fault current
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Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden
Ir = Nominal relay current
Full load current of the transformer = (20000 / 1.732 * 33) = 350 Amps.
Impedance of transformer = 10%
Through fault current = 350 / 0.1 = 3500 Amps
For a Tap of 400A
Secondary side through fault current = 3500 / 400 = 8.75 Amps.
Hence Vk 4 * 8.75 * (1.5+ 0.314 + 0.1 / 12)
Vk 67 V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
For a Tap of 600A
Secondary side through fault current = 3500 / 600 = 5.83 Amps.
Hence Vk 4 * 5.83 * (3+ 0.314 + 0.1 / 12)
Vk 80 V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
Abstract (20MVA Transformer):
Therefore a CT of Vk > 250V is proposed for 400-600/1A and Vk > 250V is proposedfor 400-600/1A.Imag shall be 50mA @ Vk/2
Differential Core calculations for 15MVA Transformer
CT Ratio:
300-600/1A.
Type of relay: RET 316*4 (ABB make)
Knee Point Voltage Calculations:
Fault current rating of 33 kV switchgear = 31.5 kA
As per ESI Standard 48-3 the formulae for calculating Knee Point Voltage is
VK = If * N * (Rct+Rl)
Where If= fault current
N = Turns Ratio
Rct= CT secondary resistance
Rl= Lead resistance
Maximum fault current carrying capacity of 33 kV switchgear is 31.5 kA, which can beconsidered for knee point calculation.
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For a Tap of 300A
If= 31500 Amps
N = 1/300
Rct = 1.5 (As recommended by Manufacturer)
The differential relay is mounted on 33kV relay panel, which is located in control-room.
Minimum length of cable = 30 metersbetween CT and relay
Size of cable = 4 sqmm
Resistance of cable per = 4.61 Ohms (Refer Ducab cable catalogue)km/phase at 20 deg C
Resistance of cable at = 4.61(1+0.00393 (55-20) )55 deg C, considering
temperature correction factor= 5.244ohm/km
Total resistance = 2 x 5.244 x 30 / 1000
(Lead & Return conductors) = 0.314
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.314 x 12
= 0.314 VA
Therefore, substituting the above values in the formula for Vk,
VK= 31500* (1/300) * (1.5 + 0.314 )
VK= 190V
Therefore a CT of 300-600/1A, CL. X, VK> 250V is proposed.
For a Tap of 600A
Rct = 3 (Assumed)
VK= 31500* (1/600) * (3 + 0.314 )
VK= 173.9V
Therefore a CT of 300-600/1A, CL. X, VK> 250V is proposed .
Recommendations f rom Consultant/Client :
Further, to avoid mal-operation on energization of power transformer and inconnection with fault current that passes through power transformer, the ratedsecondary voltage has to satisfy the following conditions:
Condition-1
The core may not saturate for current lower than 30 times the powertransformer rated current at connected burden. This ensures stability also withheavy DC saturation.
Vk 30 * Int* (Rct+ Rl+ Rr/ Ir2)
Where,
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Int = Main CT secondary current corresponding to rated primary
current of power transformer
Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden
Ir = Nominal relay current
Full load current of the transformer = (15000 / 1.732 * 33) = 265 Amps.
For a Tap of 300A
Vk 30 * (265/300) * (1.5+ 0.314 + 0.1 / 12)
Vk 51V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
For a Tap of 600A
Vk 30 * (265/600) * (3+ 0.314 + 0.1 / 12)
Vk 45V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
Condition-2
The core may not saturate for current lower than 4 times the maximumthrough fault current at connected burden.
Vk 4 * Ift* (Rct+ Rl+ Rr/ Ir2)
Where,
Ift = Maximum secondary side through fault current
Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden
Ir = Nominal relay current
Full load current of the transformer = (15000 / 1.732 * 33) = 265 Amps.
Impedance of transformer = 10%
Through fault current = 265 / 0.1 = 2650 Amps
For a Tap of 300A
Secondary side through fault current = 2650 / 300 = 8.8 Amps.
Hence Vk 4 * 8.8 * (1.5+ 0.314 + 0.1 / 12)
Vk 67 V
The knee point voltage selected is 250V.
Hence this condition is verified.
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For a Tap of 600A
Secondary side through fault current = 2650 / 600 = 4.41 Amps.
Hence Vk 4 * 4.41 * (3+ 0.314 + 0.1 / 12)
Vk 60 V
The knee point voltage proposed by us is 250V.
Hence this condition is Verified.
Abstract (15MVA Transformer):
Therefore a CT of Vk > 250V is proposed for 300-600/1A and Vk > 250V is proposedfor 300-600/1A. Imag shall be 60mA @ Vk/2
Differential Core Abstract:
Abstract (20MVA Transformer):
Therefore a CT of Vk > 250V is proposed for 400-600/1A and Vk > 250V is proposedfor 400-600/1A. Imag shall be 50mA @ Vk/2
Abstract (15MVA Transformer):
Therefore a CT of Vk > 250V is proposed for 300-600/1A and Vk > 250V is proposedfor 300-600/1A. Imag shall be 60mA @ Vk/2
4.2.3 CTs for Overcurrent & Earth Fault Protection:
CT Ratio (for 20MVA Transformer):
400-600/1A
Type of relay: REJ 525 (ABB make)
Fault current rating of 33kV switchgear = 31.5kA
The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.1VA(Refer relay catalogue)
Lead burden = 0.314VA (As calculated in 4.2.2 above)
Total burden = Burden of the relay + Burden due to leadresistance
= 0.1 + 0.314
= 0.414 VA
Considering 25% future marginTotal burden required =1.25 x 0.414 = 0.5175VA
Hence a standard burden rating of 15 VA is chosen for a Tap of 400A Tap and aburden of 30 VA is chosen for a Tap of 600A Tap.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
To ensure correct operation of the connected relay in case of faults, the CT must beable to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked :
Koalf Iscc/ Ipn
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For a Tap of 400A
Where, Ipn = CT primary nominal current = 400A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limitingfactor (Knalf), the nominal CT burden (Pn), the internal CT burden (P i) and the totalconnected burden (Pb).
Pn+ PiKoalf = Knalfx
Pb+ Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 15 VA
Pi = Internal CT burden
= V * I
= (I * Rct) * I
= I2* Rct
Rct = 1.5 (As recommended by Manufacturer)
= 12x 1.5
= 1.5 VA
Pb = Total connected burden
= Pr+ PL
= 0.1 + 0.314
= 0.414 VA
15 + 1.5
Koalf = 20 x0.414 + 1.5
= 172.41
Iscc/ Ipn = 31500 / 400
= 78.75Koalf> Iscc/ Ipn
Hence the selected CT with parameters 400 600 / 1, 5P20, 15VA is adequate.
For a Tap of 600A
Where, Ipn = CT primary nominal current = 600A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limitingfactor (Knalf), the nominal CT burden (Pn), the internal CT burden (P i) and the total
connected burden (Pb).
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Pn+ PiKoalf = Knalfx
Pb+ Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 30 VA
Pi = Internal CT burden
= V * I
= (I * Rct) * I
= I2* Rct
Rct = 3 (As recommended by Manufacturer)
= 12x 3
= 3 VA
Pb = Total connected burden
= Pr+ PL
= 0.1 + 0.314
= 0.414 VA
15 + 3
Koalf = 20 x0.414 + 3
= 105
Iscc/ Ipn = 31500 / 600
= 53
Koalf> Iscc/ Ipn
Hence the selected CT wi th parameters 400 600 / 1, 5P20, 30VA is adequate.
CT Ratio (for 15MVA Transformer)
300-600/1A
Type of relay: REJ 525 ( ABB make)
Fault current rating of 33kV switchgear = 31.5kA
The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.1VA(Refer relay catalogue)
Lead burden = 0.314VA (As calculated in 4.2.2 above)
Total burden = Burden of the relay + Burden due to leadresistance
= 0.1 + 0.314
= 0.414 VA
Considering 25% future marginTotal burden required =1.25 x 0.414 = 0.5175VA
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Hence a standard burden rating of 15 VA is chosen for a Tap of 400A Tap and aburden of 30 VA is chosen for a Tap of 600A Tap.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
To ensure correct operation of the connected relay in case of faults, the CT must be
able to transform the maximum symmetrical short circuit current without saturation.To satisfy the above, following condition to be checked :
Koalf Iscc/ Ipn
For a Tap of 300A
Where, Ipn = CT primary nominal current = 300A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limitingfactor (Knalf), the nominal CT burden (Pn), the internal CT burden (P i) and the totalconnected burden (Pb).
Pn+ PiKoalf = Knalfx
Pb+ Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 15 VA
Pi = Internal CT burden
= V * I
= (I * Rct) * I
= I2* Rct
Rct = 1.5 (As recommended by Manufacturer)
= 12x 1.5
= 1.5 VA
Pb = Total connected burden
= Pr+ PL
= 0.1 + 0.314
= 0.414 VA
15 + 1.5
Koalf = 20 x0.414 + 1.5
= 172.41
Iscc/ Ipn = 31500 / 300
= 105
Koalf> Iscc/ Ipn
Hence the selected CT with parameters 300 600 / 1, 5P20, 15VA is adequate.
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For a Tap of 600A
Where, Ipn = CT primary nominal current = 600A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limitingfactor (Knalf), the nominal CT burden (Pn), the internal CT burden (P i) and the totalconnected burden (Pb).
Pn+ PiKoalf = Knalfx
Pb+ Pi
Where,
Knalf = 20
Pn = Nominal CT burden = 30 VA
Pi = Internal CT burden
= V * I
= (I * Rct) * I
= I2* Rct
Rct = 3 (As recommended by Manufacturer)
= 12x 3
= 3 VA
Pb = Total connected burden
= Pr+ PL
= 0.1 + 0.314
= 0.414 VA
15 + 3
Koalf = 20 x0.414 + 3
= 105
Iscc/ Ipn = 31500 / 600
= 53
Koalf>
Iscc/ Ipn
Hence the selected CT wi th parameters 400 600 / 1, 5P20, 30VA is adequate.
Abstract (20MVA Transformer):
Therefore a CT of CL. 5P20,15VA is proposed for 400-600/1A and CL. 5P20,30VA isproposed for 400-600/1A.
The same is as per the specification.
Abstract (15MVA Transformer):
Therefore a CT of CL. 5P20,15VA is proposed for 300-600/1A and CL. 5P20,30VA isproposed for 300-600/1A.
The same is as per the specification.
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4.2.4 CTs for Bus Bar Protection
A CT of 2000/1A, 5P20, 15VA is proposed as calculated in 4.1.3above.
4.3 33kV Bus-section Feeder
4.3.1 CTs for Metering
CT Ratio:
2000/1A.
Type of Metering:
Metering Through Bay Control Unit (BCU) typeREF542 Plus
Burden of bay control unit = 0.1 VA (Refer REF542 Plus catalogue)
Minimum length of cable = 5 metersbetween CT and BCU
Size of cable = 2.5 sqmm
Resistance of cable per = 7.41 Ohms (Refer Ducab cable catalogue)km at 20 deg C
Resistance of cable at = 7.41(1+0.00393 (55-20) )55 deg C, consideringtemperature correction factor
= 8.429 ohm/km
Total resistance = 2 x 8.429 x 5 / 1000
(Lead & Return conductors) = 0.08429
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.08429 x 12
= 0.08429 VA
Total burden = Total burden of the BCU + Burden due to leadresistance
= 0.1 + 0.08429
= 0.18429 VA
Considering 25% future margin
Total burden required =1.25 x 0.18429 = 0.23 VA
Hence a standard burden rating of 15 VA is chosen.
The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.
The instrument security factor (ISF) selected is less than Five(5) as per thespecification requirements.
Therefore a CT of 2000/1A, CL. 0.5FS5, 15VA is proposed.
Abstract:
Therefore a CT of CL. 0.5,15VA is proposed for 2000/1A .The CTs are with a factor ofsafety less than or equal to 5.
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4.3.2 CTs for Overcurrent & Earth Fault Protection:
CT Ratio:
2000/1A
Type of relay: REJ 525 ( ABB make)
Fault current rating of 33kV switchgear = 31.5kA
The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.1VA(Refer relay catalogue)
Lead burden = 0.314VA (As calculated in 4.2.2 above)
Total burden = Burden of the relay + Burden due to leadresistance
= 0.1 + 0.314
= 0.414 VA
Considering 25% future margin
Total burden required =1.25 x 0.414 = 0.5175 VA
Hence a standard burden rating of 15 VA is chosen.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
Therefore a CT of 2000/1A, CL. 5P20, 15VA is proposed.
To ensure correct operation of the connected relay in case of faults, the CT must beable to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked :
Koalf Iscc/ IpnWhere, Ipn = CT primary nominal current = 2000A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limitingfactor (Knalf), the nominal CT burden (Pn), the internal CT burden (P i) and the totalconnected burden (Pb).
Pn+ Pi
Koalf = Knalfx Pb+ Pi
Where,
Pn = Nominal CT burden = 15 VA
Knalf = 20
Pi = Internal CT burden
= V * I
= (I * Rct) * I
= I2* Rct
Rct = 9Ohm (As confirmed by the Manufacturer)
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= 12x 9
= 9 VA
Pb = Total connected burden
= Pr+ PL
= 0.1 + 0.314
= 0.414 VA
15 + 9
Koalf = 20 x0.414 + 9
= 51
Iscc/ Ipn = 31500 / 2000
= 15.75
Koalf> Iscc/ Ipn
Hence the selected CT with parameters 2000 / 1, 5P20, 15VA is adequate.
Abstract:
Therefore a CT of CL. 5P20, 15VA is proposed for 2000/1A.
The same is as per the specification.
4.3.3 CTs for Bus Bar Protection:
A CT of 2000/1A, 5P20, 15VA is proposed as calculated in 4.1.3 above.
4.4 33kV Over Head Line(OHL) Feeder
4.4.1 CTs for Metering
CT Ratio:
600-1200/1A.
Type of Metering:
Metering Through Bay Control Unit (BCU) typeREF542 Plus
Burden of bay control unit = 0.1 VA (Refer REF542 Plus catalogue)
The BCU is mounted on the 33kV switchgear.
Minimum length of cable = 5 metersbetween CT and BCU
Size of cable = 2.5 sqmm
Resistance of cable per = 7.41 Ohms (Refer Ducab cable catalogue)km at 20 deg C
Resistance of cable at = 7.41(1+0.00393 (55-20) )55 deg C, consideringtemperature correction factor
= 8.429 ohm/km
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Total resistance = 2 x 8.429 x 5 / 1000
(Lead & Return conductors) = 0.08429
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.08429 x 12
= 0.08429 VA
Total burden = Total burden of the BCU + Burden due to leadresistance
= 0.1 + 0.08429
= 0.18429 VA
Considering 25% future margin
Total burden required =1.25 x 0.18429 = 0.23 VA
Hence a standard burden rating of minimum 15 VA is chosen.
The CT Accuracy Class selected is CL. 0.5 as per the specification requirements.The instrument security factor (ISF) selected is less than Five (5) as per thespecification requirements.
Abstract:
Therefore a CT of CL. 0.5,15VA is proposed for 600-1200/1A and CL. 0.5,30VA isproposed for 600-1200/1A.The CTs are with a factor of safety less than or equal to 5.
The same is as per the specification.
4.4.2 CTs for Distance Protection:
CT Ratio:
600-1200 / 1A.
Type of relay: REL 316*4 (ABB make)
Knee Point Voltage Calculations:
Fault current rating of 33 kV switchgear = 31.5 kA
Since the distance relay of type REL 316*4 and transformer differential relay of typeRET 316*4 works on the same principle, the knee point voltage formulae used fortransformer differential relay is applicable for distance relay also.
As per ESI Standard 48-3 the formulae for calculating Knee Point Voltage is
VK = If * N * (Rct+Rl)
Where If= fault current
N = Turns Ratio
Rct= CT secondary resistance
Rl= Lead resistance
For a Tap of 600A
Maximum fault current carrying capacity of 33 kV switchgear is 31.5 kA which can beconsidered for knee point calculation.
If= 31500 Amps
N = 1/600
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Rct = 3 (As per Manufacturers Recommendations)
The distance relay is mounted on 33kV relay panel which is located in control room.
Minimum length of cable = 30 metersbetween CT and relay
Size of cable = 4 sqmm
Resistance of cable per = 4.61Ohms (Refer Ducab cable catalogue)km/phase at 20 deg C
Resistance of cable at = 4.61(1+0.00393 (55-20)) = 5.244 ohm/km55 deg C, consideringtemperature correction factorTotal resistance = 2 x 5.244 x 30 / 1000
(Lead & Return conductors) = 0.314
Burden due to lead resistance = Total resistance x (CT secondary current)2
= 0.314 x 12
= 0.314 VA
Therefore, substituting the above values in the formula for Vk,
VK= 31500* (1/600) * (3 + 0.314)
VK= 174V
Therefore a CT of 600-1200 /1A, CL. X, VK> 300V is proposed. The choice of usingthe same shall be verified by the following recommendations:
Recommendations from Consultant/Client/Relay Manufacturers :
Further, the CT rated secondary voltage has to satisfy the following conditions:
Condition 1:
Faults close to the relay location
Vk If* (Isn/ Ipn) * a* (Rct+ Rl+ Rr/ Ir2)
Where,
If = Maximum primary fundamental frequency component
Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden
Ir = Nominal relay current
Isn = Secondary Nominal CT current
Ipn = Primary Nominal CT current
a = Time constant for DC component
Kindly refer the Graph (Figure-1) Attached in Annexure 3 for the value of a.
For a 30ms DC Time constant, its value is 4.3 (for system frequency of 50Hz).
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Hence Vk 31500 * (1/600) * 4.3 * (3+ 0.314 + 0.2 / 12)
Vk 793V
We shall proceed with the Condition2 recommendations to confirm the usageof maximum of Condition 1 and Condition 2 knee point values, as theRecommended values for CT.
Condition 2:
Faults at Zone 1 reach
Vk Ifzone1* (Isn/ Ipn) * k * (Rct+ Rl+ Rr/ Ir2)
Where,
Ifzone-1 = Maximum primary fundamental frequency component
Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden
Ir = Nominal relay current
Isn = Secondary Nominal CT current
Ipn = Primary Nominal CT current
k = Time constant for DC component
Kindly refer the Graph (Figure-2) Attached in Annexure 3 for the value of k.For a 30ms DC Time constant, its value is 7.6 (for system frequency of 50Hz).
Since the fault is at the End of Zone 1.The impedance of the Transmission lineshall come in play, hence the Fault current shall be reduced to a very lowvalue. Hence assuming the fault current is 75% of the Rated fault current ofthe switchgear (the actual fault current shall be much less than this value).The recommendations from Relay manufacturers show that the value of faultcurrent is in the range of 15 20kA only for a Zone 1 fault in a 33kV system.
Hence
I Ifzone-1 = 0.75 x 31500 = 23.625kA
Assuming the same as 24kA for Calculations, we get
Vk 24000* (1/600) * 7.6 * (3+ 0.314 + 0.2 / 12)
Vk 1068V
Since the Value calculated in Condition 2 is Greater than the one proposed by ESIStandard and as calculated for Condition 1,we propose the usage of the value of CTas calculated through Condition 2 as the final Recommended Value.
Therefore a CT of 600-1200/1A, CL. X, VK> 1068V is proposed.
For a Tap of 1200A
Vk as per ESI Recommendations is:VK= 31500* (1/1200) * (6 + 0.314)
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VK= 165V
Rct = 6Ohm (Assumed)
Therefore a CT of 600-1200 /1A, CL. X, VK> 300V is proposed.
Condition 1:
Faults close to the relay location
Vk If* (Isn/ Ipn) * a* (Rct+ Rl+ Rr/ Ir2)
Where,
If = Maximum primary fundamental frequency component
Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden
Ir = Nominal relay current
Isn = Secondary Nominal CT current
Ipn = Primary Nominal CT current
a = Time constant for DC component
Kindly refer the Graph (Figure-1) Attached in Annexure 3 for the value of a.For a 30ms DC Time constant, its value is 4.3 (for system frequency of 50Hz).
Hence Vk 31500 * (1/1200) * 4.3 * (6+ 0.314 + 0.2 / 12)
Vk 735V
We shall proceed with the Condition2 recommendations to confirm the usageof maximum of Condition 1 and Condition 2 knee point values, as theRecommended values for CT.
Condition 2:
Faults at Zone 1 reach
Vk Ifzone1* (Isn/ Ipn) * k * (Rct+ Rl+ Rr/ Ir2)
Where,
Ifzone-1 = Maximum primary fundamental frequency component
Rct = CT secondary resistance
Rl = Lead resistance
Rr = Relay burden
Ir = Nominal relay current
Isn = Secondary Nominal CT current
Ipn = Primary Nominal CT current
k = Time constant for DC component
Kindly refer the Graph (Figure-2) Attached in Annexure 3 for the value of k.
For a 30ms DC Time constant, its value is 7.6 (for system frequency of 50Hz).
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Since the fault is at the End of Zone 1.The impedance of the Transmission lineshall come in play, hence the Fault current shall be reduced to a very lowvalue. Hence assuming the fault current is 75% of the Rated fault current ofthe switchgear (the actual fault current shall be much less than this value).The recommendations from Relay manufacturers show that the value of faultcurrent is in the range of 15 20kA only for a Zone 1 fault in a 33kV system.
Hence
I Ifzone-1 = 0.75 x 31500 = 23.625kA
Assuming the same as 24kA for Calculations, we get
Vk 24000* (1/1200) * 7.6 * (6+ 0.314 + 0.2 / 12)
Vk 990V
Since the Value calculated in Condition 2 is Greater than the one proposed by ESIStandard and as calculated for Condition 1,we propose the usage of the value of CTas calculated through Condition 2 as the final Recommended Value.
Therefore a CT of 600-1200/1A, CL. X, VK> 990V is proposed.
Abstract
Therefore a CT of CL. X, Vk >1068V is proposed for 600-1200/1A and CL. X, Vk >990V is proposed for 600-1200/1A.
4.4.3 CTs for Overcurrent & Earth Fault Protection:
CT Ratio:
600-1200/1AType of relay: REJ 527 and SPAS348C3 ( ABB make)
Fault current rating of 33kV switchgear = 31.5kA
The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.2VA(Refer relay catalogue)
Lead burden = 0.314VA (As calculated in 4.4.2 above)
Total burden = Burden of the relay + Burden due to leadresistance
= 0.2 + 0.314
= 0.514 VA
Considering 25% future margin
Total burden required =1.25 x 0.514 = 0.6425VA
Hence a standard burden rating of 15 VA is chosen for a 600A Tap and a burden of30VA is chosen for a Tap of 1200A.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
For a Tap of 600A
To ensure correct operation of the connected relay in case of faults, the CT must beable to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked :
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Koalf Iscc/ Ipn
Where, Ipn = CT primary nominal current = 600A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limitingfactor (Knalf), the nominal CT burden (Pn), the internal CT burden (P i) and the totalconnected burden (Pb).
Pn+ PiKoalf = Knalfx
Pb+ Pi
Where,
Pn = Nominal CT burden = 15 VA
Knalf = 20
Pi = Internal CT burden
= V * I
= (I * Rct) * I
= I2* Rct
Rct = 3 Ohm (as per manufacturers recommendations)
= 12x 3
= 3 VA
Pb = Total connected burden
= Pr+ PL
= 0.2 + 0.314
= 0.514 VA
15 + 3
Koalf = 20 x0.514 + 3
= 102.44
Iscc/ Ipn = 31500 / 600
= 52.5
Koalf> Iscc/ Ipn
Hence the selected CT with parameters 600 1200 / 1, 5P20, 15VA is adequate.
For a Tap of 1200A
Pn = Nominal CT burden = 30 VA
Knalf = 20
Pi = Internal CT burden
= V * I
= (I * Rct) * I
= I2* Rct
Rct = 6 Ohm (Assumed)
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= 12x 6
= 6 VA
Pb = Total connected burden
= Pr+ PL
= 0.2 + 0.314
= 0.514 VA
15 + 6
Koalf = 20 x0.514 + 6
= 65
Iscc/ Ipn = 31500 / 1200
= 27
Koalf> Iscc/ Ipn
Hence the selected CT with parameters 600 1200 / 1, 5P20, 30VA is adequate.
Abstract:
Therefore a CT of CL. 5P20, 15VA is proposed for 600-1200/1A and CL. 5P20, 30VAis proposed for 600-1200/1A.
The same is as per the specification.
4.4.4 CTs for Bus Bar Protection:
A CT of 2000/1A, 5P20, 15VA is proposed as calculated in 4.1.3 above.
4.4.5 CTs for Sensitive Earth Fault Protection:
CT Ratio:
Ratio is considered as 600-1200/1A
Type of relay: SPAJ 111C ( ABB make)
Fault current rating of 33kV switchgear = 31.5kA
The relay is mounted on 33kV relay panel which is located in control room.
Burden of relay = 0.1VA(Refer relay catalogue)
Lead burden = 0.314VA (As calculated in 4.4.2 above)
Total burden = Burden of the relay + Burden due to leadresistance
= 0.1 + 0.314
= 0.414 VA
Considering 25% future margin
Total burden required =1.25 x 0.414 = 0.5175 VA
Hence a standard burden rating of 15 VA is chosen for a Tap of 600A and 30VA ischosen for a Tap of 1200A Tap.
The CT Accuracy Class selected is CL. 5P20 as per the specification requirements.
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For a Tap of 600A
To ensure correct operation of the connected relay in case of faults, the CT must beable to transform the maximum symmetrical short circuit current without saturation.
To satisfy the above, following condition to be checked :
Koalf Iscc/ Ipn
Where, Ipn = CT primary nominal current = 600A
Iscc = max. symmetrical short circuit current = 31.5kA
Koalf = Operating accuracy limiting factor
The operating accuracy limiting factor (Koalf) depends on the nominal accuracy limitingfactor (Knalf), the nominal CT burden (Pn), the internal CT burden (P i) and the totalconnected burden (Pb).
Pn+ PiKoalf = Knalfx
Pb+ Pi
Where,Knalf = 20
Pn = Nominal CT burden = 15 VA
Pi = Internal CT burden
= V * I
= (I * Rct) * I
= I2* Rct
Rct = 3Ohm (As confirmed by Manufacturer)
= 12x 3
= 3 VA
Pb = Total connected burden
= Pr+ PL
= 0.1 + 0.314
= 0.414 VA
15 + 3
Koalf = 20 x0.414 + 3
= 105.448Iscc/ Ipn = 31500 / 600
= 52.5
Koalf> Iscc/ Ipn
Hence the selected CT with parameters 600 - 1200 / 1, 5P20, 15VA is adequate.
For a Tap of 1200A
Pn = Nominal CT burden = 30 VA
Knalf = 20
Pi = Internal CT burden
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= V * I
= (I * Rct) * I
= I2* Rct
Rct = 6 Ohm (as per manufacturers recommendations)
= 12x 6
= 6 VA
Pb = Total connected burden
= Pr+ PL
= 0.1 + 0.314
= 0.414 VA
15 + 6
Koalf = 20 x0.414 + 6
= 65
Iscc/ Ipn = 31500 / 1200
= 27
Koalf> Iscc/ Ipn
Hence the selected CT with parameters 600 1200 / 1, 5P20, 30VA is adequate
Abstract:
Therefore a CT of CL. 5P20, 15VA is proposed for 600-1200/1A and CL. 5P20, 30VA
is proposed for 600-1200/1A.
The same is as per the specification.
5.0 VT SIZING CALCULATIONS
The VTs considered are as follows:
Line VT:
The devices connected on winding 1of line VTs are BCU, synchronising devices andVoltage Transducer.
The burden of the same are as given below:
BCU: 0.25VA 2VA Maximum ConsideredVoltage Transducers: 2VA max. 2VA Maximum ConsideredSynchronising devices: 25VA 25VA Maximum Considered
Total 29 VA max.
The devices connected on winding 2of line VTs are various relays. The maximumburden for the same is 10VA.
The devices connected on winding 3of line VTs are Directional O/C relay.
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The burden of the same are as given below:
Directional O/C relay: 0.2VA 2 VA Maximum Considered(Only for OHL lines)
Hence the VT considered for line is of fo llowing parameters:
33kV/
3 / 110V /
3 / 110V / 3 / 110V / 3 Winding 1 - 50VA , 0.5SWinding 2 - 50VA , 3PWinding 3 - 50VA , 3P
Bus VT
The devices connected on winding 1of line VTs are BCU, synchronising devices andVoltage Transducer.
The burden of the same are as given below:
BCU: 0.25 VA 2VA Maximum ConsideredVoltage Transducers: 2 VA 2VA Maximum ConsideredSynchronising devices: 25 VA 25VA Maximum Considered
Total 29 VA max.
The devices connected on winding 2of line VTs are various relays. The maximumburden for the same is 10VA.
Hence to standardise the parameters of VT, following parameters areconsidered.
33kV/
3 / 110V /
3 / 110V / 3 / 110V / 3 Winding 1 - 50VA , 0.5SWinding 2 - 50VA , 3PWinding 3 - 50VA , 3P
6.0 CONCLUSION
The CT/VT parameters recommended are as calculated above. The Manufacturerhas confirmed the values at the Principle/Usage Tap.
7.0 SUMMARY OF CURRENT TRANSFORMERS
The Summary of the Current transformers for all the sub-stations is given inAnnexure 1.
8.0 SUMMARY OF VOLTAGE TRANSFORMERS
The Summary of the Voltage transformers for all the sub-stations is given inAnnexure 2.