2455 Granular Applicator Assembly & Parts Manual 2017 Ver. B...
Transcript of 2455 Granular Applicator Assembly & Parts Manual 2017 Ver. B...
2455 Granular Applicator Assembly & Parts Manual 2017 Ver. BManual #: 10056647
Table of ContentsGeneral Information
Serial Number Location ...............................................................................................................................4Salford Recommended Torque Values .........................................................................................................5General Safety Precautions ..........................................................................................................................6Decal Layout ................................................................................................................................................8
Frame & Meter BoxLid Installation ...........................................................................................................................................12Meter Box Assembly ..................................................................................................................................1412 Outlet Metering Roller Options ............................................................................................................16Venturi Assembly .......................................................................................................................................17Meter Box & Venturi Installation...............................................................................................................18Sightglass Installation ................................................................................................................................20Clutch Shaft Assembly ...............................................................................................................................21Clutch Shaft Installation ............................................................................................................................22
Gearbox AssemblyGearbox Assembly .....................................................................................................................................24Side Platform & Gearbox Installation ........................................................................................................29Gauge Installation ......................................................................................................................................30
FanFan Installation ...........................................................................................................................................32Fan & Motor Installation ...........................................................................................................................35Hydraulic Fan Motor Assembly .................................................................................................................36Flow Control Valve Installation (Optional) ...............................................................................................38
DeflectorsDeflector Assembly ....................................................................................................................................40Deflector Mounting ....................................................................................................................................41
Ground Drive MeteringGround Drive Installation ..........................................................................................................................42Quad Clutch Controller ..............................................................................................................................48
Hydraulic MeteringHydraulic Meter Drive Installation ............................................................................................................50Hydraulic Meter Drive Layout - Servo Valve ............................................................................................51Hydraulic Meter Drive Layout - PWM Valve ............................................................................................53
Electronic Metering Devices (Optional)Teejet Installation (Optional) .....................................................................................................................55Microtrak Installation (Optional) ...............................................................................................................58
Blocker Kit (Optional)Blocker Kit Installation (Optional) ............................................................................................................62
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Notes
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10056647 2455 Assembly and Parts Manual 2017 Ver B
Serial Number Location
Your Valmar applicator has a model and serial number to clearly identify it. Always give your dealer the Model Number and Serial Number of your machine when ordering parts or requesting service information. Mark the model and serial numbers in the spaces provided for easy reference.
Applicator Serial Number The Serial Number Plate is located on the front right-hand inside panel of the hopper as shown in the photo below. Model No. ___________________________ Serial No. ___________________________
Hydraulic Motor Serial Number ______________________________
Gas Engine Serial Number _____________________________
General Information
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Salford Recommended Torque Values
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Signal Words The words DANGER, WARNING, or CAUTION are used with the safety alert symbol. Learn to recognize the safety alerts, and follow the recommended precautions and safe practices.
Three words are used in conjunction with the safety-alert symbol:
DANGER Indicates an imminently hazardous situation that, if not avoided, will cause DEATH OR VERY SERIOUS INJURY
WARNING Indicates a potentially hazardous situation that, if not avoided, could cause DEATH OR SERIOUS INJURY
CAUTION Indicates a potentially hazardous situation that, if not avoided, may cause MINOR OR MODERATE INJURY
Replace any DANGER, WARNING, CAUTION, or instructional decal that is not readable or is missing. The location and part number of these decals are identified later in this manual.
The words Important and Note are not related to personal safety but are used to give additional information and tips for operating or servicing this equipment.
IMPORTANT: Identifies special instructions or procedures which, if not strictly observed could result in damage to, or destruction of the machine, process or its surroundings.
NOTE: Indicates points of particular interest for more efficient and convenient repair or operation.
A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT!
General Safety Precautions
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Signal Words The words DANGER, WARNING, or CAUTION are used with the safety alert symbol. Learn to recognize the safety alerts, and follow the recommended precautions and safe practices.
Three words are used in conjunction with the safety-alert symbol:
DANGER Indicates an imminently hazardous situation that, if not avoided, will cause DEATH OR VERY SERIOUS INJURY
WARNING Indicates a potentially hazardous situation that, if not avoided, could cause DEATH OR SERIOUS INJURY
CAUTION Indicates a potentially hazardous situation that, if not avoided, may cause MINOR OR MODERATE INJURY
Replace any DANGER, WARNING, CAUTION, or instructional decal that is not readable or is missing. The location and part number of these decals are identified later in this manual.
The words Important and Note are not related to personal safety but are used to give additional information and tips for operating or servicing this equipment.
IMPORTANT: Identifies special instructions or procedures which, if not strictly observed could result in damage to, or destruction of the machine, process or its surroundings.
NOTE: Indicates points of particular interest for more efficient and convenient repair or operation.
A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT!
Wing Fold Wings may fall rapidly causing
injury. Do not stand under wings. Always stay clear of wings when
being lowered, raised, or in an elevated state.
Always use wing locks when raised.
Ensure cylinders are completely filled with hydraulic fluid to avoid any unexpected movement.
Hydraulics DO NOT search for high pressure
hydraulic leaks without any hand and face protection. A tiny, almost invisible leak can penetrate skin, requiring immediate medical attention.
Use cardboard or wood to detect leaks – never your hand.
Double check that all is clear before operating hydraulics.
NEVER remove hydraulic hoses or ends with machine elevated. Relieve hydraulic pressure before disconnecting hydraulic hoses or ends.
Use transport/maintenance locks when machine is raised. Maintain proper hydraulic fluid levels. Keep all connectors clean for positive connections. Ensure all fittings and hoses are in good condition and are properly tightened. NEVER work on or under an elevated machine unless it has been locked up
using the transport/maintenance locks.
DANGER
DANGER
General Safety Precautions
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Decal Layout
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10
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9
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5
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11
12
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Decal Layout
10016858 22.391710016859
22.3916*GAS ENGINE
FAN DRIVEONLY
22.5840
22.6547
22.6217
22.6190
22.1577
22.6143
22.1578
22.16232
22.9502*LONG
22.9503*SHORT
1 23 4
5
6
7 8
10
9
11
12
13
14
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Decal Layout
ITEM QTY PART NO. LEGACYPART NO. DESCRIPTION
1 1 10016858 GDSW4 DECAL, GENERAL CAUTION2 1 10002985 22.3917 DECAL, WARNING, ROTATING PART HAZARD3 1 10002989 22.6143 DECAL, WARNING4 1 10016859 GDSW700 DECAL, WARNING HYD5 1 10002984 22.3916 DECAL, SAFETY DANGER6 1 10002988 22.5840 DECAL, DANGER TOXIC CHEMICAL HAZARD7 1 10002993 22.6547 DECAL, CLUTCH LOCK UP8 1 10002990 22.6190 CHART, PESTICIDE, MEDIUM/HIGH9 1 10002991 22.6217 CHART, PESTICIDE, LOW
10 1 10002970 22.1577 DECAL, LUBRICATION GEARBOX SHIFTER11 1 10002971 22.1578 DECAL, ROLLER ROTATION12 2 10003009 22.9502 DECAL, 2455, LG13 1 10003010 22.9503 DECAL, 2455, SHORT14 1 10002977 22.16232 DECAL, SALFORD
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4
11
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19
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18138
INSIDE HOPPER
13
3
9
14
1
8
INSIDE HOPPER
175
16
INSIDE HOPPER
Lid InstallationFrame & Meter Box
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ASSEMBLED VIEWOF COVER AND
TOP END
*
* NOTE: 03-5743 INTERCHANGEABLE WITH 10053074
ITEM QTY. PART NO. DESCRIPTION1 1 03-5743 LID - 2455/2452 1 06-5967 ANGLE - SCREEN SUPPORT3 2 07-230 BUSHING-HINGE LID4 1 17-299 RUBBER LATCH - LONG5 1 17-11777 BRACKET - RUBBER LATCH - BOLTED6 2 15-9810 FOAM SEAL - 49"7 2 15-9809 FOAM SEAL - 22.25"8 6 26-1202 FL LOCKNUT - 3/8 NC GR 59 4 26-0305 HHCS 3/8 X 1 1/4 NC
10 2 26-0204 HHCS 5/16 X 1 NC GR 511 1 26-1101 NYL INSRT LOCKNUT 5/16 NC12 1 26-0208 HHCS 5/16 X 2 NC13 14 26-1302 FLATWASHER - 3/8 STD14 2 26-1102 NYLON INSERT LOCKNUT - 3/815 2 26-1300 FLATWASHER - 1/4 STD PLATED16 4 26-0102 HHCS 1/4 X 3/417 4 26-1200 FLANGE LOCKNUT 1/4NC GR5 PL18 4 26-0302 HHCS 3/8 X 3/4 NC19 2 26-1201 FLANGE LOCKNUT 5/16NC GR5 PL
Lid Installation
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3
4 8
12
71
14
13
615
9
12 10
1819
205
16
2
717
Meter Box Assembly
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Meter Box Assembly
ITEM QTY. PART NO. DESCRIPTION1 1 02-5897 BEARING HOUSING RH2 1 02-5898 BEARING HOUSING LH3 2 03-6067 MANIFOLD LATCH4 1 09-964 SPRING - COMPRESSION 5 1 14-6065 SPROCKET - 40B30-3/4" HEX BORE6 1 23-6537 SHUT OFF PLATE - 18"7 6 26-1301 FLATWASHER - 5/16 STD8 1 26-0206 HHCS 5/16 X 1.5 NC GR 59 1 26-1101 NYL INSRT LOCKNUT 5/16 NC10 6 26-0305 HHCS 3/8 X 1 1/4 NC11 4 26-1302 FLATWASHER - 3/8 STD12 6 26-1102 NYLON INSERT LOCKNUT - 3/813 2 23-16003 PLATE - CAP14 4 26-0302 HHCS 3/8 X 3/4 NC15 4 26-1202 FL LOCKNUT - 3/8 NC GR 516 1 03-6532 BOTTOM - 12 OUTLET17 2 11-1408 BEARING HEX 1 3/4 OD X 3/418 1 11-1566 GEAR - 16 TOOTH19 4 17-6004 SPRING PIN 3/16 X 1 1/420 1 08-6567 SHAFT - BOTTOM 12 OUTLET
NOTE:1. LEFT HAND METER BOX ASSEMBLY PART NO. 02-67102. RIGHT HAND METER BOX ASSEMBLY PART NO. 02-6709
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12 Outlet Metering Roller Options
2
41
3
5
4 5 2
25
41
3
4 5 2
12 GROOVE GREY ROLLER
28 GROOVE RED ROLLER
NOTE: FULL ASSEMBLY PART NUMBER 10000185 (02-6842)
NOTE: FULL ASSEMBLY PART NUMBER 10000188 (02-7419)
ITEM QTY PART NO. DESCRIPTION1 1 08-6535 SHAFT - 18" ROLLER2 2 14-239 BEARING-1" ID BALL3 12 15-13544 ROLLER SEGMENT - 12 GR GREY4 2 15-13545 DISC - ROLLER END5 2 17-5731 SNAP RING 5108-106
ITEM QTY PART NO. DESCRIPTION1 1 08-6535 SHAFT - 18" ROLLER2 2 14-239 BEARING-1" ID BALL3 12 15-7388 ROLLER SEGMENT - 28 GROOVE RED4 2 15-7389 DISC - ROLLER END5 2 17-5731 SNAP RING 5108-106
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ITEM QTY PART NO. DESCRIPTION1 1 03-6564 MANIFOLD ASSY - 12 OUTLET2 12 15-6256 VENTURI - 1.25"3 2 15-7837 PLUG - MANIFOLD4 2 17-5932 COTTER PIN, 1/8" X 1"5 2 02-6562 VENTURI ROD ASSY6 2 15-6585 GASKET - MANIFOLD
NOTE: FULL ASSEMBLY PART NUMBER IS 02-6713
6
2
4
1
3
5
Venturi Assembly
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Meter Box & Venturi Installation
11 11 5
16
B
14
17
2
6
10
1510
7
118
3
4
9
18
13
15
1
12
NOTE: LEFT HAND ASSEMBLY SHOWN. INSTALLATION REPEATED FOR RIGHT HAND METER BOX.
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Meter Box & Venturi Installation
11 11 5
16
B
14
17
2
6
10
1510
7
118
3
4
9
18
13
15
1
12
NOTE: LEFT HAND ASSEMBLY SHOWN. INSTALLATION REPEATED FOR RIGHT HAND METER BOX.
ITEM QTY. PART NO. DESCRIPTION1 1 02-6709 BOTTOM ASSY-245/2455 RH2 1 02-6710 BOTTOM ASSY-245/2455 LH3 2 02-6713 MANIFOLD ASSY 12 - 1-1/4"4 2 02-9500 CLEAR SHIELD ASSY-24555 4 09-6070 SPRING LOCK - MANIFOLD BOTTOM6 1 03-5746 AIRLINE SPLITTER & REDUCER 4" - 3"7 4 17-1856 HOSE CLAMP - HS 488 4 15-1919 FOAM SEAL - 1/8 X 3/4 X 20.5"9 4 15-1919 FOAM SEAL - 1/8 X 3/4 X 13"
10 6 26-1302 FLATWASHER - 3/8 STD11 10 26-1202 FL LOCKNUT - 3/8 NC GR 512 4 26-1102 NYLON INSERT LOCKNUT - 3/813 8 26-1201 FLANGE LOCKNUT 5/16NC GR5 PL14 8 26-0202 HHCS 5/16 X 3/4 NC15 6 26-0304 HHCS 3/8 X 1 NC16 4 26-0306 HHCS 3/8 X 1 1/2 NC17 1 12-6175 HOSE- FLEXIBLE 3"X25"18 1 12-6176 HOSE-FLEXIBLE 3" X 48"
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Sightglass Installation
ITEM QTY. PART NO. DESCRIPTION1 2 05-667 LATCH HANDLE2 1 15-229 HOPPER SIGHT GLASS3 2 17-6033 POP RIVET 3/16 X .4504 2 26-1202 FL LOCKNUT - 3/8 NC GR 55 2 26-0305 HHCS 3/8 X 1 1/4 NC6 2 26-1102 NYLON INSERT LOCKNUT - 3/87 2 26-1201 FLANGE LOCKNUT 5/16NC GR5 PL8 2 26-0204 HHCS 5/16 X 1 NC GR 59 1 10015911 MEGA-SIZE OPERATORS MANUAL HOLDER
RIGHT SIDE LATCH SHOWN. INSTALLATION REPEATED WITH LEFT SIDE LATCH.
5
4
73
FROM INSIDE OF HOPPER
BOLT INSTALLED
2
1
8
6
SEALED WITH SILICONE
SIGHTGLASS INSTALLED FROM INSIDE HOPPER AND
9
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Clutch Shaft Assembly
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10 8
14
5
7
3
5
9
2
6
Clutch Shaft Installation
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ITEM QTY. PART NO. DESCRIPTION1 1 02-6163 CLUTCH SHAFT ASSY2 1 14-6169 SPROCKET - 40B20T - 3/43 1 14-6305 CHAIN - ROLLER #40 NI - 52 ROLLERS4 2 14-6179 CHAIN - ROLLER #40 NI - 64 ROLLERS5 3 14-1497 LINK CONNECTOR #40 CHAIN6 1 16-6161 HARNESS-CLUTCH CTRL QUAD7 3 14-1498 LINK OFFSET #40 CHAIN8 4 26-1202 FL LOCKNUT - 3/8 NC GR 59 4 26-0306 HHCS 3/8 X 1 1/2 NC
10 5 26-1302 FLATWASHER - 3/8 STD
INSTALLED VIEW OFDRIVE SHAFT
Clutch Shaft Installation
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Gearbox Assembly
3 6
5 7 8 1 10 2 4
911
Gearbox Assembly
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ITEM QTY. PART NO. DESCRIPTION1 1 03-5575 SHIFTER - GEARBOX2 2 23-9642 TRACK - IDLER3 2 26-0308 HHCS 3/8 X 2NC GR54 2 17-6164 JAM NUT - 3/8 NC5 1 11-4541 GEAR - 20T IDLER6 1 14-4540 BEARING-6203 2RS C3 17MM BORE7 1 08-4542 SPACER C/W BEARING MOUNT8 1 11-1397 SPACER TUBE9 1 09-6124 SPRING CLIP - GEARBOX IDLER
10 1 17-6019 FLANGE HHCS 1/4 X 1/2 NC11 1 26-1200 FLANGE LOCKNUT 1/4NC GR5 PL
Gearbox Assembly
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Gearbox Assembly12
34
165
7
18
810
96
2
1
13
17
22
11
1915
14
2120
2369
108
75
43
8
55
24
24
24
24
24
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Gearbox Assembly
ITEM QTY. PART NO. DESCRIPTION1 1 17-6488 COLLAR2 1 07-5579 SHAFT COLLAR - LONG3 2 11-1562 GEAR - 24T4 2 11-5601 GEAR - 23T5 4 11-1563 GEAR - 22T6 2 11-5602 GEAR - 21T7 2 11-1564 GEAR - 20T8 3 11-5603 GEAR - 19T9 2 11-1565 GEAR - 18T10 2 11-5604 GEAR - 17T11 1 03-5587 CARRIAGE CHANNEL12 2 11-1400 BUSHING - PLASTIC13 1 23-6329 PLATE - ADJUST14 1 11-6167 GEAR - 34T15 1 11-5605 GEAR - 12 TOOTH16 1 11-6166 GEAR - 27T17 2 17-6019 FLANGE HHCS 1/4 X 1/2 NC18 1 17-9640 LINCH PIN - 3/16" X 1-1/219 2 26-1200 FLANGE LOCKNUT 1/4NC GR5 PL20 2 17-6416 WASHER-SHIM 7/8 X 1-3/8 X .07521 2 17-3127 WASHER - GEAR SPACER22 1 11-1401 SPRING - EXTENSION23 1 03-5565 CASE - GEARBOX24 8 11-1408 BEARING HEX 1 3/4 OD X 3/4
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Gearbox Assembly4
6
5
2
1
3
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MQ
TY.
PA
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NO
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108
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Side Platform & Gearbox Installation
8
6
5
4
3132 29
2630 25
10
28
7
31 3223
9
27
2423
26
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Gauge Installation
SHARES BOLT WITH PLATFORM
33 21
1
2
11 29
12
13
20 19 2214
15
16
17
18
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Side Platform, Gearbox & Gauge Installation
ASSEMBLED VIEW OF GEARBOX, PLATFORM AND GAUGE
ITEM QTY. PART NO. DESCRIPTION1 1 03-6311 CALIBRATING CRANK2 1 03-6314 CRANK STORAGE3 1 03-5958 PLATFORM4 1 02-5559 GEARBOX ASSY - 60 SPEED5 2 03-6402 HINGE - GEARBOX COVER6 1 03-6406 COVER - GEARBOX7 2 03-6566 CAL FUNNEL ASSY8 1 14-192 SPROCKET - 40B309 2 15-6520 GROMMET - 11/16 X 1/810 1 15-10679 BUMPER11 1 17-9640 LINCH PIN - 3/16" X 1-1/212 1 12-1677 GAUGE - H2013 1 12-4016 ELBOW - 1/4"14 1 12-4017 CONNECTOR15 1 13-1793 FITTING-1/4NPT X 90 DEG STREET16 1 13-6074 HEX HEAD PLUG- 1/4 NPT17 1 16-18214 SENSOR, AIR PRESSURE, DRAGAN18 1 10001531 HOSE, POLY, 1/4 X 3/419 1 10001530 TEE, PUSH-TO-CONNECT, 1/4 OD20 1 10001532 HOSE, POLY, 1/4 X 921 2 10007395 #10-24 NYLOCK NUT22 1 10001533 HOSE, POLY, 1/4 X 2023 1 23-6155 STORAGE LATCH24 1 09-964 SPRING - COMPRESSION 25 2 26-1201 FLANGE LOCKNUT 5/16NC GR5 PL26 3 26-1301 FLATWASHER - 5/16 STD27 1 26-0206 HHCS 5/16 X 1.5 NC GR 528 1 26-1101 NYL INSRT LOCKNUT 5/16 NC29 8 26-1202 FL LOCKNUT - 3/8 NC GR 530 2 26-0204 HHCS 5/16 X 1 NC GR 531 8 26-1302 FLATWASHER - 3/8 STD32 8 26-0304 HHCS 3/8 X 1 NC33 2 10006915 BOLT, M/C, 10-24 X 3/4
02-2017 Page 31Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
Fan Installation
14
11
1216
13
9
10
1517
FAN
HU
B A
SS
EM
BLY
BA
CB
D
16
AD
JUST
IMPE
LLO
R PO
SITIO
N T
OA
CHI
EVE
1/8"
GA
P BE
TWEE
NIM
PELL
OR
AN
D F
AN
CO
VER
.
TORQ
UE S
PLIT
TAPE
RED
BU
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GTO
18
FOO
T PO
UND
S
ITE
MQ
TYP
AR
T N
O.
DE
SC
RIP
TIO
NA
119
-302
5H
OU
SIN
G -
FAN
HU
BB
214
-317
7B
EA
RIN
G 6
305-
2RS
-C3
LLU
C1
08-6
192
SH
AFT
- FA
N H
UB
D2
17-3
178
SN
AP
RIN
G #
N50
00 -
244
Fan
Salford Group Inc.Page 32
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
Fan Installation
19
2
3
4
6
7
7
581
18
18
02-2017 Page 33Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
Fan Installation
ITEM QTY. PART NO. DESCRIPTION
1 2 26-1103 NYL INSERT LOCKNUT 1/2 NC2 1 12-5986 ELBOW - RUBBER 4" X 90 DEG3 1 07-6160 TUBE - AIR SUPPLY4 1 12-6177 HOSE - TIGERFLEX 4" X 8"5 1 03-6149 BKT - FAN MTG6 1 03-6196 SHIELD ASSEMBLY7 3 26-0202 HHCS 5/16 X 3/4 NC8 2 26-0411 HHCS 1/2 X 3 1/2 NC9 1 03-5968 FAN HOUSING - 18"
10 4 26-1202 FL LOCKNUT - 3/8 NC GR 511 1 19-260 IMPELLOR - 18"12 4 26-0306 HHCS 3/8 X 1 1/2 NC13 1 17-6417 KEY - 3/16 X 3/16 X 2"14 1 11-6172 BUSHING - SPLIT TAPER P 7/815 1 03-259 FAN COVER - 18"16 1 02-6193 FAN HUB ASSEMBLY17 8 10054107 BOLT, SELF TAPPING, 1/4 X 1/218 3 26-1301 FLATWASHER - 5/16 STD19 4 17-7267 HOSE CLAMP - TRIDON TRIMAX 400
Salford Group Inc.Page 34
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
1
2
3
ITEM QTY PART NO. DESCRIPTION1 1 17-3731 KEY - 3/16 X 3/16 X 1.5"2 1 11-6508 SHEAVE BK30 X 7/8 BORE C/W 2 SETSCREWS3 1 11-6148 BELT-BM75
Fan & Motor Installation
02-2017 Page 35Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
Hydraulic Fan Motor Assembly
56
8
8
4
1 7 2
TOR
QU
E B
OLT
STO
95
IN/L
BS
3
A AS
EC
TIO
N A
-A 1/
16"
1/32
"
DE
TAIL
B
SC
ALE
1 :
2
TOR
QU
E B
OLT
SIN
HU
BTO
95
IN/L
BS
ITE
MQ
TY.
PA
RT
NO
.D
ES
CR
IPTI
ON
11
13-5
974
HY
D M
OTO
R -
2.8
CID
22
13-6
146
FITT
ING
- 5/
8 O
RB
X 1
0 JI
C3
213
-614
4H
YD
LIN
E -
FLO
W D
IVID
ER
41
03-6
934
HY
D M
OTO
R M
OU
NT
51
11-2
57B
US
HIN
G -
SP
LIT
TAP
ER
H 1
61
11-6
203
SH
EA
VE
- B
K14
0H7
226
-110
3N
YL
INS
ER
T LO
CK
NU
T 1/
2 N
C8
226
-040
4H
HC
S 1
/2 X
1 1
/2 N
C
Salford Group Inc.Page 36
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
Hydraulic Fan Motor Assembly
5
1
3
7 8 9
2
6
4
ITEM QTY. PART NO. DESCRIPTION1 2 13-7100 CAP NUT - 10 JIC FEMALE2 1 13-244 CHECK VALVE - 1/2 NPT3 2 H2601-10-10-08 JIC TO PIPE BRANCH TEE4 1 FL05606 PLATE, CLAMPING, CHECK VALVE5 2 BUR061525 U-BOLT ROUND 3/8" x 1 1/2" x 2 1/2"6 4 BN06L 3/8"-16NC NYLOCK NUT7 2 B0510 5/16" NC x 1" LG. HEX BOLT GR. 58 2 BF05 5/16" FLATWASHER9 2 BN05L 5/16" LOCK NUT
02-2017 Page 37Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
5 8 7 6
4
2
1
5
3
ITEM QTY PART NO. DESCRIPTION1 1 13-6145 FITTING - 5/8 ORB RUN TEE2 1 13-6147 FITTING - 5/8 ORB ELBOW 90 DEG.3 1 13-6119 HYDRAULIC FLOW CONTROL4 1 13-6146 FITTING - 5/8 ORB X 10 JIC5 2 13-7100 CAP NUT - 10 JIC FEMALE6 2 26-1200 FLANGE LOCKNUT 1/4NC GR5 PL7 2 26-1300 FLATWASHER - 1/4 STD PLATED8 2 26-0110 HHCS 1/4X2-1/2 NC GR5 PLATED
Flow Control Valve Installation (Optional)
Salford Group Inc.Page 38
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
THIS PAGE INTENTIONALLY LEFT BLANK
02-2017 Page 39Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
Deflector Assembly
1
23
NOTE:DEFLECTOR QUANTITIES VARY DEPENDING ON HOPPER SIZE
ITEM QTY PART NO. DESCRIPTION1 1 03-7399 DEFLECTOR - DOUBLE 1-1/42 1 04-7265 BRACKET, INDIVIDUAL, DEFLECTOR MNTG3 3 T00022 1" HOSE CLAMP ( #16 )
ITE
MQ
TY.
PA
RT
NO
.D
ES
CR
IPTI
ON
14
1000
7313
1/4"
FLA
TWA
SH
ER
24
1000
7400
1/4"
LO
CK
NU
T3
210
0533
66D
EFL
EC
TOR
MO
UN
TIN
G P
LATE
42
1005
3289
PLA
TE, P
ULL
UP
, MU
LTI T
UB
E, 5
/8 B
OLT
S5
210
0516
09P
LATE
, MO
UN
T, B
RO
AD
CA
ST,
U-B
OLT
64
1000
7448
5/8"
NY
LOC
K N
UT
NC
74
1000
6943
BO
LT, H
CS
, 1/4
X 2
, NC
, GR
5, P
LATE
D8
410
0071
16B
OLT
, HC
S, 5
/8 X
8-1
/2, N
C, G
R5,
PLA
TED
91
U12
1201
096
TUB
E, 1
1/4
X 1
1/4
X .1
00 X
96"
5
1
6
7
4
2
3
SE
CTI
ON
OF
MA
CH
INE
US
E M
OU
NTS
AS
NE
ED
ED
8
NO
TE: Q
UA
NTI
TIE
S P
RO
VID
ED
AR
E F
OR
1
9
SP
AC
E D
EFL
EC
TOR
S A
PP
RO
XIM
ATE
LY 2
0" A
PA
RT.
S
PA
CIN
G M
AY
VE
RY
DE
PE
ND
ING
ON
MA
CH
INE
WID
TH.
APP
ROX.
20"
Deflectors
Salford Group Inc.Page 40
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
Deflector MountingIT
EM
QTY
.P
AR
T N
O.
DE
SC
RIP
TIO
N1
410
0073
131/
4" F
LATW
AS
HE
R2
410
0074
001/
4" L
OC
K N
UT
32
1005
3366
DE
FLE
CTO
R M
OU
NTI
NG
PLA
TE4
210
0532
89P
LATE
, PU
LL U
P, M
ULT
I TU
BE
, 5/8
BO
LTS
52
1005
1609
PLA
TE, M
OU
NT,
BR
OA
DC
AS
T, U
-BO
LT6
410
0074
485/
8" N
YLO
CK
NU
T N
C7
410
0069
43B
OLT
, HC
S, 1
/4 X
2, N
C, G
R5,
PLA
TED
84
1000
7116
BO
LT, H
CS
, 5/8
X 8
-1/2
, NC
, GR
5, P
LATE
D9
1U
1212
0109
6TU
BE
, 1 1
/4 X
1 1
/4 X
.100
X 9
6"
5
1
6
7
4
2
3
SE
CTI
ON
OF
MA
CH
INE
US
E M
OU
NTS
AS
NE
ED
ED
8
NO
TE: Q
UA
NTI
TIE
S P
RO
VID
ED
AR
E F
OR
1
9
SP
AC
E D
EFL
EC
TOR
S A
PP
RO
XIM
ATE
LY 2
0" A
PA
RT.
S
PA
CIN
G M
AY
VE
RY
DE
PE
ND
ING
ON
MA
CH
INE
WID
TH.
APP
ROX.
20"
02-2017 Page 41Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
Ground Drive Installation
17
12
4
7
11
16
ASSEMBLE LOWER GROUND DRIVE COMPLETELY BEFORE INSERTING IT INTO THE UPPER WHEEL ARM. THE GROUND DRIVE TIRE NORMALLY RUNS ON THE FIELD SURFACE. IF IT IS NECESSARY TO RUN THE TIRE OFF OF AN IMPLEMENT TIRE, THIS WILL CAUSE THE METERING SYSTEM TO RUN IN REVERSE. THIS CAN BE AVOIDED WITH THE INSTALLATION OF A REVERSER KIT (18.5779).
16
16
BOLT . 13 16
3
2
21
13
INSERT 3 INTO 2 AND SECURE
INSTALL ON SIDE OPPOSITE TO TIRE
Ground Drive Metering
Salford Group Inc.Page 42
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
CUT STAINLESS SHAFT DOWN TO CONVIENENT LENGTH WITH ZIP CUT OR CHOP SAW.
2
14
14
22 8
2311
6 18 19
1
18
15
19
9
10
5
18 19
18
11
19
INSERT 14 INTO 2 THEN INSERT INTO 1 . SPRING 15 CAN THENBE INSTALLED IN THE
ORIENTATION SHOWN IN THE DIAGRAM (SHORT END POINTED TOWARDS WHEEL MOUNT AND LONG END POINTED VERTICAL). SEE NEXT PAGE FOR INSTALLED VIEW FOR CLARIFICATION.
Ground Drive Installation
02-2017 Page 43Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
2017
EITHER SIDE OF WHEEL ARM.
CONNECTS TO 20T SPROCKET
ORIENTED VERTICALLY
146 28
LONG END OF SPRING
ON TIRE. CAN BE MOUNTED ON
X-SPROCKET CONNECTS TO GEARBOX. CAN BE PLACED ON EITHER SIDE OF WHEEL ARM.
Ground Drive Installation
Salford Group Inc.Page 44
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
ITEM QTY PART NO. DESCRIPTION1 1 03-7538 WHEEL PIVOT BASE2 1 03-6422 WHEEL ARM - UPPER3 1 03-146 LOWER WHEEL DRIVE4 1 03-3139 AXLE - WHEEL DRIVE5 1 03-6428 ARM - CABLE LIFT6 1 03-3144 BEARING TUBE7 1 14-194 SPROCKET - 40B20 1" C/W KEYWAY8 1 08-3239 SHAFT - 1" X 24" LONG9 1 14-196 SPROCKET-40B40-1" 2SS10 1 04-6420 MOUNT - CABLE ARM11 4 14-239 BEARING-1" ID BALL12 1 10-3132 TIRE+RIM, 6-12, 6PR, 4 BOLT13 2 26-1003 NUT - 1/2 NC14 2 19-6421 BEARING - FLANGE15 1 09-6418 SPRING-TRACTION(TORSION)16 6 10007024 1/2" x 1 1/2" HEX BOLT17 8 26-1203 FLANGE LOCKNUT 1/2 NC18 7 10006975 3/8" X 3/4" LG. HEX BOLT GR. 519 7 26-1202 FL LOCKNUT - 3/8 NC GR 520 2 17-6419 U BOLT 1/2 X 2 5/8 X 4 1/4 21 2 17-14624 PIN - SNAPPER22 1 10007637 PIN, ROLL, 1/4 X 223 1 10053645 KIT, SPROCKET X, 55 SER*
X SPROCKET SIZE SELECTIONNUMBER OF TEETH PART NUMBER
12 1000181814 1005363316 1000182020 10001831
IMPLEMENT WIDTH (INCHES)NUMBER OF OUTLETS = NUMBER OF TEETH
NOTE: OPERATOR MUST ADJUST CALIBRATION TO MAKE UP FOR ANY VARIANCES IN RATES
USE FORMULA TO DETERMINE NEAREST SUITABLE X SPROCKET OR, IF NESSCESSARY, PURCHASE APPROPRIATE SPROCKET
ALL 4 SPROCKETS INCLUDED IN KIT #10053645
Ground Drive Installation
02-2017 Page 45Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
Mount the wheel pivot base to the front or rear base tube extensions using one of the configurations shown above. Note that Positions 7 and 8 are not possible because the base tube will interfere with the normal travel of the wheel arm.
Ground Drive Installation
Salford Group Inc.Page 46
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
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02-2017 Page 47Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
Quad Clutch Controller2
4
3
E
6FT - 1005158721FT - 10056591
A
B
C
IMPLEMENT EXTENSION HARNESSES AVAILABLE:
D
5
1
ITEM QTY PART NO. LEGACY NO. DESCRIPTION1 1 10002133 16-18217 MODULE, DISPLAY/CTRL, DRAGAN2 1 10002131 16-18215 HARNESS, POWER SUPPLY, DRAGAN3 1 10002118 16-18218 HARNESS, CLUTCH/DISPLAY, DRAGAN4 1 10002132 16-18216 HARNESS, MAIN SEEDER, DRAGAN5 1 10002130 16-18214 SENSOR, AIR PRESSURE, DRAGAN
COMPLETE KIT PART NUMBER 10002128 (16-18201)
ITEM DESCRIPTION CONNECTORA PRESSURE SENSOR JST SALES WPJ 3 POSB ALT. RATE LEFT CLUTCH 2 CONTACT MALE BODY PACKARDC ALT. RATE RIGHT CLUTCH 2 CONTACT MALE BODY PACKARDD LEFT CLUTCH 2 CONTACT MALE BODY PACKARDE RIGHT CLUTCH 2 CONTACT MALE BODY PACKARD
Salford Group Inc.Page 48
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
Quad Clutch Controller2
4
3
E
6FT - 1005158721FT - 10056591
A
B
C
IMPLEMENT EXTENSION HARNESSES AVAILABLE:
D
5
1
ITEM QTY PART NO. LEGACY NO. DESCRIPTION1 1 10002133 16-18217 MODULE, DISPLAY/CTRL, DRAGAN2 1 10002131 16-18215 HARNESS, POWER SUPPLY, DRAGAN3 1 10002118 16-18218 HARNESS, CLUTCH/DISPLAY, DRAGAN4 1 10002132 16-18216 HARNESS, MAIN SEEDER, DRAGAN5 1 10002130 16-18214 SENSOR, AIR PRESSURE, DRAGAN
COMPLETE KIT PART NUMBER 10002128 (16-18201)
ITEM DESCRIPTION CONNECTORA PRESSURE SENSOR JST SALES WPJ 3 POSB ALT. RATE LEFT CLUTCH 2 CONTACT MALE BODY PACKARDC ALT. RATE RIGHT CLUTCH 2 CONTACT MALE BODY PACKARDD LEFT CLUTCH 2 CONTACT MALE BODY PACKARDE RIGHT CLUTCH 2 CONTACT MALE BODY PACKARD
02-2017 Page 49Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
Hydraulic Meter Drive Installation
10
7
14
1
4
3
9
2
13
6
8
5
ITEM QTY PART NO. DESCRIPTION1 1 14-449 SPROCKET - 40B30-1" 2SS2 4 26-0304 HHCS 3/8 X 1 NC3 4 26-1202 FL LOCKNUT - 3/8 NC GR 54 1 10053217 CHAIN, ROLLER, #40-485 1 14-1497 LINK CONNECTOR #40 CHAIN6 1 04-13722 SHIELD - HYD DRIVE7 2 26-0202 HHCS 5/16 X 3/4 NC8 2 26-1201 FLANGE LOCKNUT 5/16NC GR5 PL9 1 05-13721 BRACKET - MOTOR MOUNT10 1 13-11003 MOTOR - CHARLYNN 11.3 CID11 2 13-6146 FITTING - 5/8 ORB X 10 JIC12 1 14-11002 SPROCKET - 40B12 1" C/W KEYWAY13 2 26-0405 HHCS 1/2 X 1 3/4 NC14 2 26-1103 NYL INSERT LOCKNUT 1/2 NC15 2 13-7100 CAP NUT - 10 JIC FEMALE
15
12
11
Hydraulic Metering
Salford Group Inc.Page 50
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
1
SERVO VALVE AND MANIIFOLD
5
H1
HOSES TO TRACTOR
2
NOT SUPPLIED
H27
4
3
CONTROLLED
BYPASS
BYP.CONTROLLED
8
IN
2
6
Hydraulic Meter Drive Layout - Servo Valve
02-2017 Page 51Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
LABEL QTY. PART NO. LENGTH HOSE SIZE END SIZE END SIZEH1 1 10020639 18" 1/2" 1/2" JIC-F 1/2" JIC-FH2 1 10055064 30" 1/2" 1/2" JIC-F 90 DEG 1/2" JIC-F
HARDWARE AND FITTINGS LISTITEM QTY. PART NO. DESCRIPTION
1 1 10018716 1/2" JIC M x 1/2" JIC F SWIVEL x 1/2" JIC M TEE2 2 10018728 1/2" JIC M x 3/4" ORB M ELBOW3 2 10018726 1/2'' JIC M x 5/8'' ORB M STRAIGHT ADAPTOR4 1 10018655 3/4" JIC M x 3/4" ORB M STRAIGHT ADAPTOR5 1 10018350 -8 JIC M x -12 JIC REDUCER6 1 10018704 FITTING, STR,SWIVEL,1/2JIC F TO 1/2NPT M7 1 10018343 FITTING, STR, 1/2 NPT M X 1/2 JIC M8 1 10001671 VALVE, CHECK, 1/2 NPT
NOTE:THE PORTS FOR THE TRACTOR HYDRAULIC HOSES ARE 1/2" JIC. HYDRAULIC HOSES AND FITTINGS TO MATCH YOUR TRACTOR'S HYDRAULICS MUST BE PURCHASED SEPARATELY.
LABEL QTY. PART NO. LENGTH HOSE SIZE END SIZE END SIZEH1 1 10020639 18" 1/2" 1/2" JIC-F 1/2" JIC-FH2 1 10055064 30" 1/2" 1/2" JIC-F 90 DEG 1/2" JIC-F
Hydraulic Meter Drive Layout - Servo Valve
Salford Group Inc.Page 52
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
Hydraulic Meter Drive Layout - PWM Valve
CONTROLLED
BYPASS
3
(PRESSURE)IN
(RETURN)OUT
6
1
3
1
5
2 - Bypass
Tractor
1 - Supply
2
4
2
13 - Controlled
7
2
Control Valve Ports:
8
02-2017 Page 53Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
Hydraulic Meter Drive Layout - PWM Valve
ITEM QTY PART NO. DESCRIPTION1 1 10033071 VALVE, FLOW CTRL, 8 GPM PWM2 1 10001632 MOTOR, HYD, CHARLYN, 11.3 CID4 2 10018658 FITTING, STR, 1/2 JIC M X 5/8 ORB M3 2 10018662 FITTING, STR, 1/2 JIC M X 1/2 ORB M5 1 10018743 FITTING, TEE, 1/2 JIC M(2) X 1/2 ORB M6 1 10018704 FITTING, STR,SWIVEL,1/2JIC F TO 1/2NPT M7 1 10018343 FITTING, STR, 1/2 NPT M X 1/2 JIC M8 1 10001671 VALVE, CHECK, 1/2 NPT
LABEL QTY. PART NO. LENGTH HOSE SIZE END SIZE END SIZEH1 1 10020640 30" 1/2" 1/2" JIC-F 1/2" JIC-FH2 1 10020643 44" 1/2" 1/2" JIC-F 1/2" JIC-F
NOTE:THE PORTS FOR THE TRACTOR HYDRAULIC HOSES ARE 1/2" JIC. HYDRAULIC HOSES AND FITTINGS TO MATCH YOUR TRACTOR'S HYDRAULICS MUST BE PURCHASED SEPARATELY.
Salford Group Inc.Page 54
10056647 2455 Assembly and Parts Manual 2017 Ver B
02-2017
ITEM QTY PART NO. DESCRIPTION1 1 10033071 VALVE, FLOW CTRL, 8 GPM PWM2 1 10001632 MOTOR, HYD, CHARLYN, 11.3 CID4 2 10018658 FITTING, STR, 1/2 JIC M X 5/8 ORB M3 2 10018662 FITTING, STR, 1/2 JIC M X 1/2 ORB M5 1 10018743 FITTING, TEE, 1/2 JIC M(2) X 1/2 ORB M6 1 10018704 FITTING, STR,SWIVEL,1/2JIC F TO 1/2NPT M7 1 10018343 FITTING, STR, 1/2 NPT M X 1/2 JIC M8 1 10001671 VALVE, CHECK, 1/2 NPT
LABEL QTY. PART NO. LENGTH HOSE SIZE END SIZE END SIZEH1 1 10020640 30" 1/2" 1/2" JIC-F 1/2" JIC-FH2 1 10020643 44" 1/2" 1/2" JIC-F 1/2" JIC-F
NOTE:THE PORTS FOR THE TRACTOR HYDRAULIC HOSES ARE 1/2" JIC. HYDRAULIC HOSES AND FITTINGS TO MATCH YOUR TRACTOR'S HYDRAULICS MUST BE PURCHASED SEPARATELY.
ITEM QTY. PART NO. DESCRIPTION1 6 26-1202 FL LOCKNUT - 3/8 NC GR 52 6 26-1302 FLATWASHER - 3/8 STD3 4 26-0304 HHCS 3/8 X 1 NC4 2 10006995 BOLT, HCS, 3/8 X 3, NC, GR5, PLATED5 4 10006915 BOLT, M/C, 10-24 X 3/46 1 10033058 VALMAR 55 SERIES HYDRAULIC DRIVE VALVE MOUNT7 1 10000557 SERVO VALVE MANIFOLD8 1 10000556 8 GPM SERVO VALVE9 1 10000564 TEEJET IC 18
10 1 10018716 1/2" JICM- 1/2" JICF- 1/2" JICM TEE11 1 10018655 -12 JIC TO -12 ORB NIPPLE12 2 10018728 -8 MALE JIC TO -12 MALE ORB13 1 10018350 12 FJ - 08 MJ REDUCER14 4 10007395 #10-24 NYLOCK NUT
SERVO VALVE INSTALLATION AND SET-UP
1. USING THE HYDRAULIC SCHEMATIC, INSTALL THE HYDRAULIC FITTINGS AND SERVO VALVE INTO THE MANIFOLD. LEAVE THE FITTINGS LOSSES UNTIL ALL HOSES ARE CONNECTED AND IN PLACE.2. ONCE THE HOSES ARE INSTALLED TIGHTEN ALL FITTINGS.3. IF THE ROLLER TURNS WHEN HYDRAULICS ENGAGED, BUT WHEN THE CONTROLLER IS OFF, ROTATE THE SERVO UNTIL THE ROLLER STOPS MOVING. THIS SHOULD BE BETWEEN 0 AND 15 DEG.
3
14 2
5
10
127
41113
9
6
2 1
8
1
Teejet Installation (Optional)Electronic Metering Devices (Optional)
02-2017 Page 55Salford Group Inc.
10056647 2455 Assembly and Parts Manual 2017 Ver B
NOTE:PLACE SENSOR 1/8" AWAY FROM ENCODER OR GEAR
ITEM QTY. PART NO. DESCRIPTION1 1 26-0304 HHCS 3/8 X 1 NC2 1 26-1202 FL LOCKNUT - 3/8 NC GR 53 1 26-1302 FLATWASHER - 3/8 STD4 1 10006940 BOLT, HCS, 1/4 X 1-1/4, NC, GR5, PLATED5 1 10015426 55 SERIES ROLLER SPEED SENSOR BRACKET6 1 10000554 CHERRY SPEED SENSOR7 3 10007313 1/4" FLATWASHER8 1 10007400 1/4" LOCK NUT
INSTALLING ROLLER SPEED SENSOR
1. FASTEN SENSOR TO THE MOUNTING BRACKET USING THE CORRESPONDING HARDWARE AND 3 WASHERS AS SHOWN.2. FOR THE 2455 AND 3255 THE 56 TOOTH ENCODER NEEDS TO BE INSTALLED ON THE DRIVE SHAFT.3. MOUNT THE BRACKET ON THE VALMAR UNIT AND ADJUST POSITION SO THE SENSOR IS 1/8” AWAY FROM THE 56 TOOTH GEAR FOR 1655 AND THE 56 TOOTH ENCODER FOR THE 2455/3255.
2455/3255 SENSOR MOUNTING
1655 SENSOR MOUNTING
4 7 5
6
5
21
1/8" MAX
Teejet Installation (Optional)
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3
2
1
4
5
1/8" GAP
USE A PAIR OF WIRE CUTTERS TO TRIM OUT A SMALLL SECTION OF THE FAN GUARD.
MOUNT THE SENSOR IN THE TRIMMED SECTION. USE THE SPACER (FL05313) FOR 2455 AND 3255. THE SPACER IS NOT NECESSARY FOR 1655 FANS. SECURE THE SENSOR 1/8" FROM THE BOLT HEADS TO OBTAIN AN ACCURATE READING. EXTRA WASHERS (BF04) HAVE BEEN PROVIDED TO ADJUSTED THE SENSOR DISTANCE.
FAN SPEED SENSOR INSTALLATION
ITEM QTY PART NO. DESCRIPTION1 1 10006940 BOLT, HCS, 1/4 X 1-1/4, NC, GR5, PLATED2 1 10000554 CHERRY SPEED SENSOR3 1 10015585 TEEJET MAGNETIC SENSOR SPACER4 2 10007313 1/4" FLATWASHER5 1 10007400 1/4" LOCK NUT
*ADD WASHERS AS NEEDED
TRIM SECTION JUST LARGE ENOUGH TO FIT SENSOR
Teejet Installation (Optional)
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10056647 2455 Assembly and Parts Manual 2017 Ver B
ITEM QTY PART NO. DESCRIPTION1 4 26-1202 FL LOCKNUT - 3/8 NC GR 52 4 26-1302 FLATWASHER - 3/8 STD3 4 26-0304 HHCS 3/8 X 1 NC4 1 10033071 VALVE, FLOW CTRL, 8 GPM PWM5 2 10006943 BOLT, HCS, 1/4 X 2, NC, GR5, PLATED6 4 10007313 1/4" FLATWASHER7 2 10007400 1/4" LOCK NUT8 1 10033058 VALMAR 55 SERIES HYDRAULIC DRIVE VALVE MOUNT9 2 10018662 -8JIC MALE -8 ORING MALE
10 1 10018743 -8 JIC -8 ORING -8 JIC ALL MALE TEE
1
4
6
8
73
592
10
Microtrak Installation (Optional)
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1/8" MAX
2
43 5
1
ITEM QTY. PART NO. DESCRIPTION1 1 10006954 BOLT, HCS, 5/16 X 1, NC, GR5, PLATED2 1 BF05 5/16" FLATWASHER
3 1 SENSOR BRACKET MICROTRAK SENSOR BRACKET MICROTRAK
4 1 GS100502 SENSOR, GEAR TOOTH, CHERRY5 1 10007404 5/16" LOCK NUT
*
*
* SOLD TOGETHER IN KIT NUMBER 10033070
Microtrak Installation (Optional)
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10056647 2455 Assembly and Parts Manual 2017 Ver B
USE A PAIR OF WIRE CUTTERS TO TRIM OUT A SMALLL SECTION OF THE FAN GUARD.
MOUNT THE SENSOR IN THE TRIMMED SECTION. SECURE THE SENSOR 1/8" FROM THE BOLT HEADS TO OBTAIN AN ACCURATE READING USING THE NUTS INCLUDED WITH THE SENSOR.
ITEM QTY. PART NO. DESCRIPTION1 1 GS100502 SENSOR, GEAR TOOTH, CHERRY
TRIM SECTION JUST LARGE ENOUGH TO FIT SENSOR
1
NUTS INCLUDED WITH SENSOR
1/8" GAP
Microtrak Installation (Optional)
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GEAR DRIVE END
1 2
OUTLET BLOCKER INSTALLATION INSTRUCTIONS - 55 SERIES KIT PART NO. 18.7173This kit is intended to be used with roller assemblies 02.6526, 02.6527 and 02.6795. Its purpose is to reduce the number of venturis used.
Rollers can be shortened to disable up to 6 venturis on each 12 or 16 outlet bottom (4 venturis on a 10 outlet bottom) by removing the appropriate number of roller segments and installing the outlet blocker in their place.
IMPORTANT
Roller segments can be removed only at the end opposite the gear drive.
If possible, an equal number of venturis on each bottom assembly should be disabled so that the hopper empties evenly.
Install the Outlet Blocker as follows:
Remove the metering roller from the applicator1.Remove rollers from side opposite of gear drive side of shaft. Leave only the roller segments that will 2.be needed.Re-assemble the roller and install the butterfly stopper (FL04992) next to the last roller segment.3.Trim the outlet blocker to correspond to the number of outlets to be blocked according to the table 4.below:
20.7174 ITEM QTY PART NO. DESCRIPTION1 6 B0405S 1/4" x 1/2'LG HEX HEAD BOLT STAINLESS STEEL2 6 BN04LS 1/4" UNC SS LOCKNUT3 1 FL04976L VALMAR 55 SERIES 6 ROW BLOCKER PLATE4 1 FL04976R VALMAR 55 SERIES 6 ROW BLOCKER PLATE5 4 FL04992 VALMAR ROLLER STOPPER BUTTERFLY
Blocker Kit Installation (Optional)Blocker Kit (Optional)
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Blocker Kit Installation (Optional)
Close the shutoff gate and install the outlet blocker to the metering bottom as shown in the photo 5.below. Be sure the end fits between the shutoff guide plate and the shutoff gate.
Align the divider tip of the blocker between the venturis and mark the location of the slot.6.Remove the outlet blocker and drill a hole where the slot is marked.7.Install the blocker with the ¼” bolt provided, leaving the bolt loose.8.Reinstall the roller assembly.9.Fit the divider tip up against the last roller segment and tighten the bolt10.Ensure that the roller turns freely.11.Remove the roller from the assembly. Silcone along all edges of the blocker plate to prevent leaks.12.Remove the venturis from the manifold.13.Insert plastic plugs into the manifold outlet holes where the non-functioning venturis will be. Use 14.silicone to seal around the plugs.Reinstall the venturis.15.
Outlets blocked Length 1 1.25” 2 2.50” 3 4.00” 4 5.50” 5 7.00” 6 NO TRIM
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10056647 2455 Assembly and Parts Manual 2017 Ver B
Salford Group Inc. 364018 McBeth Road, N0J 1W0
Salford, Ontario Canada www.salfordgroup.com
1-866-442-1293