3 -industrial safety-pp beura
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Transcript of 3 -industrial safety-pp beura
COST OF ACCIDENTS
INDIRECT LOSSES
DIRECT LOSSES
1. IDLE MAN POWER 2. INVESTIGATION 3. FOLLOW-UP 4. PUBLIC RELATION 5. COMPANY IMAGE 6. MORAL 7. SOCIAL 8. INSURANCE CLAIM9. INVENTORY COST10. TRADE UNIONS11. GOVERNMENT12. POLITICIANS13. PUBLIC
1.PRODUCTION LOSS1. DAMAGE TO PLANT & MACHINERY2. RAWMATERIALS, FINISHED GOODS ETC. LOSS3. OTHER ASSETS DAMAGED4. MAN-DAYS LOST 5. MEDICAL COST
SAFETYFreedom of not accepting risk of harm.
Elimination/control of occupational diseases, accidents and thus subsequent losses to
PeopleEquipmentMaterialsEnvironment P E M E
HAZARDSource or Situation with a potential for harm in terms of Human Injury, ill health, Damage to Property, Damage to the Workplace Environment or a combination of these.
LOSS TO PEME
KEY DEFINITIONS….continued
KEY DEFINITIONS….continued
RISK
Combination of the Likelihood and Consequences of a specified hazardous event occurring.
RISK ASSESSMENT
Overall Process of estimating the magnitude of risk and deciding whether or not the risk is tolerable.
SOME EXAMPLES
Risk Assessment and ControlActivity Hazard Risk Severity Occurre
nceControl
Risk Assessment and ControlActivity Hazard Risk Severity Occurre
nceControl
Maintenance of battery truck
Risk Assessment and ControlActivity Hazard Risk Severity Occurre
nceControl
Maintenance of battery truck
Bursting of battery due to gas cutting operation in shop
Risk Assessment and ControlActivity Hazard Risk Severity Occurre
nceControl
Maintenance of battery truck
Bursting of battery due to gas cutting operation in shop
Injury to man and loss of property
Risk Assessment and ControlActivity Hazard Risk Severity Occurre
nceControl
Maintenance of battery truck
Bursting of battery due to gas cutting operation in shop
Injury to man and loss of property
Harmful
Risk Assessment and ControlActivity Hazard Risk Severity Occurre
nceControl
Maintenance of battery truck
Bursting of battery due to gas cutting operation in shop
Injury to man and loss of property
Harmful Highly unlikely
Risk Assessment and ControlActivity Hazard Risk Severity Occurre
nceControl
Maintenance of battery truck
Bursting of battery due to gas cutting operation in shop
Injury to man and loss of property
Harmful Highly unlikely
Issue of proper Work Instruction (WI)
Risk Assessment and ControlActivity Hazard Risk Severity Occurrenc
eControl
Operation of crane
Activity Hazard Risk Severity
Occurrence
Control
Operation of crane
Risk Assessment and ControlActivity Hazard Risk Severity Occurrenc
eControl
Operation of crane
Breakage of chain/wire rope
Activity Hazard Risk Severity
Occurrence
Control
Operation of crane
Breakage of chain/wire rope
Risk Assessment and ControlActivity Hazard Risk Severity Occurrenc
eControl
Operation of crane
Breakage of chain/wire rope
Injury to man andMaterial
Activity Hazard Risk Severity
Occurrence
Control
Operation of crane
Breakage of chain/wire rope
Injury to man andMaterial
Risk Assessment and ControlActivity Hazard Risk Severity Occurrenc
eControl
Operation of crane
Breakage of chain/wire rope
Injury to man andMaterial
Harmful
Activity Hazard Risk Severity
Occurrence
Control
Operation of crane
Breakage of chain/wire rope
Injury to man andMaterial
Harmful
Risk Assessment and ControlActivity Hazard Risk Severi
tyOccurrence
Control
Operation of crane
Breakage of chain/wire rope
Injury to man andMaterial
Harmful
Highly Unlikely
Risk Assessment and ControlActivity Hazard Risk Severi
tyOccurrence
Control
Operation of crane
Breakage of chain/wire rope
Injury to man andMaterial
Harmful
Highly Unlikely
1. Periodic testing of the lifting devices.2. Maintenance of a register for the same.
Risk Assessment and ControlActivity Hazard Risk Severi
tyOccurrence
Control
Material shifting with the help of fork lift/Lister
Risk Assessment and ControlActivity Hazard Risk Severi
tyOccurrence
Control
Material shifting with the help of fork lift/Lister
Slipping of vehicle due to wet/oily floor
Risk Assessment and ControlActivity Hazard Risk Severi
tyOccurrence
Control
Material shifting with the help of fork lift/Lister
Slipping of vehicle due to wet/oily floor
Injury to man/ damage to material
Risk Assessment and ControlActivity Hazard Risk Severi
tyOccurrence
Control
Material shifting with the help of fork lift/Lister
Slipping of vehicle due to wet/oily floor
Injury to man/ damage to material
Harmful
Risk Assessment and ControlActivity Hazard Risk Severi
tyOccurrence
Control
Material shifting with the help of fork lift/Lister
Slipping of vehicle due to wet/oily floor
Injury to man/ damage to material
Harmful
Unlikely
Risk Assessment and ControlActivity Hazard Risk Severi
tyOccurrence
Control
Material shifting with the help of fork lift/Lister
Slipping of vehicle due to wet/oily floor
Injury to man/ damage to material
Harmful
Unlikely
Issue of proper WI and regular cleaning of floor/path way
ROLE OF THE MANAGEMENT: Commitment Vision Resource Availability Information Communication Motivation Support
(Moral,Financial,Organizational) Training Skills(Conceptual,Human
Relations)
ANECDOTE:
For safe and efficient running of a system;
organizational discipline is more important than
technical prowess.
GENERAL SAFETY
IN
CARRIAGE REPAIR WORKSHOPS
SAFETY IN MACHINE SHOP
Use of industrial shoes.
Use of aprons.
Use of goggles.
Use of hand gloves.
Safe moving in between the machines.
Machinery covered/guards on machines.
Proper stacking/storing of materials.
Nominated areas for scrap.
Proper cleaning of shop floor for non-accumulation of water, grease, oil, other liquid substances.
Using of cranes/EOTs/fork lifts for hoisting heavy materials.
Using of pallet trucks.
SAFETY IN
CARRIAGE FITTING SHOP (LIFTING & BOGIE SHOP)
Use of goggles for grinding.
Use of full welding shields while welding.
Floor area should be cleaned daily with proper care.
Signaling during movement of EOT while movement of coach body from one place to another.
J-Hooks to be checked thoroughly before using as a daily practice & to be tested in regular interval.
Use of water shoes while washing the bogies by water properly.
Use of compressed air in proper manner.
Tracks inside the shop floor for movement of bogies/coaches to be thoroughly cleaned daily.
Proper lighting during night working by providing portable stand lights.
Storage / disposition of waste material in a proper manner.
Heavy machineries are to be properly guarded.
SAFETY IN
WHEEL SHOP
Floor should be free from grease /oil/water.
Grease drums to be properly stored/disbursed.
Using of proper tools & equipment.
Heavy machines should be guarded properly.
Necessary tactics should be used for handling axles, wheels, discs, bearing etc.
Industrial shoes should be provided.
Goggles for welders/grinders.
New wheel discs to be stored with proper manner.
Axles are to be properly stacked with proper packing for not rolling.
Using of pallets for movement of small but heavy materials.
SAFETY IN
ELECTRICAL SHOPS
Shop floor should be cleaned daily.
Using of proper aprons/hand gloves while working on live line.
Using of nose masks whilst in battery charging section.
Charging section is to be properly ventilated.
Using of safety shoes in the battery charging section.
Regular medical check up for battery charging staff.
Electrical connections are to be properly insulated.
Extensions for power cables/wire should have proper joints.
SAFETY IN CBR SHOP
Shop floor should be kept properly cleaned.
Waste materials should be properly disposed off to their nominated place.
Path ways between coaches, kept for attention, should be free from waste materials.
Materials should be properly stacked.
Safety precaution should be taken for chemical fire during adhesive application on coach floorings.
While manufacturing, proper jigs/fixture should be used.
Extension cable for welding should be properly insulated with proper joining devices.
PPEs should be provided to all.
SAFETY IN PAINT SHOP
Nose masks are to be used during spray painting.
Paint shop to be well ventilated.
Regular medical check up should be undertaken for the staff doing spray painting work.
During spray painting, the concerned areas should be kept traffic free.
Coaches after painting should be kept aside for drying.
Aprons should be provided to the staff.
Paint shop store should be provided with tested fire extinguishers.
GENERAL SHOP SAFETY
• Fire hydrants should be provided at nominated places inside the shop floor.
• Fire accident attending squad should be formed and kept ready for any unwanted fire accidents.
• Fire service vehicle should be kept ready always with full equipments.
• Nominated staff should be properly trained from time to time.
• Time to time refresher training should be arranged.
• Safety seminars should be arranged with regular intervals.
• PPEs should be kept ready all the time.
• Industrial safety shoes should be provided to all.
• Cotton dresses should be provided with helmets to all staff.
• Safety cell to be activated under the supervisors of safety office with proper assistance.
• Safety banners/routers are to be pasted/hanged at all distinctive places for awareness.
• Static safety cell to be properly coordinated for their help during mishaps, specifically during fire accidents.
• All fire service stations are to be well connected both with the road and with telephonic information with numbers.
• Inspector of factories of the state concerned should be requested from time to time to visit the factory for compliance of any drawbacks.
• Feed back for any suggestions from the staff should be a regular practice.
• After any accident (may be fire or any other type), review should be made to avoid future accidents.
• Accidents are to be attended wisely, without panicky, in order to minimize the damages.
• Records should be kept for provision of safety equipments.
THE TRAINED & ALERT WORKER
IS SAFERIN ANUNSAFE CONDITION
ECoREA
AIREF
UNTRAINED&
UNALERT WORKER
AIREF
IS UNSAFE IN A
SAFE CONDITION
THE FOOTNOTE
THINK SIMPLE
BE ACCURATE
REMAIN SAFE