309824-000 2002_February.pdf
Transcript of 309824-000 2002_February.pdf
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Master Quality Parts Book
Part no: 309824-000 Date: February 02, 2002
Read and observe all warnings on this unitbefore operating it.DO NOT operate this equipment unless allfactory installed guards and shields areproperly secured in place.
WARNING
WARNING
OE-35Electric Order SelectorEffective Serial Number OE35C27064000 - UP
Front
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BT Prime-Mover is a trademark of BT Prime-Mover Inc., 2002 BT Prime-Mover Inc., Muscatine, Iowa.All Rights Reserved.
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BT Prime-Mover, Inc.January 22, 2002 1
HOW TO ORDER
When you order, supply the part number,quantity, model and serial numbers of yourmachine. Supplying this information will assureprompt, efficient handling of your order. Thepictorial reference number is not needed andincluding it can only add confusion.
Since your dealer carries many parts in stockand maintains up-to-date prices on all parts, hewill be able to process your order immediately.If, for some reason, the part is not in stock, hewill order it from the factory. In either event, hemaintains a current file of service manuals,which give all available parts ordering ortechnical information.
All prices are FOB factory in Muscatine, Iowa.Shipping charges are added to the price of thepart shipping from the factory.
WHERE TO ORDER
Always order parts from the dealer who soldyou your BT Prime-Mover. If it is necessaryfor the dealer to order parts from the factory,he is able to get prompt service for you. Partsare shipped in accordance with shippinginstructions given on the order.
All parts of any such industrial truck requiringreplacement shall be replaced only by parts ofequivalent as to safety with those used in theoriginal design.
INSTRUCTIONS FOR RETURNING PARTS
Under NO CIRCUMSTANCES will parts beaccepted at the factory for credit without priorapproval. BT Prime-Mover cannot acceptresponsibility for parts returned withoutauthorization.
If you have some parts which must bereturned, contact your dealer. If he believesparts should be returned, he will arrange forauthorization to return the parts.
FIELD MODIFICATIONS
The regulations imposed by OSHA make itmandatory that alteration of industrial trucks bedone only as approved in advance and inwriting by the manufacturer. Their regulationsapply to counter-weighting, changes in mastswhen such changes affect capacity and anyother safety modifications. It is mandatory thatnameplate and instructions be changedaccordingly (1910.178 (a)(4)).
BT Prime-Mover will approve such changesrequested as we can properly evaluate andrerated as to capacity. Normally a change willbe evaluated upon receipt of a written requestwith full particulars, including truck and mastserial number, proposed changes, new heightsof lift, etc.
If the change is approved, authorization will besent, as will new nameplates or other labelingwhere appropriate. The new nameplatesshould be installed over the earlier nameplate.
The modifier should send confirmation of thechange to the factory along with pictures of therevised truck.
EXPLANATION OF SERIAL NUMBER
OE35C 2 7 265 001Number of unitfor that day
Day of year
YearDecade
Model
PARTS ORDERING INSTRUCTIONSParts Ordering
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BT Prime-Mover, Inc.2 January 22, 2002
GENERAL INFORMATION
INDEX
This parts manual is arranged for easyidentification of parts. The index at the front ofthe catalog gives location of major groups andassemblies.
ABBREVIATIONS AND TERMS
NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing------------ See elsewhere for further break
down of parts.CHANGES
When changes are made to the machine,revised pages for this manual will be issued.These pages must be inserted in your partsmanual as soon as they are received. Failureto keep your parts manuals up to date willresult in confusion and may cause you to orderwrong parts.
RIGHT-HAND AND LEFT-HAND SIDES
The terms right-hand and left-hand used in thisparts manual indicate the right and left side ofthe machine as viewed from the operator's lineof sight for proper operation of machine orattachment.
A. Right SideB. RearC. Left SideD. Forward
PART LIST
The ITEM #, describes the item on the figureyou are looking at. The PART # is a numericaldescription of the item and the part orderingnumber. The NAME is a description of the partnumber in alphabetical form. The # FORASSY. is the quantity used on the figure andNOT the quantity used on the machine. TheUNIT describes the type or style of the partused on the figure.
B
C
D
A
EXAMPLE:
ITEM# PART # NAME
# FORASSY. UNITS
1212121212131415
16K17181920212223
24K25K
30354-3230354-3330354-3430354-3530354-3615898-0340041-0040108-00NSS40005-0011205-1511143-03------------------52-05069-00------------------20037NSSNA200028
Hose assembly, 89/180Hose assembly, 95/198Hose assembly, 108/226Hose assembly, 111/240Hose assembly, 119/258Fitting, bulkheadTube assemblyFuseRingPinBearingScrew, capCylinder, freeliftHose (3 feet)Motor, pumpPump assembly, liftPump, liftPlugKit, seal(Contains Items Marked With K)
1111111111111
As Req'd11111
89/18095/198
108/226111/240119/258
General
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Quality Parts
BT Prime-Mover, Inc.January 29, 2002 3
0340-000
0340-100
0341-0005400
0390-000
0640-0000560-000
0641-000
0820-000
0850-000
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS
A
BINCHES
OPERATE IF IN NEED OF REPAIRS OR MAINTENANCE.
IN THE OPERATOR'S MANUAL BEFORE OPERATING THIS TRUCK.
MAINTENANCE IS TO BE PERFORMED BY AUTHORIZED PERSONNEL ONLY.
U L
A
MAKE A SAFETY CHECK BEFORE OPERATING THE TRUCK AND DO NOT
DE
I
CAP. (LBS.)
BATT. TYPEVOLTSMAX. A.H.
(MIN.) -BATT. WT. (LBS.)- (MAX.)
LESS BATT. (LBS.)TRUCK WT.
TYPE
SERIAL NO.
MUSCATINE, IOWA 52761-0879
MODEL
C
THE PRIME-MOVER COMPANY
Truck as rated at factory conforms torequirements of Part III of ANSI B56.1 - 1988
C
B
ONLY AUTHORIZED AND TRAINED OPERATORS ARE TO OPERATE THIS
29287-00
ATTACHMENT AS INDICATED
29286-00
ATTACHMENTMAST SERIAL NO.
OR FATAL INJURY TO YOURSELF AND OTHERS
MACHINE.
LOOK WHERE YOU DRIVE. WATCH OUT FOR OBSTRUCTIONS. MAKE
MOVE LONG, WIDE OR HIGH LOADS CAREFULLY. SECURE PALLET OR
TRUCK LOAD LIMITED TO NAMEPLATE CAPACITY.
FISSA
LC
14X1
ONLY. TYPE E INDUSTRIAL TRUCK
AND ELECTRICAL SHOCK HAZARD
LABORATORY INC. AS TO FIRE
CLASSIFIED BY UNDERWRITERS
CART WITH PALLET CLAMP. DO NOT MOVE UNSTABLE LOADS.
WHEN OPERATING TRUCK
BREAKING THESE RULES MAY CAUSE SERIOUS
SAFETY BELT
MUST BE WORN
IOWA 52761-0879.
OBTAINED FROM YOUR DEALER OR THE PRIME-MOVER CO. MUSCATINE,
ADDITIONAL OPERATOR'S MANUALS AND OPERATING DECALS CAN BE
LOWER FORKS TO FLOOR AND TURN OFF KEY PRIOR TO LEAVING TRUCK.
SURE ALL PEOPLE ARE CLEAR OF MACHINE.
THIS MACHINE IS DESIGNED FOR SMOOTH AND LEVEL FLOOR
OPERATION.
CAPACITY WITH FORKS OR
KEEP HANDS CLEAR
17101750
3550
5120
5180
10010
8520
0642-000
5160
0340-100
9360
0 1/2 1
18
52305290
5310
5320
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Quality Parts
BT Prime-Mover, Inc.4 January 29, 2002
1760
2550
31503300
3530
3540
3560
5192
3580
0641
4180
6615
66204170
5390
4150
4151
5410
6160
5390
9370
51925450-0005450-10056105611
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Quality Parts
BT Prime-Mover, Inc.January 29, 2002 5
5360
539153920642
5440
5430
5760
61106120-000
4130
3300
415061306125
6610
6120-100
6130
6140
6160
8200
8525
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Quality Parts
BT Prime-Mover, Inc.6 January 29, 2002
7110-000
7110-100
7110-2007110-300
7170
7100-000
7100-100
7100-200
7180 8210
8510
95009660
5390-10041605410
9180
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Quality Parts00000300-000 Frame / chassis ................................................................................................................................... 130340-000 Inspection covers (Shields & guards) .................................................................................................. 150340-100 Inspection covers (Lift platform) (Replaced by 0340-1001) ................................................................. 170340-101 Inspection covers (Lift platform) .......................................................................................................... 190341-000 Inspection covers (EE electrical box) ................................................................................................ 210390-000 Battery compartment parts .................................................................................................................. 230560-000 Platform ............................................................................................................................................... 250640-000 Driver controls (Brake pedal) ............................................................................................................... 270641-000 Driver controls (Pallet clamp) (Replaced by 0641-001)....................................................................... 290641-001 Driver controls (Pallet clamp) .............................................................................................................. 310642-000 Driver controls (Control handle)........................................................................................................... 330820-000 Finger guards ...................................................................................................................................... 350850-000 Decals, warnings, and manuals (Replace by 0850-001) ..................................................................... 370850-001 Decals, warnings, and manuals........................................................................................................... 39
10001710-000 Steering pump motor (24 Volt) ............................................................................................................ 431710-100 Steering pump motor (36 Volt) ............................................................................................................ 451730-000 Steering motor Serial number 28247001 - UP (Replaced by 1730-001)............................................. 471730-001 Steering motor Serial number 28247001 - UP .................................................................................... 491750-000 Pump motor (Lift pump)....................................................................................................................... 511760-000 Drive motor (24 Volt) ........................................................................................................................... 531760-100 Drive motor (36 Volt) ........................................................................................................................... 55
20002550-000 Transmission assembly ....................................................................................................................... 59
30003150-000 Brake cylinder ...................................................................................................................................... 633300-000 Parking brake system .......................................................................................................................... 653530-000 Drive wheel.......................................................................................................................................... 673540-000 Swivel caster wheel ............................................................................................................................. 693550-000 Single load wheels............................................................................................................................... 713550-100 Tandem articulated load wheels .......................................................................................................... 733560-000 Spring loaded caster............................................................................................................................ 753580-000 Guide wheel......................................................................................................................................... 77
40004130-000 Torque generator assembly................................................................................................................. 814150-000 Steering pump and motor assembly.................................................................................................... 834151-000 Steering pump assembly ..................................................................................................................... 854160-000 Servo motor (N.D.C. wire guidance) Serial Number 27162001 - 28247000 ....................................... 874170-000 Two stage platform and mast steering linkage .................................................................................... 894170-100 Three stage platform and mast steering linkage ................................................................................. 934170-200 Steering chain / linkage / wire (Main chassis) ..................................................................................... 974170-300 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 27162001 - 28247000 ............. 994170-301 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 28247001 - UP ...................... 1014180-000 Steering / radial bearing .................................................................................................................... 103January 25, 2002 7BT Prime-Mover, Inc.
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Quality Parts
850005120-000 Lights (work lights and fan) ................................................................................................................ 1075160-000 Horn ................................................................................................................................................... 1095180-000 Stick strap / chain .............................................................................................................................. 1115190-000 Battery connector............................................................................................................................... 1135192-000 Battery cut-out contactor / plug (Emergency disconnect contactor) .................................................. 1155230-000 Voltage / battery indicator (LX dash display) ..................................................................................... 1175230-100 Voltage / battery indicator (Battery lift interrupt) ................................................................................ 1195230-200 Voltage / battery indicator .................................................................................................................. 1215290-000 Hourmeter / speedometer .................................................................................................................. 1235310-000 Start / stop switch .............................................................................................................................. 1255320-000 Travel direction switch ....................................................................................................................... 1275360-000 Relays, electrical modules (N.D.C. wire guidance)............................................................................ 1295390-000 Control cables / harnesses (Main chassis) ........................................................................................ 1315390-100 Control cables / harnesses (N.D.C wire guidance)............................................................................ 1335391-000 Control cables / harnesses (Mast cables).......................................................................................... 1355392-000 Control cables / harnesses (Lift platform) .......................................................................................... 1375392-100 Control cables / harnesses (N.D.C wire guidance)............................................................................ 1395400-000 Contactor panel ................................................................................................................................. 1415410-000 SCR panel ......................................................................................................................................... 1435430-000 Motor cables, resistors....................................................................................................................... 1455440-000 Direction contactor ............................................................................................................................. 1475450-000 Speed contactors (1A) ....................................................................................................................... 1495610-000 Pump contactors (Lift pump) 24 Volt ................................................................................................. 1515610-100 Pump contactors (Lift pump) 36 Volt ................................................................................................. 1535611-000 Pump contactors (Steering pump) ..................................................................................................... 1555760-000 Antennas (Wire guidance) Serial number 26220000 and Below ....................................................... 1575760-001 Antennas (Wire guidance) Serial number 26220001 -UP.................................................................. 159
60006110-000 Hydraulic tank .................................................................................................................................... 1636120-000 Brake hose and steering lines ........................................................................................................... 1656120-100 Control valve and pump lines ............................................................................................................ 1676125-000 Two stage mast lines ......................................................................................................................... 1696125-100 Three stage mast lines (Replaced by 6125-101) ............................................................................... 1716125-101 Three stage mast lines ...................................................................................................................... 1736130-000 Filters and housing ............................................................................................................................ 1756140-000 Lift pump and motor assembly........................................................................................................... 1776141-000 Lift pump assembly ............................................................................................................................ 1796160-000 Control valve ...................................................................................................................................... 1816610-000 Two stage lift cylinder ........................................................................................................................ 1836615-000 Three stage staging lift cylinder Serial number OE35030314001 and Below.................................... 1856615-001 Three stage staging lift cylinder Serial number OE35030314002 - UP ............................................. 1876620-000 Three stage mast freelift Lift cylinder ................................................................................................. 189January 25, 2002BT Prime-Mover, Inc.
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Quality Parts70007100-000 Two stage mast ................................................................................................................................. 1937100-100 Two stage mast outer column ........................................................................................................... 1957100-200 Two stage mast inner column............................................................................................................ 1977110-000 Three stage mast............................................................................................................................... 1997110-100 Three stage mast outer column......................................................................................................... 2017110-200 Three stage mast intermediate column ............................................................................................. 2037110-300 Three stage mast inner column ......................................................................................................... 2057170-000 Three stage mast lifting gear Serial Number 27135000 and Below .................................................. 2077170-001 Three stage mast lifting gear Serial Number 27135001 and UP ....................................................... 2097180-000 Slack chain ........................................................................................................................................ 211
80008200-000 Wire guidance controller (MICRO 70) ............................................................................................... 2158210-000 Guidance communication loop .......................................................................................................... 2178510-000 Hand rail ............................................................................................................................................ 2198520-000 Fire extinguisher ................................................................................................................................ 2218525-000 Safety belt, tether (Replaced by 8525-001)....................................................................................... 2238525-001 Safety belt, tether .............................................................................................................................. 225
90009180-000 Fork extensions ................................................................................................................................. 2299360-000 Extra lights ......................................................................................................................................... 2319370-000 Alarm ................................................................................................................................................. 2339370-100 Blue warning strobe light ................................................................................................................... 2359370-200 Flashing warning light and strobe light .............................................................................................. 2379500-000 Lift forks ............................................................................................................................................. 2399660-000 Electrical heater (Replaced by 9660-001) ......................................................................................... 2419660-001 Electrical heater ................................................................................................................................. 243
1000010010-000 Special tools and lubrications .......................................................................................................... 247
11000Alphabetical Index ............................................................................................................................................. 251Numerical Index................................................................................................................................................. 264January 25, 2002 9BT Prime-Mover, Inc.
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Quality Parts
BT Prime-Mover, Inc.
This page intentionally left blank
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Quality Parts
BT Prime-Mover, Inc.
0000Chassis
0000 Chassis
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Quality Parts0300-000
12
1
2
2
3
0300-000BT Prime-Mover, Inc. January 1997
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Quality Parts 0300-0000300-000 Frame / chassis
ITEM# PART # NAME
# FORASSY. UNITS
123
26032-0026033-00-------------------
HingeHingeFrame (State Model and Serial Number)
121BT Prime-Mover, Inc.January 1997 13
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Quality Parts0340-000
14
RightBack
LeftFront
1
2
3
45
6
7
89
10
1112
1314
15
16
8
8
89
99
17
18
19
0340-000BT Prime-Mover, Inc. January 14, 1999
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Quality Parts 0340-000
0340-000 Inspection covers (Shields & guards)
ITEM# PART # NAME
# FORASSY. UNITS
1234566*****789
101011121314151516171819
29140-0049410-0011016-2711073-1511813-0626046-0226046-0326043-0029062-0049922-0449457-0049456-00------------------11016-0311170-0629121-0029121-0229122-0011170-0420411-0011047-0629121-0129121-0320904-0149785-0011009-0511261-05
BarSpringWasher, flatPin, rollGrommetCover, battery - ECover, battery - EEHingeLiner, battery cover - EEScrew, machine - EENut, tee - EELock, panel - EEGuard, light (See Fig.# 9370-200)Washer, flatNutDoor, left battery 24 VoltDoor, left battery 36 VoltDoorNutBumperScrew, socket headDoor, right battery 24 VoltDoor, right battery 36 VoltBumper, Flashing lightBumper, Strobe lightLockwasher (Strobe light)Nut (Strobe light)
33331111144111212111424111111
E TYPEEETYPE
EETYPEEETYPEEETYPEEETYPE
24 Volt36 Volt
24 Volt36 VoltBT Prime-Mover, Inc.January 14, 1999 15
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Quality Parts0340-100
16
1
23
45
6
7
8
9
10
1112
13
14
1516
17
18
1920
6 17
6
6
7
1
NO Lo
nger
Avail
able
See f
igure
0340
-101
0340-100BT Prime-Mover, Inc. January 25, 2002
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Quality Parts 0340-1000340-100 Inspection covers (Lift platform) (Replaced by 0340-1001)
ITEM# PART # NAME
# FORASSY. UNITS
1234567899101011*
121313141414141414151617181920
11009-0411009-0511261-05305189-000305420-00049922-0111016-0211261-04305171-000305820-00029271-0129271-0049529-0049804-0049805-0029258-0029258-01305170-000305640-000305640-001305640-002305640-003305317-00029289-0049943-01305169-000305169-00129160-0049509-00
LockwasherLockwasherNutChannel, wire harnessShield, back coverScrew, socket headWasher, flatNutPanel, dashPanel, dash (NDC with lights)Panel, Two StagePanel, Three StageCable assembly, manualSleeve, cableRivet, popShield, 83 in. (2108 mm) down heightShield, 87 in. (2210 mm) down heightMat, floor 40 in. (1016 mm) wideMat, floor 48 in. (1219 mm) wideMat, floor 54 in. (1372 mm) wideMat, floor 60 in. (1524 mm) wideMat, floor 72 in. (1829 mm) wideMat, floor High Visibility Operator GratePocket, manualRivet, popGuard, right springGuard, left springShield, front topNut, clip
3As Reqd.
211
As Reqd.As Reqd.
311111111111111114111
As Reqd.
2 STAGE3 STAGE
83 in. (2108 mm)87 in. (2210 mm)40 in. (1016mm)48 in. (1219 mm)54 in. (1372 mm)60 in. (1524 mm)72 in. (1829 mm)
HVOG
RIGHTLEFT
NO Lo
nger
Avail
able
See f
igure
0340
-101BT Prime-Mover, Inc.January 25, 2002 17
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Quality Parts0340-101
18
1
23
45
6
7
8
9
10
11
12
1314
15
16
1718
6 17
6
6
7
1
0340-101BT Prime-Mover, Inc. January 25, 2002
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Quality Parts 0340-1010340-101 Inspection covers (Lift platform)
ITEM# PART # NAME
# FORASSY. UNITS
123456789910101111121212121212131415161718
11009-0411009-0511261-05305189-000305420-00049922-0111016-0211261-04305171-000305820-00029271-0129271-0029258-0029258-01305170-000305640-000305640-001305640-002305640-003305317-00029289-0049943-01305169-000305169-00129160-0049509-00
LockwasherLockwasherNutChannel, wire harnessShield, back coverScrew, socket headWasher, flatNutPanel, dashPanel, dash (NDC with lights)Panel, Two StagePanel, Three StageShield, 83 in. (2108 mm) down heightShield, 87 in. (2210 mm) down heightMat, floor 40 in. (1016 mm) wideMat, floor 48 in. (1219 mm) wideMat, floor 54 in. (1372 mm) wideMat, floor 60 in. (1524 mm) wideMat, floor 72 in. (1829 mm) wideMat, floor High Visibility Operator GratePocket, manualRivet, popGuard, right springGuard, left springShield, front topNut, clip
3As Reqd.
211
As Reqd.As Reqd.
311111111111114111
As Reqd.
2 STAGE3 STAGE
HVOG
RIGHTLEFTBT Prime-Mover, Inc.January 25, 2002 19
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Quality Parts0341-000
20
NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.
T2 [SCR]
POS. [SCR]
SCR Control Cable
A1 [Drive Motor]
S1 [Drive M
otor]S2 [D
rive Motor]
Steer Motor [+]
SCR
[-]B
attery [-]B
attery [+]A
[Lift Pump]
1
2
3 4
5
67
8
910
11
121314
15
16
0341-000BT Prime-Mover, Inc. January 14, 1999
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Quality Parts 0341-0000341-000 Inspection covers (EE electrical box)
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10111213141516
29338-00------------------11176-2029331-0049369-0011176-0111009-0311016-2529329-0011016-2111009-0111261-0111261-0411016-1229332-0029377-00
Box, contactor - EEDrive panel assembly (See Fig.# 5400-000)Screw, machineLid, box - EEScrew, self tapping - EEScrew, machine - ELockwasher - EWasher, flat - EBracket - EWasher, flatLockwasherNutNutWasher, flatGrip, cable - EEGrip, cable - EE
1141
1422214444411
EE TYPE
EE TYPEEE TYPEE TYPEE TYPEE TYPEE TYPE
EE TYPEEE TYPEBT Prime-Mover, Inc.January 14, 1999 21
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Quality Parts0390-000
22
1
2
3
2
0390-000BT Prime-Mover, Inc. January 1997
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Quality Parts 0390-0000390-000 Battery compartment parts
ITEM# PART # NAME
# FORASSY. UNITS
123
25204-0525189-0225203-05
Roller, batteryBearingShaft, batter roller
484BT Prime-Mover, Inc.January 1997 23
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Quality Parts0560-000
24
1
2
3
0560-000BT Prime-Mover, Inc. November 10, 1998
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Quality Parts 0560-0000560-000 Platform
ITEM# PART # NAME
# FORASSY. UNITS
1223
-------------------11857-1011857-1149832-00
Platform (State Model & Serial Number)Shim, 0.050 in. (1.27 mm)Shim, 0.025 in. (0.635 mm)Bearing
1As Reqd.As Reqd.
4BT Prime-Mover, Inc.November 10, 1998 25
-
Quality Parts0640-000
26
12 3
4
5
6
7
8
9
10
11
12
1918
17
16
15
14
13
14
0640-000BT Prime-Mover, Inc. January 14, 1999
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Quality Parts 0640-0000640-000 Driver controls (Brake pedal)
ITEM# PART # NAME
# FORASSY. UNITS
123456789
1011111213141516171819
11170-0411009-0449526-0049528-0049527-0011045-0429172-0029168-0011271-3549520-0020323-0049263-0029167-0014986-0349751-04---------------------------------------------------------11854-0411880-08
NutLockwasherBaseBallStrapScrew, capPad, pedalPedalSetscrewSpringSwitch, brakeSwitch Cold StorageZeeNut, twinNutHorn (See Fig.# 5160-000)Spacer (See Fig.# 5160-000)Screw, cap (See Fig.# 5160-000)Screw, capScrew, machine
44242411111111111112
Cold StorageBT Prime-Mover, Inc.January 14, 1999 27
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Quality Parts0641-000
28
1
2
3 4
5
21
4 6
7
8
9
10
11
12
6
13
1415
16
17
18
19
20
22
1821
NO Lo
nger
Avail
able
See f
igure
0641
-001
0641-000BT Prime-Mover, Inc. January 28, 2002
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Quality Parts 0641-0000641-000 Driver controls (Pallet clamp) (Replaced by 0641-001)
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10111213141516171819202122
11813-05-------------------14851-0229273-0011016-1211009-0514957-0129268-0011867-0311135-0229252-00300764-00011854-0826203-0411857-0211429-0111261-0621654-0011143-0529284-0011129-0621648-00
GrommetPanel (See Fig.# 0340-100)Nut, clipBlock, bearingWasher, flatLockwasherScrew, capRod, releasePin, cotterPin, clevisPedal assemblyCover, pedalScrew, capCable assemblyWasher, spacerCotter, internalNutBracket, cableScrew, capSpringNutClamp, pallet
1122242111112142222122
NO Lo
nger
Avail
able
See f
igure
0641
-001BT Prime-Mover, Inc.January 28, 2002 29
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Quality Parts0641-001
30
1
2
3 4
5
21
4 6
7
8
9
10
11
12
6
13
1415
16
17
18
19
20
22
1821
2023
Cold Storage Standard
0641-001BT Prime-Mover, Inc. January 28, 2002
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Quality Parts 0641-0010641-001 Driver controls (Pallet clamp)
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10111213141415161718192020212223
11813-05-------------------14851-0229273-0011016-1211009-0514957-0129268-0011867-0311135-0229252-00300764-00011854-0826203-0426203-0511857-0211429-0111261-0621654-0011143-0529284-0029284-0011129-0621648-00305964-000
GrommetPanel (See Fig.# 0340-101)Nut, clipBlock, bearingWasher, flatLockwasherScrew, capRod, releasePin, cotterPin, clevisPedal assemblyCover, pedalScrew, capCable assembly (Standard)Cable assembly (Cold storage)Washer, spacerCotter, internalNutBracket, cableScrew, capSpring (Standard)Spring (Cold storage)NutClamp, palletSpring, half (Cold storage)
1122242111112114222211221BT Prime-Mover, Inc.January 28, 2002 31
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Quality Parts0642-000
32
Numbers are Wire Numbers
21
20
19
18
17
1615
14
18
22
2310
12
345
12
6
11
7
8 9
13
17
28
6610
17
19
5455 63
0642-000BT Prime-Mover, Inc. January 14, 1999
-
Quality Parts 0642-0000642-000 Driver controls (Control handle)
ITEM# PART # NAME
# FORASSY. UNITS
123456789
1011121314151617181920212223
29304-00-------------------11854-0311009-0511016-0250023-0811073-3449416-0029526-00-------------------29188-0015032-0229282-0011016-0311009-0611143-0411854-1011261-0611857-0311827-0349398-0029185-0023034-00
Potentiometer, solderMaster switch (See Fig.# 5320-000)Screw, capLockwasherWasher, flatScrew, flat headPin, rollScrew, flat headSwitch assembly, raise/lowerHorn switch (See Fig.# 5160-000)Bar, handleBushingHousing, switchWasher, flatLockwasherScrew, capScrew, capNutWasher, shimRing, retainerPlugBarBushing
113332111111111113
As Req'd.1111BT Prime-Mover, Inc.January 14, 1999 33
-
Quality Parts0820-000
34
1
2
34
5
67
89
1011
Laminated safety sheet glass S.A.E J-673Windshield size for 83 in. (2108 mm) down height is
32 in. X 28 in. X 0.234 in. corner 2.56 in.(812.8 mm X 711.2 mm corners 65 mm)
Windshield size for 87 in. (2210 mm) down height is32 in. X 32 in. X 0.234 in. corner 2.56 in.(812.8 mm X 812.8 mm corners 65 mm)
0820-000BT Prime-Mover, Inc. August 18, 1999
-
Quality Parts 0820-0000820-000 Finger guards
ITEM# PART # NAME
# FORASSY. UNITS
112234456789
1011
305064-000305064-001305167-001305167-000-------------------305061-000305061-00111016-0111045-0311009-0411009-0511261-05305066-00049922-04
Screen, 83 in. (2108 mm) down heightScreen, 87 in. (2210 mm) down heightFrame, glass 83 in. (2108 mm) down heightFrame, glass 87 in. (2210 mm) down heightWindshield (Secure this part locally)Stripping, 83 in. (2108 mm) down heightStripping, 87 in. (2210 mm) down heightWasher, flatScrew, capLockwasherLockwasherNutBar, supportScrew, socket head
111111177
As Reqd.3313BT Prime-Mover, Inc.August 18, 1999 35
-
Quality Parts0850-000
36
1
2
3
4
5
6
7
8
9
10
11
12
13
14
0850-000
NO Lo
nger
Avail
able
See f
igure
0850
-001BT Prime-Mover, Inc. January 24, 2002
-
Quality Parts 0850-0000850-000 Decals, warnings, and manuals (Replace by 0850-001)
ITEM# PART # NAME
# FORASSY. UNITS
12344567899999999
1011121314****
49878-01309733-000307500-00029307-0029413-0049262-0015184815184749555-0052-00279-0052-00257-0052-00221-0052-00224-0052-00237-0052-00260-0052-00247-0052-00276-00306346-00026744-0029287-00NSSNSS29296-03300206-008309824-000301460-002
Plate, BT Prime-MoverDecal, WARNINGDecal, WARNINGDecal, switch hole coverPlate, switchDecal, special oilDecal, Right BT LOGODecal, Left BT LOGODecal, emergency lowerPaint, BT REDSpray, BT REDPaint, BT BLACK semi glossSpray, BT BLACK semi glossPaint, SAFETY YELLOWSpray, SAFETY YELLOWPaint, SAFETY ORANGESpray, SAFETY ORANGEDecal, OE35Decal, WARNING SAFETY BELTDecal, WARNINGDecal, UL CLASS (24 VOLT ONLY)NameplateManual, OE35 OPERATOR'SManual, OE35 PARTSManual, OE35 MASTER PARTS MANUALManual, OE35 MASTER SERVICE
122111111
As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.
211111111
NO Lo
nger
Avail
able
See f
igure
0850
-001BT Prime-Mover, Inc.January 24, 2002 37
-
Quality Parts0850-001
38
1
2
3
4
5
6
7
8
9
10
11
12
13
0850-001BT Prime-Mover, Inc. January 24, 2002
-
Quality Parts 0850-0010850-001 Decals, warnings, and manuals
ITEM# PART # NAME
# FORASSY. UNITS
12344567888888889
10111213****
49878-01309733-000307500-00029307-0029413-0049262-0015184849555-0052-00279-0052-00257-0052-00221-0052-00224-0052-00237-0052-00260-0052-00247-0052-00276-00306346-00026744-0029287-00NSSNSS309824-000301460-002----------------------------------
Plate, BT Prime-MoverDecal, WARNINGDecal, WARNINGDecal, switch hole coverPlate, switchDecal, special oil (Cold storage)Decal, BT LOGODecal, emergency lowerPaint, BT REDSpray, BT REDPaint, BT BLACK semi glossSpray, BT BLACK semi glossPaint, SAFETY YELLOWSpray, SAFETY YELLOWPaint, SAFETY ORANGESpray, SAFETY ORANGEDecal, OE35Decal, WARNING SAFETY BELTDecal, WARNINGDecal, UL CLASS (24 VOLT ONLY)NameplateManual, OE35 MASTER PARTS MANUALManual, OE35 MASTER SERVICEManual, OE35 OPERATOR'SManual, OE35 PARTS
12211111
As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.
211111111BT Prime-Mover, Inc.January 24, 2002 39
-
Quality Parts
BT Prime-Mover, Inc.
This page intentionally left blank
-
Quality Parts
BT Prime-Mover, Inc.
1000Motors
1000 Motors
-
Quality Parts1710-000
42
10 19 18
20
17
16
1514
13
12
119
1
23
4 5
6 7
84
1710-000BT Prime-Mover, Inc. January 14, 1999
-
Quality Parts 1710-0001710-000 Steering pump motor (24 Volt)
ITEM# PART # NAME
# FORASSY. UNITS
*
123456789
1011121314151617181920
200075
20201520201620201720201820201920202020202120202220202320202420202520202611885-0320202720202820202920203020203120203229055-00
Power Steering Pump Motor Assy., 24 Volt
Screw, capPlate, pump mountingShimBearingSpacerFanArmatureWasher, waveFrameBolt, terminalInsulatorCoverScrew, machineClipBrushPlate, brushCoverLead, blackLead, redKit, solid cover - EE
1
81121111122242211111
24 Volt
EETYPEBT Prime-Mover, Inc.January 14, 1999 43
-
Quality Parts1710-100
44
1
2
3
4
5 6 7
8
9
10
11
12
1314
15
16
17
18
19
20
21
22
1710-100BT Prime-Mover, Inc. January 14, 1999
-
Quality Parts 1710-1001710-100 Steering pump motor (36 Volt)
ITEM# PART # NAME
# FORASSY. UNITS
*
123456789
10111213141516171819202122
301492-000
300666-007300666-003301520-000301519-000301512-00011009-04301526-000300666-002301513-000300666-005300666-006301514-000NSS300665-001300665-002301515-000301516-000301517-000300666-012301527-000300600-000301518-000
Power Steering Pump Motor Assy., 36 Volt
Screw, PHIP headNut, squareCover, smallCover, large with holesBolt, throwLockwasherPost, terminalPlugCover, commutatorLead, negativeLead, positiveRing assembly, brushRing, brushSpring, brushBrushWasher, springCover, driveArmature assemblyBearingFanBearingStator assembly
1
1111222111111441111111
36 VoltBT Prime-Mover, Inc.January 14, 1999 45
-
Quality Parts1730-000
46
234
5
1
Serial number28247001 - UP
NO Lo
nger
Avail
able
See f
igure
1730
-101
1730-000BT Prime-Mover, Inc. January 31, 2002
-
Quality Parts 1730-0001730-000 Steering motor Serial number 28247001 - UP (Replaced by 1730-001)
ITEM# PART # NAME
# FORASSY. UNITS
12345
310022-000310301-000310302-000310303-000310304-000
Steering motor assemblyBrushCap, brushHolder, brushBearing
22222
NO Lo
nger
Avail
able
See f
igure
1730
-101BT Prime-Mover, Inc.January 31, 2002 47
-
Quality Parts1730-001
48
23 4
1
Serial number28247001 - UP
1730-001BT Prime-Mover, Inc. January 31, 2002
-
Quality Parts 1730-0011730-001 Steering motor Serial number 28247001 - UP
ITEM# PART # NAME
# FORASSY. UNITS
1234
310022-000310301-000310302-000310304-000
Steering motor assemblyBrushCap, brushBearing
2222BT Prime-Mover, Inc.January 31, 2002 49
-
Quality Parts1750-000
50
1
1
23 4
5
6 78
9
10
11
1213
14
K
1750-000BT Prime-Mover, Inc. January 14, 1999
-
Quality Parts 1750-0001750-000 Pump motor (Lift pump)
ITEM# PART # NAME
# FORASSY. UNITS
**
123456789
1011121314K
300282-000300281-000
------------------300423-000------------------300418-000------------------300420-000300421-000301494-000------------------------------------------------------300413-000300412-000301496-00029056-00
Lift Pump Motor Assembly, 24 VoltLift Pump Motor Assembly, 36 Volt
Coil, field (See chart below)Terminal assemblyBrush (See chart below)Spring, brushPlate, brush (See chart below)BearingWasher, waveHead, commutator endBand, head (See chart below)Armature (See chart below)Fan (See chart below)Ring, retainerBearingHead, drive endKit, solid cover - EE
11
111881111111111
24 Volt36 Volt
EETYPE
Lift Pump Motor Assembly300282-000
(24 Volt)300281-000
(36 Volt)
1 309847-000 300434-000
3 309848-000 300430-000
5 301493-000 300419-000
9 304275-000 301495-000
10 300415-000 301497-000
11 301280-000 301280-001BT Prime-Mover, Inc.January 14, 1999 51
-
Quality Parts1760-000
52
12
11
10
9
8
7
65
4 3
2
1
16
17
13 14
15
12
12
11
10
1918
8
20 18
8
19
1011
27
28
26
25
29
6
622
2123
24
1760-000BT Prime-Mover, Inc. November 11, 1998
-
Quality Parts 1760-0001760-000 Drive motor (24 Volt)
ITEM# PART # NAME
# FORASSY. UNITS
*
1234567891011121314151617181920212223242526272829
301984-000
300571-000301327-046301327-025301327-026301327-027300540-000300541-000300542-000300543-000300544-000300545-000300546-000301327-004301327-028301327-006301327-007301327-008300553-000300554-000300555-000301327-029301327-030300558-000301327-031301327-032301327-033300584-000300566-00029066-00
Drive Motor Assembly, 24 Volt
Screw, commutator clampCoverScrew, bearing retainerShield, commutator endTerminalWasherBushingGasketWasherWasherLockwasherNutHolder, brushBrushSpringScrew, brush terminalScrew, brush holderBushingWasherScrew, polePole, mainCoil, fieldBearingRetainer, bearingArmatureShield, drive endSeal, shaftScrew, drive clampKit, solid cover - EE
1
21312424244814444228411111141
24 Volt
EETYPEBT Prime-Mover, Inc.November 11, 1998 53
-
Quality Parts1760-100
54
13
1211
10
9876
543
2
1
1
1760-100BT Prime-Mover, Inc. November 12, 1998
-
Quality Parts 1760-1001760-100 Drive motor (36 Volt)
ITEM# PART # NAME
# FORASSY. UNITS
*
12345678910111213
29105-00
301503-000301505-000301504-000300418-000301493-000300427-000300420-000301506-000301495-000301502-000301280-001301501-000301500-000
Drive Motor Assembly, 36 Volt
Kit, coil fieldKit, leadBrushSpring, brushPlate, brushRing, retainerBearingHead, commutator endBand, headArmature assemblyFanHead, drive endSeal
1
1144111111111
36 VoltBT Prime-Mover, Inc.November 12, 1998 55
-
Quality Parts
BT Prime-Mover, Inc.
This page intentionally left blank
-
Quality Parts
BT Prime-Mover, Inc.
2000Transmission / Drive Gear
2000 Transmission / Drive Gear
-
Quality Parts2550-000
58
1 23
4 5 67 8
910
11
12 13 1415
16
1718
19
202122
23
2425
26
4
1
78 7
27 28
2930
29
23313233
Torque nut to250 ft./lbs. while
turning hub.
2550-000BT Prime-Mover, Inc. January 24, 2002
-
Quality Parts 2550-0002550-000 Transmission assembly
ITEM# PART # NAME
# FORASSY. UNITS
*
1234
5K6789
101112131415161718192021
22K23K24252627282930
31K32K33KK
310377-000
11045-0225938-0125984-0111878-0529773-0011890-0325926-0025975-0025920-0025979-0011073-3120067-0020536-0025987-0011271-0611878-0225982-0025937-0114999-0111854-0411009-0529774-0011205-2811030-0625971-0011015-0925939-0011015-3511030-0525988-0011039-3729780-00302097-01929395-00
Transmission assembly
Screw, capCoverShim, 0.01 in. (0.254 mm)NutCase, gearPin, dowelPlate, brakeDisc, brakeRod, brakeLever, brakePin, rollSpringSeat, springCover, gear caseScrew, setNutCoverShim, 0.01 in. (0.254 mm)Screw, capScrew, capLockwasherGear, driveBearingBearingPinion, motorO ringShaftO ringBearingGearSeal, oilHub, axleLocknutKit, drive axle
1
182
As Req'd21432111331331
As Req'd101012111111211111BT Prime-Mover, Inc.January 24, 2002 59
-
Quality Parts
BT Prime-Mover, Inc.
This page intentionally left blank
-
Quality Parts
BT Prime-Mover, Inc.
3000Brake / Wheel System
3000 Brake / Wheel System
-
Quality Parts3150-000
62
1
2
34
5
3150-000BT Prime-Mover, Inc. January 1997
-
Quality Parts 3150-0003150-000 Brake cylinder
ITEM# PART # NAME
# FORASSY. UNITS
*
12345
26468-00
14853-0026469-0026472-0049976-0111827-06
Brake Cylinder Assembly
Valve, bleederTubePistonSeal, pistonRing, retainer
1
11111BT Prime-Mover, Inc.January 1997 63
-
Quality Parts3300-000
64
Torque to125 ft./lbs.
Torque to50 ft./lbs.
1 23 4
5 67
89
10 11 12 13 14 15 16
17 18 1920
1235
3433 32
31
2
3029
28
27
26
25
24
23 22
21
3300-000BT Prime-Mover, Inc. January 14, 1999
-
Quality Parts 3300-0003300-000 Parking brake system
ITEM# PART # NAME
# FORASSY. UNITS
1234567891011111213141516171819202122232425262728293031323334
11143-0411016-0311880-08-------------------14986-0326704-00-------------------26671-0026672-0026474-00--------------------------------------11020-2811015-34-------------------11859-0312459-0011015-0911015-3525903-0026674-0011009-0511854-0411016-0211816-0211003-0514994-1511009-0825934-0211445-0225972-0025902-0026478-0011009-0611143-16
Screw, capWasher, flatScrew, machineBrake interlock switch (See Fig.# 5310-000)Nut, twinBarBrake cylinder (See Fig.# 3150-000)FoamPlateRod, brake24 Volt drive motor assembly (See Fig.# 1760-000)36 Volt drive motor assembly (See Fig.# 1760-100)BearingO ringTransmission assembly (See Fig.# 2550-000)Plug, pipeVent, airO ringO ringScrew, specialBarLockwasherScrew, capWasher, flatPlug, pipePlug, magneticScrew, capLockwasherRing, gear caseBolt, wheelAdaptor, motorGasketSleeveLockwasherScrew, cap
24211111111121111444122411661511242
24 Volt36 VoltBT Prime-Mover, Inc.January 14, 1999 65
-
Quality Parts3530-000
66
1
2
3
3530-000BT Prime-Mover, Inc. December 12, 1997
-
Quality Parts 3530-0003530-000 Drive wheel
ITEM# PART # NAME
# FORASSY. UNITS
1223
25922-06301738-000307992-00029018-00
Drive wheel assemblyTire, urethaneTire, super polyurethaneHub, wheel
1111BT Prime-Mover, Inc.December 12, 1997 67
-
Quality Parts3540-000
68
1
2
3
4
3540-000BT Prime-Mover, Inc. January 14, 1999
-
Quality Parts 3540-0003540-000 Swivel caster wheel
ITEM# PART # NAME
# FORASSY. UNITS
12234
11170-0627006-0027006-02------------------11143-10
NutShim, 0.25 in. (6.35 mm)Shim, 0.120 in. (3.05 mm)Spring load caster (See Fig.# 3560-000)Screw, cap
8As Req'd.As Req'd.
28BT Prime-Mover, Inc.January 14, 1999 69
-
Quality Parts3550-000
70
12
31
45
5
6
6
7
3550-000BT Prime-Mover, Inc. January 19, 1999
-
Quality Parts 3550-0003550-000 Single load wheels
ITEM# PART # NAME
# FORASSY. UNITS
1234567
11073-3226523-0026522-0011160-0911039-2811205-0826460-00
Pin, rollNutAxleFitting, greaseSeal, oilBearingWheel, urethane load
4222442BT Prime-Mover, Inc.January 19, 1999 71
-
Quality Parts3550-100
72
1
12
2
3
3
4
4
5
5
6
3550-100BT Prime-Mover, Inc. November 25, 1997
-
Quality Parts 3550-1003550-100 Tandem articulated load wheels
ITEM# PART # NAME
# FORASSY. UNITS
123456
11898-05303695-00011160-09307944-000303694-000303692-000
Ring, retainerRockerFitting, greaseShim, rollerBearingWheel, urethane load
222442BT Prime-Mover, Inc.November 25, 1997 73
-
Quality Parts3560-000
74
1
2
3
4
5
6
7 8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
16
1415
19
18
3560-000BT Prime-Mover, Inc. January 14, 1999
-
Quality Parts 3560-0003560-000 Spring loaded caster
ITEM# PART # NAME
# FORASSY. UNITS
*
123456789
101112131415161718192021222324
29156-00
27796-0011077-0427810-00301296-00027804-0011936-1711805-1211073-3427809-0011009-0511854-02302177-00027807-0049929-1011016-2711160-11301297-000301298-00049910-0127808-00301301-00014935-0111017-0411205-29
Caster Assembly
Base, plateBearing, thrustSeal, feltFrame, casterPin, pivotWasherNut, slottedPin, rollCap, hubLockwasherScrew, capSpringPlate, springBushingWasher, shimFitting, greaseAxle, casterWasher, spacerBearing, ballWheelFrame, wheelWasher, spacerScrew, capBearing, roller
1
111111111112222212211211BT Prime-Mover, Inc.January 14, 1999 75
-
Quality Parts3580-000
76
123
4
5
6
55
7
8
8
9
5
5
5
10
3580-000BT Prime-Mover, Inc. January 19, 1999
-
Quality Parts 3580-0003580-000 Guide wheel
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10
11854-0311009-0511160-0926333-0011857-0226325-0126326-0020448-0026336-0026327-00
Screw, capLockwasherFitting, greaseShaft, rollerWasherBearing, roller 2 in. X 1 in. (50.8 mm X 25.4 mm)Wheel assy, poly 3 in. X 2 in. (76.2 mm X 50.8 mm)BearingWheelWheel, poly 4 in. X 2 in. (101.6 mm X 50.8 mm)
4444
As Req'd.84214
46.5-48 in.48.5-50 in.
50.5-54.5 in.BT Prime-Mover, Inc.January 19, 1999 77
-
Quality Parts
BT Prime-Mover, Inc.
This page intentionally left blank
-
Quality Parts
BT Prime-Mover, Inc.
4000Steering System
4000 Steering System
-
Quality Parts4130-000
80
1 23
4
56
78
9
10
115
12
5
13
14
15
16
17
18
1920
2122
23
5
4130-000BT Prime-Mover, Inc. January 19, 1999
-
Quality Parts 4130-0004130-000 Torque generator assembly
ITEM# PART # NAME
# FORASSY. UNITS
*
12K34
5K6789
10111213141516
17K181920212223K
29791-00
304195-000NSS304182-000304178-000NSS304197-000304179-000304196-000201980304183-000304194-000304192-000304177-000304193-000304190-000304173-000NSS304189-000304176-000304184-000304174-000304175-000304191-000302404-000
Torque generator assembly
Housing, valveSeal, shaftWasherRing, retainerO ringSpoolSpringSleevePinPlate, spacerSpacerGerolerPlate, spacerDrive, control endScrew, capHousing, power endSeal, quadKey, woodruffShaft, power endWasherWasherRing, retainerShaft, power endKit, seal(Contains items marked with K)
1
111141611111117112111111BT Prime-Mover, Inc.January 19, 1999 81
-
Quality Parts4150-000
82
24 VOLT
36 VOLT
1
2
3 4
876
5
17
9
10
1112
1615
14
13
4150-000BT Prime-Mover, Inc. January 14, 1999
-
Quality Parts 4150-0004150-000 Steering pump and motor assembly
ITEM# PART # NAME
# FORASSY. UNITS
12345678
91011121314151617
26915-00-------------------200727200719202038201997200765-------------------
29471-00-------------------200727200719202038201997200765-------------------41243-00
Steering pump & motor assembly, 24 Volt24 Volt Steering pump motor (See Fig.# 1710-000)LockwasherScrew, capPump assemblyKit, couplerGasketSteering pump assembly (See Fig.# 4151-000)
Steering pump & motor assembly, 36 Volt36 Volt Steering pump motor (See Fig.# 1710-100)LockwasherScrew, capPump assemblyKit, couplerGasketSteering pump assembly (See Fig.# 4151-000)Coil, 36 volt
11441111
114411111
24 Volt24 Volt24 Volt24 Volt24 Volt24 Volt24 Volt24 Volt
36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt36 VoltBT Prime-Mover, Inc.January 14, 1999 83
-
Quality Parts4151-000
84
12 3 4
5 4
67
89
10
111213
1415
16
67
89
10
28
27 12
25
426
2 3 54
2524
23 22
20
211819
17
4151-000BT Prime-Mover, Inc. January 14, 1999
-
Quality Parts 4151-0004151-000 Steering pump assembly
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10111213141516171718181920
21K22K23K2425262728
202056202055202052202053202054202063202062202061202060202059202050202112202051202066202049202044202045------------------20204641243-00202047200073
NSSNSSNSS202065200033202064202057202058
Shaft, driveKeyPinRing, retainerGearCap, hexGasket, copperScrew, adjustingSpringSpring and ballGearGasketHousing, gearPlugHousing, end gearScrew, capValve, solenoid 24 VoltValve, solenoid 36 Volt (See Fig.# 4150-000)Coil, 24 VoltCoil, 36 VoltValveKit, seal(Contains Items Marked with K)O ringO ringRing, backupPlugPinShaft, idlerStatorSeal, oil
1224222222211118111111
11114111
24 Volt36 Volt24 Volt36 VoltBT Prime-Mover, Inc.January 14, 1999 85
-
Quality Parts4160-000
86
1
2
3
4 5
6
7
Serial Number27162001 - 28247000
4160-000BT Prime-Mover, Inc. September 03, 1999
-
Quality Parts 4160-0004160-000 Servo motor (N.D.C. wire guidance) Serial Number 27162001 - 28247000
ITEM# PART # NAME
# FORASSY. UNITS
*
1234567
29392-00
303051-000303053-000303055-000303050-000303052-000303054-000303049-000
Servo motor assembly, N.D.C.
Seal, input oilGasketGear, outputHousingSeal, output oilGear, intermediateMotor
1
1111111BT Prime-Mover, Inc.September 03, 1999 87
-
Quality Parts4170-000
88
1 2 3 4 56 7 8 9
1011 12
13
14 15
1617
18 1920
21 22 2324 25
26
27
28
29
30
3132
3334
35
36
18
16
2346 47
45
44
43
37543838
543910
4011
41
4849
50
51
5253
5556575859605958
See Fig.# 4170-200
cated at base of lift platform
42
4170-000LoBT Prime-Mover, Inc. January 25, 2002
-
Quality Parts 4170-0004170-000 Two stage platform and mast steering linkage
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10111213141516171819202122232425262728293031323334353637383940414243
11880-0426260-0026261-0026257-0026256-0015032-0726253-0014993-1227782-0014935-0211009-0411170-0426603-0126601-0011854-0411016-0226690-0011261-052474529177-0011018-0349910-0126227-0014993-2511837-1021542-0211881-0826688-0011898-0421541-0111806-0626202-0211020-1311854-0326687-0011009-0529178-0015032-0526602-0011016-0211045-0326559-0011025-05
Screw, round headBezelLensDecalDisc assemblyBushingBar, supportWasher, stripperHubWasher, fenderLockwasherNutSprocket, bead beltPulleyScrew, capWasher, flatAngleNutKeyShaft, steeringKey, woodruffBearingSprocketWasherNut, jamChain, rollerScrew, machineBlockRing, retainerTurnbuckleNut, jamFitting, chain endBearingScrew, capPlate, stopLockwasherSprocketBearingSprocketWasher, flatScrew, capChain, beadRing, retainer
3111111112211222161112221122122214241211111BT Prime-Mover, Inc.January 25, 2002 89
-
Quality Parts4170-000
BT Prime-Mover, Inc.90 January 25, 2002
4170-000
1 2 3 4 56 7 8 9
1011 12
13
14 15
1617
18 1920
21 22 2324 25
26
27
28
29
30
3132
3334
35
36
18
16
2346 47
45
44
43
37543838
543910
4011
41
4849
50
51
5253
5556575859605958
See Fig.# 4170-200
Located at base of lift platform
42
-
Quality Parts 4170-0004170-000 Two stage platform and mast steering linkage
ITEM# PART # NAME
# FORASSY. UNITS
4445464748495051525354555657585960
300004-000300005-000300003-00011896-08--------------------------------------14850-0026615-0026616-2026616-1026226-0114994-1111009-08305321-00026617-0329654-0126618-04
Wheel, steeringSpinnerCap, steering wheelNut, jamCable assembly (See chart below)Cable assembly (See chart below)Spring, drawbarSpacerCable assemblyCable assemblyWasher, shimScrewLockwasherWasher, flatSpacerSheaveSpacer
11111122113111221
Two Stage Cable AssemblyMast Height Item # 48 Item # 4983/122 inch
(2108/3098 mm) 26616-11 26616-01
95/144 inch(2413/3657 mm) 26616-12 26616-02
107/168 inch(2717/4267 mm) 26616-13 26616-03
119/186 inch(3022/4724 mm) 26616-14 26616-04
126/198 inch(3200/5029 mm) 26616-15 26616-05BT Prime-Mover, Inc.January 25, 2002 91
-
Quality Parts4170-100
92
1 2 3 4 5 6 78 9
1013
1415
161718
19
20
11 1242
43
4445
46 47
41 11 40 1039
54 38
1836
38
1634
54
37
3231
30
33
35
2728
23 29
26
50
51
50
51
48
49
52
53
55
5657585960
5958 See Fig.# 4170-200
Located at base of lift platform
21 22 2324 25
4170-100BT Prime-Mover, Inc. January 25, 2002
-
Quality Parts 4170-1004170-100 Three stage platform and mast steering linkage
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10111213141516171819202122232425262728293031323334353637383940414243
11880-0426260-0026261-0026257-0026256-0015032-0726253-0014993-1227782-0014935-0211009-0411170-0426603-0126601-0011854-0411016-0226690-0011261-052474529177-0011018-0349910-0126227-0014993-2511837-1021542-1411881-0826688-0011898-0421541-0111806-0626202-0211020-1311854-0326687-0011009-0529178-0015032-0526602-0011016-0211045-0326559-0011025-05
Screw, round headBezelLensDecalDisc assemblyBushingBar, supportWasher, stripperHubWasher, fenderLockwasherNutSprocket, bead beltPulleyScrew, capWasher, flatAngleNutKeyShaft, steeringKey, woodruffBearingSprocketWasherNut, jamChain, rollerScrew, machineBlockRing, retainerTurnbuckleNut, jamFitting, chain endBearingScrew, capPlate, stopLockwasherSprocketBearingSprocketWasher, flatScrew, capChain, beadRing, retainer
3111111112211222161112221122122214241211111BT Prime-Mover, Inc.January 25, 2002 93
-
Quality Parts4170-100
BT Prime-Mover, Inc.94 January 25, 2002
4170-100
1 2 3 4 5 6 78 9
1013
1415
161718
19
20
11 1242
43
4445
46 47
41 11 40 1039
54 38
1836
38
1634
54
37
3231
30
33
35
2728
23 29
26
50
51
50
51
48
49
52
53
55
5657585960
5958 See Fig.# 4170-200
Located at base of lift platform
21 22 2324 25
-
Quality Parts 4170-1004170-100 Three stage platform and mast steering linkage
ITEM# PART # NAME
# FORASSY. UNITS
4445464748495051525354555657585960
300004-000300005-000300003-00011896-08--------------------------------------14850-0026615-00-------------------26616-1026226-0114994-1111009-08305321-00026617-0329654-0126618-04
Wheel, steeringSpinnerCap, steering wheelNut, jamCable assembly (See chart below)Cable assembly (See chart below)Spring, drawbarSpacerCable assembly (See chart below)Cable assemblyWasher, shimScrewLockwasherWasher, flatSpacerSheaveSpacer
11111122113111221
Three stage cable assemblyMast Height Item # 48 Item # 49 Item # 5283/180 inch
(2108/4572 mm) 26616-06 26616-37 26616-34
87/189 inch(2209/4800 mm) 26616-07 26616-39 26616-36
90/198 inch(2286/5029 mm) 26616-08 26616-41 26616-38
95/210 inch(2413/5334 mm) 26616-33 26616-43 26616-38
107/240 inch(2717/6096 mm) 26616-35 26616-44 26616-40
119/270 inch(3022/6858 mm) 26616-22 26616-45 26616-19
140/300 inch(3556/7620 mm) 26616-31 26616-46 26616-42BT Prime-Mover, Inc.January 25, 2002 95
-
Quality Parts4170-200
96
Mast cables1
2 3
4
5
6
7
8
9
10
11
12 13
1415 16
1718
19
20
21
22
2324
2526
2728
29 30
1
2
20 18
18
19
1415
2 12
4170-200BT Prime-Mover, Inc. January 18, 1999
-
Quality Parts 4170-2004170-200 Steering chain / linkage / wire (Main chassis)
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10111213141516171819202122222324252627282930
11854-0511009-0511016-0225306-0025136-0225135-0025136-01------------------11018-03------------------26466-0111073-1121542-1111073-20307480-00011143-2229748-0011170-0614935-0142097-0311261-0526465-0026465-0126612-0011806-0621544-0021542-0426239-0011271-1125121-0011047-19
Screw, capLockwasherWasher, flatLink, chainAnchor, chainTurnbuckleAnchor, chainTransmission assembly (See Fig.# 3300-000)KeyTorque generator (See Fig.# 4130-000)SprocketPin, rollChain, rollerPin, rollSprocketScrew, capPlate, hingedNutWasher, fenderBlock, pillowNutShaftShaft, High vis. mastRetainerNut, jamFitting, cable endChain, rollerSprocketScrew, setChain, steerScrew, cap
2622111111121221132241112211113BT Prime-Mover, Inc.January 18, 1999 97
-
Quality Parts4170-300
98
Mast cables
28
27
26
2522
21 23
2019
24
1
2
3 45
6
7
8
91011
1213
14
15
16
17
18
171
2
3031
32 33
34
27
28
27
29
29
38
37 36
15
3523
24
Serial Number27162001 - 28247000
4170-300
NO
Long
er
Avail
able
See
figur
e 41
70-30
1BT Prime-Mover, Inc. July 23, 1999
-
Quality Parts 4170-3004170-300 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 27162001 - 28247000
ITEM# PART # NAME
# FORASSY. UNITS
123456789
101112131415161718192021222324252627282930313132333435363738
11854-0511009-0511016-0225306-0025136-0225135-0025136-01-------------------11009-0311047-3011016-2511854-0329364-00-------------------11073-1129376-0011018-03-------------------11057-1429377-0129378-0021542-1111073-20307480-00011143-2229748-0011170-0614935-0142097-0311261-0526465-0026465-0126612-0011806-0621544-0021542-0426239-0011271-1125121-00
Screw, capLockwasherWasher, flatLink, chainAnchor, chainTurnbuckleAnchor, chainTransmission assembly (See Fig.# 3300-000)LockwasherScrew, socket headWasher, flatScrew, capBracketServo motor (See Fig.# 4160-000)Pin, rollCoupler, torque generator endKeyTorque generator (See Fig.# 4130-000)KeyCouplerSpiderChain, rollerPin, rollSprocketScrew, capPlate, hingedNutWasher, fenderBlock, pillowNutShaftShaft, high vis. mastRetainerNut, jamFitting, cable endChain, rollerSprocketScrew, setChain, steer
662211114443112121111122113224111221111
NO
Long
er
Avail
able
See
figur
e 41
70-30
1BT Prime-Mover, Inc.July 23, 1999 99
-
Quality Parts4170-301
10
Mast cables
28
27
26
2522
21 23
2019
24
1
2
3 4
5
6
7
8
91011
12
13
14
15
16
17
18
171
2
3031
32 33
34
27
28
27
29
29
38
3736
15
3523
24
Serial Number28247001 - UP
4170-301BT Prime-Mover, Inc.0 January 29, 2002
-
Quality Parts 4170-3014170-301 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 28247001 - UP
ITEM# PART # NAME
# FORASSY. UNITS
123456789
101112131415161718192021222324252627282930313132333435363738
11854-0511009-0511016-0225306-0025136-0225135-0025136-01-------------------11009-0311047-3011016-2511854-03310018-000-------------------11073-1129376-0011018-03-------------------NSS310019-00029378-0021542-1111073-20307480-00011143-2229748-0011170-0614935-0142097-0311261-0526465-0026465-0126612-0011806-0621544-0021542-0426239-0011271-1125121-00
Screw, capLockwasherWasher, flatLink, chainAnchor, chainTurnbuckleAnchor, chainTransmission assembly (See Fig.# 3300-001)LockwasherScrew, socket headWasher, flatScrew, capBracketServo motor (See Fig.# 1730-000)Pin, rollCoupler, torque generator endKeyTorque generator (See Fig.# 4130-000)Key (A5x5x18 DIN 6885)CouplerSpiderChain, rollerPin, rollSprocketScrew, capPlate, hingedNutWasher, fenderBlock, pillowNutShaftShaft, high vis. mastRetainerNut, jamFitting, cable endChain, rollerSprocketScrew, setChain, steer
662211114443112121111122113224111221111BT Prime-Mover, Inc.January 29, 2002 101
-
Quality Parts4180-000
10
12
3
4
5
6
7
10
11
12
13
14
15
1617
18
19 20
21
9
8
4180-000BT Prime-Mover, Inc.2 January 18, 1999
-
Quality Parts 4180-0004180-000 Steering / radial bearing
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10111212131415161718192021
11143-0811009-0615677-0426618-0311898-0726379-00-------------------11009-0814994-0825194-0129132-0011852-5149442-0011936-04-------------------20069-0120070-0114986-0349965-0011880-0811806-1011160-08
Screw, capLockwasherClampSpacerRing, retainerBracketMain frame (See Fig.# 0300-000)LockwasherScrew, capBearing, rollerEccentric, bearing adjusterScrew, capScrew, cap (Cold storage)Washer, flatTransmission assembly (See Fig.# 3300-000)WasherBearingNut, twinSwitchScrew, machineNut, jamFitting, grease
1111111334444411111241
Cold storageBT Prime-Mover, Inc.January 18, 1999 103
-
Quality Parts
BT Prime-Mover, Inc.
This page intentionally left blank
-
Quality Parts
BT Prime-Mover, Inc.
5000Electrical System
5000 Electrical System
-
Quality Parts5120-000
10
12
3
45
6
7
8
9
10
43
4
7
23
4
21
19 20
11
2224
1716
13
1214
15
NOTE: For 36 volt systems the fanmust have the #16 resistorinstalled in electrical wiring...
5120-00018BT Prime-Mover, Inc.6 January 09, 1998
-
Quality Parts 5120-0005120-000 Lights (work lights and fan)
NOTE:F - Parts Used with fan on 36 Volt only !!!
ITEM# PART # NAME
# FORASSY. UNITS
123*3*4567*7*89
1011
12F13F14F15F16F17F*F*F181920212121222324
11852-1829818-0029821-00302620-00029821-01302621-00029823-0029822-00305173-00029820-00302620-00029820-01302621-00011885-1329819-0049396-0025332-0111261-0411009-0429393-00301473-000301474-00111045-0252-07901-0111823-0649425-0049425-0249425-0129341-0029825-0029826-0049509-00305173-00149922-01
Screw, flat headBracket, supportLight, dome 24 VoltBulb, 24 Volt lightLight, dome 36 VoltBulb, 36 Volt lightBezel, lightLouver, with bezelConsole, light & fan LEFTLight, work 24 VoltBulb, 24 Volt lightLight, work 36 VoltBulb, 36 Volt lightScrew, machineShroud, fanFanTie, wireNut 36 VoltLockwasher 36 VoltBracket 36 VoltClamp 36 VoltResistor, 50 36 VoltScrew, cap 36 VoltWire, 16 ga. block 36 VoltFitting, wire 36 VoltSwitch, working lightSwitch, dome lightSwitch, fanHarness, wireHarness, light and fan wiringHarness, work wiringNut, clipConsole, light RIGHTScrew
8121214212121411
As Req'd.111111
As Req'd.2111111
161
16
24 Volt24 Volt36 Volt36 Volt
LEFT24 Volt24 Volt36 Volt36 Volt
36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt
RIGHTBT Prime-Mover, Inc.January 09, 1998 107
-
Quality Parts5160-000
10
1
2
3
4
5
6
5160-000BT Prime-Mover, Inc.8 January 14, 1999
-
Quality Parts 5160-0005160-000 Horn
ITEM# PART # NAME
# FORASSY. UNITS
1233456
11854-0814805-0423309-0123309-0249751-0429310-0029167-00
Screw, capSpacerHorn, 24 VoltHorn, 36 VoltNutSwitch, hornZee
1111111
24 Volt36 VoltBT Prime-Mover, Inc.January 14, 1999 109
-
Quality Parts5180-000
11
1
2
3
5180-000BT Prime-Mover, Inc.0 January 1997
-
Quality Parts 5180-0005180-000 Stick strap / chain
ITEM# PART # NAME
# FORASSY. UNITS
123
11016-0211170-0529064-00
Washer, flatNut, lockChain, drag
111BT Prime-Mover, Inc.January 1997 111
-
Quality Parts5190-000
11
1
2
3 4
5
6
5190-000BT Prime-Mover, Inc.2 January 20, 1999
-
Quality Parts 5190-0005190-000 Battery connector
ITEM# PART # NAME
# FORASSY. UNITS
11223456
49855-2349855-2049854-0549854-0249852-0349853-0449856-9649856-97
Connector, SB-350 REDConnector, SB-350 GRAYConnector, housing REDConnector, housing GRAYConnector, tipsBushingCable, 32 in. (813 mm)Cable, 43 in. (1092 mm)
11112211
REDGRAYRED
GRAY
32 in. (813mm)43 in. (1092mm)BT Prime-Mover, Inc.January 20, 1999 113
-
Quality Parts5192-000
11
20
1
23
45 6
7
8
910 11
1213 14 15 16
17
1819
5192-000BT Prime-Mover, Inc.4 January 20, 1999
-
Quality Parts 5192-0005192-000 Battery cut-out contactor / plug (Emergency disconnect contactor)
ITEM# PART # NAME
# FORASSY. UNITS
**
1223456789
1011121314151617181920
301265-001301265-000
201962200077301490-000201963300073-001204255200081300073-002300073-003200096301899-000300073-00420009420126320125920136720121520196720136820137227704-05
Emergency Dis. Contactor Assy. 24 VoltEmergency Dis. Contactor Assy. 36 Volt
Base, magnetCoil, 24 volt fieldCoil, 36 volt fieldFrame, magnetSpring (BLUE)ArmatureBase, bussTip, contactTip, contactBushingCarrier, notchedTip, movableSeatSpring (RED)CapWasher, flatNut, lockClampLockwasherScrew, machineSuppressor
11
111111111111111112441
24 volt36 volt
24 volt36 volt
BLUE
REDBT Prime-Mover, Inc.January 20, 1999 115
-
Quality Parts5230-000
11
Spot Weldedon Mast Column
Bulkhead
Connect to NegativeSide of Lift PumpContactor Coil.
Part of Main Frame
14
15
16
1718
192021
2223
24
3
8
630
29
28
27 26
25
13
12
32
11
10
92
8
7
6
54
35
34
33
1
31
35 New display has an extra LED and icon of a grease gun. Color of wrench light has changed from green to red. Grease gun light does not function with trucks configuration.
5230-000BT Prime-Mover, Inc.6 January 24, 2002
-
Quality Parts 5230-0005230-000 Voltage / battery indicator (LX dash display)
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10111213141516171819202122232425262728293031323334353535
49326-00300979-014300979-008300979-009300979-010300979-011300979-012300979-013300979-015300979-016300979-0172828627697-0011045-0429454-0011016-0111261-0411009-042025750001-072103511261-0111009-0111016-2149367-0111072-0111880-0411823-2725339-0649771-03------------------41800-0129450-0049369-0029449-0029856-00308258-000
Gauge, displayWire assembly, wire #79 16 in. [406 mm]Wire assembly, wire #11 7 in. [178 mm]Wire assembly, wire #10 12 in. [305 mm]Wire assembly, wire #10 8 in. [203 mm]Wire assembly, wire #13 18 in. [457 mm]Wire assembly, wire #13 6 in. [152 mm]Wire assembly, wire #78 35 in. [889 mm]Wire assembly, wire #10 18 in. [457 mm]Wire assembly, wire #11 8 in. [203 mm]Wire assembly, wire #16 5 in. [127 mm]Screw, machine M4 x 0.7 x 35 mmBlock, driverScrew, capPlateWasher, flatNutLockwasherNut, M4LockwasherWasher, flatNut, #6LockwasherWasher, flatRelayStarwasher, #6Screw, machine #6Fitting, wireResistor 330 2 wattFitting, wireSCR control panel (See Fig.# 5410-000)Cable assemblyCover, meterScrew, machineBracket, mounting [Weld on]Cover [Old bolt on]Cover [New Bolt on]
1111111111122212122222221222111114111
16 in. [406 mm]7 in. [178 mm]
12 in. [305 mm] 8 in. [203 mm]18 in. [457 mm]6 in. [152 mm]
35 in. [889 mm]18 in. [457 mm]8 in. [203 mm]5 in. [127 mm]
36 Volt36 Volt36 VoltBT Prime-Mover, Inc.January 24, 2002 117
-
Quality Parts5230-100
11
5
6
7
8
9
4
3
2
1
5230-100BT Prime-Mover, Inc.8 January 18, 1999
-
Quality Parts 5230-1005230-100 Voltage / battery indicator (Battery lift interrupt)
ITEM# PART # NAME
# FORASSY. UNITS
1234556789
------------------------------------29317-00301579-00049712-0149712-02301578-00011016-0111009-0411045-04
SCR control panel (See Fig.# 5410-000)Drive panel assembly (See Fig.# 5400-000)Harness, curtisWire assemblyLift interrupt control, 24 VoltLift interrupt control, 36 VoltGauge, lift interruptWasher, flatLockwasherScrew, cap
1111111222
24 Volt36 VoltBT Prime-Mover, Inc.January 18, 1999 119
-
Quality Parts5230-200
12
0 1/2 1
18
0
1
900
BATTERYINDICATOR
CURTIS
3
2
1
5230-200BT Prime-Mover, Inc.0 January 20, 1999
-
Quality Parts 5230-2005230-200 Voltage / battery indicator
ITEM# PART # NAME
# FORASSY. UNITS
1123
305308-000305308-001301445-00114915-01
Battery discharge indicator, BDI 24 VoltBattery discharge indicator, BDI 36 VoltBattery discharge indicator/hourmeterPlug, gauge (Cap)
111
1 or 2
24 Volt36 VoltBT Prime-Mover, Inc.January 20, 1999 121
-
Quality Parts5290-000
12
0 0 0 0 01/10
HOUR
1
5290-000BT Prime-Mover, Inc.2 January 20, 1999
-
Quality Parts 5290-0005290-000 Hourmeter / speedometer
ITEM# PART # NAME
# FORASSY. UNITS
1 26204-00 Hourmeter 1BT Prime-Mover, Inc.January 20, 1999 123
-
Quality Parts5310-000
12
1
2
3
4
5
6
7
8
9
10
5310-000BT Prime-Mover, Inc.4 January 26, 2002
-
Quality Parts 5310-0005310-000 Start / stop switch
ITEM# PART # NAME
# FORASSY. UNITS
123**4567889
10
49424-0049258-00302016-000302092-000307109-00014986-0320323-0011880-0814986-0320323-0049263-0011880-0827270-00
Switch, disconnectSwitch, startSwitch, keyKey (set of two)Switch, toggleNut, twinSwitch, brake interlock (Sealed)Screw, machineNut, twinSwitch, brake foot pedalSwitch, brake foot pedal (Sealed)Screw, machineKit, interlock switch
1111111211121
Sealed
SealedBT Prime-Mover, Inc.January 26, 2002 125
-
Quality Parts5320-000
12
1
5320-000BT Prime-Mover, Inc.6 November 21, 1997
-
Quality Parts 5320-0005320-000 Travel direction switch
ITEM# PART # NAME
# FORASSY. UNITS
1 306262-001 Switch, master 1BT Prime-Mover, Inc.November 21, 1997 127
-
Quality Parts5360-000
12
12
3
4
5
67
8
9
5360-000BT Prime-Mover, Inc.8 January 18, 1999
-
Quality Parts 5360-0005360-000 Relays, electrical modules (N.D.C. wire guidance)
ITEM# PART # NAME
# FORASSY. UNITS
123456789
29584-0011045-0211009-0411016-0129576-0011261-0411009-0411016-01-------------------
Regulator, 36 VoltScrew, capLockwasherWasher, flatBracket, mountingNutLockwasherWasher, flatMain frame (See Fig.# 0300-000)
144412221
36 VoltBT Prime-Mover, Inc.January 18, 1999 129
-
Quality Parts5390-000
13
Mast cables
1
2
3
4
5
6
78
9 1011
1213
14
1516
17
18
1920 21
22
23 15
2223
5
5
5390-000BT Prime-Mover, Inc.0 January 24, 2002
-
Quality Parts 5390-0005390-000 Control cables / harnesses (Main chassis)
ITEM# PART # NAME
# FORASSY. UNITS
1234*56789
101112131415161718192020212223
-----------------302602-000-----------------49607-0049567-0049606-0049383-0011261-0611009-0615677-08-----------------14911-0711009-0349574-0049406-0014911-06304445-000-------------------------------------------------------------------------------------304443-00049409-00304444-000
Steering pump & motor assembly (See Fig.# 4150-000)Harness, wiringSCR control panel (See Fig.# 5410-000)Diode, BLACKHarness, diode short wiringSuppressor, WHITECapacitor, YELLOWNutLockwasherClamp, openChain slack switch (See Fig.# 7180-000)Screw, capLockwasherSwitch, 24 in. (610 mm) limitConnectorScrew, machineSwitch, 150 in. (3810 mm) limitBrake interlock switch (See Fig.# 5310-000)Transmission position switch (See Fig.# 4180-000)Control valve (See Fig.# 6160-000)Blue Warning Light (See Fig.# 9370-100)Warning Light and strobe (See Fig.# 9370-200)Switch, 226 in. (5740 mm) limitConnectorSpacer
1111141111126134111111122BT Prime-Mover, Inc.January 24, 2002 131
-
Quality Parts5390-100
13
This is TrucksMain Wiring Harness
Mast cables
Wires are connectedto Negative Sideof Fuse on SCRContactor Panel
1 2 3
4
5
6
7
89
10
11 10
20
21
22
19
18
17
1615
1413
12
5390-100BT Prime-Mover, Inc.2 August 25, 1999
-
Quality Parts 5390-1005390-100 Control cables / harnesses (N.D.C wire guidance)
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10111213141516171819202122
------------------49771-01------------------------------------------------------------------------------------------------------------29573-0049607-00------------------------------------------------------------------------------------------------------------25332-01------------------------------------------------------------------------------------------
Regulator (See Fig.# 5360-000)Fitting, wireServo motor (See Fig.# 1730-001)SCR control panel (See Fig.# 5410-000)FSA-AB adapter (See Fig.# 8200-000)Steering servo (FSA) (See Fig.# 8200-000)20 AMP Relay (1CR) (See Fig.# 8200-000)3 AMP Relay (2CR - 3CR) (See Fig.# 8200-000)Harness, wiringDiode (BLACK)Micro 70 controller (See Fig.# 8200-000)1 AMP fuse (See Fig.# 8200-000)Fuse block (See Fig.# 8200-000)20 AMP fuse (See Fig.# 8200-000)FTI-7 tach interface (See Fig.# 8200-000)CRA side mount antenna (See Fig.# 5760-001)Tie, cableCRA side top antenna (See Fig.# 5760-001)Interlock switch (See Fig.# 5310-000)Tachometer (See Fig.# 8210-000)Potentiometer (See Fig.# 8210-000)Steering pump & motor assembly (See Fig.# 4150-000)
1211111214111111
1211111BT Prime-Mover, Inc.August 25, 1999 133
-
Quality Parts5391-000
13
Lift platform
Main chassis
4
3
21
5391-000BT Prime-Mover, Inc.4 January 25, 2002
-
Quality Parts 5391-0005391-000 Control cables / harnesses (Mast cables)
ITEM# PART # NAME
# FORASSY. UNITS
123
44444
4444444
11261-0611016-0349934-00
29849-0729849-0829849-0929849-1029849-11
29849-0029849-0129849-0229849-0329849-0429849-0529849-06
NutWasher, flatSpring
Two stage mastCable assembly, 83/122 inch (2108/3098 mm)Cable assembly, 95/144 inch (2413/3657 mm)Cable assembly, 107/168 inch (2717/4267 mm)Cable assembly, 119/186 inch (3022/4724 mm)Cable assembly, 126/198 inch (3200/5029 mm)
Three stage mastCable assembly, 83/180 inch (2108/4572 mm)Cable assembly, 87/189 inch (2209/4800 mm)Cable assembly, 90/198 inch (2286/5029 mm)Cable assembly, 95/210 inch (2413/5334 mm)Cable assembly, 107/240 inch (2717/6096 mm)Cable assembly, 119/270 inch (3022/6858 mm)Cable assembly, 140/300 inch (3556/7620 mm)
222
11111
1111111BT Prime-Mover, Inc.January 25, 2002 135
-
Quality Parts5392-000
13
Mast cables
1
2
3 4
5
11
6
78
9 10
12
1314
15
2
5392-000BT Prime-Mover, Inc.6 January 18, 1999
-
Quality Parts 5392-0005392-000 Control cables / harnesses (Lift platform)
ITEM# PART # NAME
# FORASSY. UNITS
123456**789
101112131415
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------29840-00-------------------49605-00--------------------------------------
Handle control assembly (See Fig.# 0642-000)Hand rail switch (See Fig.# 8510-000)Key switch (See Fig.# 5310-000)Key (set of two) (See Fig.# 5310-000)Hourmeter (optional) (See Fig.# 5290-000)Battery discharge indicator (BDI) (See Fig.# 5230-200)BDI/Hourmeter (See Fig.# 5230-200)BDI with lift interrupt (See Fig.# 5230-100)Disconnect switch (See Fig.# 5310-000)Start switch (See Fig.# 5310-000)Potentiometer (See Fig.# 0642-000)Master control switch (See Fig.# 5320-000)Harness, platform wiringChain slack switch (See Fig.# 7180-000)Filter, hornHorn (See Fig.# 5160-000)Foot pedal switch (See Fig.# 0640-000)
12111111111111111BT Prime-Mover, Inc.January 18, 1999 137
-
Quality Parts5392-100
13
Mast cables
1
2
34
5 6
78
910
11
1213
14
15
16
1718
19
20
21
22
2
5392-100BT Prime-Mover, Inc.8 January 24, 2002
-
Quality Parts 5392-1005392-100 Control cables / harnesses (N.D.C wire guidance)
ITEM# PART # NAME
# FORASSY. UNITS
123456789
10111213141516171819*
20*
2122
---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------29396-0029393-0029575-0029355-00310626-00029354-00310626-00029413-0029373-00
Handle control assembly (See Fig.# 0642-000)Hand rail switch (See Fig.# 8510-000)Key switch (See Fig.# 5310-000)Key (set of two) (See Fig.# 5310-000)Hourmeter (optional) (See Fig.# 5290-000)Battery discharge indicator (BDI) (See Fig.# 5230-200)Disconnect switch (See Fig.# 5310-000)Start switch (See Fig.# 5310-000)Potentiometer (See Fig.# 0642-000)Master control switch (See Fig.# 5320-000)Platform wiring harness (See Fig.# 5392-000)Chain slack switch (See Fig.# 7180-000)Horn filter (See Fig.# 5392-000)Horn (See Fig.# 5160-000)Foot pedal switch (See Fig.# 0640-000)BuzzerBracket, buzzerHarness, wiringIndicator, lightBulb, indicator lightSwitch with lightBulb, indicator lightPlate, switchDecal (Black)
121111111111111111111111
3 StageBT Prime-Mover, Inc.January 24, 2002 139
-
Quality Parts5400-000
14
1
21
22
23
24
25
20
2
3
4 5 6
78 4
5
109
5
4
81211
548
13
14
151617 18
19 26
5400-000BT Prime-Mover, Inc.0 September 03, 1999
-
Quality Parts 5400-000
5400-000 Contactor panel
ITEM# PART # NAME
# FORASSY. UNITS
1123456789
101011121314151617*
181920202020212223242526***
29223-0029223-01301525-000------------------50001-1150003-01------------------300108-00050000-13------------------------------------------------------300112-000301521-000301522-000------------------NSS201324300111-000301523-000300110-000301366-000202009202004202010202010301524-000------------------------------------------------------------------------2013282828650001-0721035
Panel, 24 Volt EV-100 LX SCR contactorPanel, 36 Volt EV-100 LX SCR contactorBa