ø22 XW Series Emergency Stop Switches · 2019-10-12 · ø22 mm XW Series Emergency Stop Switches...

ø22mm XW Series Emergency Stop Switches(Mechanical Indicator)

Normal/latched status can be checked from a distance with the mechanical indicator function. The smooth ridge-less button prevents dust build-up and also assures comfortable operation.

The operator body shows the button status (normal/latched)

Mechanical Indicator

Degree of protection:IP65 (waterproof)

Illuminated model also available.

Smooth and ridge-less button surface prevents dust build-up.

When the switch is damaged due to excessive shocks, the NC contacts will turn off, stopping the machine (Reverse Energy Structure).

XW Series

2

Operator Stroke

High

Low

Energy

Normal Latched Normal Latched

3rd Generation(Reverse Energy Structure)

2nd Generation(Conventional)

Operator Stroke

High

Low

Energy

Main contacts(NC): ON

(machine canoperate)

Main contacts(NC): ON

(machine canoperate)

Normal Latched Normal Latched

Main contacts (NC):ON (machine canoperate)

Main contacts (NC): OFF(machine cannot operate)

Main contacts (NC): OFF(machine

cannot operate)

Main contacts (NC): OFF(machine

cannot operate)

Main contacts (NC) are always inclined to turn on (danger).

Main contacts (NC) are always inclined to turn off (safe).

Safe Break ActionWhen the contact block is detached from the operator, the NC contact opens (OFF).

When the contact block is detached from the operator, the cam directly opens the NC main contacts (contacts are off).

1 2 3 4Operator

Contact Block

ClosedON

OpenOFF

Reverse Energy Structure

Safety for operators, machines and systems

Excellent safety mechanisms including a mechanical indicator that shows contact status.

With XW series emergency stop switches, the potential energy level of the latched status is lower than that of the normal status. When the switch is damaged due to excessive shocks, the NC contacts will turn off, thus stopping the machine (patented design).

IDEC's sleek, smooth design reduces operator's stress and fatigue.

The safety mechanism ensures the XW contacts open (safe) even when damaged by excessive shocks (reverse energy structure, safe break action).

Non-illuminated Illuminated

Direct Opening Action

Complies with International Standards

All normally closed contact elements of an emergency stop devices shall have a direct opening action (positive opening action), according to annex K of IEC 60947-5-1. (IEC 60947-5-5; 5.2)

Complies to international safety standards

The emergency stop signal shall be maintained until the emergency stop device is reset (disengaged). (IEC 60947-5-5; 6.2)

Safety Lock Mechanism

ResettingXW series can be reset easily either by pulling or turning.

Pull Turn

(Actual Size)

Mechanical Indicator – the operator body of the switch is green when the contacts are closed, the green is hidden when the switch is actuated.

The smooth and ridge-free button surface prevents dust build-up, and is also easy to clearn. Ideal for applications such as food processing machines.

NC contacts ON (button not pressed)

NC contacts OFF (button latched)

3

High level of safety with Safe Break Action. Mechanical indicator on the operator body shows the contact status - green when NC contacts are closed - reducing the maintenance work.•IDEC’soriginal“SafeBreakAction”and“ReverseEnergyStructure”ensurethesafetyofoperatorandsystem,whentheswitchisdam-agedduetoexcessiveshocks.

•Themechanicalindicatorontheoperatorbodyshowsthenormal/latchedstatus(green:normal).Reducesmaintenanceworkandimprovesoperationefficiency.

•Illuminatedmodelalsoavailable(samesizeasnon-illuminated)•Thedepthbehindthepanelisonly46.4mm(w/terminalcover).•1to4NCmaincontactsand1or2NOmonitorcontact•Push-to-lock,PullorTurn-to-resetoperator•Directopeningactionmechanism(IEC60947-5-5,5.2,IEC60947-5-1,AnnexK)

•Safetylockmechanism(IEC60947-5-5,6.2)•Degreeofprotection:IP65(IEC60529)•Durablegold-platedcontacts•Finger-safestructure(IP20)•UL,c-ULlisted.ENcompliant.•ULNISDcategory

XW Series Emergency Stop Switches (Mechanical Indicator)ø22

StandardsApplicableStandards Mark FileNo.orOrganization

UL508CSAC22.2No.14 UL/c-ULListingFileNo.E68961

IEC60947-5-5UL991NFPA79EN418

ULListingFileNo.E305148

EN60947-5-1EN60947-5-5(Note)

TÜVSÜD

EUlowvoltagedirective

GB14048.5 CCCNo.2012010305589649

Contact Ratings(NC main contacts/NO monitor contact)RatedInsulationVoltage(Ui) ScrewTerminal 250V

RatedThermalCurrent(Ith) 5A

RatedOperatingVoltage(Ue) 30V 125V 250V

Rated

Ope

ratin

gCurrent

MainContacts

AC50/60Hz

ResistiveLoad(AC-12) – 5A 3A

InductiveLoad(AC-15) – 3A 1.5A

DCResistiveLoad(DC-12) 2A 0.4A 0.2A

InductiveLoad(DC-13) 1A 0.22A 0.1A

MonitorContacts

AC50/60Hz

ResistiveLoad(AC-12) – 1.2A 0.6A

InductiveLoad(AC-14) – 0.6A 0.3A

DCResistiveLoad(DC-12) 2A 0.4A 0.2A

InductiveLoad(DC-13) 1A 0.22A 0.1A

•Minimumapplicableload:5VAC/DC,1mA(referencevalue)(Operatingareadependsontheoperatingconditionsandloadtypes.)

•Theratedoperatingcurrentsaremeasuredatresistive/inductiveloadtypesspecifiedinJISC8201-5-1.

Illumination RatingsRatedVoltage OperatingVoltage RatedCurrent

24VAC/DC 24VAC/DC±10% 15mA

Note: AnLEDlampisbuiltintothecontactblockandcannotbereplaced.

Specifications

ApplicableStandardsIEC60947-5-5,EN60947-5-5JISC8201-5-1,UL508,UL991,NFPA79,CSAC22.2No.14,GB14048.5

OperatingTemperature Non-illuminated:–25to+60°C(nofreezing)LEDilluminated:–25to+55°C(nofreezing)

StorageTemperature –45to+80°C(nofreezing)

OperatingHumidity 45to85%RH(nocondensation)

OperatingForcePushtolock: 32NPulltoreset: 21NTurntoreset:0.27N·m

MinimumForceRequiredforDirectOpeningAction

80N

MinimumOperatorStrokeRequiredforDirectOpeningAction

4.0mm

MaximumOperatorStroke 4.5mm

ContactResistance 50mΩmaximum(initialvalue)

InsulationResistance 100MΩminimum(500VDCmegger)

OvervoltageCategory II

ImpulseWithstandVoltage 2.5kV

PollutionDegree 3

OperationFrequency 900operations/hour

ShockResistance Operatingextremes:150m/s2

Damagelimits: 1000m/s2

VibrationResistance

Operatingextremes:10to500Hz,amplitude0.35mm,acceleration50m/s2

Damagelimits:10to500Hz,amplitude0.35mm,acceleration50m/s2

MechanicalLife 250,000operationsminimum

ElectricalLife 100,000operationsminimum250,000operationsminimum(24VAC/DC,100mA)

DegreeofProtectionPanelfront:IP65(IEC60529)TerminalProtection:IP20(screwterminal,whenusingXW9Z-VL2MF)

Short-circuitProtection 250V/10Afuse(TypeaM,IEC60269-1/IEC60269-2)

ConditionalShort-circuitCurrent 1000A

TerminalStyle M3screwterminal

RecommendedTighteningTorqueforLockingRing

2.0N·m

ConnectableWire 0.75to1.25mm2(AWG18to16)

RecommendedTighteningTorqueforTerminalScrew

0.6to1.0N·m

4

Illuminated Pushlock Pull/Turn Reset (Screw Terminal) Packagequantity:1

Shape Illumi-nation

RatedVoltage

NCMainContact

NOMonitorContact

PartNo. ButtonColorCodeIP20 w/TerminalCover

ø38mushroomwithmechanicalindicator

LED 24VAC/DC

1NC — XW1E-LV4TG01Q4MFR XW1E-LV4TG01Q4MR

R(red)




1NC 1NO XW1E-LV4TG11Q4MFR XW1E-LV4TG11Q4MR




•Pushlockpull/turnresetswitchesarelockedwhenpressed,andresetwhenpulledorturnedclockwise.•IP20typescanbeconnectedtosolidwiresonly.•LEDlampisnotremovable.

Mechanical Indicator Model

Non-illuminated Pushlock Pull/Turn Reset (Screw Terminal) Packagequantity:1

Shape NCMainContact

NOMonitorContact

PartNo. ButtonColorCodeIP20 w/TerminalCover

ø38mushroomwithmechanicalindicator

1NC — XW1E-BV4TG01MFR XW1E-BV4TG01MR

R(red)




1NC 1NO XW1E-BV4TG11MFR XW1E-BV4TG11MR




•Pushlockpull/turnresetswitchesarelockedwhenpressed,andresetwhenpulledorturnedclockwise.•IP20typescanbeconnectedtosolidwiresonly.

ø22 XW Series Emergency Stop Switches (w/Mechanical Indicator)

Dimensions

Screw Terminal (IP20) Screw Terminal (w/terminal cover)

37

18.5 20.1

18.5 20.1

2.8

46.4 34.344.9

Locking Ring

Panel Thickness 1 to 4Terminal CoverXW9Z-VL2M

M3 TerminalScrew Gasket

ø38

Illuminated

Non-Illuminated

Panel Cut-out

0+0.2

3.2 0+0.

424

.1R0.8 max.

0+0.4

ø22.3

Locking Ring

37

Panel Thickness 1 to 4IP20 Protection CoverXW9Z-VL2MF

M3 TerminalScrew Gasket

18.5 20.1

18.5 20.1

46.4 34.344.9

2.8

ø38

Illuminated

Non-Illuminated

Panel Cut-out

0+0.2

3.2

0+0.

424

.1

R0.8 max. 0+0.4

ø22.3

Alldimensionsinmm.

5

XW Series Emergency Stop Switches (w/Mechanical Indicator) ø22

Mounting Hole Layout LED Internal Circuit

ø22.3+0.4

0

X

Y

X1

X2

R

LED

LED chip

Protection Diode

Resistor

X Y

ScrewTerminal 70mmminimum

•Thevaluesshownabovearetheminimumdimensionsformountingwithotherø22mmemergencystopswitches.Forotheremergencystopswitchesofdifferentsizesandstyles,determinethevaluesaccordingtothedimensions,operation,andwiringconvenience.

Alldimensionsinmm.

Terminal Arrangement (Bottom View)

Screw Terminal Non-illuminated

NC main contacts onlyNCmaincontacts(black):Terminals1-2

With 1NO monitor contactsNCmaincontacts(black):Terminals1-2NOmonitorcontacts(blue):Terminals3-4


TOP

Left Right

TOP

Left Right

TOP

Left Right

∗1 ∗2

∗1∗2

∗2∗1

∗1 ∗2

∗4 ∗3

∗3 ∗4

∗4 ∗3

∗1∗2

∗2∗1

∗1∗2

∗2∗1

∗2 ∗1

1NC: Terminalsonright2NC: Terminalsonright

andleft3NC: Terminalsonright,

left,andtop

1NC: Terminalsontop2NC: Terminalsonrightandleft

Screw Terminal Illuminated

NC main contacts onlyNCmaincontacts(black):Terminals1-2



TOP

X2

LED

X1

Left Right

TOP

X2

LED

X1

Left Right

TOP

X1

LED

X2

Left Right

∗1 ∗2

∗4 ∗3

∗1∗2

∗2∗1

∗3 ∗4

∗4 ∗3

∗1∗2

∗2∗1

∗1 ∗2

∗1∗2

∗2∗1

∗2 ∗1

1NC: Terminalsonright2NC: Terminalsonright

andleft3NC: Terminalson

right,left,andtop

1NC:Terminalsontop2NC: Terminalsonrightandleft

AccessoriesDescription&Shape Material PartNo. OrderingNo. Package

Quantity Remarks

RingWrench

Metal(nickel-platedbrass)(weight:approx.150g)

MW9Z-T1 MW9Z-T1 1

•UsedtotightenthelockingringwheninstallingtheXWemergencystopswitchontoapanel.

ø28110

TerminalCover

PPE XW9Z-VL2M XW9Z-VL2MPN02 2

•Black•Usedforscrewterminals.•AttachedtoIP20protectioncoverunits.

IP20ProtectionCover

Polyamide XW9Z-VL2MF XW9Z-VL2MFPN02 2

•Black•UsedonterminalsforIP20fingerprotection.•Onlysolidwirescanbeused.•TheIP20protectioncovercannotberemovedonceinstalled.

•ScrewterminalmodelhasaterminalcoverorIP20protectioncover.

6

Nameplate (for ø22 Emergency Stop Switches)

Description Legend PartNo. OrderingNo. PackageQuantity Material PlateColor LegendColor

Forø38/40mmButton

(blank) HWAV-0-Y HWAV-0-Y

1 Polyamide Yellow

—

EMERGENCYSTOP HWAV-27-Y HWAV-27-YBlack

EMERGENCYOFF HWAV-74-Y HWAV-74-Y

Maintenance Parts

Description&Shape Material PartNo. OrderingNo. PackageQuantity Remarks

LockingRing

Polyamide CW9Z-LN CW9Z-LNPN05 5 •Black•ø27.8,t=5.0

•Panelthicknesswhenusingthenameplate:1.0to2.5mm

Dimensions

Nameplate for ø38/40 Button

ø60

ø22

1.01.5

EM

ERGENCY

STOP

Projections

Safety Precautions

•TurnoffpowertotheXWseriesemergencystopswitchbeforestartinginstallation,removal,wiring,maintenance,andinspectionoftherelays.Failuretoturnpoweroffmaycauseelectricalshockorfirehazard.

•Forwiring,usewiresofthepropersizetomeetthevoltageandcurrentrequirements.TightentheM3terminalscrewtoatighten-ingtorqueof0.6to1.0N·m.Failuretotightentheterminalscrewsmaycauseoverheatingandfire.

Instructions

Removing the Contact BlockFirstunlocktheoperatorbutton.Grabthebayonetring andpullbackthebayonetringuntilthelatchpinclicks ,thenturnthecontactblockcounterclockwiseandpullout .

Turn counterclockwise

Bayonet Ring

Grab

GrabPull

Notes for removing the contact block1. Whenthecontactblockisremoved,themonitorcontact(NO

contact)isclosed.2.Whileremovingthecontactblock,donotexertexcessiveforce,

otherwisetheswitchmaybedamaged.3.AnLEDlampisbuiltintothecontactblockforilluminated

pushbuttons.Whenremovingthecontactblock,pullthecontactblockstraighttopreventdamagetotheLEDlamp.Ifexcessiveforceisexerted,theLEDlampmaybedam-agedandfailtolight.

Panel MountingRemovethelockingringfromtheoperator.Inserttheoperatorfrompanelfrontintothepanelhole.FacethesidewithoutthreadontheoperatorwithTOPmarkingupward,andtightenthelockingringusingringwrenchMW9Z-T1toatorqueof2.0N·mmaximum.

Operator without thread

TOP marking

Rubber Gasket

Locking Ring

Installing the Contact BlockFirstunlocktheoperatorbutton.Alignthesmall markingontheedgeoftheoperatorwiththesmall markingontheyellowbayonetring.Holdthecontactblock,notthebayonetring.Pressthecontactblockontotheoperatorandturnthecontactblockclockwiseuntilthebayonetringclicks.

marking

marking

Push

Turn clockwise

Notes for installing the contact blockMakesurethatthebayonetringisinthelockedposition.Checkthatthetwoprojectionsonthebayonetringaresecurelyinplace.

Latched

Projections

Unlatched

ø22 XW Series Emergency Stop Switches (w/Mechanical Indicator)

Alldimensionsinmm.

7

Instructions

XW Series Emergency Stop Switches (w/Mechanical Indicator) ø22

IP20 Protection Terminal Cover XW9Z-VL2MFToinstalltheIP20protectioncover,aligntheTOPmarkingonthecoverwiththeTOPmarkingonthecontactblock,andpressthecovertowardthecontactblock.

TOP marking

TOP marking

(Press)

Notes:1.Onceinstalled,theXW9Z-VL2MFcannotberemoved.2.TheXW9Z-VL2MFcannotbeinstalledafterwiring.3.WiththeXW9Z-VL2MFinstalled,crimpingterminalscannotbe

used.Usesolidwires.4.MakesurethattheXW9Z-VL2MFissecurelyinstalled.IP20

cannotbeachievedwheninstalledloosely,andelectricshocksmayoccur.

Contact BounceWhenthebuttonisresetbypullingorturning,theNCmaincontactswillbounce.Whenpressingthebutton,theNOmonitorcontactswillbounce.Whendesigningacontrolcircuit,takethecontactbouncetimeintoconsideration(referencevalue:20ms).

LED Illuminated SwitchesAnLEDlampisbuiltintothecontactblockandcannotbereplaced.

NameplateWhenanti-rotationisnotrequired,removetheprojectionfromthenameplateorswitchguardusingpliers.

Projection

Nameplate

HandlingDonotexposetheswitchtoexcessiveshocksandvibrations,otherwisetheswitchmaybedeformedordamaged,causingmalfunctionoroperationfailure.

Wiring1.Wirethickness:0.75to1.25mm2(AWG18to16)

Applicable Crimping Terminals Solid Wire

Wire

Insulating Tube

Crimping Terminal

4.7 to 5.9

6.0

max

.

3.2

min

.

4.7 to 5.93.0 max.

ø3.2 min.

Wire

Insulating TubeCrimpingTerminal

4.7 to 5.9

ø6.0

max

.

4.7 min. 6.2 max.

ø1.2

max

.• Only solid wires can

be used on the IP20 �ngersafe terminal type.

Ring Terminal Spade Terminal

•Besuretoinstallaninsulatingtubeonthecrimpingterminal.2.TightentheM3terminalscrewtoatighteningtorqueof0.6to1.0

N·m.

Installing & Removing Terminal CoversXW9Z-VL2MToinstalltheterminalcover,aligntheTOPmarkingontheterminalcoverwiththeTOPmarkingonthecontactblock.Placethetwoprojectionsonthebottomsideofthecontactblockintotheslotsintheterminalcover.Presstheterminalcovertowardthecontactblock.

TOP marking

Place the projectionsonto the contact block.

Press theterminal cover

Toremovetheterminalcover,pulloutthetwolatchesonthetopsideoftheterminalcover.Donotexertexcessiveforcetothelatches,otherwisethelatchesmaybreak.

TOP markings

Pull out the latches.

IDEC CORPORATION (USA)1175 Elko DriveSunnyvale, CA 94089-2209, USATel: +1-408-747-0550 / (800) 262-IDEC (4332) Fax: +1-408-744-9055 / (800) 635-6246E-mail: [email protected]

IDEC CANADA LIMITED3155 Pepper Mill Court, Unit 4Mississauga, Ontario, L5L 4X7, CanadaTel: +1-905-890-8561Toll Free: (800) 262-IDEC (4332) Fax: +1-905-890-8562E-mail: [email protected]

IDEC AUSTRALIA PTY. LTD.Unit 17, 104 Ferntree Gully Road,Oakleigh, Victoria 3166, AustraliaTel: +61-3-8523-5900, Toll Free: 1800-68-4332Fax: +61-3-8523-5999E-mail: [email protected]

7-31, Nishi-Miyahara 1-Chome, Yodogawa-ku, Osaka 532-8550, JapanTel: +81-6-6398-2571, Fax: +81-6-6392-9731E-mail: [email protected]

Specifications and other descriptions in this catalog are subject to change without notice.

Cat. No. EP1470-0 MARCH PDF

IDEC ELECTRONICS LIMITEDUnit 2, Beechwood, Chineham Business Park, Basingstoke, Hampshire RG24 8WA, UKTel: +44-1256-321000, Fax: +44-1256-327755E-mail: [email protected]

IDEC ELEKTROTECHNIK GmbHWendenstrasse 331, 20537 Hamburg, GermanyTel: +49-40-25 30 54 - 0, Fax: +49-40-25 30 54 - 24E-mail: [email protected]

IDEC (SHANGHAI) CORPORATIONRoom 701-702 Chong Hing Finance Center, No. 288 Nanjing Road West, Shanghai 200003, PRCTel: +86-21-6135-1515 Fax: +86-21-6135-6225 / +86-21-6135-6226E-mail: [email protected]

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IDEC TAIWAN CORPORATION8F-1, No. 79, Hsin Tai Wu Road, Sec. 1, Hsi-Chih District, 22101 New Taipei City, Taiwan Tel: +886-2-2698-3929, Fax: +886-2-2698-3931E-mail: [email protected]

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ø22 XW Series Emergency Stop Switches · 2019-10-12 · ø22 mm XW Series Emergency Stop Switches...

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