30271628A SLF6 IM en - mt.com...repeatability and other key figures of the load cell are checked by...

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SLF6-Series High-precision load cells Installation Manual

Transcript of 30271628A SLF6 IM en - mt.com...repeatability and other key figures of the load cell are checked by...

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SLF6-SeriesHigh-precision load cells

Inst

alla

tion

Man

ual

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3SLF6-Series

Congratulations on choosing the quality and precision of METTLER TOLEDO. Proper use of your newequipment according to this Manual and regular calibration and maintenance by our factory-trained serviceteam ensures dependable and accurate operation, protecting your investment. Contact us about a serviceagreement tailored to your needs and budget. Further information is available atwww.mt.com/service

There are several important ways to ensure you maximize the performance of your investment:

1 Register your product: We invite you to register your product at www.mt.com/productregistration so we can contact you about enhancements, updates and important notifications concerning yourproduct.

2 Contact METTLER TOLEDO for service: The value of a measurement is proportional to its accuracy – anout of specification scale can diminish quality, reduce profits and increase liability. Timely service fromMETTLER TOLEDO will ensure accuracy and optimize uptime and equipment life.ð Installation, Configuration, Integration and Training: Our service representatives are factory-trained

weighing equipment experts. We make certain that your weighing equipment is ready for productionin a cost effective and timely fashion and that personnel are trained for success.

ð Initial Calibration Documentation: The installation environment and application requirements areunique for every industrial scale so performance must be tested and certified. Our calibrationservices and certificates document accuracy to ensure production quality and provide a qualitysystem record of performance.

ð Periodic Calibration Maintenance: A Calibration Service Agreement provides on-going confidencein your weighing process and documentation of compliance with requirements. We offer a variety ofservice plans that are scheduled to meet your needs and designed to fit your budget.

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Table of Contents

1 Safety Information  71.1 Definition of Signal Words and Warning Symbols  71.2 Safety Notes  71.3 Maintenance  8

2 Mechanical Design  92.1 SLF6-Series Overview  92.2 Dimensions  102.3 Support Interface (Support Surface)  122.4 Weighing Interface (Weighing Platform)  13

3 Electrical Installation  153.1 Pin Assignment of the M12 Connector  153.2 ConBlock  153.3 Interface Specifications  173.4 Installation Tips  17

4 Operation  184.1 Applying/Removing Weighing Object  184.2 Cleaning  18

5 Technical data  19

6 Appendix  206.1 Documentation  206.2 Disposal  20

Table of Contents 5SLF6-Series

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Safety Information 7SLF6-Series

1 Safety Information

1.1 Definition of Signal Words and Warning SymbolsSafety notes are marked with signal words and warning symbols. These show safety issues and warnings.Ignoring the safety notes may lead to personal injury, damage to the load cell, malfunctions and falseresults.

Signal Words

CAUTION Hazardous situation with low risk, resulting in damage to the device or the propertyor in loss of data, or minor or medium injuries if not avoided.

Attention Important information about the product (no symbol)

Note Useful information about the product (no symbol)

Warning Symbols

General hazard

Electrical shock

1.2 Safety NotesYour load cell meets the state of the art technology and complies with all recognized safety rules, however,certain hazards could arise. Do not open the load cell: It does not contain any parts which can bemaintained, repaired or replaced by the user. If you ever have problems with your load cell, contact yourauthorized METTLER TOLEDO dealer or service representative.

Observe InstructionsAlways operate and use your load cell only in accordance with the instructions contained in the productdocumentation. The instructions for setting up your load cell must be strictly observed.If the load cell is not used according to the product manuals, protection of the load cell may beimpaired and METTLER TOLEDO assumes no liability.

Staff SafetyIn order to use the load cell, you must have read and understood the operating instructions. Keep theoperating instructions for further reference.Use only METTLER TOLEDO accessories and peripheral devices, these items are designed to work optimallywith your load cell.

Safety NotesIt is not permitted to use the load cell in explosive atmospheres of gases, steam, fog, dust and flammabledust (hazardous environments).

CAUTION• The load cell may only be connected to DC power sources that meet the 12 to 24 volt

nominal range (10 to 29 V DC) at all times.• The power supply must be approved by the respective national test center of the country

in which the load cell will be used.

Intended UseMETTLER TOLEDO Load Cells are precision weighing instruments for integration in machines and testequipment.

- Use the instruments exclusively for this purposes. Any other type of use and operation beyond the limitsof technical specifications without written consent from Mettler-Toledo AG is considered as not intended.

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Safety Information8 SLF6-Series

About this Installation ManualThis Installation Manual contains all information for integration and operation of the load cells in machinesor test equipment.

1.3 MaintenanceAs your load cell is a precision measuring instrument, periodic maintenance is a prerequisite for perfectoperation. The maintenance intervals depend on usage, ambient and environmental conditions.Maintenance work may only be performed by a METTLER TOLEDO service technician.The maintenance intervals listed below should be regarded as a guide only. For special cases, the actualintervals required should be defined in consultation with the supplier.

Checking the Weighing PerformanceThe precision of the load cell is normally monitored by the test function. It is recommended that the linearity,repeatability and other key figures of the load cell are checked by a METTLER TOLEDO service technician.

Guide Values for Maintenance Intervals

Load cycles/day Check weighing performance< 500 6-12 months

500 – 5000 3-9 months

>5000 2-4 months

Contact us about a service agreement tailored to your needs and budget.

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Mechanical Design 9SLF6-Series

2 Mechanical Design

NoteMechanical design is a very important step in machine design because it has a direct influence on theweighing performance. A good mechanical design enables the load cell to perform at its best, whereas apoor mechanical design may cause troubles that can compromise weighing accuracy. Therefore, werecommend a very careful study of this section before beginning with the design.

2.1 SLF6-Series Overview

SLF6-series load cell

1

6

2

4

5

5

3

1 M12 male connector, 12 pin

2 Ground connector

3 4 x M6 holes for mounting theload receptor to a weighingplatform

4 Rubber membrane

5 5 x M6 holes for mounting theflange to a support platform

6 Membrane vent for pressureequalization of the membrane

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Mechanical Design10 SLF6-Series

2.2 DimensionsCompatibility of the load cell with the overall design is essential.• A suitable mounting space must be provided for the load cell so that no unwanted forces may influence

the load cell.• Refer to the 2D mechanical drawings of the load cell below in order to integrate the load cell correctly

into your design. All dimensions are given in mm.• Any positive or negative overloads due to flawed mechanical integration can damage the load cell.

Side view

Ø 2

1

Ø 6

.2

M =

12N

m

+0.0

5

0

3+0.2

0

12

15

M6

4x

M = 6NmM5

5x

87.4

0.5

A A

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Mechanical Design 11SLF6-Series

Bottom view

237 0.316.28

A

0.3

18

0.2

95

180.5

0.2

18

252

84.63

54.63

(260.78)

0.2

A

Rear vew

29.75

30.25

26.5

12.75

0.4

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Mechanical Design12 SLF6-Series

2.3 Support Interface (Support Surface)Wherever possible, provide a vibration-free support surface for the load cell that is isolated from unwantedforces in the system.• Determine the floor properties in the location where the system is to be set up. Make sure that no

building oscillations are transferred to the support surface via the floor. Use mechanical dampingelements between the system and the support surface if building oscillations cannot be mechanicallyisolated.

• The support surface has to be stiff because a stable mechanical base is mandatory for precise and fastweighing results.

• The support surface must be absolutely level. A maximum slope of 0.5 % must not be exceeded.• Take care that no vibrations are transmitted via the connecting cable.

Mounting the Load Cell on the Support Surface

Note the following when mounting the load cell onthe support surface:• Use the 5 mounting holes (M5 threaded holes) of

the flanges (1) for mounting the flanges to asupport platform.

• Do not exceed the maximum permissibletightening torque of 6 Nm.

• Use high strength bolts only for mounting theflanges to a support platform.

• The unevenness of the mounting points must bewithin 0.3 %. 1

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Mechanical Design 13SLF6-Series

2.4 Weighing Interface (Weighing Platform)When building a custom weighing platform, the following needs to be considered in order to achieve thebest weighing performance.

Material of the Weighing Platform• The material has to be selected from electrically conductive material in order to prevent the accumulation

of electrostatic charges.• Electrostatic charges can exert an electrostatic force and compromise the weighing accuracy. Therefore,

non-conductive materials like plastics or acrylic glass should not be used as weighing platformmaterial.

Eccentricity

• A custom weighing platform has to be designedso that the center of gravity of the weighingplatform lies at the concentric center of gravity ofthe load cell (1).

• Failing to do this might lead to an additionalmoment force on the load application point,which can compromise the weighing accuracyand damage the load cell in the long run.

1

Overload ProtectionSLF6-Series load cells have a built-in overload protection, which can withstand concentric, vertical andstatic overloads (Fmax) up to the limits given below:

SLF615 SLF630 SLF660max. permissible load 50 kg 50 kg 80 kg

Fmax 500 N 500 N 800 N

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Mechanical Design14 SLF6-Series

The load cell is not fully protected against eccentric load application. The maximum permissible bendingmoment (MB), torsion moment (MT) and the maximum vertical force (Fmax) are given below:

F max

F max

MB

M = 6NmM5

5x

87.4

12.7

5

29.7

5

0.4

30.2

5

26.5

MT

SLF615 SLF630 SLF660MB 50 Nm 50 Nm 80 Nm

MT 50 Nm 50 Nm 80 Nm

Fmax 500 N 500 N 800 N

Installation

Note the following when mounting the load cell onthe support surface:• Use the 4 x M6 holes (2) for mounting the load

receptor to a weighing platform.• Do not exceed the maximum permissible

tightening torque of 12 Nm.• Use high strength bolts only for mounting the load

receptor to a weighing platform.1

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Electrical Installation 15SLF6-Series

3 Electrical Installation

3.1 Pin Assignment of the M12 ConnectorThe M12 connector of the SLF6-Series load cells comprises a service interface (RS232) and a bus-capableinterface (RS422/RS485).

Connector M12 Pin Signal Cable color *1 V DC in White

2 GND in Brown

3 GND in Green

4 TXD (RS232) Yellow

5 RTS (RS232) Gray

6 RXD (RS232) Pink

7 CTS (RS232) Blue

8 GND (RS232) Red

9 TX+ (RS422) B+ (RS485) Orange

10 TX– (RS422) A– (RS485) Purple

11 RX+ (RS422) B+ (RS485) Black

12 RX– (RS422) A– (RS485) Violet

Shield Braid

* Cable color of the METTLER TOLEDO standard cables.

3.2 ConBlockTo make wiring easier, the METTLER TOLEDO ConBlock can be used.

Typical Configuration

1

B

A

C

D

E

3

4

2

METTLER TOLEDO components Customer components

1 SLF6 load cell A PC or laptop (for configuration and servicepurpose)

2 M12 female connector B Standard RS232 cable (DB9 male/female)

3 ConBlock connection module C Cable, 1 m, D-Sub 9 male <–-> open ends

4 Fieldbus module (Profibus, Profinet,DeviceNet, Ethernet/IP, CC-Link)

D Fieldbus cable

E PLC

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Electrical Installation16 SLF6-Series

ConBlock ConnectionsConBlock provides the following terminals:• System connection side: 10 terminals• Weighing platform connection side: 2 x 10 terminals• RS232 interface (DSub 9) for configuration and servicingSLF6-series load cells are delivered with a 5 m long, 12 wire open end cable. The corresponding terminalsof the ConBlock are identified by the wire color and the respective pin designation:

Pin J D H T F K G E A O

Color – – – – – – – – White Brownand

green

Signal – – – – – – – – V DC GND

Pin L U P C R B S N M Shield

Color Orange Black Purple Violet Blue Red Grey Pink Yellow Braid

Signal TX+ RX+ TX– RX– CTS GNDINT

RTS RXD TXD Shield

The connection terminal strip is grouped according to the following functions: RS232 and RS422/RS485interfaces, input voltages and digital inputs and ouptuts

RS232 RS422 (in) RS422 (through) Power – – –RXD RTS RX+ TX+ RX+ TX+ V DC – – –

TXD CTS RX– TX– RX– TX– GND – – –

GND INT Shield Shield Shield PE – – –

The RS422 interface is directly available via the connection terminals.For the RS485 configuration, the following signals must be connected:A–: TX– and RX–B+: TX+ and RX+

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Electrical Installation 17SLF6-Series

3.3 Interface Specifications

Parameter RS232 RS422 RS485

Interface type EIA RS-232C/DIN 66020(CCITT V.24/V.28)

RS422 standard (CCITT V.11, DIN 66259Part 3)

ANSI/TIA/EIA-485-A-1998

Max. cable length 15 m 1200 m 1200 m

Signal level inputs +3 V ... +25 V–3 V ... +25 V

±3 V –7 ... +12 V

Signal level outputs +5 V ... +15 V (RL = 3 ... 7 kOhm)–5 V ... –15 V (RL = 3 ... 7 kOhm)

±6 V –7 ... +12 V

Type of operation full duplex full duplex half duplex

Type of transmission bit serial, asynchoronous

Transmission code ASCII string

Baud rates 600, 1200, 2400, 4800, 9600, 19200, 38400

Bits/parity 7 Bit/Even, 7 Bit/Odd, 7 Bit/None, 8 Bit/None

Stop bits 1 stop bit

Handshake Non, XON/XOFF, RTS/CTS

Line break <CR><LF>

3.4 Installation Tips

Cables and Wiring• METTLER TOLEDO recommends using standard cables and advises against tailoring cables to extend

the cable range. Electromagnetic behavior and the reliability of the data communication are only testedfor standard cables. Therefore, no guarantee can be given for longer tailor-made cables.

• However, if it is inevitable to build a tailor-made cable, a shielded cable must be used to prevent faultsin the data transmission and/or weighing results. The shield must be connected to the connectorhousing on one side and to the system ground on the other side to avoid ground loops. The bestgrounding scheme may only be determined by trial and error on site.

• It is important to observe the maximum allowable cable length of the physical transmission medium.Long transmission cables should be isolated against electro-magnetic interference by using shieldedcables and twisted pairs. Data cables should be separated and isolated from power lines.

• Wiring must be correct before powering up the load cell. Confusing the power pins with data pins mightdamage the load cell. Wires should not be plugged in or unplugged while power is applied to the loadcell.

Power Supply• Use a stable power supply with no voltage fluctuations.• If voltage fluctuations cannot be prevented, use a voltage regulator to deliver a constant voltage value to

the load cell.• SLF6-series load cells work with 12 to 24 V DC nominal (10 to 30 V DC). The power supply must be

approved by the respective national test center of the country in which the load cell will be used.

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Operation18 SLF6-Series

4 Operation

4.1 Applying/Removing Weighing ObjectExcessive additional forces or vibrations affecting the weighing platform as a result of applying or removingthe weighing object can impair the weighing duration and the result.• Make sure that you keep additional forces and vibrations to a minimum when applying or removing the

weighing object. The load cell is protected against vertical overload, but lateral impacts (side forces)should be avoided.

• The weighing object should come to rest on the weighing platform as quickly as possible once it hasbeen applied.

• Make sure that the object or its center of gravity is as close to the center of the weighing platform aspossible during weighing and that it is always applied in a consistent manner.

CAUTIONDamage to the load cell due to shock (dynamic) overloadsAvoid shock (dynamic) overloads when applying the weighing object.Do not drop the weighing object on the weighing platform.

4.2 Cleaning

Dry cleaning• Use a damp cloth to clean the housing of the load cell.

High Pressure Water Jets• Due to the high IP rating (IP66/IP68) of the load cell, cleaning can be done with medium-pressure

water jets (< 2 bar).

Chemical Cleaning Agents• Due to the stainless steel housing (AISI 304), the load cells are resistant against the chemicals in the

most widely used chemical cleaning agents.• The chemical resistance of the housing material has to be checked against the used chemical agent

before starting with the cleaning process.

Important note for cleaning• Never touch, direct compressed air against or spray the rubber membrane of the load cell.

Important Steps after Cleaning• Wait until the load cell cools down back to the operating temperature range (–10 °C to +40 °C), and

then clean the surface with a dry cloth.• Before starting with the weight measurements, check the weighing function of the load cell.

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Technical data 19SLF6-Series

5 Technical dataParameter SLF615 SLF630 SLF660Maximum capacity 15 kg 30 kg 60 kg

Readability 0.02 g 0.05 g 0.1 g

Preload range 2.7 kg 5.4 kg 10.8 kg

Max. permissible load(vertical downward)

50 kg 50 kg 80 kg

External power supply 12 to 24 V DC nominal (10 to 29 V DC)

Electrical connection M12, 12-pin, male

Interfaces • RS232C, bidirectional, full duplex• RS422, bidirectional, full duplex, bus-capable• RS485, unidirectional, half duplex, bus-capable

IP protection rating IP66/IP68

Interface protocol MT-SICS

Update rate Up to 92 Hz

Warm-up time Typically 30 minutes

Operating temperaturerange

–10 °C to +40 °C

Relative air humidity 20 % to 80 %, non-condensing

Housing material Stainless steel (AISI 304), brushed, e-polished

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Appendix20 SLF6-Series

6 Appendix

6.1 DocumentationAll product-related documentation can be downloaded from the webpage of METTLER TOLEDO at thefollowing link:

Documentation SLF6 u www.mt.com/ind-SLF6-support

The following documents are available:• Installation Manual• Data Sheet• Brochure• Reference Guide MT-SICS

6.2 DisposalIn compliance with European Directive 2002/96/EC on Waste Electrical andElectronic Equipment (WEEE), this instrument must not be disposed of together withdomestic waste. This also applies to countries outside the EU, per their specificrequirements.Please dispose of this product in accordance with local regulations at the collectingpoint specified for electrical and electronic equipment.If you have any questions, please contact the responsible authority or the distributorfrom which you purchased this instrument.Should this instrument be passed on to other parties (for private or professional use),the content of this regulation must also be related.Thank you for your contribution to environmental protection.

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Mettler-Toledo AGIndustrialCH-8606 Nänikon, Switzerlandwww.mt.com

Subject to technical changes.© Mettler-Toledo AG 08/201530271628A

Further informationwww.mt.com

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