3 Stress Strain Tension Test1233

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Stresses and Strains Stresses and Strains Solid materials are deformable, not rigid. We will study the stresses and strains that forces produce in a body

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Transcript of 3 Stress Strain Tension Test1233

Stresses and StrainsStresses and Strains

Solid materials are deformable, not rigid.

We will study the stresses and strains that forces produce in a body

800 lb800 lb

2”

4”

A

B

A.) Axial Tensile and Compressive Stresses

• Consider a 2” x 4” piece of wood with a force P applied at each end.

Anywhere you cut this bar across its section, in order to keep the board from moving, the 800 lb force must act on that section.

Fx = 0 = - 800 lb + PA = 0

PA = 800 lb

PA800 lb

A

B

We assume that the force is distributed evenly throughout the section so that an equal portion of the 800 lb force acts on each square inch of the cross-section

800 lb

2”

4” 1”

1”

Since we have 8 square makes, the amount of force on each square inch is:

800 lb = 100 lb = 100 psi

8in2 in2

Which is the definition of stress:

= P A

= stress = unit stress= average stress= engineering stress

P = applied force

A= cross-sectional area over which the stress develops

t = Tensile Stress (produced by

Tensile Forces)

c= Compressive Stress (produced by

Compressive Forces)

B. Examples of Tensile and Compressive Stresses

C.) TENSILE AND COMPRESSIVE

STRAINS AND DEFORMATIONS

Example: Dock with wooden ladder for a footbridge.

This is an example of deformation ordeflection due to bending stress whichwe will cover later.

Similarly, when a steel rod is in Tension, it will deform, but it is not as noticeable.

= deformation = the amount a body islengthened by a tensile force and shortened by a compressive force.

L

T T

To permit comparison with acceptablevalues, the deformation is usually converted to a unit basis, which is thestrain.

= L = strain (= unit strain) = deformation that occurs over length LL = original length of member

Example: a 3/8” cable, 100’ long stretches 1” before freeing a truck which is stuck in the mud.

Find the strain in the cable.

100’

= L

= 1”

L = 100’ (12”/1) = 1200”

= 1” = 0.0008333 in/in 1200”

We’ll come back to see if this is will break the cable.

Review of Stress and Strain

Axial Stress and Strain = P

A = L Shear Stress = V

A

E.) The Relationship Between Stressand Strain

As you apply load to a material, the strain increases constantly (or proportionately) with stress.

Example: In a tension test you apply a gradually increasing load to a sample. You can determine the amount of strain ( that occurs in a sample at any given stress level (.

(ksi) (in/in x 0.001)

0 0 3 1 6 2 9 3

12 4

Str

ess

, (

ksi)

Strain ,in/in x 0.001)

Since the stress is proportional to the strain, ratio of stress to strain is constant.

/

(ksi)(in/in x 0.001)(ksi x 1000) 0 0 0 3 1 3 6 2 3 9 3 3

12 4 3

This constant ratio of stress to strain is called the Modulus of Elasticity (E).

E = /

The Modulus of Elasticity is always the same for a given material. We call it a material constant.

Knowing E for a given material and :E = /

1.) We can find how much stress is in the material if we know the strain:

= E

2.) We can find how much strain is in the material if we know the stress:

= E

CAUTION !

If the tension test continues, the stress will reach a level called the Proportional Limit ( PL ). If the stress is increased above PL ,

the strain will increase at a higher rate.

Str

ess

), k

si

Strain (), in/in

PL

Ex. Given: Previous Truck cable strain Find: Stress in the steel cable

= 1”L = 1200”

= 1” = 0.0008333 in/in 1200”

E ( as long as PL)

E= 30,000,000 psi (for steel)

E = 30,000,000 psi (.0008333 in/in)= 24,990 psi (pretty high)

CHECK: is < PL ?

= 24,990 psi < PL = 34,000 psi (OK)

D.) Material Properties found using the Tension Test

Str

ess

), k

si

Strain (), in/in

PL

Y

U

E = =slope

D.) Material Properties found using the Tension Test

1.) Ultimate Strength ( U) - The maximum stress a material will withstand before failing.

2.) Yield Strength ( Y) - The maximum stress a material will withstand before deforming permanently.

3.) Proportional Limit ( PL) - The maximum stress a material will withstand before stress-strain relationship becomes non-linear.

D.) Material Properties found using the Tension Test

4.) Modulus of Elasticity - the ratio of stress over strain in the linear region of the stress-strain curve.

5. Percentage Elongation-the plastic deformation at failure, as a percentage of the original length = (Lf – Lo)/ Lo x 100

5.) Percent Elongation: Ductile Material - will undergo plastic

deformation before failing

Str

ess

Strain

Ductile Material

Brittle Material - will fail without any plastic deformation (opposite of ductile)

Str

ess

Strain

Brittle Material

5.) Percent Elongation: