31-00006—01 - Honeywell Durafit LED Retrofit Kit · The Honeywell Durafit LED Retrofit Kit is...

INSTALLATION INSTRUCTIONS

31-00006-01

Honeywell Durafit™ LED Retrofit Kit

LED RETROFIT LUMINAIRE CONVERSION FOR USE ONLY WITH PRODUCTS DESCRIBED AND INSTALLED IN ACCORDANCE WITH THE INSTRUCTIONS PROVIDED WITH THIS RETROFIT KIT < E354676>.

APPLICATIONThe Honeywell Durafit LED Retrofit Kit is designed for use with an external Honeywell or Lutron EcoSystem® driver (120-277VAC; 60Hz) and standard G13 Bi-pin lampholders wired to 32VDC output of an approved Honeywell or Lutron LED driver.

Honeywell Durafit LED tubes are intended to retrofit 1, 2, 3 or 4 lamps, UL Listed surface mount, or type IC or non-IC recessed mount fluorescent luminaires with or without diffuser that use straight tubular lamps.

These products are intended for use in dry or damp locations only.

Please read all instructions before attempting installation. Use wire connectors and suitable tools when required.

These instructions cover the following products:

2-Foot Lamps - Honeywell Energy Saver Driver

2-Foot Lamps - Lutron Ecosystem Driver

4-Foot Lamps, Honeywell Energy Saver Driver

1-lamp kit 2-lamp kit

3000K HLEDRL1-2FT-1L-830-H30 HLEDRL1-2FT-2L-830-H30




1-lamp kit 2-lamp kit 3-lamp kit 4-lamp kit

3000K HLEDRL1-2FT-1L-830-L3D HLEDRL1-2FT-2L-830-L3D HLEDRL1-2FT-3L-830-L3D HLEDRL1-2FT-4L-830-L3D





3000K HLEDRL1-4FT-1L-830-H54 HLEDRL1-4FT-2L-830-H54 HLEDRL1-4FT-3L-830-H54 HLEDRL1-4FT-4L-830-H54




E354676

HONEYWELL DURAFIT™ LED RETROFIT KIT

31-00006—01 2

4-Foot Lamps, Honeywell High Output Driver

4-Foot Lamps, Honeywell Lutron Ecosystem Driver

Ensure all parts and accessories are in the package:• Installation Instructions• Durafit LED replacement lamp(s)• G13 medium bi-pin lampholders (2pcs per lamp)• Field-applied UL LED relamping label• Replacement LED driver(s)

IMPORTANT SAFEGUARDS

CAUTION• Please read and follow these instructions before installation.• Installation by qualified electricians only.• Consult a competent electrician if you have any uncertainty about the installation or the use of the product.• Do not use sharp tools near or on the surface of the tube.• Hands must be dry during installation.• Switch off the power at circuit breaker before installation. DO NOT SIMPLY SWITCH OFF THE FIXTURE.• Make sure the base is mounted on a stable, even and secure surface.• Beware of electric shock when replacing tube.• Use or store the tubes in dry location.• Replace the tube immediately if you find any leakage or damage on the tube.• Stop use and replace if the product becomes dim, fails to illuminate or begins to blink. If failure occurs do not attempt

to repair product.

WARNINGRisk of fire or electric shock. LED Retrofit Kit installation requires knowledge of luminaires and electrical systems. If not qualified, do not attempt installation. Contact a qualified electrician.

CAUTIONRisk of fire or electric shock. Install this kit only in the luminaires that have the construction features and dimensions shown in the photographs and/or drawings.

CAUTIONTo prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects. Only those open holes indicated in the photographs and/or drawings may be made or altered as a result of kit installation. Do not leave any other open holes in an enclosure of wiring or electrical components.

IMPORTANTTHE RETROFIT KIT IS ACCEPTED AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OF THE COMBINATION SHALL BE DETERMINED BY CSA OR AUTHORITIES HAVING JURISDICTION.

• To avoid electrical shock do not disassemble product.• Product is intended to be used in recessed or surface mounted fixture, with or without diffuser.• This product is not intended for use in emergency light fixtures or exit signs.












3 31-00006—01

• This product is intended for dry location only. Not for use where exposed directly to the weather or water.

NOTE: Shunted lampholders are found in fluorescent luminaires with Instant-Start ballasts. Instant-Start bal-lasts can be identified by the words ‘’Instant Start’’ or ‘’I.S.’’ marked on the ballast.

This designation may be in the form of a statement pertaining to the ballast itself, or may be combined with the marking for the lamps with which the ballast is intended to be used, for example F40T12/IS.

• Risk of fire or electrical shock. Disconnect power before installation and verify that power is off before working on the fixture.

• Risk of fire or electrical shock. The electrical rating of this product is 120-277VAC. The installer must assure that there is 120-277VAC at the luminaire before installation. Do not connect to any other voltage other than 120-277VAC (nominal). Improper voltage matching, such as 347VAC, can result in performance degradation, physical damage and risk of serious injury.

• Intended to be used for surface-mounted or Type IC or Type non-IC recessed fluorescent UL Listed luminaires that use straight tubular maximum four 4-foot lamps or 2-foot lamps with diffuser. Do not install in a raceway or a luminaire marked for through branch wiring.

For more information, Honeywell.

BEFORE INSTALLATION

Unpack the product• Unpack and carefully examine the product from top to bottom. Ensure all parts and accessories are in the package.• The retrofit installation requires the LED lamp, LED driver(s) and lampholders. Unpack and check all parts before

installing. Some wiring is needed during installation.• Save all packing materials and report any damage that may have occurred during shipping.• Do not attempt to use this product if it is damaged.• If you are retrofitting 1-lamp fixtures, you will need one LED lamp, one LED driver and one set of lampholders.

Fig. 1. Example.

Planning the installationThis device installation requires planning to ensure successful installation with minimal complications and down time.

User responsibilitie:It is the responsibility of the contractor, installer, purchaser, owner, and user to install, maintain, and operate the device in such a manner as to comply with all state and local laws, ordinances, and regulations.

HOW TO INSTALLNOTE: This user guide is intended to be used as a reference only. Installation should be done by a fully qual-

ified electrician or technician. This document should never be considered as a substitute for any pro-vision of a regulation or state and/or local code. Please read the entire user guide to fully understand and safely use this product.

IMPORTANTIF you have any uncertainly about the installation, please consult a qualified electrician.

1. Make sure the circuit breaker that supplies power to the fixture is turned off.DO NOT SIMPLY SWITCH OFF THE FIXTURE.

2. Remove lens or diffusion cover of the lighting fixture (see Fig. 4; this step is also applicable to Fig. 2, Fig. 3 and Fig. 5).

FLUOR LAMP

BALLASTM34935


31-00006—01 4

Fig. 2. Light fixture (2ft x 2ft).

Fig. 3. Light fixture (2ft x 4ft).

Fig. 4. Durafit LED Retrofit kit.

Fig. 5.

LIGHTING FIXTURE(2FT X 2FT)

M34936

LIGHTING FIXTURE(2FT X 4FT)

M34937

DIFFUSION COVER

FLUORESCENT TUBE

BALLAST BASE

M34938

LIGHTING FIXTURE (1FT X 2FT)

LIGHTING FIXTURE (1FT X 4FT) M34939


5 31-00006—01

Fig. 6.

3. Rotate fluorescent lamps or pull down to remove, and safely recycle lamps according to local requirements.4. Remove the ballast cover and identify the line and neutral wires running from the breaker box to the ballast and

confirm the power is off using a voltmeter.5. Cut the line and neutral wires at the ballast, as well as all remaining wires at the ballast.6. Remove ballast (and starter if present). Dispose of removed ballast in accordance with government regulations in

your area (see Fig. 7).7. If not using existing lampholders, remove lampholders and lamp holder leads.8. Install the LED driver. Driver(s) to be mounted within same wiring compartment as existing fluorescent ballast.

See Fig. 8 for hole location dimensions. Installers should not disconnect existing wires from lamp holder terminals to make new connections at lamp holder terminals. Instead installers should cut existing lamp holder leads away from the lamp holder and make new electrical connections to lamp holder lead wires by employing applicable connectors or equivalent. See Fig. 9 and Fig. 12 for wiring instructions.

Fig. 7.

Fig. 8.

9. Install any UL listed G13 lampholders. See Fig. 9 for more detail.

90°

M34940

M34941

LUTRON A-SERIES STICK DRIVER

LED DUAL DRIVER

1/8(3)10-7/8 (276)

14-1/4 (362) 1/8(3)

M34942


31-00006—01 6

Fig. 9.

10. If dimming, connect plenum rated wire to 0-10V dimming terminals marked DC-/DC+; if not dimming, leave these terminals bare.

11. Reinstall the ballast cover to hide all wires.12. Affix UL retrofit kit labels, visible to lamp installers (See Fig. 10 for relamping label).13. Reinstall lens or diffusion cover.14. Turn power on at the breaker box.15. Test fixture operation.

CAUTIONRisk of fire or electric shock. Install the LED T9 retrofit LED tubes only in luminaires that have the construction features and dimensions shown in the photographs and/or drawings shown on this installation sheet.

Fig. 10. Relamping label.

M34943

PUSH-THROUGHFIXING

FIXING METAL PLATETHICKNESS

0,4-2

LAMP CENTRE HEIGTH(FROM THE BOTTOM OFTHE METAL PLATE)

23

VERSION WITHOUTSTOP NIB

PBT GREEN ROTORWITH POSITION OF...

90°

PUSH-WIRE TERMINALSWITH ANYONE HOLES

RIGID CONDUCTORSECTION

0,5-1

RIGID WIRESSTRIPPING

8-10

INSTALLATION DETAIL:G13 LAMPHOLDER STRUCTURE:

G13 LAMPHOLDER INSTALLED DISTANCE:

LED LAMP

LAMPHOLDER

LAMPHOLDER

LED DRIVER

INPUT

OUTPUT

N

DC+

DC+

DC+

DC-

DC-

DC-

GL

63/64 (25)

35/64(14)

1-9/64 (29)

1-27/64(36) 29-32

(23)

1/8 (3) 53/64(21)

T8-T12

11/64 (4)

Ø11/64(4)

25/64(10.1)+0

-0.1

23/64(9)+0.1

-0

I=L+17

23/64(9)+0.1

-0

1(25.5)+0.2

-0


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DURAFIT LED LIGHT TUBE INSTALLATIONBefore installation:

Fig. 11.

LED installation:

Fig. 12.

With Electronic Ballast:• Remove fluorescent tube.• Cut the wire as shown on the broken line of the diagram (Fig. 11).• Bypass the ballast and remove the starter (if any) within the bracket.• Reconnect wires as shown. Join DC+ with positive wire and DC- with negative wire.• Install T9 LED lamp in the lampholders.

Fig. 13.

1-LAMP FIXTURE 2-LAMP FIXTURE


BALLAST

FLUOR LAMP

FLUOR LAMP

FLUOR LAMP

FLUOR LAMP

BALLAST

FLUOR LAMP

BALLAST

FLUOR LAMP

FLUOR LAMP

BALLAST

FLUOR LAMP

BALLAST

FLUOR LAMP

FLUOR LAMP

BALLAST

M34944



LED DRIVER

LED LAMP

LED LAMP

LED LAMP

LED LAMP

LED DRIVER

LED LAMP

LED DRIVER

LED LAMP

LED LAMP

LED DRIVER

LED LAMP

LED DRIVER

LED LAMP

LED LAMP

LED DRIVER

M34945

LEDDUAL

DRIVER

N

AC120V-277V G

L

N

AC120V-277V G

L

LEDSINGLEDRIVER

M34946


Automation and Control SolutionsHoneywell International Inc.

1985 Douglas Drive North

Golden Valley, MN 55422

customer.honeywell.com

® U.S. Registered Trademark© 2013 Honeywell International Inc.31-00006—01 M.S. 07-13 Printed in United States

By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’ fees, arising out of, or resulting from, any modification to the literature by you.

31-00006—01 - Honeywell Durafit LED Retrofit Kit · The Honeywell Durafit LED Retrofit Kit is...

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