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Transcript of manualarchive.ingersollrandproducts.commanualarchive.ingersollrandproducts.com/manuals/manuals/drawings/...bcm...

Page 1: manualarchive.ingersollrandproducts.commanualarchive.ingersollrandproducts.com/manuals/manuals/drawings/...bcm 22110423im control module bcm , cmc 2003 01 ir c ur us e180892 nraq2

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Page 2: manualarchive.ingersollrandproducts.commanualarchive.ingersollrandproducts.com/manuals/manuals/drawings/...bcm 22110423im control module bcm , cmc 2003 01 ir c ur us e180892 nraq2
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SPECIAL INSTRUCTIONS

1) CONTROL PANEL SHALL BE RATED FOR 65KA(Ik) SCCR RATING FOR 1SEC.

2) ALL NECESSARUY INFORMATION/INDIAN STANDARD MUST BE COMPILED BY PANEL VENDOR.

3) BELOW MINIMUM STANDARD TO BE COMPILED.

- IS8623

- IS 3043

- IEC 60439

- NEC Article 409 and UL508A

- ANY OTHER RELEVANT STANDARD

4) ALL COMPONENT SHOULD BE WITH UL APPROVED VENDOR LIST. PROVIDE UL FILE AND CATALOG CONTROL FOR REF.

5) CONTROL AND POWER WIRING SHOULD BE SEPARATED.

6) ANY MATERIAL IS NOT LISTED HERE BUT REQUIRE TO MANUFACTURING PANEL IS IN VENDOR SCOPE OF SUPPLY.

460V AC SUPPLY ON/OFF MCCB WITH O/L, E/F & S/LMCCB -- 01 ABB460V AC

CONTROL CORD BETWEEN OUI & BCM-- 68099993IM 01 IR -- -- --CONTROL BATTERY FOR BCM-CMC-- 68076355IM 01 IR -- -- --BEZZEL FOR OUI-- 68076322IM 01 IR -- -- --KIT CMC SERVICE TOOL CONNECTIONSRVTL 68183797IM 01 IR -- -- --

CONTROL OUI MODULEOUI 22110399IM 01 IR c UR us E180892 NRAQ2CONTROL MODULE BCM , CMC 2003BCM 22110423IM 01 IR c UR us E180892 NRAQ2

UNIVERSAL COMMUNICATION MODULEUCM 22110415IM 01 IR c UR us -- --

DESCRIPTION MAKETAG No. CCN No. QTY. UL LISTED/ UL CATALOG

CONTROL #

UL FILE #UL RECO/

FOLLOWING MATERIAL ARE IN M/s. IR SCOPE OF SUPPLYH BUZZER

DESCRIPTION MAKETAG No.

B INCOMMING SUPPLY ON INDICATING LAMPS

CR1-7,OPR,AMAUXILIARY RELAY OMRONCONTACT : 4C/O

STEP DOWN TRANSFORMER

B1

CONTROL SUPPLY ON INDICATING LAMPLT1

PHOENIXTERMINAL BLOCK FOR FIELD CONNECTIONATB

E-STOP

460VAC/120VAC, 750VA, 60Hz

CB3 MPCB FOR AOP ON/OFF 3P-6.3A ABB

MCB FOR CONTROL CKT.

1P-10A

TEKNIC

A.O.P. ON INDICATING LAMPLT2

A.O.P. START PUSH BUTTON

SS1

C/W AUTO/MANUAL SELECTOR SWITCH

110V AC

C CONTACTOR FOR AUX. OIL PUMP WITH RATING : 26A

CB5

CF1, 2, 3 COOLING FANS

ESBEE

A.O.P. STOP PUSH BUTTON

TEKNIC

LT4 TROUBLE INDICATING LAMP

EMERGENCY STOP PUSH BUTTON

B2

RED, MUSHROOM STAY-PUT

TEKNICA.O.P. AUTO/MANUAL SELECTOR SWITCHSS2CONTROL SUPPLY ON/OFF SWITCH

SS3

LT3 A.O.P. OVERLOAD TRIP INDICATING LAMP

MCB FOR CONTROL CKT.

1P-4A

TERMINAL BLOCK FOR VALVE CONNECTIONVTBTERMINAL BLOCK FOR POT. FREE CONTACTSRTB

CT CURRENT TRANSFORMER RISHABH

TERMINAL BLOCK FOR VIBRATION SWITCHTTB-1TTB-2 TERMINAL BLOCK FOR POT. FREE CONTACTS

BLUEGREENYELLOWREDRED

GREENRED

SOCKET FOR AUXILIARY RELAY

CB6CB7

CCN No.

----

--

----

--

--

--

--

--

--

--

70464011

--Y -- INCOMMING SUPPLY ON INDICATING LAMPS YELLOWR -- INCOMMING SUPPLY ON INDICATING LAMPS RED

70473822

7046546370465463

7046546370465463

70473814

--

--

70465463

CB8MCB FOR PANEL ILLUMINATIONMCB FOR SERVICE SOCKET

IL1 & 2 PANEL ILLUMINATION FOR BOTH COMPARTMENT17285099 STEGODS1 & 2 DOOR SWITCH FOR BOTH COMPARTMENT17285107SS SERVICE SOCKET17285115

CHERRY

XR, XR1 GUJARAT PLUGIN--

1P-4A70473822

1P-4A70473822

QTY.

0101010101

03

02

01

010101010101010101

0413

01

0101

01

01

01

010101

0101

020201

-- FILTER GRILL KIT FOR COOLING FAN 03

2.5 MM SQ., WAY-50

-- ENCLOSURE - REFER BELOW NOTE-- 01 SET

3PLBR 4L

2AML42AF32AF4

2 POSITION 2AS-2P2 POSITION2 POSITION

PUSH BUTTON ELEMENT-- -- 05NOPUSH BUTTON ELEMENT-- -- 06NC

TEKNIC

MY4-N-- PYF14A-N

CB4 MCB FOR XR ON/OFF 2P-10A70473780 01CB2 MCB FOR XR1 ON/OFF 01

ABB

2.5 MM SQ., WAY-162.5 MM SQ., WAY-15

2.5 MM SQ., WAY-082.5 MM SQ., WAY-10

----

MS-132-6.3

S202-C10

POWER CONTACTOR [LINE , DELTA]L/D -- 02 ABBPOWER CONTACTOR [STAR]S -- 01 ABBELECTRONIC OVERLOAD RELAYO/LR1 01 ABBMECHANICAL INTERLOCK BETWEEN DELTA/STARM I/L -- 01 ABB

MODEL UL LISTED/ UL CATALOG

CONTROL #

VOLTAGE

RATING

REMARKUL FILE #UL RECO/NOT UL LISTEDUL LISTED E326281 NKCR 110V AC --

--UL RECO. E225660 NKCR2 240V AC --

110V AC --

UL RECO. E225660 -- 110V AC, 24V DC --110V AC110V AC

24V DC

110V AC110V AC

S1 UL RECO. E225660 -- --110V AC, 24V DCS2

UL RECO. E225660 --

F1 TO F10 CONTROL FUSE-- 07RATING: 32A MAX., 200kA SCCR CHM1DU UL RECO. E14853 IZLT2 600V AC --CONTROL FUSE LINK [F1 TO F3]-- 03RATING: 2A MAX. 600V AC --ATMR4 UL RECO.

PF1 TO PF3 POWER FUSE-- --

--

GPD 180 460V AC/110V AC --E301764 OBJY2

OMRONUR/CSA 24V DC --E87929 SWIV2

UL RECO.

UR/CSA --

UL LISTED -- --E137861 NLRV7

2P-10A--E76126 QVNU2UR/CSA

S202-C10

S201-C4S201-C4

S201-C4

S201-C10

------

-- --

UL LISTED 460V AC, 110V AC --E312527 NLDX

UK2.5[1] UR 24V DC --E60245 XCFR2UR 110V AC --E60245 XCFR2UR -- --E60245 XCFR2

TERMINAL BLOCK FOR ROD-DROPCRTB 70465463 012.5 MM SQ., WAY-14 UR 24V DC --E60245 XCFR2UR 24V DC --E60245 XCFR2UR -- --E60245 XCFR2

TTB-7 TERMINAL BLOCK FOR UCM70465463 012.5 MM SQ., WAY-05 UR -- --E60245 XCFR2

02527.0-10 C UR US 110V AC --E234324 NITW2E69-30A C UR US 110V AC --E23301 NKCR03504.0-00 C UR US 110V AC --E222026 RTRT2

LT5 NETWORK ENABLED INDICATING LAMP RED-- 01

--

AUXILIARY RELAY OMRONCONTACT : 4C/O70464011 09 MY4-N UR/CSA 110V AC --E87929 SWIV2CR8-11

UK2.5[1]UK2.5[1]UK2.5[1]UK2.5[1]UK2.5[1]UK2.5[1]

LUGS LUGS FOR TERMINATION

WOER

KS TERMINALSCABLE CONTROL & POWER CABLE BHAGYDEEP

----

-- -- BUS BAR SUPPORTSLEEVE -- SLEEVE OVER BUSBAR

LOTLOT

LOTLOT

RSFR-H

E1508 & E2508 E96029 ZMVV8 110V AC, 24V DC --1015 UR E333417 AVLV2 460V AC TO 24V DC --

UL RECO. E203950 YDPU2 460V AC --RACEWAY CONTROL CABLE RACEWAY SALZER-- LOT A 45X45 UR E326068 ZODZ2 -- --

--MECHANICAL SCREWS, NUT-BOLTS, DIN-RAIL etc. HARDWARE

-- LOT -- -- NOT CONSIDERED -- -- -- --

POWER SUPPLY UNIT FOR 24V DCPSU

TVSS TRANSITS VOLTAGE SUPPRESSOR

RATING : 10A

--

-- 01

01

PHOENIX QUINT PS100/UL LISTED

E123528 NMTR 110V AC/24V DC --110VAC/24VDC/10

PHOENIX VAL-MS 120ST /UL RECO.

E330181 VZCA2 110V AC --F-MS 12 ST

-- 68240662 CONNECTOR KIT FOR CMC/BCM LOT PHOENIX MSTB2.5[1] UR E60245 XCFR2 24V DC --

STEGO

110V AC / 24V DCE87929 SWIV2

3PLBR 8L3PLBR 6L3PLBR 3L3PLBR 8L3PLBR 4L3PLBR 4L3PLBR 4L

LCAL/NETWORK SELECTOR SWITCHSS5 -- 012 POSITION 24V DC

70473780

-- SURGE SUPPRESSOR FOR AUXILIARY RELAY SCHNEIDER---- 09 LA4KE1FC -- 110V AC --E164353 NKCR.464353SCHNEIDER04 LA4KE1B -- 24V DC --E164353 NKCR.464353-- SURGE SUPPRESSOR FOR AUXILIARY RELAY ----

-- SURGE SUPPRESSOR FOR COOLING FAN SCHNEIDER---- 03 LA4KE1FC -- 110V AC --E164353 NKCR.464353

--AF26-30

TRIP CONTACT FOR MPCB 1NO+1NC 01 SK 1-11 --

CONTROL FUSE LINK [F4 TO 10]-- 07RATING: 10A MAX. 600V AC --UL RECO.

--

ABB-- -- LOCKABLE ROTARY HANDLE FOR MCCB 01 E116596 DIHS -- --

MCB FOR PANEL COOLING FANS 1P-4ACB9A,B,C -- 03 S201-C4

--110V AC--

UL LISTED E137861 NLRV7

-- SHROUD OVER BUSBAR [ACRYLIC SHEET]-- 02 -- -- -- -- -- ---- COPPER BUSBAR-- LOT -- -- -- -- -- --

110V AC--

FERRAZ SHAWMUTFERRAZ SHAWMUTCOPPER BUSSMAN

ATMR10E2137 JDDZE2137 JDDZ

C RU US

----

--

PROTECTION

----

FOLLOWING MATERIAL ARE IN PANEL SUPPLIER SCOPE OF SUPPLY

RITTAL UL LISTED

110V AC

1SDA062122R1 [1] UL LISTED

POWERMAC UL RECO.

460V AC, 110V AC

460V AC, 110V AC460V AC, 110V AC

UL LISTEDUL LISTEDUL LISTEDUL LISTED

SIZE: 6"SIZE: 6" HICOOL

RITTAL17A115HBACSK 3323.207

UL RECO.UL RECO.

E235304E76083

GPWV8NITW8

--

POWER CONTACTOR [LINE , DELTA]-3PPOWER CONTACTOR [STAR]-3PELECTRONIC OVERLOAD RELAY-RATING : 150-500AMECHANICAL INTERLOCK BETWEEN DELTA/STAR

CTR:600/5, CL-0.5,BURDEN-15VATW1WZ1

3P-XXXX

--

NOTE - PANEL DEPTH SHALL NOT BE MORE THAN 600MM

03 FERRAZ SHAWMUT AJT600 UL LISTED E2137 JDDZ 600V ACRATING: 600A MAX., 200kA SCCR, BOLTED TYPE [CLASS : J]

RISH CT TW4 UL RECO. E236986 PICQ2 --

E76083 NITW --

T5H600/ UL LISTED/CSA E93565 DKPU2

45HH1070 E314972 QEUY2 --

AF305-30-11AF265-30-11

E73397 NRNT7E73397 NRNT7

VM 300H E36588 NLDXEF460-500 E48139 NKCR

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Page 5: manualarchive.ingersollrandproducts.commanualarchive.ingersollrandproducts.com/manuals/manuals/drawings/...bcm 22110423im control module bcm , cmc 2003 01 ir c ur us e180892 nraq2

FRONT VIEW R. H. SIDE VIEWL. H. SIDE VIEW

[REMOVABLE]GLAND PLATE

E1 E1

DS2

UN-DRILLED

[REMOVABLE]GLAND PLATEUN-DRILLED

BOTTOM VIEW

OUI

SRVTL

SS3SS2

LT3

B2B1SS1

LT2LT1 LT4G Y R R

G R R

E E

LT5R

SS5

R BYR Y B

LOCABLEDOOR HANDLE

DRAWINGPOCKET

BUZZER

AIR FAN WITHINSTRUMENT

UCM

IL1 IL2

F1-F7

14∅HOLESFORM12 FOUNDATION BLOTS [8 Nos.]

AIR FAN WITHFILTER GRILL KITS

INSTRUMENTCF3

TOP VIEW

10MM TH. RUBBER PAD 100 ISMC BASE CHANNEL 10MM TH. RUBBER PAD

NAME PLATE

FUSE [F1 TO F7]

CF1AIR FAN WITHINSTRUMENTCF2

DS1

--40x6mm COPPER EARTH BUS

FILTER GRILL SIZE:172 mmSQ.FAN SIZE:

FILTER GRILL SIZE:172 mmSQ.FAN SIZE:

FILTER GRILL SIZE:172 mmSQ.FAN SIZE:

OFF TRIP

ON

MCCB

OPEN FRONT VIEW

E E

IL1 IL2

MODULECONTROL

BASE

24VDC

+VE

-VE 120V AC

DS2

XR/XR1

R Y B

--

V2

U2

W2

BUZZER

45x4

5 PV

C CH

ANN

EL

45x4

5 PV

C CH

ANN

EL

45x4

5 PV

C CH

ANN

EL

ATB

[50]

TTB-

1

[8]

RTB

[15]

VTB

[16]

TTB-

2

[10]

CRTB

[14]

[5]

O/LR1

CT

PF1/2/3, 450A [ TYPE : J ]

MECHANICALINTERLOCK

M I/L [VM-300H]

100 ISMC BASE CHANNEL

BUSBAR SIZE:4" x 0.25"[COPPER] FOR WITH PVC SLEEVE

C

MS132

CB3

[ACRYLIC SHEET]SHROUD OVER BUS BAR

BUSBAR SIZE:30x10 MM SQ.[COPPER] FOR WITH PVC SLEEVE

TVSS

PSU

L N

SS

[ACRYLIC SHEET]INCOMING CABLESHROUD OVER

40x6mm COPPER EARTH BUS

DS1

L

D

S

TB7

T5H600MCCB

EF460-500

EACH PHASE

EACH PHASE

U1

V1

W1

PF1

PF2

PF3[ACRYLIC SHEET]SHROUD OVER BUS BAR

LAYOUT MAY BE CHANE IN FINAL AS BUILT

[REMOVABLE]GLAND PLATEUN-DRILLED

B

PTB[3]