309824-000 2002_February.pdf

280
Master Quality Parts Book ® Part no: 309824-000 Date: February 02, 2002 Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. WARNING WARNING OE-35 Electric Order Selector Effective Serial Number OE35C27064000 - UP Front

Transcript of 309824-000 2002_February.pdf

  • Master Quality Parts Book

    Part no: 309824-000 Date: February 02, 2002

    Read and observe all warnings on this unitbefore operating it.DO NOT operate this equipment unless allfactory installed guards and shields areproperly secured in place.

    WARNING

    WARNING

    OE-35Electric Order SelectorEffective Serial Number OE35C27064000 - UP

    Front

  • BT Prime-Mover is a trademark of BT Prime-Mover Inc., 2002 BT Prime-Mover Inc., Muscatine, Iowa.All Rights Reserved.

  • BT Prime-Mover, Inc.January 22, 2002 1

    HOW TO ORDER

    When you order, supply the part number,quantity, model and serial numbers of yourmachine. Supplying this information will assureprompt, efficient handling of your order. Thepictorial reference number is not needed andincluding it can only add confusion.

    Since your dealer carries many parts in stockand maintains up-to-date prices on all parts, hewill be able to process your order immediately.If, for some reason, the part is not in stock, hewill order it from the factory. In either event, hemaintains a current file of service manuals,which give all available parts ordering ortechnical information.

    All prices are FOB factory in Muscatine, Iowa.Shipping charges are added to the price of thepart shipping from the factory.

    WHERE TO ORDER

    Always order parts from the dealer who soldyou your BT Prime-Mover. If it is necessaryfor the dealer to order parts from the factory,he is able to get prompt service for you. Partsare shipped in accordance with shippinginstructions given on the order.

    All parts of any such industrial truck requiringreplacement shall be replaced only by parts ofequivalent as to safety with those used in theoriginal design.

    INSTRUCTIONS FOR RETURNING PARTS

    Under NO CIRCUMSTANCES will parts beaccepted at the factory for credit without priorapproval. BT Prime-Mover cannot acceptresponsibility for parts returned withoutauthorization.

    If you have some parts which must bereturned, contact your dealer. If he believesparts should be returned, he will arrange forauthorization to return the parts.

    FIELD MODIFICATIONS

    The regulations imposed by OSHA make itmandatory that alteration of industrial trucks bedone only as approved in advance and inwriting by the manufacturer. Their regulationsapply to counter-weighting, changes in mastswhen such changes affect capacity and anyother safety modifications. It is mandatory thatnameplate and instructions be changedaccordingly (1910.178 (a)(4)).

    BT Prime-Mover will approve such changesrequested as we can properly evaluate andrerated as to capacity. Normally a change willbe evaluated upon receipt of a written requestwith full particulars, including truck and mastserial number, proposed changes, new heightsof lift, etc.

    If the change is approved, authorization will besent, as will new nameplates or other labelingwhere appropriate. The new nameplatesshould be installed over the earlier nameplate.

    The modifier should send confirmation of thechange to the factory along with pictures of therevised truck.

    EXPLANATION OF SERIAL NUMBER

    OE35C 2 7 265 001Number of unitfor that day

    Day of year

    YearDecade

    Model

    PARTS ORDERING INSTRUCTIONSParts Ordering

  • BT Prime-Mover, Inc.2 January 22, 2002

    GENERAL INFORMATION

    INDEX

    This parts manual is arranged for easyidentification of parts. The index at the front ofthe catalog gives location of major groups andassemblies.

    ABBREVIATIONS AND TERMS

    NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing------------ See elsewhere for further break

    down of parts.CHANGES

    When changes are made to the machine,revised pages for this manual will be issued.These pages must be inserted in your partsmanual as soon as they are received. Failureto keep your parts manuals up to date willresult in confusion and may cause you to orderwrong parts.

    RIGHT-HAND AND LEFT-HAND SIDES

    The terms right-hand and left-hand used in thisparts manual indicate the right and left side ofthe machine as viewed from the operator's lineof sight for proper operation of machine orattachment.

    A. Right SideB. RearC. Left SideD. Forward

    PART LIST

    The ITEM #, describes the item on the figureyou are looking at. The PART # is a numericaldescription of the item and the part orderingnumber. The NAME is a description of the partnumber in alphabetical form. The # FORASSY. is the quantity used on the figure andNOT the quantity used on the machine. TheUNIT describes the type or style of the partused on the figure.

    B

    C

    D

    A

    EXAMPLE:

    ITEM# PART # NAME

    # FORASSY. UNITS

    1212121212131415

    16K17181920212223

    24K25K

    30354-3230354-3330354-3430354-3530354-3615898-0340041-0040108-00NSS40005-0011205-1511143-03------------------52-05069-00------------------20037NSSNA200028

    Hose assembly, 89/180Hose assembly, 95/198Hose assembly, 108/226Hose assembly, 111/240Hose assembly, 119/258Fitting, bulkheadTube assemblyFuseRingPinBearingScrew, capCylinder, freeliftHose (3 feet)Motor, pumpPump assembly, liftPump, liftPlugKit, seal(Contains Items Marked With K)

    1111111111111

    As Req'd11111

    89/18095/198

    108/226111/240119/258

    General

  • Quality Parts

    BT Prime-Mover, Inc.January 29, 2002 3

    0340-000

    0340-100

    0341-0005400

    0390-000

    0640-0000560-000

    0641-000

    0820-000

    0850-000

    READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS

    A

    BINCHES

    OPERATE IF IN NEED OF REPAIRS OR MAINTENANCE.

    IN THE OPERATOR'S MANUAL BEFORE OPERATING THIS TRUCK.

    MAINTENANCE IS TO BE PERFORMED BY AUTHORIZED PERSONNEL ONLY.

    U L

    A

    MAKE A SAFETY CHECK BEFORE OPERATING THE TRUCK AND DO NOT

    DE

    I

    CAP. (LBS.)

    BATT. TYPEVOLTSMAX. A.H.

    (MIN.) -BATT. WT. (LBS.)- (MAX.)

    LESS BATT. (LBS.)TRUCK WT.

    TYPE

    SERIAL NO.

    MUSCATINE, IOWA 52761-0879

    MODEL

    C

    THE PRIME-MOVER COMPANY

    Truck as rated at factory conforms torequirements of Part III of ANSI B56.1 - 1988

    C

    B

    ONLY AUTHORIZED AND TRAINED OPERATORS ARE TO OPERATE THIS

    29287-00

    ATTACHMENT AS INDICATED

    29286-00

    ATTACHMENTMAST SERIAL NO.

    OR FATAL INJURY TO YOURSELF AND OTHERS

    MACHINE.

    LOOK WHERE YOU DRIVE. WATCH OUT FOR OBSTRUCTIONS. MAKE

    MOVE LONG, WIDE OR HIGH LOADS CAREFULLY. SECURE PALLET OR

    TRUCK LOAD LIMITED TO NAMEPLATE CAPACITY.

    FISSA

    LC

    14X1

    ONLY. TYPE E INDUSTRIAL TRUCK

    AND ELECTRICAL SHOCK HAZARD

    LABORATORY INC. AS TO FIRE

    CLASSIFIED BY UNDERWRITERS

    CART WITH PALLET CLAMP. DO NOT MOVE UNSTABLE LOADS.

    WHEN OPERATING TRUCK

    BREAKING THESE RULES MAY CAUSE SERIOUS

    SAFETY BELT

    MUST BE WORN

    IOWA 52761-0879.

    OBTAINED FROM YOUR DEALER OR THE PRIME-MOVER CO. MUSCATINE,

    ADDITIONAL OPERATOR'S MANUALS AND OPERATING DECALS CAN BE

    LOWER FORKS TO FLOOR AND TURN OFF KEY PRIOR TO LEAVING TRUCK.

    SURE ALL PEOPLE ARE CLEAR OF MACHINE.

    THIS MACHINE IS DESIGNED FOR SMOOTH AND LEVEL FLOOR

    OPERATION.

    CAPACITY WITH FORKS OR

    KEEP HANDS CLEAR

    17101750

    3550

    5120

    5180

    10010

    8520

    0642-000

    5160

    0340-100

    9360

    0 1/2 1

    18

    52305290

    5310

    5320

  • Quality Parts

    BT Prime-Mover, Inc.4 January 29, 2002

    1760

    2550

    31503300

    3530

    3540

    3560

    5192

    3580

    0641

    4180

    6615

    66204170

    5390

    4150

    4151

    5410

    6160

    5390

    9370

    51925450-0005450-10056105611

  • Quality Parts

    BT Prime-Mover, Inc.January 29, 2002 5

    5360

    539153920642

    5440

    5430

    5760

    61106120-000

    4130

    3300

    415061306125

    6610

    6120-100

    6130

    6140

    6160

    8200

    8525

  • Quality Parts

    BT Prime-Mover, Inc.6 January 29, 2002

    7110-000

    7110-100

    7110-2007110-300

    7170

    7100-000

    7100-100

    7100-200

    7180 8210

    8510

    95009660

    5390-10041605410

    9180

  • Quality Parts00000300-000 Frame / chassis ................................................................................................................................... 130340-000 Inspection covers (Shields & guards) .................................................................................................. 150340-100 Inspection covers (Lift platform) (Replaced by 0340-1001) ................................................................. 170340-101 Inspection covers (Lift platform) .......................................................................................................... 190341-000 Inspection covers (EE electrical box) ................................................................................................ 210390-000 Battery compartment parts .................................................................................................................. 230560-000 Platform ............................................................................................................................................... 250640-000 Driver controls (Brake pedal) ............................................................................................................... 270641-000 Driver controls (Pallet clamp) (Replaced by 0641-001)....................................................................... 290641-001 Driver controls (Pallet clamp) .............................................................................................................. 310642-000 Driver controls (Control handle)........................................................................................................... 330820-000 Finger guards ...................................................................................................................................... 350850-000 Decals, warnings, and manuals (Replace by 0850-001) ..................................................................... 370850-001 Decals, warnings, and manuals........................................................................................................... 39

    10001710-000 Steering pump motor (24 Volt) ............................................................................................................ 431710-100 Steering pump motor (36 Volt) ............................................................................................................ 451730-000 Steering motor Serial number 28247001 - UP (Replaced by 1730-001)............................................. 471730-001 Steering motor Serial number 28247001 - UP .................................................................................... 491750-000 Pump motor (Lift pump)....................................................................................................................... 511760-000 Drive motor (24 Volt) ........................................................................................................................... 531760-100 Drive motor (36 Volt) ........................................................................................................................... 55

    20002550-000 Transmission assembly ....................................................................................................................... 59

    30003150-000 Brake cylinder ...................................................................................................................................... 633300-000 Parking brake system .......................................................................................................................... 653530-000 Drive wheel.......................................................................................................................................... 673540-000 Swivel caster wheel ............................................................................................................................. 693550-000 Single load wheels............................................................................................................................... 713550-100 Tandem articulated load wheels .......................................................................................................... 733560-000 Spring loaded caster............................................................................................................................ 753580-000 Guide wheel......................................................................................................................................... 77

    40004130-000 Torque generator assembly................................................................................................................. 814150-000 Steering pump and motor assembly.................................................................................................... 834151-000 Steering pump assembly ..................................................................................................................... 854160-000 Servo motor (N.D.C. wire guidance) Serial Number 27162001 - 28247000 ....................................... 874170-000 Two stage platform and mast steering linkage .................................................................................... 894170-100 Three stage platform and mast steering linkage ................................................................................. 934170-200 Steering chain / linkage / wire (Main chassis) ..................................................................................... 974170-300 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 27162001 - 28247000 ............. 994170-301 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 28247001 - UP ...................... 1014180-000 Steering / radial bearing .................................................................................................................... 103January 25, 2002 7BT Prime-Mover, Inc.

  • Quality Parts

    850005120-000 Lights (work lights and fan) ................................................................................................................ 1075160-000 Horn ................................................................................................................................................... 1095180-000 Stick strap / chain .............................................................................................................................. 1115190-000 Battery connector............................................................................................................................... 1135192-000 Battery cut-out contactor / plug (Emergency disconnect contactor) .................................................. 1155230-000 Voltage / battery indicator (LX dash display) ..................................................................................... 1175230-100 Voltage / battery indicator (Battery lift interrupt) ................................................................................ 1195230-200 Voltage / battery indicator .................................................................................................................. 1215290-000 Hourmeter / speedometer .................................................................................................................. 1235310-000 Start / stop switch .............................................................................................................................. 1255320-000 Travel direction switch ....................................................................................................................... 1275360-000 Relays, electrical modules (N.D.C. wire guidance)............................................................................ 1295390-000 Control cables / harnesses (Main chassis) ........................................................................................ 1315390-100 Control cables / harnesses (N.D.C wire guidance)............................................................................ 1335391-000 Control cables / harnesses (Mast cables).......................................................................................... 1355392-000 Control cables / harnesses (Lift platform) .......................................................................................... 1375392-100 Control cables / harnesses (N.D.C wire guidance)............................................................................ 1395400-000 Contactor panel ................................................................................................................................. 1415410-000 SCR panel ......................................................................................................................................... 1435430-000 Motor cables, resistors....................................................................................................................... 1455440-000 Direction contactor ............................................................................................................................. 1475450-000 Speed contactors (1A) ....................................................................................................................... 1495610-000 Pump contactors (Lift pump) 24 Volt ................................................................................................. 1515610-100 Pump contactors (Lift pump) 36 Volt ................................................................................................. 1535611-000 Pump contactors (Steering pump) ..................................................................................................... 1555760-000 Antennas (Wire guidance) Serial number 26220000 and Below ....................................................... 1575760-001 Antennas (Wire guidance) Serial number 26220001 -UP.................................................................. 159

    60006110-000 Hydraulic tank .................................................................................................................................... 1636120-000 Brake hose and steering lines ........................................................................................................... 1656120-100 Control valve and pump lines ............................................................................................................ 1676125-000 Two stage mast lines ......................................................................................................................... 1696125-100 Three stage mast lines (Replaced by 6125-101) ............................................................................... 1716125-101 Three stage mast lines ...................................................................................................................... 1736130-000 Filters and housing ............................................................................................................................ 1756140-000 Lift pump and motor assembly........................................................................................................... 1776141-000 Lift pump assembly ............................................................................................................................ 1796160-000 Control valve ...................................................................................................................................... 1816610-000 Two stage lift cylinder ........................................................................................................................ 1836615-000 Three stage staging lift cylinder Serial number OE35030314001 and Below.................................... 1856615-001 Three stage staging lift cylinder Serial number OE35030314002 - UP ............................................. 1876620-000 Three stage mast freelift Lift cylinder ................................................................................................. 189January 25, 2002BT Prime-Mover, Inc.

  • Quality Parts70007100-000 Two stage mast ................................................................................................................................. 1937100-100 Two stage mast outer column ........................................................................................................... 1957100-200 Two stage mast inner column............................................................................................................ 1977110-000 Three stage mast............................................................................................................................... 1997110-100 Three stage mast outer column......................................................................................................... 2017110-200 Three stage mast intermediate column ............................................................................................. 2037110-300 Three stage mast inner column ......................................................................................................... 2057170-000 Three stage mast lifting gear Serial Number 27135000 and Below .................................................. 2077170-001 Three stage mast lifting gear Serial Number 27135001 and UP ....................................................... 2097180-000 Slack chain ........................................................................................................................................ 211

    80008200-000 Wire guidance controller (MICRO 70) ............................................................................................... 2158210-000 Guidance communication loop .......................................................................................................... 2178510-000 Hand rail ............................................................................................................................................ 2198520-000 Fire extinguisher ................................................................................................................................ 2218525-000 Safety belt, tether (Replaced by 8525-001)....................................................................................... 2238525-001 Safety belt, tether .............................................................................................................................. 225

    90009180-000 Fork extensions ................................................................................................................................. 2299360-000 Extra lights ......................................................................................................................................... 2319370-000 Alarm ................................................................................................................................................. 2339370-100 Blue warning strobe light ................................................................................................................... 2359370-200 Flashing warning light and strobe light .............................................................................................. 2379500-000 Lift forks ............................................................................................................................................. 2399660-000 Electrical heater (Replaced by 9660-001) ......................................................................................... 2419660-001 Electrical heater ................................................................................................................................. 243

    1000010010-000 Special tools and lubrications .......................................................................................................... 247

    11000Alphabetical Index ............................................................................................................................................. 251Numerical Index................................................................................................................................................. 264January 25, 2002 9BT Prime-Mover, Inc.

  • Quality Parts

    BT Prime-Mover, Inc.

    This page intentionally left blank

  • Quality Parts

    BT Prime-Mover, Inc.

    0000Chassis

    0000 Chassis

  • Quality Parts0300-000

    12

    1

    2

    2

    3

    0300-000BT Prime-Mover, Inc. January 1997

  • Quality Parts 0300-0000300-000 Frame / chassis

    ITEM# PART # NAME

    # FORASSY. UNITS

    123

    26032-0026033-00-------------------

    HingeHingeFrame (State Model and Serial Number)

    121BT Prime-Mover, Inc.January 1997 13

  • Quality Parts0340-000

    14

    RightBack

    LeftFront

    1

    2

    3

    45

    6

    7

    89

    10

    1112

    1314

    15

    16

    8

    8

    89

    99

    17

    18

    19

    0340-000BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 0340-000

    0340-000 Inspection covers (Shields & guards)

    ITEM# PART # NAME

    # FORASSY. UNITS

    1234566*****789

    101011121314151516171819

    29140-0049410-0011016-2711073-1511813-0626046-0226046-0326043-0029062-0049922-0449457-0049456-00------------------11016-0311170-0629121-0029121-0229122-0011170-0420411-0011047-0629121-0129121-0320904-0149785-0011009-0511261-05

    BarSpringWasher, flatPin, rollGrommetCover, battery - ECover, battery - EEHingeLiner, battery cover - EEScrew, machine - EENut, tee - EELock, panel - EEGuard, light (See Fig.# 9370-200)Washer, flatNutDoor, left battery 24 VoltDoor, left battery 36 VoltDoorNutBumperScrew, socket headDoor, right battery 24 VoltDoor, right battery 36 VoltBumper, Flashing lightBumper, Strobe lightLockwasher (Strobe light)Nut (Strobe light)

    33331111144111212111424111111

    E TYPEEETYPE

    EETYPEEETYPEEETYPEEETYPE

    24 Volt36 Volt

    24 Volt36 VoltBT Prime-Mover, Inc.January 14, 1999 15

  • Quality Parts0340-100

    16

    1

    23

    45

    6

    7

    8

    9

    10

    1112

    13

    14

    1516

    17

    18

    1920

    6 17

    6

    6

    7

    1

    NO Lo

    nger

    Avail

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    See f

    igure

    0340

    -101

    0340-100BT Prime-Mover, Inc. January 25, 2002

  • Quality Parts 0340-1000340-100 Inspection covers (Lift platform) (Replaced by 0340-1001)

    ITEM# PART # NAME

    # FORASSY. UNITS

    1234567899101011*

    121313141414141414151617181920

    11009-0411009-0511261-05305189-000305420-00049922-0111016-0211261-04305171-000305820-00029271-0129271-0049529-0049804-0049805-0029258-0029258-01305170-000305640-000305640-001305640-002305640-003305317-00029289-0049943-01305169-000305169-00129160-0049509-00

    LockwasherLockwasherNutChannel, wire harnessShield, back coverScrew, socket headWasher, flatNutPanel, dashPanel, dash (NDC with lights)Panel, Two StagePanel, Three StageCable assembly, manualSleeve, cableRivet, popShield, 83 in. (2108 mm) down heightShield, 87 in. (2210 mm) down heightMat, floor 40 in. (1016 mm) wideMat, floor 48 in. (1219 mm) wideMat, floor 54 in. (1372 mm) wideMat, floor 60 in. (1524 mm) wideMat, floor 72 in. (1829 mm) wideMat, floor High Visibility Operator GratePocket, manualRivet, popGuard, right springGuard, left springShield, front topNut, clip

    3As Reqd.

    211

    As Reqd.As Reqd.

    311111111111111114111

    As Reqd.

    2 STAGE3 STAGE

    83 in. (2108 mm)87 in. (2210 mm)40 in. (1016mm)48 in. (1219 mm)54 in. (1372 mm)60 in. (1524 mm)72 in. (1829 mm)

    HVOG

    RIGHTLEFT

    NO Lo

    nger

    Avail

    able

    See f

    igure

    0340

    -101BT Prime-Mover, Inc.January 25, 2002 17

  • Quality Parts0340-101

    18

    1

    23

    45

    6

    7

    8

    9

    10

    11

    12

    1314

    15

    16

    1718

    6 17

    6

    6

    7

    1

    0340-101BT Prime-Mover, Inc. January 25, 2002

  • Quality Parts 0340-1010340-101 Inspection covers (Lift platform)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789910101111121212121212131415161718

    11009-0411009-0511261-05305189-000305420-00049922-0111016-0211261-04305171-000305820-00029271-0129271-0029258-0029258-01305170-000305640-000305640-001305640-002305640-003305317-00029289-0049943-01305169-000305169-00129160-0049509-00

    LockwasherLockwasherNutChannel, wire harnessShield, back coverScrew, socket headWasher, flatNutPanel, dashPanel, dash (NDC with lights)Panel, Two StagePanel, Three StageShield, 83 in. (2108 mm) down heightShield, 87 in. (2210 mm) down heightMat, floor 40 in. (1016 mm) wideMat, floor 48 in. (1219 mm) wideMat, floor 54 in. (1372 mm) wideMat, floor 60 in. (1524 mm) wideMat, floor 72 in. (1829 mm) wideMat, floor High Visibility Operator GratePocket, manualRivet, popGuard, right springGuard, left springShield, front topNut, clip

    3As Reqd.

    211

    As Reqd.As Reqd.

    311111111111114111

    As Reqd.

    2 STAGE3 STAGE

    HVOG

    RIGHTLEFTBT Prime-Mover, Inc.January 25, 2002 19

  • Quality Parts0341-000

    20

    NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

    T2 [SCR]

    POS. [SCR]

    SCR Control Cable

    A1 [Drive Motor]

    S1 [Drive M

    otor]S2 [D

    rive Motor]

    Steer Motor [+]

    SCR

    [-]B

    attery [-]B

    attery [+]A

    [Lift Pump]

    1

    2

    3 4

    5

    67

    8

    910

    11

    121314

    15

    16

    0341-000BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 0341-0000341-000 Inspection covers (EE electrical box)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10111213141516

    29338-00------------------11176-2029331-0049369-0011176-0111009-0311016-2529329-0011016-2111009-0111261-0111261-0411016-1229332-0029377-00

    Box, contactor - EEDrive panel assembly (See Fig.# 5400-000)Screw, machineLid, box - EEScrew, self tapping - EEScrew, machine - ELockwasher - EWasher, flat - EBracket - EWasher, flatLockwasherNutNutWasher, flatGrip, cable - EEGrip, cable - EE

    1141

    1422214444411

    EE TYPE

    EE TYPEEE TYPEE TYPEE TYPEE TYPEE TYPE

    EE TYPEEE TYPEBT Prime-Mover, Inc.January 14, 1999 21

  • Quality Parts0390-000

    22

    1

    2

    3

    2

    0390-000BT Prime-Mover, Inc. January 1997

  • Quality Parts 0390-0000390-000 Battery compartment parts

    ITEM# PART # NAME

    # FORASSY. UNITS

    123

    25204-0525189-0225203-05

    Roller, batteryBearingShaft, batter roller

    484BT Prime-Mover, Inc.January 1997 23

  • Quality Parts0560-000

    24

    1

    2

    3

    0560-000BT Prime-Mover, Inc. November 10, 1998

  • Quality Parts 0560-0000560-000 Platform

    ITEM# PART # NAME

    # FORASSY. UNITS

    1223

    -------------------11857-1011857-1149832-00

    Platform (State Model & Serial Number)Shim, 0.050 in. (1.27 mm)Shim, 0.025 in. (0.635 mm)Bearing

    1As Reqd.As Reqd.

    4BT Prime-Mover, Inc.November 10, 1998 25

  • Quality Parts0640-000

    26

    12 3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    1918

    17

    16

    15

    14

    13

    14

    0640-000BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 0640-0000640-000 Driver controls (Brake pedal)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    1011111213141516171819

    11170-0411009-0449526-0049528-0049527-0011045-0429172-0029168-0011271-3549520-0020323-0049263-0029167-0014986-0349751-04---------------------------------------------------------11854-0411880-08

    NutLockwasherBaseBallStrapScrew, capPad, pedalPedalSetscrewSpringSwitch, brakeSwitch Cold StorageZeeNut, twinNutHorn (See Fig.# 5160-000)Spacer (See Fig.# 5160-000)Screw, cap (See Fig.# 5160-000)Screw, capScrew, machine

    44242411111111111112

    Cold StorageBT Prime-Mover, Inc.January 14, 1999 27

  • Quality Parts0641-000

    28

    1

    2

    3 4

    5

    21

    4 6

    7

    8

    9

    10

    11

    12

    6

    13

    1415

    16

    17

    18

    19

    20

    22

    1821

    NO Lo

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    Avail

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    See f

    igure

    0641

    -001

    0641-000BT Prime-Mover, Inc. January 28, 2002

  • Quality Parts 0641-0000641-000 Driver controls (Pallet clamp) (Replaced by 0641-001)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10111213141516171819202122

    11813-05-------------------14851-0229273-0011016-1211009-0514957-0129268-0011867-0311135-0229252-00300764-00011854-0826203-0411857-0211429-0111261-0621654-0011143-0529284-0011129-0621648-00

    GrommetPanel (See Fig.# 0340-100)Nut, clipBlock, bearingWasher, flatLockwasherScrew, capRod, releasePin, cotterPin, clevisPedal assemblyCover, pedalScrew, capCable assemblyWasher, spacerCotter, internalNutBracket, cableScrew, capSpringNutClamp, pallet

    1122242111112142222122

    NO Lo

    nger

    Avail

    able

    See f

    igure

    0641

    -001BT Prime-Mover, Inc.January 28, 2002 29

  • Quality Parts0641-001

    30

    1

    2

    3 4

    5

    21

    4 6

    7

    8

    9

    10

    11

    12

    6

    13

    1415

    16

    17

    18

    19

    20

    22

    1821

    2023

    Cold Storage Standard

    0641-001BT Prime-Mover, Inc. January 28, 2002

  • Quality Parts 0641-0010641-001 Driver controls (Pallet clamp)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10111213141415161718192020212223

    11813-05-------------------14851-0229273-0011016-1211009-0514957-0129268-0011867-0311135-0229252-00300764-00011854-0826203-0426203-0511857-0211429-0111261-0621654-0011143-0529284-0029284-0011129-0621648-00305964-000

    GrommetPanel (See Fig.# 0340-101)Nut, clipBlock, bearingWasher, flatLockwasherScrew, capRod, releasePin, cotterPin, clevisPedal assemblyCover, pedalScrew, capCable assembly (Standard)Cable assembly (Cold storage)Washer, spacerCotter, internalNutBracket, cableScrew, capSpring (Standard)Spring (Cold storage)NutClamp, palletSpring, half (Cold storage)

    1122242111112114222211221BT Prime-Mover, Inc.January 28, 2002 31

  • Quality Parts0642-000

    32

    Numbers are Wire Numbers

    21

    20

    19

    18

    17

    1615

    14

    18

    22

    2310

    12

    345

    12

    6

    11

    7

    8 9

    13

    17

    28

    6610

    17

    19

    5455 63

    0642-000BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 0642-0000642-000 Driver controls (Control handle)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    1011121314151617181920212223

    29304-00-------------------11854-0311009-0511016-0250023-0811073-3449416-0029526-00-------------------29188-0015032-0229282-0011016-0311009-0611143-0411854-1011261-0611857-0311827-0349398-0029185-0023034-00

    Potentiometer, solderMaster switch (See Fig.# 5320-000)Screw, capLockwasherWasher, flatScrew, flat headPin, rollScrew, flat headSwitch assembly, raise/lowerHorn switch (See Fig.# 5160-000)Bar, handleBushingHousing, switchWasher, flatLockwasherScrew, capScrew, capNutWasher, shimRing, retainerPlugBarBushing

    113332111111111113

    As Req'd.1111BT Prime-Mover, Inc.January 14, 1999 33

  • Quality Parts0820-000

    34

    1

    2

    34

    5

    67

    89

    1011

    Laminated safety sheet glass S.A.E J-673Windshield size for 83 in. (2108 mm) down height is

    32 in. X 28 in. X 0.234 in. corner 2.56 in.(812.8 mm X 711.2 mm corners 65 mm)

    Windshield size for 87 in. (2210 mm) down height is32 in. X 32 in. X 0.234 in. corner 2.56 in.(812.8 mm X 812.8 mm corners 65 mm)

    0820-000BT Prime-Mover, Inc. August 18, 1999

  • Quality Parts 0820-0000820-000 Finger guards

    ITEM# PART # NAME

    # FORASSY. UNITS

    112234456789

    1011

    305064-000305064-001305167-001305167-000-------------------305061-000305061-00111016-0111045-0311009-0411009-0511261-05305066-00049922-04

    Screen, 83 in. (2108 mm) down heightScreen, 87 in. (2210 mm) down heightFrame, glass 83 in. (2108 mm) down heightFrame, glass 87 in. (2210 mm) down heightWindshield (Secure this part locally)Stripping, 83 in. (2108 mm) down heightStripping, 87 in. (2210 mm) down heightWasher, flatScrew, capLockwasherLockwasherNutBar, supportScrew, socket head

    111111177

    As Reqd.3313BT Prime-Mover, Inc.August 18, 1999 35

  • Quality Parts0850-000

    36

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    14

    0850-000

    NO Lo

    nger

    Avail

    able

    See f

    igure

    0850

    -001BT Prime-Mover, Inc. January 24, 2002

  • Quality Parts 0850-0000850-000 Decals, warnings, and manuals (Replace by 0850-001)

    ITEM# PART # NAME

    # FORASSY. UNITS

    12344567899999999

    1011121314****

    49878-01309733-000307500-00029307-0029413-0049262-0015184815184749555-0052-00279-0052-00257-0052-00221-0052-00224-0052-00237-0052-00260-0052-00247-0052-00276-00306346-00026744-0029287-00NSSNSS29296-03300206-008309824-000301460-002

    Plate, BT Prime-MoverDecal, WARNINGDecal, WARNINGDecal, switch hole coverPlate, switchDecal, special oilDecal, Right BT LOGODecal, Left BT LOGODecal, emergency lowerPaint, BT REDSpray, BT REDPaint, BT BLACK semi glossSpray, BT BLACK semi glossPaint, SAFETY YELLOWSpray, SAFETY YELLOWPaint, SAFETY ORANGESpray, SAFETY ORANGEDecal, OE35Decal, WARNING SAFETY BELTDecal, WARNINGDecal, UL CLASS (24 VOLT ONLY)NameplateManual, OE35 OPERATOR'SManual, OE35 PARTSManual, OE35 MASTER PARTS MANUALManual, OE35 MASTER SERVICE

    122111111

    As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.

    211111111

    NO Lo

    nger

    Avail

    able

    See f

    igure

    0850

    -001BT Prime-Mover, Inc.January 24, 2002 37

  • Quality Parts0850-001

    38

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    13

    0850-001BT Prime-Mover, Inc. January 24, 2002

  • Quality Parts 0850-0010850-001 Decals, warnings, and manuals

    ITEM# PART # NAME

    # FORASSY. UNITS

    12344567888888889

    10111213****

    49878-01309733-000307500-00029307-0029413-0049262-0015184849555-0052-00279-0052-00257-0052-00221-0052-00224-0052-00237-0052-00260-0052-00247-0052-00276-00306346-00026744-0029287-00NSSNSS309824-000301460-002----------------------------------

    Plate, BT Prime-MoverDecal, WARNINGDecal, WARNINGDecal, switch hole coverPlate, switchDecal, special oil (Cold storage)Decal, BT LOGODecal, emergency lowerPaint, BT REDSpray, BT REDPaint, BT BLACK semi glossSpray, BT BLACK semi glossPaint, SAFETY YELLOWSpray, SAFETY YELLOWPaint, SAFETY ORANGESpray, SAFETY ORANGEDecal, OE35Decal, WARNING SAFETY BELTDecal, WARNINGDecal, UL CLASS (24 VOLT ONLY)NameplateManual, OE35 MASTER PARTS MANUALManual, OE35 MASTER SERVICEManual, OE35 OPERATOR'SManual, OE35 PARTS

    12211111

    As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.As Req'd.

    211111111BT Prime-Mover, Inc.January 24, 2002 39

  • Quality Parts

    BT Prime-Mover, Inc.

    This page intentionally left blank

  • Quality Parts

    BT Prime-Mover, Inc.

    1000Motors

    1000 Motors

  • Quality Parts1710-000

    42

    10 19 18

    20

    17

    16

    1514

    13

    12

    119

    1

    23

    4 5

    6 7

    84

    1710-000BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 1710-0001710-000 Steering pump motor (24 Volt)

    ITEM# PART # NAME

    # FORASSY. UNITS

    *

    123456789

    1011121314151617181920

    200075

    20201520201620201720201820201920202020202120202220202320202420202520202611885-0320202720202820202920203020203120203229055-00

    Power Steering Pump Motor Assy., 24 Volt

    Screw, capPlate, pump mountingShimBearingSpacerFanArmatureWasher, waveFrameBolt, terminalInsulatorCoverScrew, machineClipBrushPlate, brushCoverLead, blackLead, redKit, solid cover - EE

    1

    81121111122242211111

    24 Volt

    EETYPEBT Prime-Mover, Inc.January 14, 1999 43

  • Quality Parts1710-100

    44

    1

    2

    3

    4

    5 6 7

    8

    9

    10

    11

    12

    1314

    15

    16

    17

    18

    19

    20

    21

    22

    1710-100BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 1710-1001710-100 Steering pump motor (36 Volt)

    ITEM# PART # NAME

    # FORASSY. UNITS

    *

    123456789

    10111213141516171819202122

    301492-000

    300666-007300666-003301520-000301519-000301512-00011009-04301526-000300666-002301513-000300666-005300666-006301514-000NSS300665-001300665-002301515-000301516-000301517-000300666-012301527-000300600-000301518-000

    Power Steering Pump Motor Assy., 36 Volt

    Screw, PHIP headNut, squareCover, smallCover, large with holesBolt, throwLockwasherPost, terminalPlugCover, commutatorLead, negativeLead, positiveRing assembly, brushRing, brushSpring, brushBrushWasher, springCover, driveArmature assemblyBearingFanBearingStator assembly

    1

    1111222111111441111111

    36 VoltBT Prime-Mover, Inc.January 14, 1999 45

  • Quality Parts1730-000

    46

    234

    5

    1

    Serial number28247001 - UP

    NO Lo

    nger

    Avail

    able

    See f

    igure

    1730

    -101

    1730-000BT Prime-Mover, Inc. January 31, 2002

  • Quality Parts 1730-0001730-000 Steering motor Serial number 28247001 - UP (Replaced by 1730-001)

    ITEM# PART # NAME

    # FORASSY. UNITS

    12345

    310022-000310301-000310302-000310303-000310304-000

    Steering motor assemblyBrushCap, brushHolder, brushBearing

    22222

    NO Lo

    nger

    Avail

    able

    See f

    igure

    1730

    -101BT Prime-Mover, Inc.January 31, 2002 47

  • Quality Parts1730-001

    48

    23 4

    1

    Serial number28247001 - UP

    1730-001BT Prime-Mover, Inc. January 31, 2002

  • Quality Parts 1730-0011730-001 Steering motor Serial number 28247001 - UP

    ITEM# PART # NAME

    # FORASSY. UNITS

    1234

    310022-000310301-000310302-000310304-000

    Steering motor assemblyBrushCap, brushBearing

    2222BT Prime-Mover, Inc.January 31, 2002 49

  • Quality Parts1750-000

    50

    1

    1

    23 4

    5

    6 78

    9

    10

    11

    1213

    14

    K

    1750-000BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 1750-0001750-000 Pump motor (Lift pump)

    ITEM# PART # NAME

    # FORASSY. UNITS

    **

    123456789

    1011121314K

    300282-000300281-000

    ------------------300423-000------------------300418-000------------------300420-000300421-000301494-000------------------------------------------------------300413-000300412-000301496-00029056-00

    Lift Pump Motor Assembly, 24 VoltLift Pump Motor Assembly, 36 Volt

    Coil, field (See chart below)Terminal assemblyBrush (See chart below)Spring, brushPlate, brush (See chart below)BearingWasher, waveHead, commutator endBand, head (See chart below)Armature (See chart below)Fan (See chart below)Ring, retainerBearingHead, drive endKit, solid cover - EE

    11

    111881111111111

    24 Volt36 Volt

    EETYPE

    Lift Pump Motor Assembly300282-000

    (24 Volt)300281-000

    (36 Volt)

    1 309847-000 300434-000

    3 309848-000 300430-000

    5 301493-000 300419-000

    9 304275-000 301495-000

    10 300415-000 301497-000

    11 301280-000 301280-001BT Prime-Mover, Inc.January 14, 1999 51

  • Quality Parts1760-000

    52

    12

    11

    10

    9

    8

    7

    65

    4 3

    2

    1

    16

    17

    13 14

    15

    12

    12

    11

    10

    1918

    8

    20 18

    8

    19

    1011

    27

    28

    26

    25

    29

    6

    622

    2123

    24

    1760-000BT Prime-Mover, Inc. November 11, 1998

  • Quality Parts 1760-0001760-000 Drive motor (24 Volt)

    ITEM# PART # NAME

    # FORASSY. UNITS

    *

    1234567891011121314151617181920212223242526272829

    301984-000

    300571-000301327-046301327-025301327-026301327-027300540-000300541-000300542-000300543-000300544-000300545-000300546-000301327-004301327-028301327-006301327-007301327-008300553-000300554-000300555-000301327-029301327-030300558-000301327-031301327-032301327-033300584-000300566-00029066-00

    Drive Motor Assembly, 24 Volt

    Screw, commutator clampCoverScrew, bearing retainerShield, commutator endTerminalWasherBushingGasketWasherWasherLockwasherNutHolder, brushBrushSpringScrew, brush terminalScrew, brush holderBushingWasherScrew, polePole, mainCoil, fieldBearingRetainer, bearingArmatureShield, drive endSeal, shaftScrew, drive clampKit, solid cover - EE

    1

    21312424244814444228411111141

    24 Volt

    EETYPEBT Prime-Mover, Inc.November 11, 1998 53

  • Quality Parts1760-100

    54

    13

    1211

    10

    9876

    543

    2

    1

    1

    1760-100BT Prime-Mover, Inc. November 12, 1998

  • Quality Parts 1760-1001760-100 Drive motor (36 Volt)

    ITEM# PART # NAME

    # FORASSY. UNITS

    *

    12345678910111213

    29105-00

    301503-000301505-000301504-000300418-000301493-000300427-000300420-000301506-000301495-000301502-000301280-001301501-000301500-000

    Drive Motor Assembly, 36 Volt

    Kit, coil fieldKit, leadBrushSpring, brushPlate, brushRing, retainerBearingHead, commutator endBand, headArmature assemblyFanHead, drive endSeal

    1

    1144111111111

    36 VoltBT Prime-Mover, Inc.November 12, 1998 55

  • Quality Parts

    BT Prime-Mover, Inc.

    This page intentionally left blank

  • Quality Parts

    BT Prime-Mover, Inc.

    2000Transmission / Drive Gear

    2000 Transmission / Drive Gear

  • Quality Parts2550-000

    58

    1 23

    4 5 67 8

    910

    11

    12 13 1415

    16

    1718

    19

    202122

    23

    2425

    26

    4

    1

    78 7

    27 28

    2930

    29

    23313233

    Torque nut to250 ft./lbs. while

    turning hub.

    2550-000BT Prime-Mover, Inc. January 24, 2002

  • Quality Parts 2550-0002550-000 Transmission assembly

    ITEM# PART # NAME

    # FORASSY. UNITS

    *

    1234

    5K6789

    101112131415161718192021

    22K23K24252627282930

    31K32K33KK

    310377-000

    11045-0225938-0125984-0111878-0529773-0011890-0325926-0025975-0025920-0025979-0011073-3120067-0020536-0025987-0011271-0611878-0225982-0025937-0114999-0111854-0411009-0529774-0011205-2811030-0625971-0011015-0925939-0011015-3511030-0525988-0011039-3729780-00302097-01929395-00

    Transmission assembly

    Screw, capCoverShim, 0.01 in. (0.254 mm)NutCase, gearPin, dowelPlate, brakeDisc, brakeRod, brakeLever, brakePin, rollSpringSeat, springCover, gear caseScrew, setNutCoverShim, 0.01 in. (0.254 mm)Screw, capScrew, capLockwasherGear, driveBearingBearingPinion, motorO ringShaftO ringBearingGearSeal, oilHub, axleLocknutKit, drive axle

    1

    182

    As Req'd21432111331331

    As Req'd101012111111211111BT Prime-Mover, Inc.January 24, 2002 59

  • Quality Parts

    BT Prime-Mover, Inc.

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  • Quality Parts

    BT Prime-Mover, Inc.

    3000Brake / Wheel System

    3000 Brake / Wheel System

  • Quality Parts3150-000

    62

    1

    2

    34

    5

    3150-000BT Prime-Mover, Inc. January 1997

  • Quality Parts 3150-0003150-000 Brake cylinder

    ITEM# PART # NAME

    # FORASSY. UNITS

    *

    12345

    26468-00

    14853-0026469-0026472-0049976-0111827-06

    Brake Cylinder Assembly

    Valve, bleederTubePistonSeal, pistonRing, retainer

    1

    11111BT Prime-Mover, Inc.January 1997 63

  • Quality Parts3300-000

    64

    Torque to125 ft./lbs.

    Torque to50 ft./lbs.

    1 23 4

    5 67

    89

    10 11 12 13 14 15 16

    17 18 1920

    1235

    3433 32

    31

    2

    3029

    28

    27

    26

    25

    24

    23 22

    21

    3300-000BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 3300-0003300-000 Parking brake system

    ITEM# PART # NAME

    # FORASSY. UNITS

    1234567891011111213141516171819202122232425262728293031323334

    11143-0411016-0311880-08-------------------14986-0326704-00-------------------26671-0026672-0026474-00--------------------------------------11020-2811015-34-------------------11859-0312459-0011015-0911015-3525903-0026674-0011009-0511854-0411016-0211816-0211003-0514994-1511009-0825934-0211445-0225972-0025902-0026478-0011009-0611143-16

    Screw, capWasher, flatScrew, machineBrake interlock switch (See Fig.# 5310-000)Nut, twinBarBrake cylinder (See Fig.# 3150-000)FoamPlateRod, brake24 Volt drive motor assembly (See Fig.# 1760-000)36 Volt drive motor assembly (See Fig.# 1760-100)BearingO ringTransmission assembly (See Fig.# 2550-000)Plug, pipeVent, airO ringO ringScrew, specialBarLockwasherScrew, capWasher, flatPlug, pipePlug, magneticScrew, capLockwasherRing, gear caseBolt, wheelAdaptor, motorGasketSleeveLockwasherScrew, cap

    24211111111121111444122411661511242

    24 Volt36 VoltBT Prime-Mover, Inc.January 14, 1999 65

  • Quality Parts3530-000

    66

    1

    2

    3

    3530-000BT Prime-Mover, Inc. December 12, 1997

  • Quality Parts 3530-0003530-000 Drive wheel

    ITEM# PART # NAME

    # FORASSY. UNITS

    1223

    25922-06301738-000307992-00029018-00

    Drive wheel assemblyTire, urethaneTire, super polyurethaneHub, wheel

    1111BT Prime-Mover, Inc.December 12, 1997 67

  • Quality Parts3540-000

    68

    1

    2

    3

    4

    3540-000BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 3540-0003540-000 Swivel caster wheel

    ITEM# PART # NAME

    # FORASSY. UNITS

    12234

    11170-0627006-0027006-02------------------11143-10

    NutShim, 0.25 in. (6.35 mm)Shim, 0.120 in. (3.05 mm)Spring load caster (See Fig.# 3560-000)Screw, cap

    8As Req'd.As Req'd.

    28BT Prime-Mover, Inc.January 14, 1999 69

  • Quality Parts3550-000

    70

    12

    31

    45

    5

    6

    6

    7

    3550-000BT Prime-Mover, Inc. January 19, 1999

  • Quality Parts 3550-0003550-000 Single load wheels

    ITEM# PART # NAME

    # FORASSY. UNITS

    1234567

    11073-3226523-0026522-0011160-0911039-2811205-0826460-00

    Pin, rollNutAxleFitting, greaseSeal, oilBearingWheel, urethane load

    4222442BT Prime-Mover, Inc.January 19, 1999 71

  • Quality Parts3550-100

    72

    1

    12

    2

    3

    3

    4

    4

    5

    5

    6

    3550-100BT Prime-Mover, Inc. November 25, 1997

  • Quality Parts 3550-1003550-100 Tandem articulated load wheels

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456

    11898-05303695-00011160-09307944-000303694-000303692-000

    Ring, retainerRockerFitting, greaseShim, rollerBearingWheel, urethane load

    222442BT Prime-Mover, Inc.November 25, 1997 73

  • Quality Parts3560-000

    74

    1

    2

    3

    4

    5

    6

    7 8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    18

    19

    20

    21

    22

    23

    24

    16

    1415

    19

    18

    3560-000BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 3560-0003560-000 Spring loaded caster

    ITEM# PART # NAME

    # FORASSY. UNITS

    *

    123456789

    101112131415161718192021222324

    29156-00

    27796-0011077-0427810-00301296-00027804-0011936-1711805-1211073-3427809-0011009-0511854-02302177-00027807-0049929-1011016-2711160-11301297-000301298-00049910-0127808-00301301-00014935-0111017-0411205-29

    Caster Assembly

    Base, plateBearing, thrustSeal, feltFrame, casterPin, pivotWasherNut, slottedPin, rollCap, hubLockwasherScrew, capSpringPlate, springBushingWasher, shimFitting, greaseAxle, casterWasher, spacerBearing, ballWheelFrame, wheelWasher, spacerScrew, capBearing, roller

    1

    111111111112222212211211BT Prime-Mover, Inc.January 14, 1999 75

  • Quality Parts3580-000

    76

    123

    4

    5

    6

    55

    7

    8

    8

    9

    5

    5

    5

    10

    3580-000BT Prime-Mover, Inc. January 19, 1999

  • Quality Parts 3580-0003580-000 Guide wheel

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10

    11854-0311009-0511160-0926333-0011857-0226325-0126326-0020448-0026336-0026327-00

    Screw, capLockwasherFitting, greaseShaft, rollerWasherBearing, roller 2 in. X 1 in. (50.8 mm X 25.4 mm)Wheel assy, poly 3 in. X 2 in. (76.2 mm X 50.8 mm)BearingWheelWheel, poly 4 in. X 2 in. (101.6 mm X 50.8 mm)

    4444

    As Req'd.84214

    46.5-48 in.48.5-50 in.

    50.5-54.5 in.BT Prime-Mover, Inc.January 19, 1999 77

  • Quality Parts

    BT Prime-Mover, Inc.

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  • Quality Parts

    BT Prime-Mover, Inc.

    4000Steering System

    4000 Steering System

  • Quality Parts4130-000

    80

    1 23

    4

    56

    78

    9

    10

    115

    12

    5

    13

    14

    15

    16

    17

    18

    1920

    2122

    23

    5

    4130-000BT Prime-Mover, Inc. January 19, 1999

  • Quality Parts 4130-0004130-000 Torque generator assembly

    ITEM# PART # NAME

    # FORASSY. UNITS

    *

    12K34

    5K6789

    10111213141516

    17K181920212223K

    29791-00

    304195-000NSS304182-000304178-000NSS304197-000304179-000304196-000201980304183-000304194-000304192-000304177-000304193-000304190-000304173-000NSS304189-000304176-000304184-000304174-000304175-000304191-000302404-000

    Torque generator assembly

    Housing, valveSeal, shaftWasherRing, retainerO ringSpoolSpringSleevePinPlate, spacerSpacerGerolerPlate, spacerDrive, control endScrew, capHousing, power endSeal, quadKey, woodruffShaft, power endWasherWasherRing, retainerShaft, power endKit, seal(Contains items marked with K)

    1

    111141611111117112111111BT Prime-Mover, Inc.January 19, 1999 81

  • Quality Parts4150-000

    82

    24 VOLT

    36 VOLT

    1

    2

    3 4

    876

    5

    17

    9

    10

    1112

    1615

    14

    13

    4150-000BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 4150-0004150-000 Steering pump and motor assembly

    ITEM# PART # NAME

    # FORASSY. UNITS

    12345678

    91011121314151617

    26915-00-------------------200727200719202038201997200765-------------------

    29471-00-------------------200727200719202038201997200765-------------------41243-00

    Steering pump & motor assembly, 24 Volt24 Volt Steering pump motor (See Fig.# 1710-000)LockwasherScrew, capPump assemblyKit, couplerGasketSteering pump assembly (See Fig.# 4151-000)

    Steering pump & motor assembly, 36 Volt36 Volt Steering pump motor (See Fig.# 1710-100)LockwasherScrew, capPump assemblyKit, couplerGasketSteering pump assembly (See Fig.# 4151-000)Coil, 36 volt

    11441111

    114411111

    24 Volt24 Volt24 Volt24 Volt24 Volt24 Volt24 Volt24 Volt

    36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt36 VoltBT Prime-Mover, Inc.January 14, 1999 83

  • Quality Parts4151-000

    84

    12 3 4

    5 4

    67

    89

    10

    111213

    1415

    16

    67

    89

    10

    28

    27 12

    25

    426

    2 3 54

    2524

    23 22

    20

    211819

    17

    4151-000BT Prime-Mover, Inc. January 14, 1999

  • Quality Parts 4151-0004151-000 Steering pump assembly

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10111213141516171718181920

    21K22K23K2425262728

    202056202055202052202053202054202063202062202061202060202059202050202112202051202066202049202044202045------------------20204641243-00202047200073

    NSSNSSNSS202065200033202064202057202058

    Shaft, driveKeyPinRing, retainerGearCap, hexGasket, copperScrew, adjustingSpringSpring and ballGearGasketHousing, gearPlugHousing, end gearScrew, capValve, solenoid 24 VoltValve, solenoid 36 Volt (See Fig.# 4150-000)Coil, 24 VoltCoil, 36 VoltValveKit, seal(Contains Items Marked with K)O ringO ringRing, backupPlugPinShaft, idlerStatorSeal, oil

    1224222222211118111111

    11114111

    24 Volt36 Volt24 Volt36 VoltBT Prime-Mover, Inc.January 14, 1999 85

  • Quality Parts4160-000

    86

    1

    2

    3

    4 5

    6

    7

    Serial Number27162001 - 28247000

    4160-000BT Prime-Mover, Inc. September 03, 1999

  • Quality Parts 4160-0004160-000 Servo motor (N.D.C. wire guidance) Serial Number 27162001 - 28247000

    ITEM# PART # NAME

    # FORASSY. UNITS

    *

    1234567

    29392-00

    303051-000303053-000303055-000303050-000303052-000303054-000303049-000

    Servo motor assembly, N.D.C.

    Seal, input oilGasketGear, outputHousingSeal, output oilGear, intermediateMotor

    1

    1111111BT Prime-Mover, Inc.September 03, 1999 87

  • Quality Parts4170-000

    88

    1 2 3 4 56 7 8 9

    1011 12

    13

    14 15

    1617

    18 1920

    21 22 2324 25

    26

    27

    28

    29

    30

    3132

    3334

    35

    36

    18

    16

    2346 47

    45

    44

    43

    37543838

    543910

    4011

    41

    4849

    50

    51

    5253

    5556575859605958

    See Fig.# 4170-200

    cated at base of lift platform

    42

    4170-000LoBT Prime-Mover, Inc. January 25, 2002

  • Quality Parts 4170-0004170-000 Two stage platform and mast steering linkage

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10111213141516171819202122232425262728293031323334353637383940414243

    11880-0426260-0026261-0026257-0026256-0015032-0726253-0014993-1227782-0014935-0211009-0411170-0426603-0126601-0011854-0411016-0226690-0011261-052474529177-0011018-0349910-0126227-0014993-2511837-1021542-0211881-0826688-0011898-0421541-0111806-0626202-0211020-1311854-0326687-0011009-0529178-0015032-0526602-0011016-0211045-0326559-0011025-05

    Screw, round headBezelLensDecalDisc assemblyBushingBar, supportWasher, stripperHubWasher, fenderLockwasherNutSprocket, bead beltPulleyScrew, capWasher, flatAngleNutKeyShaft, steeringKey, woodruffBearingSprocketWasherNut, jamChain, rollerScrew, machineBlockRing, retainerTurnbuckleNut, jamFitting, chain endBearingScrew, capPlate, stopLockwasherSprocketBearingSprocketWasher, flatScrew, capChain, beadRing, retainer

    3111111112211222161112221122122214241211111BT Prime-Mover, Inc.January 25, 2002 89

  • Quality Parts4170-000

    BT Prime-Mover, Inc.90 January 25, 2002

    4170-000

    1 2 3 4 56 7 8 9

    1011 12

    13

    14 15

    1617

    18 1920

    21 22 2324 25

    26

    27

    28

    29

    30

    3132

    3334

    35

    36

    18

    16

    2346 47

    45

    44

    43

    37543838

    543910

    4011

    41

    4849

    50

    51

    5253

    5556575859605958

    See Fig.# 4170-200

    Located at base of lift platform

    42

  • Quality Parts 4170-0004170-000 Two stage platform and mast steering linkage

    ITEM# PART # NAME

    # FORASSY. UNITS

    4445464748495051525354555657585960

    300004-000300005-000300003-00011896-08--------------------------------------14850-0026615-0026616-2026616-1026226-0114994-1111009-08305321-00026617-0329654-0126618-04

    Wheel, steeringSpinnerCap, steering wheelNut, jamCable assembly (See chart below)Cable assembly (See chart below)Spring, drawbarSpacerCable assemblyCable assemblyWasher, shimScrewLockwasherWasher, flatSpacerSheaveSpacer

    11111122113111221

    Two Stage Cable AssemblyMast Height Item # 48 Item # 4983/122 inch

    (2108/3098 mm) 26616-11 26616-01

    95/144 inch(2413/3657 mm) 26616-12 26616-02

    107/168 inch(2717/4267 mm) 26616-13 26616-03

    119/186 inch(3022/4724 mm) 26616-14 26616-04

    126/198 inch(3200/5029 mm) 26616-15 26616-05BT Prime-Mover, Inc.January 25, 2002 91

  • Quality Parts4170-100

    92

    1 2 3 4 5 6 78 9

    1013

    1415

    161718

    19

    20

    11 1242

    43

    4445

    46 47

    41 11 40 1039

    54 38

    1836

    38

    1634

    54

    37

    3231

    30

    33

    35

    2728

    23 29

    26

    50

    51

    50

    51

    48

    49

    52

    53

    55

    5657585960

    5958 See Fig.# 4170-200

    Located at base of lift platform

    21 22 2324 25

    4170-100BT Prime-Mover, Inc. January 25, 2002

  • Quality Parts 4170-1004170-100 Three stage platform and mast steering linkage

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10111213141516171819202122232425262728293031323334353637383940414243

    11880-0426260-0026261-0026257-0026256-0015032-0726253-0014993-1227782-0014935-0211009-0411170-0426603-0126601-0011854-0411016-0226690-0011261-052474529177-0011018-0349910-0126227-0014993-2511837-1021542-1411881-0826688-0011898-0421541-0111806-0626202-0211020-1311854-0326687-0011009-0529178-0015032-0526602-0011016-0211045-0326559-0011025-05

    Screw, round headBezelLensDecalDisc assemblyBushingBar, supportWasher, stripperHubWasher, fenderLockwasherNutSprocket, bead beltPulleyScrew, capWasher, flatAngleNutKeyShaft, steeringKey, woodruffBearingSprocketWasherNut, jamChain, rollerScrew, machineBlockRing, retainerTurnbuckleNut, jamFitting, chain endBearingScrew, capPlate, stopLockwasherSprocketBearingSprocketWasher, flatScrew, capChain, beadRing, retainer

    3111111112211222161112221122122214241211111BT Prime-Mover, Inc.January 25, 2002 93

  • Quality Parts4170-100

    BT Prime-Mover, Inc.94 January 25, 2002

    4170-100

    1 2 3 4 5 6 78 9

    1013

    1415

    161718

    19

    20

    11 1242

    43

    4445

    46 47

    41 11 40 1039

    54 38

    1836

    38

    1634

    54

    37

    3231

    30

    33

    35

    2728

    23 29

    26

    50

    51

    50

    51

    48

    49

    52

    53

    55

    5657585960

    5958 See Fig.# 4170-200

    Located at base of lift platform

    21 22 2324 25

  • Quality Parts 4170-1004170-100 Three stage platform and mast steering linkage

    ITEM# PART # NAME

    # FORASSY. UNITS

    4445464748495051525354555657585960

    300004-000300005-000300003-00011896-08--------------------------------------14850-0026615-00-------------------26616-1026226-0114994-1111009-08305321-00026617-0329654-0126618-04

    Wheel, steeringSpinnerCap, steering wheelNut, jamCable assembly (See chart below)Cable assembly (See chart below)Spring, drawbarSpacerCable assembly (See chart below)Cable assemblyWasher, shimScrewLockwasherWasher, flatSpacerSheaveSpacer

    11111122113111221

    Three stage cable assemblyMast Height Item # 48 Item # 49 Item # 5283/180 inch

    (2108/4572 mm) 26616-06 26616-37 26616-34

    87/189 inch(2209/4800 mm) 26616-07 26616-39 26616-36

    90/198 inch(2286/5029 mm) 26616-08 26616-41 26616-38

    95/210 inch(2413/5334 mm) 26616-33 26616-43 26616-38

    107/240 inch(2717/6096 mm) 26616-35 26616-44 26616-40

    119/270 inch(3022/6858 mm) 26616-22 26616-45 26616-19

    140/300 inch(3556/7620 mm) 26616-31 26616-46 26616-42BT Prime-Mover, Inc.January 25, 2002 95

  • Quality Parts4170-200

    96

    Mast cables1

    2 3

    4

    5

    6

    7

    8

    9

    10

    11

    12 13

    1415 16

    1718

    19

    20

    21

    22

    2324

    2526

    2728

    29 30

    1

    2

    20 18

    18

    19

    1415

    2 12

    4170-200BT Prime-Mover, Inc. January 18, 1999

  • Quality Parts 4170-2004170-200 Steering chain / linkage / wire (Main chassis)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10111213141516171819202122222324252627282930

    11854-0511009-0511016-0225306-0025136-0225135-0025136-01------------------11018-03------------------26466-0111073-1121542-1111073-20307480-00011143-2229748-0011170-0614935-0142097-0311261-0526465-0026465-0126612-0011806-0621544-0021542-0426239-0011271-1125121-0011047-19

    Screw, capLockwasherWasher, flatLink, chainAnchor, chainTurnbuckleAnchor, chainTransmission assembly (See Fig.# 3300-000)KeyTorque generator (See Fig.# 4130-000)SprocketPin, rollChain, rollerPin, rollSprocketScrew, capPlate, hingedNutWasher, fenderBlock, pillowNutShaftShaft, High vis. mastRetainerNut, jamFitting, cable endChain, rollerSprocketScrew, setChain, steerScrew, cap

    2622111111121221132241112211113BT Prime-Mover, Inc.January 18, 1999 97

  • Quality Parts4170-300

    98

    Mast cables

    28

    27

    26

    2522

    21 23

    2019

    24

    1

    2

    3 45

    6

    7

    8

    91011

    1213

    14

    15

    16

    17

    18

    171

    2

    3031

    32 33

    34

    27

    28

    27

    29

    29

    38

    37 36

    15

    3523

    24

    Serial Number27162001 - 28247000

    4170-300

    NO

    Long

    er

    Avail

    able

    See

    figur

    e 41

    70-30

    1BT Prime-Mover, Inc. July 23, 1999

  • Quality Parts 4170-3004170-300 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 27162001 - 28247000

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    101112131415161718192021222324252627282930313132333435363738

    11854-0511009-0511016-0225306-0025136-0225135-0025136-01-------------------11009-0311047-3011016-2511854-0329364-00-------------------11073-1129376-0011018-03-------------------11057-1429377-0129378-0021542-1111073-20307480-00011143-2229748-0011170-0614935-0142097-0311261-0526465-0026465-0126612-0011806-0621544-0021542-0426239-0011271-1125121-00

    Screw, capLockwasherWasher, flatLink, chainAnchor, chainTurnbuckleAnchor, chainTransmission assembly (See Fig.# 3300-000)LockwasherScrew, socket headWasher, flatScrew, capBracketServo motor (See Fig.# 4160-000)Pin, rollCoupler, torque generator endKeyTorque generator (See Fig.# 4130-000)KeyCouplerSpiderChain, rollerPin, rollSprocketScrew, capPlate, hingedNutWasher, fenderBlock, pillowNutShaftShaft, high vis. mastRetainerNut, jamFitting, cable endChain, rollerSprocketScrew, setChain, steer

    662211114443112121111122113224111221111

    NO

    Long

    er

    Avail

    able

    See

    figur

    e 41

    70-30

    1BT Prime-Mover, Inc.July 23, 1999 99

  • Quality Parts4170-301

    10

    Mast cables

    28

    27

    26

    2522

    21 23

    2019

    24

    1

    2

    3 4

    5

    6

    7

    8

    91011

    12

    13

    14

    15

    16

    17

    18

    171

    2

    3031

    32 33

    34

    27

    28

    27

    29

    29

    38

    3736

    15

    3523

    24

    Serial Number28247001 - UP

    4170-301BT Prime-Mover, Inc.0 January 29, 2002

  • Quality Parts 4170-3014170-301 Steering chain / linkage / wire (N.D.C. Main chassis) Serial Number 28247001 - UP

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    101112131415161718192021222324252627282930313132333435363738

    11854-0511009-0511016-0225306-0025136-0225135-0025136-01-------------------11009-0311047-3011016-2511854-03310018-000-------------------11073-1129376-0011018-03-------------------NSS310019-00029378-0021542-1111073-20307480-00011143-2229748-0011170-0614935-0142097-0311261-0526465-0026465-0126612-0011806-0621544-0021542-0426239-0011271-1125121-00

    Screw, capLockwasherWasher, flatLink, chainAnchor, chainTurnbuckleAnchor, chainTransmission assembly (See Fig.# 3300-001)LockwasherScrew, socket headWasher, flatScrew, capBracketServo motor (See Fig.# 1730-000)Pin, rollCoupler, torque generator endKeyTorque generator (See Fig.# 4130-000)Key (A5x5x18 DIN 6885)CouplerSpiderChain, rollerPin, rollSprocketScrew, capPlate, hingedNutWasher, fenderBlock, pillowNutShaftShaft, high vis. mastRetainerNut, jamFitting, cable endChain, rollerSprocketScrew, setChain, steer

    662211114443112121111122113224111221111BT Prime-Mover, Inc.January 29, 2002 101

  • Quality Parts4180-000

    10

    12

    3

    4

    5

    6

    7

    10

    11

    12

    13

    14

    15

    1617

    18

    19 20

    21

    9

    8

    4180-000BT Prime-Mover, Inc.2 January 18, 1999

  • Quality Parts 4180-0004180-000 Steering / radial bearing

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10111212131415161718192021

    11143-0811009-0615677-0426618-0311898-0726379-00-------------------11009-0814994-0825194-0129132-0011852-5149442-0011936-04-------------------20069-0120070-0114986-0349965-0011880-0811806-1011160-08

    Screw, capLockwasherClampSpacerRing, retainerBracketMain frame (See Fig.# 0300-000)LockwasherScrew, capBearing, rollerEccentric, bearing adjusterScrew, capScrew, cap (Cold storage)Washer, flatTransmission assembly (See Fig.# 3300-000)WasherBearingNut, twinSwitchScrew, machineNut, jamFitting, grease

    1111111334444411111241

    Cold storageBT Prime-Mover, Inc.January 18, 1999 103

  • Quality Parts

    BT Prime-Mover, Inc.

    This page intentionally left blank

  • Quality Parts

    BT Prime-Mover, Inc.

    5000Electrical System

    5000 Electrical System

  • Quality Parts5120-000

    10

    12

    3

    45

    6

    7

    8

    9

    10

    43

    4

    7

    23

    4

    21

    19 20

    11

    2224

    1716

    13

    1214

    15

    NOTE: For 36 volt systems the fanmust have the #16 resistorinstalled in electrical wiring...

    5120-00018BT Prime-Mover, Inc.6 January 09, 1998

  • Quality Parts 5120-0005120-000 Lights (work lights and fan)

    NOTE:F - Parts Used with fan on 36 Volt only !!!

    ITEM# PART # NAME

    # FORASSY. UNITS

    123*3*4567*7*89

    1011

    12F13F14F15F16F17F*F*F181920212121222324

    11852-1829818-0029821-00302620-00029821-01302621-00029823-0029822-00305173-00029820-00302620-00029820-01302621-00011885-1329819-0049396-0025332-0111261-0411009-0429393-00301473-000301474-00111045-0252-07901-0111823-0649425-0049425-0249425-0129341-0029825-0029826-0049509-00305173-00149922-01

    Screw, flat headBracket, supportLight, dome 24 VoltBulb, 24 Volt lightLight, dome 36 VoltBulb, 36 Volt lightBezel, lightLouver, with bezelConsole, light & fan LEFTLight, work 24 VoltBulb, 24 Volt lightLight, work 36 VoltBulb, 36 Volt lightScrew, machineShroud, fanFanTie, wireNut 36 VoltLockwasher 36 VoltBracket 36 VoltClamp 36 VoltResistor, 50 36 VoltScrew, cap 36 VoltWire, 16 ga. block 36 VoltFitting, wire 36 VoltSwitch, working lightSwitch, dome lightSwitch, fanHarness, wireHarness, light and fan wiringHarness, work wiringNut, clipConsole, light RIGHTScrew

    8121214212121411

    As Req'd.111111

    As Req'd.2111111

    161

    16

    24 Volt24 Volt36 Volt36 Volt

    LEFT24 Volt24 Volt36 Volt36 Volt

    36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt36 Volt

    RIGHTBT Prime-Mover, Inc.January 09, 1998 107

  • Quality Parts5160-000

    10

    1

    2

    3

    4

    5

    6

    5160-000BT Prime-Mover, Inc.8 January 14, 1999

  • Quality Parts 5160-0005160-000 Horn

    ITEM# PART # NAME

    # FORASSY. UNITS

    1233456

    11854-0814805-0423309-0123309-0249751-0429310-0029167-00

    Screw, capSpacerHorn, 24 VoltHorn, 36 VoltNutSwitch, hornZee

    1111111

    24 Volt36 VoltBT Prime-Mover, Inc.January 14, 1999 109

  • Quality Parts5180-000

    11

    1

    2

    3

    5180-000BT Prime-Mover, Inc.0 January 1997

  • Quality Parts 5180-0005180-000 Stick strap / chain

    ITEM# PART # NAME

    # FORASSY. UNITS

    123

    11016-0211170-0529064-00

    Washer, flatNut, lockChain, drag

    111BT Prime-Mover, Inc.January 1997 111

  • Quality Parts5190-000

    11

    1

    2

    3 4

    5

    6

    5190-000BT Prime-Mover, Inc.2 January 20, 1999

  • Quality Parts 5190-0005190-000 Battery connector

    ITEM# PART # NAME

    # FORASSY. UNITS

    11223456

    49855-2349855-2049854-0549854-0249852-0349853-0449856-9649856-97

    Connector, SB-350 REDConnector, SB-350 GRAYConnector, housing REDConnector, housing GRAYConnector, tipsBushingCable, 32 in. (813 mm)Cable, 43 in. (1092 mm)

    11112211

    REDGRAYRED

    GRAY

    32 in. (813mm)43 in. (1092mm)BT Prime-Mover, Inc.January 20, 1999 113

  • Quality Parts5192-000

    11

    20

    1

    23

    45 6

    7

    8

    910 11

    1213 14 15 16

    17

    1819

    5192-000BT Prime-Mover, Inc.4 January 20, 1999

  • Quality Parts 5192-0005192-000 Battery cut-out contactor / plug (Emergency disconnect contactor)

    ITEM# PART # NAME

    # FORASSY. UNITS

    **

    1223456789

    1011121314151617181920

    301265-001301265-000

    201962200077301490-000201963300073-001204255200081300073-002300073-003200096301899-000300073-00420009420126320125920136720121520196720136820137227704-05

    Emergency Dis. Contactor Assy. 24 VoltEmergency Dis. Contactor Assy. 36 Volt

    Base, magnetCoil, 24 volt fieldCoil, 36 volt fieldFrame, magnetSpring (BLUE)ArmatureBase, bussTip, contactTip, contactBushingCarrier, notchedTip, movableSeatSpring (RED)CapWasher, flatNut, lockClampLockwasherScrew, machineSuppressor

    11

    111111111111111112441

    24 volt36 volt

    24 volt36 volt

    BLUE

    REDBT Prime-Mover, Inc.January 20, 1999 115

  • Quality Parts5230-000

    11

    Spot Weldedon Mast Column

    Bulkhead

    Connect to NegativeSide of Lift PumpContactor Coil.

    Part of Main Frame

    14

    15

    16

    1718

    192021

    2223

    24

    3

    8

    630

    29

    28

    27 26

    25

    13

    12

    32

    11

    10

    92

    8

    7

    6

    54

    35

    34

    33

    1

    31

    35 New display has an extra LED and icon of a grease gun. Color of wrench light has changed from green to red. Grease gun light does not function with trucks configuration.

    5230-000BT Prime-Mover, Inc.6 January 24, 2002

  • Quality Parts 5230-0005230-000 Voltage / battery indicator (LX dash display)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10111213141516171819202122232425262728293031323334353535

    49326-00300979-014300979-008300979-009300979-010300979-011300979-012300979-013300979-015300979-016300979-0172828627697-0011045-0429454-0011016-0111261-0411009-042025750001-072103511261-0111009-0111016-2149367-0111072-0111880-0411823-2725339-0649771-03------------------41800-0129450-0049369-0029449-0029856-00308258-000

    Gauge, displayWire assembly, wire #79 16 in. [406 mm]Wire assembly, wire #11 7 in. [178 mm]Wire assembly, wire #10 12 in. [305 mm]Wire assembly, wire #10 8 in. [203 mm]Wire assembly, wire #13 18 in. [457 mm]Wire assembly, wire #13 6 in. [152 mm]Wire assembly, wire #78 35 in. [889 mm]Wire assembly, wire #10 18 in. [457 mm]Wire assembly, wire #11 8 in. [203 mm]Wire assembly, wire #16 5 in. [127 mm]Screw, machine M4 x 0.7 x 35 mmBlock, driverScrew, capPlateWasher, flatNutLockwasherNut, M4LockwasherWasher, flatNut, #6LockwasherWasher, flatRelayStarwasher, #6Screw, machine #6Fitting, wireResistor 330 2 wattFitting, wireSCR control panel (See Fig.# 5410-000)Cable assemblyCover, meterScrew, machineBracket, mounting [Weld on]Cover [Old bolt on]Cover [New Bolt on]

    1111111111122212122222221222111114111

    16 in. [406 mm]7 in. [178 mm]

    12 in. [305 mm] 8 in. [203 mm]18 in. [457 mm]6 in. [152 mm]

    35 in. [889 mm]18 in. [457 mm]8 in. [203 mm]5 in. [127 mm]

    36 Volt36 Volt36 VoltBT Prime-Mover, Inc.January 24, 2002 117

  • Quality Parts5230-100

    11

    5

    6

    7

    8

    9

    4

    3

    2

    1

    5230-100BT Prime-Mover, Inc.8 January 18, 1999

  • Quality Parts 5230-1005230-100 Voltage / battery indicator (Battery lift interrupt)

    ITEM# PART # NAME

    # FORASSY. UNITS

    1234556789

    ------------------------------------29317-00301579-00049712-0149712-02301578-00011016-0111009-0411045-04

    SCR control panel (See Fig.# 5410-000)Drive panel assembly (See Fig.# 5400-000)Harness, curtisWire assemblyLift interrupt control, 24 VoltLift interrupt control, 36 VoltGauge, lift interruptWasher, flatLockwasherScrew, cap

    1111111222

    24 Volt36 VoltBT Prime-Mover, Inc.January 18, 1999 119

  • Quality Parts5230-200

    12

    0 1/2 1

    18

    0

    1

    900

    BATTERYINDICATOR

    CURTIS

    3

    2

    1

    5230-200BT Prime-Mover, Inc.0 January 20, 1999

  • Quality Parts 5230-2005230-200 Voltage / battery indicator

    ITEM# PART # NAME

    # FORASSY. UNITS

    1123

    305308-000305308-001301445-00114915-01

    Battery discharge indicator, BDI 24 VoltBattery discharge indicator, BDI 36 VoltBattery discharge indicator/hourmeterPlug, gauge (Cap)

    111

    1 or 2

    24 Volt36 VoltBT Prime-Mover, Inc.January 20, 1999 121

  • Quality Parts5290-000

    12

    0 0 0 0 01/10

    HOUR

    1

    5290-000BT Prime-Mover, Inc.2 January 20, 1999

  • Quality Parts 5290-0005290-000 Hourmeter / speedometer

    ITEM# PART # NAME

    # FORASSY. UNITS

    1 26204-00 Hourmeter 1BT Prime-Mover, Inc.January 20, 1999 123

  • Quality Parts5310-000

    12

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    5310-000BT Prime-Mover, Inc.4 January 26, 2002

  • Quality Parts 5310-0005310-000 Start / stop switch

    ITEM# PART # NAME

    # FORASSY. UNITS

    123**4567889

    10

    49424-0049258-00302016-000302092-000307109-00014986-0320323-0011880-0814986-0320323-0049263-0011880-0827270-00

    Switch, disconnectSwitch, startSwitch, keyKey (set of two)Switch, toggleNut, twinSwitch, brake interlock (Sealed)Screw, machineNut, twinSwitch, brake foot pedalSwitch, brake foot pedal (Sealed)Screw, machineKit, interlock switch

    1111111211121

    Sealed

    SealedBT Prime-Mover, Inc.January 26, 2002 125

  • Quality Parts5320-000

    12

    1

    5320-000BT Prime-Mover, Inc.6 November 21, 1997

  • Quality Parts 5320-0005320-000 Travel direction switch

    ITEM# PART # NAME

    # FORASSY. UNITS

    1 306262-001 Switch, master 1BT Prime-Mover, Inc.November 21, 1997 127

  • Quality Parts5360-000

    12

    12

    3

    4

    5

    67

    8

    9

    5360-000BT Prime-Mover, Inc.8 January 18, 1999

  • Quality Parts 5360-0005360-000 Relays, electrical modules (N.D.C. wire guidance)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    29584-0011045-0211009-0411016-0129576-0011261-0411009-0411016-01-------------------

    Regulator, 36 VoltScrew, capLockwasherWasher, flatBracket, mountingNutLockwasherWasher, flatMain frame (See Fig.# 0300-000)

    144412221

    36 VoltBT Prime-Mover, Inc.January 18, 1999 129

  • Quality Parts5390-000

    13

    Mast cables

    1

    2

    3

    4

    5

    6

    78

    9 1011

    1213

    14

    1516

    17

    18

    1920 21

    22

    23 15

    2223

    5

    5

    5390-000BT Prime-Mover, Inc.0 January 24, 2002

  • Quality Parts 5390-0005390-000 Control cables / harnesses (Main chassis)

    ITEM# PART # NAME

    # FORASSY. UNITS

    1234*56789

    101112131415161718192020212223

    -----------------302602-000-----------------49607-0049567-0049606-0049383-0011261-0611009-0615677-08-----------------14911-0711009-0349574-0049406-0014911-06304445-000-------------------------------------------------------------------------------------304443-00049409-00304444-000

    Steering pump & motor assembly (See Fig.# 4150-000)Harness, wiringSCR control panel (See Fig.# 5410-000)Diode, BLACKHarness, diode short wiringSuppressor, WHITECapacitor, YELLOWNutLockwasherClamp, openChain slack switch (See Fig.# 7180-000)Screw, capLockwasherSwitch, 24 in. (610 mm) limitConnectorScrew, machineSwitch, 150 in. (3810 mm) limitBrake interlock switch (See Fig.# 5310-000)Transmission position switch (See Fig.# 4180-000)Control valve (See Fig.# 6160-000)Blue Warning Light (See Fig.# 9370-100)Warning Light and strobe (See Fig.# 9370-200)Switch, 226 in. (5740 mm) limitConnectorSpacer

    1111141111126134111111122BT Prime-Mover, Inc.January 24, 2002 131

  • Quality Parts5390-100

    13

    This is TrucksMain Wiring Harness

    Mast cables

    Wires are connectedto Negative Sideof Fuse on SCRContactor Panel

    1 2 3

    4

    5

    6

    7

    89

    10

    11 10

    20

    21

    22

    19

    18

    17

    1615

    1413

    12

    5390-100BT Prime-Mover, Inc.2 August 25, 1999

  • Quality Parts 5390-1005390-100 Control cables / harnesses (N.D.C wire guidance)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10111213141516171819202122

    ------------------49771-01------------------------------------------------------------------------------------------------------------29573-0049607-00------------------------------------------------------------------------------------------------------------25332-01------------------------------------------------------------------------------------------

    Regulator (See Fig.# 5360-000)Fitting, wireServo motor (See Fig.# 1730-001)SCR control panel (See Fig.# 5410-000)FSA-AB adapter (See Fig.# 8200-000)Steering servo (FSA) (See Fig.# 8200-000)20 AMP Relay (1CR) (See Fig.# 8200-000)3 AMP Relay (2CR - 3CR) (See Fig.# 8200-000)Harness, wiringDiode (BLACK)Micro 70 controller (See Fig.# 8200-000)1 AMP fuse (See Fig.# 8200-000)Fuse block (See Fig.# 8200-000)20 AMP fuse (See Fig.# 8200-000)FTI-7 tach interface (See Fig.# 8200-000)CRA side mount antenna (See Fig.# 5760-001)Tie, cableCRA side top antenna (See Fig.# 5760-001)Interlock switch (See Fig.# 5310-000)Tachometer (See Fig.# 8210-000)Potentiometer (See Fig.# 8210-000)Steering pump & motor assembly (See Fig.# 4150-000)

    1211111214111111

    1211111BT Prime-Mover, Inc.August 25, 1999 133

  • Quality Parts5391-000

    13

    Lift platform

    Main chassis

    4

    3

    21

    5391-000BT Prime-Mover, Inc.4 January 25, 2002

  • Quality Parts 5391-0005391-000 Control cables / harnesses (Mast cables)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123

    44444

    4444444

    11261-0611016-0349934-00

    29849-0729849-0829849-0929849-1029849-11

    29849-0029849-0129849-0229849-0329849-0429849-0529849-06

    NutWasher, flatSpring

    Two stage mastCable assembly, 83/122 inch (2108/3098 mm)Cable assembly, 95/144 inch (2413/3657 mm)Cable assembly, 107/168 inch (2717/4267 mm)Cable assembly, 119/186 inch (3022/4724 mm)Cable assembly, 126/198 inch (3200/5029 mm)

    Three stage mastCable assembly, 83/180 inch (2108/4572 mm)Cable assembly, 87/189 inch (2209/4800 mm)Cable assembly, 90/198 inch (2286/5029 mm)Cable assembly, 95/210 inch (2413/5334 mm)Cable assembly, 107/240 inch (2717/6096 mm)Cable assembly, 119/270 inch (3022/6858 mm)Cable assembly, 140/300 inch (3556/7620 mm)

    222

    11111

    1111111BT Prime-Mover, Inc.January 25, 2002 135

  • Quality Parts5392-000

    13

    Mast cables

    1

    2

    3 4

    5

    11

    6

    78

    9 10

    12

    1314

    15

    2

    5392-000BT Prime-Mover, Inc.6 January 18, 1999

  • Quality Parts 5392-0005392-000 Control cables / harnesses (Lift platform)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456**789

    101112131415

    ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------29840-00-------------------49605-00--------------------------------------

    Handle control assembly (See Fig.# 0642-000)Hand rail switch (See Fig.# 8510-000)Key switch (See Fig.# 5310-000)Key (set of two) (See Fig.# 5310-000)Hourmeter (optional) (See Fig.# 5290-000)Battery discharge indicator (BDI) (See Fig.# 5230-200)BDI/Hourmeter (See Fig.# 5230-200)BDI with lift interrupt (See Fig.# 5230-100)Disconnect switch (See Fig.# 5310-000)Start switch (See Fig.# 5310-000)Potentiometer (See Fig.# 0642-000)Master control switch (See Fig.# 5320-000)Harness, platform wiringChain slack switch (See Fig.# 7180-000)Filter, hornHorn (See Fig.# 5160-000)Foot pedal switch (See Fig.# 0640-000)

    12111111111111111BT Prime-Mover, Inc.January 18, 1999 137

  • Quality Parts5392-100

    13

    Mast cables

    1

    2

    34

    5 6

    78

    910

    11

    1213

    14

    15

    16

    1718

    19

    20

    21

    22

    2

    5392-100BT Prime-Mover, Inc.8 January 24, 2002

  • Quality Parts 5392-1005392-100 Control cables / harnesses (N.D.C wire guidance)

    ITEM# PART # NAME

    # FORASSY. UNITS

    123456789

    10111213141516171819*

    20*

    2122

    ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------29396-0029393-0029575-0029355-00310626-00029354-00310626-00029413-0029373-00

    Handle control assembly (See Fig.# 0642-000)Hand rail switch (See Fig.# 8510-000)Key switch (See Fig.# 5310-000)Key (set of two) (See Fig.# 5310-000)Hourmeter (optional) (See Fig.# 5290-000)Battery discharge indicator (BDI) (See Fig.# 5230-200)Disconnect switch (See Fig.# 5310-000)Start switch (See Fig.# 5310-000)Potentiometer (See Fig.# 0642-000)Master control switch (See Fig.# 5320-000)Platform wiring harness (See Fig.# 5392-000)Chain slack switch (See Fig.# 7180-000)Horn filter (See Fig.# 5392-000)Horn (See Fig.# 5160-000)Foot pedal switch (See Fig.# 0640-000)BuzzerBracket, buzzerHarness, wiringIndicator, lightBulb, indicator lightSwitch with lightBulb, indicator lightPlate, switchDecal (Black)

    121111111111111111111111

    3 StageBT Prime-Mover, Inc.January 24, 2002 139

  • Quality Parts5400-000

    14

    1

    21

    22

    23

    24

    25

    20

    2

    3

    4 5 6

    78 4

    5

    109

    5

    4

    81211

    548

    13

    14

    151617 18

    19 26

    5400-000BT Prime-Mover, Inc.0 September 03, 1999

  • Quality Parts 5400-000

    5400-000 Contactor panel

    ITEM# PART # NAME

    # FORASSY. UNITS

    1123456789

    101011121314151617*

    181920202020212223242526***

    29223-0029223-01301525-000------------------50001-1150003-01------------------300108-00050000-13------------------------------------------------------300112-000301521-000301522-000------------------NSS201324300111-000301523-000300110-000301366-000202009202004202010202010301524-000------------------------------------------------------------------------2013282828650001-0721035

    Panel, 24 Volt EV-100 LX SCR contactorPanel, 36 Volt EV-100 LX SCR contactorBa