2020 HIGHLIGHTS - Lyttelton Engineering
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MARINE • 18 dry dockings including 8 full 5-year surveys. • Replaced 90m 2 of hull plating and installed 62 new prefabricated ice strengthened frames in FV San Aspiring fish hold for ice class upgrade. • Hook room upgrade San Aotea alongside at Lyttelton. • Fully replaced transom and stern ramp plating on FV Amaltal Explorer, complete overhaul of CPP propeller and hub as part of 5 year docking survey. • Main engine work on Talleys and Sanford vessels including in-situ machining of engine blocks. • Major repairs and fishing equipment upgrades onboard Lyttelton based inshore fishing vessels. Re-located ice making and storage plant on #7 wharf. HIGHLIGHTS ENGINEERING / BOILER PROJECTS • Installed and commissioned a fully automatic Maxitherm 4MW JDW woodchip fired boiler, designed and installed new piping at Canterbury Linen Services laundry facility. • Designed and fabricated a 26m 3 Steam accumulator vessel for Kraft Heinz sterilisation facility, Hastings. • Designed and fabricated a new Pressure Reducing Station for Synlait Milk, Dunsandel. • Designed & fabricated 2 pressure surge vessels with bladders for new Lyttelton wastewater pumping station. • Designed a new 6MW LPG / Biomass fired watertube boiler for OJI Fibre Solutions new packaging factory. • Provided engineering design services for fishing vessel hatches and fish pound doors. INDUSTRIAL SITE WORK / BOILER SERVICING • Installed and commissioned a new 2MW unattended boiler and new steam piping at Tegel Foods, Christchurch. • Installed a replacement boiler economiser unit at Ravensdown Hornby acid plant. • Boiler tube repairs on site at Alliance Lorneville, McCains Hastings, NZ Army Waiouru sites. • Fully re-tubed and replaced section of rear tube plate in 6MW twin furnace John Thompson boiler. • Carried out boiler surveys, asset management inspections, burner replacements & unattended boiler upgrades nationwide. www.lytteng.co.nz 2020 San Aspiring new plate and frames Lyttelton wastewater surge vessels Tegel Foods new 2MW boiler install Our values & core behaviours Healthy people & Safe behaviours Engineering Excellence Customer Focused Professionalism Loyalty & Growth in our people Strong community relationships We always ‘Do the right thing’
Transcript of 2020 HIGHLIGHTS - Lyttelton Engineering
MARINE
• 18 dry dockings including 8 full 5-year surveys. • Replaced 90m2 of hull plating and installed 62 new
prefabricated ice strengthened frames in FV San Aspiring fish hold for ice class upgrade.
• Hook room upgrade San Aotea alongside at Lyttelton. • Fully replaced transom and stern ramp plating on FV
Amaltal Explorer, complete overhaul of CPP propeller and hub as part of 5 year docking survey.
• Main engine work on Talleys and Sanford vessels including in-situ machining of engine blocks.
• Major repairs and fishing equipment upgrades onboard Lyttelton based inshore fishing vessels. Re-located ice making and storage plant on #7 wharf.
HIGHLIGHTS
ENGINEERING / BOILER PROJECTS
• Installed and commissioned a fully automatic Maxitherm 4MW JDW woodchip fired boiler, designed and installed new piping at Canterbury Linen Services laundry facility.
• Designed and fabricated a 26m3 Steam accumulator vessel for Kraft Heinz sterilisation facility, Hastings.
• Designed and fabricated a new Pressure Reducing Station for Synlait Milk, Dunsandel.
• Designed & fabricated 2 pressure surge vessels with bladders for new Lyttelton wastewater pumping station.
• Designed a new 6MW LPG / Biomass fired watertube boiler for OJI Fibre Solutions new packaging factory.
• Provided engineering design services for fishing vessel hatches and fish pound doors.
INDUSTRIAL SITE WORK / BOILER SERVICING • Installed and commissioned a new 2MW unattended
boiler and new steam piping at Tegel Foods, Christchurch.
• Installed a replacement boiler economiser unit at Ravensdown Hornby acid plant.
• Boiler tube repairs on site at Alliance Lorneville, McCains Hastings, NZ Army Waiouru sites.
• Fully re-tubed and replaced section of rear tube plate in 6MW twin furnace John Thompson boiler.
• Carried out boiler surveys, asset management inspections, burner replacements & unattended boiler upgrades nationwide.
www.lytteng.co.nz
2020
San Aspiring new plate and frames
Lyttelton wastewater surge vessels
Tegel Foods new 2MW boiler install
Our values & core behaviours Healthy people & Safe behaviours
Engineering Excellence
Customer Focused
Professionalism Loyalty & Growth in our people
Strong community
relationships We always ‘Do the right thing’
FABRICATION • Fabricated prototype track sections for Holmes
Solutions designed passenger transport system. • Manufactured 2 x 2000kg capacity re-locatable
ammonia storage vessels. • Fabricated 2 x 3 metre diameter isolation blanking
plates for Ohau A power station. • Manufactured new economiser ductwork for
Ravensdown Hornby works. • Supplied fabrication and welding services for Cashin
Quay strengthening works and new cruise berth construction at Lyttelton Port.
• Started fabrication of a 600kW 3 pass fire tube boiler for Reefton Distilling Co package boiler container.
HIGHLIGHTS…
FITTING & MACHINING • Survey & overhaul various ship controllable pitch
propellers, rudders, propeller shafts, gearboxes and sea valves.
• Machined internal tapers on 2 tonne ships’ rudders using wireless controlled taper turning attachment – this can be used with workshop machine or portable boring up to 2 metres diameter.
• Repairs to port cargo handling machinery including forklifts and log handlers.
• Provided fitting staff to assist customers with factory maintenance work at various including Fonterra Darfield.
• Machined hydraulic cylinders and a new high pressure salt press.
• Re-tubed 5 heat exchangers for Burwood hospital. GUARDWAY / ALUMINIUM WORKSHOP
• Developed a new balustrade system designed and independently tested to the highest standard AS1170.1 C5 overcrowding loads.
• Supplied over 300m of C5 rated balustrade system to HEB construction for the new LPC cruise terminal berth.
• Designed, fabricated and installed aluminium walkway on board oil tanker Kokako.
• Supplied Guardway handrail components for installation at Pukete waste water treatment plant.
www.lytteng.co.nz
2020
LPC cruise berth ballustrade
Wireless controlled taper boring
Ohau A isolation domed blanking plates
LYTTELTON ENGINEERING • Currently training 10 apprentices in fabrication and
fitting / machining • Continued investment in new plant and equipment
– including a new mobile air compressor and an ammonia storage vessel both available for hire.
• Completed stage 1 audit for certification of Health & Safety Management systems to ISO45001
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