2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager,...

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COMPACT FISCHER-TROPSCH SYNTHESIS IN GAS-TO-LIQUID APPLICATIONS INERATEC GmbH 2nd COMSYN workshop -Future of BTL products in Europe, Prague and Litvinov, Czech Republic, from May 23rd to 24th, 2019

Transcript of 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager,...

Page 1: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

COMPACT FISCHER-TROPSCH SYNTHESIS IN GAS-TO-LIQUID APPLICATIONS

INERATEC GmbH

2nd COMSYN workshop - Future of BTL products in Europe, Prague and Litvinov, Czech Republic, from May 23rd to 24th, 2019

Page 2: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Worldwide energy consumption 2035: >55% oil and gas

Annual CO2 emissions: >35,000,000,000 tons

We are depend ing on hyd roca rbons made f rom oi l and gas

Source: Statista

Page 3: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

The rev i sed renewable energy d i rec t i ve

> Target of 32 % renewable energy by 2030

> Fight against climate change

> Reduce air pollution

> Clean energy production

> Energy security

> Create jobs and investments

> Provide new policy frameworks

Source: https://ec.europa.eu

Page 4: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Europe i s success fu l l y reduc ing GHG emiss ions s ince 1990

50

60

70

80

90

100

1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012 2014 2016

Greenhouse gas emissions trend, EU-28, 1990 - 2016 (Index 1990=100)

Source: EEA

EU Total GHG:

1990: 5.715 MT CO2 eq.

2016: 4.439 MT CO2 eq.

Page 5: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Huge demand for so lu t ions in the t ranspor t sec to r

Source: EEA

Fuel

combustion

and fugitive

emissions

from fuels

(without

transport)

62 %

Transport

(including

international

aviation)

15 %

Industrial

processes and

product use

9 %

Agriculture

9 %

Waste

management

4 %

Fuel

combustion and

fugitive

emissions from

fuels (without

transport)

54 %Transport

(including

international

aviation)

24 %

Industrial

processes and

product use

8 %

Agriculture

10 %

Waste

management

3 %

856 MT

1990 2016

1.080 MT

74 % road

EU Total GHG distribution

Page 6: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Huge potent ia l fo r g rowth of b iofue l s in Eu rope

> 1 % of total energy consumption is covered by biofuels

> 3.4 % biofuels in transport sector

> 80 % biodiesel, 20 % bioethanol

> 2/3 produced in EU, 1/3 produced outside of EU

Source: EEA

Page 7: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

BtL of fe r s the h ighes t b iofue l y ie ld f rom biomass a fte r CH 4

Source: wikipedia.org

0

1000

2000

3000

4000

5000

6000

BiodieselBioethanol

Biomethane

BtL

Fu

el

eq. /

l/h

a

Page 8: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Process routes to produce b io fue l s

Biomass Synthesis Gas

Fischer-Tropsch Synthesis

-(CH2)n-

Methanol Synthesis

CH3OH

Methanation

CH4

Watergasshift

H2

Page 9: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

F i sche r -T ropsch products o f fe r the h ighes t energy dens i t yand can be implemented in ex i s t ing in f ras t ruc tu re us ingava i lab le technology

Synthesis Products -(CH2)n- CH3OH CH4 H2

Energy density (MJ/m³) 30000 16000 36 11

State of aggregation Liquid Liquid Gas Gas

Infrastructure available Yes Yes Partially Partially

Vehicles technologyState ofthe art

Blend,Fuel cell

State of theart

Fuel Cell

Production technology Available and comparable

Page 10: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Ref in ing needed to produce end p roducts

0%

1%

2%

3%

4%

5%

6%

7%

8%

9%

10%

0 10 20 30 40 50 60

MA

SS

FR

AC

TIO

N/

%

NUMBER OF CARBON ATOMS PER HYDROCARBON

Fuels

Base Chemicals

Cosmetics and Food IndustryDieselGasoline

Kerosene

Source: INERATEC

Page 11: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Compet ing technolog ies do not match w i th renewable ene rg ies

Source www.ausairpower.net

Page 12: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Decent ra l i zed approaches a re necessa ry to ha rves t b iomass

Source: www.comsyn.eu/project

Page 13: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Match ing technolog ies need to be deve loped

Source: www.comsyn.eu/project

Page 14: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Micro p rocess eng inee r ing can sca le downFi sche r -T ropsch Synthes i s

ADVANTAGES

▪ High surface to volume ratio▪ High product vield per mass

of catalyst▪ Isothermal reaction conditions

by advanced cooling for optimal reaction conditions

▪ In-situ steam generation forheat integration

▪ Short start-up and shut down times

▪ Modular scaleability bynumbering up

CHALLENGES

▪ Innovative process▪ Establishment of serial

production for scaling thebusiness model

Source: www.ausairpower.net and INERATEC GmbH

Page 15: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

INERATEC o f fe r s the most compact F i sche r -T ropsch Synthes i s

Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology – Comparison to Conventional FT Technologies”, AIChE Spring Meeting, San Antonio, Texas/USA (30-Apr-2013); "2012 Interim Results”, Presentation to analysts of the Oxford Catalysts Group 2012, www.velocys.com; INERATEC GmbH

TechnologyReactor productivity(C5+/reactor weight)

Space time yield(C5+/reaction volume)

INERATEC 16.7 bpd/t 1785 kg/m3h

Velocys 13 bpd/t 1600 kg/m3h

Oryx GTL – Sasol 8 bpd/t 20.6 kg/m3h

Page 16: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Number ing up to reduce cos t s and r i sks fo r smal l to med ium sca le app l i ca t ions

100%

50%

10%

MODULARITYCONCEPT

Page 17: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

Conc lus ions

> By addressing biofuels we are able to tackle one of the major energy sinks and CO2 emitting sectors in Europe

> Huge demand and potential growth for biofuels in the transport sector

> BtL offers the highest biofuel yield from biomass after CH4

> FT products offer high energy density and existing technologies for distribution and application

> Decentralized approaches are necessary to produce biofuel and we are developing them in COMSYN

COMSYN project has received funding from theEuropean Union’s Horizon 2020 research andinnovation programme under grant agreementNo 727476

Page 18: 2nd COMSYN Workshop Presentation INERATEC€¦ · Sources: S. LeViness, FT Product Manager, Presentation "Velocys Fischer-Tropsch Synthesis Technology –Comparison to Conventional

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