2016E FINISH SCRAPER - metalcraftscrapers.com

18
30'1" 2016E FINISH SCRAPER 17'4" 9'0" 10'6" 28,700 lbs 1-14-21 1 PAGE DATE

Transcript of 2016E FINISH SCRAPER - metalcraftscrapers.com

30'1"

2016E FINISH SCRAPER

17'4"

9'0" 10'6"

28,700 lbs

1-14-21 1

PAGE DATE

1-14-21

GATE ASSEMBLY

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36304 GATE ASSY

ITEM NO. MC PART NO PART NAME QTY.

1 36301 GATE ASSY WELDMENT 1

2 36302 LH GATE ARM WELDMENT 1

3 36303 RH GATE ARM WELDMENT 1

4 1 FW 1.0 GR8 SAE FLAT WASHER 12

5 1HLN 1-8 GR8 NYLOCK NUT 12

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50917 BLADE

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6

58

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2

31-14-21FLOOR ASSEMBLY

ITEM NO. MC PART NO PART NAME QTY.

1 36600 FLOOR WELDMENT 1

2 50917 10" x 96" BLADE 2

3 27812 SKI PIN 2

4 .75 x 2 HB .75-10 x 2 GR8 HEX BOLT 1

5 .625 x 2.5 PB .625-11 x 2.5 PLOW BOLT 1

6 .625 HLN .625-11 HEX LOCK NUT 1

7 .625 FW .625 FLAT WASHER 1

8 .75-10 X 2.25 HB .75-10 X 2.25 HEX BOLT 1

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1-14-21 4

EJECTOR ASSEMBLY

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2

3

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36400 EJECTOR ASSY

ITEM NO. MC PART NO PART NAME QTY.

1 36499 EJECTOR WELDMENT 1

2 40704 GUIDE BLOCK ASSY LONG 2

3 40706 GUIDE BLOCK ASSY SHORT 2

4 .75 x 2 HB .75-10 x 2 GR8 HEX BOLT 16

5 .75 FW .75 GR8 SAE FLAT WASHER 16

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MAIN FRAME ASSEMBLY INSTRUCTIONS

REAR FRAME ASSEMBLY

FLOOR

LEFT SIDE FRAME ASSEMBLY

RIGHT SIDEFRAME ASSEMBLY

TONGUE

STEP # 3- INSTALL REAR FRAME.

STEP # 1- BLOCK FLOOR & INSTALL SIDE FRAMES TO FLOOR. LEAVE BOLTS LOOSE.

STEP # 2- INSTALL TONGUE. LEAVE BOLTS LOOSE.

STEP # 4- TIGHTEN ALL BOLTS.

1-8 X 4.5 HEX BOLTGR 8 (36) REQ'D

1-8 FLAT WASHER (36) REQ'D

1-8 FLAT WASHER (36) REQ'D

1-8 HEX LOCK NUT (36) REQ'D

.75-10 X 3.5HEX BOLT GR8(20) REQ'D

.75 HEX CRIMP NUT(20) REQ'D

.75 FLAT WASHER(20) REQ'D

.75 FLAT WASHER(20) REQ'D

.75-10 x 1.75HEX BOLT GR8(18) REQ'D

.75 LOCK NUT(18) REQ'D

.75-10 x 2.25HEX BOLT GR8(4) REQ'D

.75 FLAT WASHER(12) REQ'D

.75 FLAT WASHER(12) REQ'D

.75 HEX LOCK NUT(12) REQ'D

.75-10 x 5.50HEX BOLT GR8(8) REQ'D

51-14-21

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EJECTOR INSTALLATION1-14-21 6

DROP IN EJECTOR AT FRONT OF FRAME ASSY THEN INSERT GUIDEBLOCKS INTO CHANNELS.

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DROP IN GATE ASSY FIRST THEN MAST.

GATE, MAST & HITCH INSTALL

1-14-21 7

1 1/4-7 X 6 HEX BOLT GR8 & LOCK NUT (1)REQ'D

1-8 X 5.5 HEX BOLTGR8 & LOCK NUTINSTALLED ALTERNATELY(10) REQ'D

1/2-13 X 1 1/2HEX BOLT GR8 & LOCK NUT(8) REQ'D

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PINS, BUSHINGS, & CYLINDERS

1-14-21 8

40101 PIN(GATE CYL FRT)

40105 PIN

40108 PIN

50302 REAR CARRIAGE CYLINDER

50306 EJECTOR CYLINDER

40101 PIN

40103 PIN(EJECT CYL FRONT)

40109 PIN

40109 PIN

40201 BUSHING

50307 SKI CYLINDER

50303 GATE CYLINDER

40105 PIN

40102 PIN

50905 ROUTER

40201 BUSHING

40101 PIN

.625 X 2.5 PLOWBOLT(8) REQ'D EACH ROUTER

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1-14-21 9

REAR CARRIAGE ASSEMBLY

50732 HUB ASSEMBLY

27594 OSCILLATOR ASSEMBLY

40109 PIN

50302 CYLINDER

1-8 X 7 HEX BOLT GR8(4) REQ'D

1"LOCK NUT GR8 (8) REQ'D

40109 PIN 40108 PIN

SPACERS REMOVED FROM HEREMUST BE RE-POSITIONED UNDERBOLT HEADS TO PRESERVE SPACING.

REPOSITIONED SPACER LOCATION.

1.25-7 x 7.5HEX BOLT GR8

27551 AXLECLAMP SPACER

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1-14-21 10

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9

1

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10

OSCILLATOR ASSEMBLY

ASSEMBLY INSTRUCTIONS

SEAT CUPS FIRMLY. INSTALL, CONES, AXLE, SPACERSAND NUTS WITHOUT GREASE. TORQUE NUTS TO 20 IN-LBS.AND TIGHTEN LOK SCREWS. FILL WITH GREASE VIA ZERK.INSTALL SEALS LAST.

27594 OSCILLATOR ASSYITEM NO. MC PART NO PART NAME QTY.

1 27593 OSC WMT 1

2 27543 PIVOT AXLE-CARR & TILT 1

3 50243 SEAL 2

4 1 x 7 HB 1-8 x 7 GR8 HEX BOLT 2

5 1HLN 1-8 GR8 NYLOCK NUT 2

6 50162 AXLE NUT 2

7 .313 X 1.25 SHCS .313-18 X 1.25 SHCS 2

8 50208 6466 CONE 2

9 50207 6420 CUP 2

10 27559 SEAL RACE 4.63 OD x .78 WIDE 2

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FOLLOW SAME PROCEDURE FOR ASSEMBLY AS IN OSCILLATOR HUB.

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148 12

139

50732 HUB ASSEMBLY1-14-21 11

50732 HUB & SPINDLE ASSEMBLY

ITEM QTY. MC PART NO PART NAME

1 10 50736 22mm LUG NUT

2 1 *50232 .375 x 3.50 ROLL PIN

3 1 +50731 HUB

5 10 50729 BIG WHEEL HUB STUD

6 2 50206 BEARING RACE

7 1 27529 SPINDLE - G900HD

8 1 *50142 2.50-12 SLOTTED NUT

9 4 .25 X .50 HB 1/4 x 1/2 HEX BOLT

10 1 50733 +HUB ASSEMBLY KIT

11 1 50738 *SPINDLE ASSEMBLY KIT

12 1 50734 GASKET

13 1 50735 HUB CAP

14 1 *50730 FLAT WASHER

15 2 50204 BEARING

16 1 +50223 HUB SEAL

PAGE DATE

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917

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1311

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1216 1

WELD RING #14 HAS TO BE CUT OUT ANDA NEW ONE WELDED IN WHEN REPLACINGBUSHINGS #12.

33200 HITCH ASSEMBLY

ITEM NO. MC PART NO PART NAME QTY.

1 33215 YOKE-REAR HALF 1

2 33201 REAR MOUNT ASSY 1

3 33217 VERTICAL PIN BUSHING 4

4 33203 FRONT YOKE ASSY 1

5 33216 VERTICAL SPACER 1

6 33202 VERTICAL PIN ASSY 1

7 33219 2.50 ID WASHER 2

8 50141 2.50-4 SLOTTED NUT 1

9 33220 RUBBER SLEEVE 1

10 33221 PVC CAP 1

11 33218 CENTER YOKE BUSHING 2

12 33225 1.5" FRONT YOKE BUSHING 213 33222 WELD RING 114 33223 O-RING 5.00 X 5.38 2

15 33224 O-RING 3.63 X 4.00 3

16 33226 GREASE FITTING 6

17 50131 .375 x 5.0 COTTER PIN 1

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TIRE & RIM ASSEMBLY1-14-21 13

ITEM QTY. MC PART NO PART NAME

1 1 50708 RIM ASSY

2 50705 23.5 x 25 TIRE

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50302 REAR CARRIAGE LIFT CYL

ITEM PART NAME 7 B x 15 S W / 3.00 ROD

1 TUBE ASSY TA-03039

2 ROD ASSY RA-01720

3 PISTON PI-01107

4 HEAD HE-01529

5 LOCKNUT MM-03940 (2.50-12)

6 O-RING (ROD TO HEAD) SO-00283

7 AQ SEAL SM-00131

8 O-RING (CAP TO TUBE, INSIDE) SO-00042

9 BACK UP RING SB-00042

10 U-CUP(POLYPAK) SU-00245

11 WIPER SW-00137

12 0-RING (CAP TO TUBE, OUTSIDE) S0-00169

13 WEAR RING (ROD TO CAP) SM-00078

14 WEAR RING (PISTON TO TUBE) SM-00145

15 SEAL KIT SK-01833

16 SPLIT BUSHING 40201 (2.50 ID)

17 BUFFER SEAL SM-00285

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EJECT CYL HAS HARD LINE FROMFRONT PORT TO REAR.

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50306 EJECTOR CYL

ITEM PART NAME 4.5 B x 46 S W /2.50 ROD

1 TUBE ASSY TA-032212 ROD ASSY RA-020943 PISTON PI-003464 HEAD HE-009895 LOCKNUT PP-00025 (1.50-12)6 O-RING (ROD TO HEAD) SO-001547 AQ SEAL SM-000948 O-RING (CAP TO TUBE, INSIDE) SO-000149 BACK UP RING SB-00014

10 U-CUP(POLYPAK) SU-0005111 WIPER SW-0000612 0-RING (CAP TO TUBE, OUTSIDE) S0-0024813 WEAR RING (ROD TO CAP) SM-0011014 WEAR RING (PISTON TO TUBE) SM-0003715 SEAL KIT SK-0142816 STOP TUBE MM-03937(1.00)17 OUTSIDE HYD TUBE ASSY xxxxx18 SPLIT BUSHING 40200 (2.00 ID)19 BUFFER SEAL SM-00235

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BB

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1-14-21 16

50303 GATE CYL

ITEM PART NAME 5B x 13.5 w/2.00 ROD

1 TUBE ASSY TA-030802 ROD ASSY RA-017403 PISTON PI-009934 HEAD HE-015445 LOCKNUT PP-00858 (1.75-12)6 O-RING (ROD TO HEAD) SO-001557 A Q SEAL SM-000718 O-RING (CAP TO TUBE, INSIDE) SO-000199 BACK UP RING SB-00019

10 U-CUP (POLYPAK) SU-0020111 WIPER SW-0000812 O-RING (CAP TO TUBE, OUTSIDE) SO-0017013 WEAR RING (ROD TO CAP) SM-0007014 WEAR RING (PISTON TO TUBE) SM-0001815 SEAL KIT SK-0185316 STOP TUBE MM-03050 (1.75)17 SPLIT BUSHING 40200 (2.00 ID)18 BUFFFER SEAL SM-00235

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HYDRAULIC SYSTEM

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12 151635

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22 2221

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172019

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ITEM NO. MC PART NO PART NAME QTY.

1 50303 5 x 13.5 CYLINDER 2

2 50306 4.5 X 46 CYLINDER 1

3 8MB-8MFFOR90 HYDRAULIC FITTING 2

4 50803 .5 BALL VALVE 1

5 8MB-8MJ HYDRAULIC FITTING 1

6 40667 FRONT SIDE SHIELD-LH 1

7 40668 FRONT SIDE SHIELD-RH 1

8 12MFFOR-12MFFOR BULKHEAD HYDRAULIC FITTING 1

9 12MFFOR-12FFORX90 HYDRAULIC FITTING 1

10 50451 GATE LINE 1

11 50452 GATE LINE 1

12 50455 EJECTOR LINE 1

14 12MFFOR-BLKHD-90 HYDRAULIC FITTING 2

15 50453 LIFT LINE 1

16 50454 LIFT LINE 1

17 50645 TUBE CLAMP ASSY 1

18 50456 REAR EJECTOR LINE 1

19 50444 REAR LIFT LINE LOWER 1

20 50443 REAR LIFT LINE TOP 1

21 50457 FRONT PIPE EJECTOR 2

22 50458 FRONT PIPE 8

23 12-MFFOR TEE HYDRAULIC FITTING 5

24 50302 7 x 15 CYLINDER 1

25 26297 FRONT CENTER SHIELD 1

26 50802 SEQUENCE VALVE 1

27 12MB-12MFFOR HYDRAULIC FITTING 1

28 12MB-12FFOR HYDRAULIC FITTING 1

29 50424 TONGUE GATE LOWER CYL LINE 1

30 50422 TONGUE GATE TOP CYL LINE 1

31 50402 FRONT PIPE GATE 2

32 50420 TONGUE EJECTOR LINE LOWER 2

33 50804 .75 BALL VALVE 1

34 50644 TUBE CLAMP ASSY 6

35 50627 TUBE CLAMP ASSY 2

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181-14-21SKI SYSTEM

27899 SHOCK ABSORBER SKI ASSEMBLY

ITEM NO. MC PART NO PART NAME QTY.

1 27899 SKI PLATE 1

2 1

3 50900 12 x 16 BLADE 2

4 2

5 27812 SKI PIN 1

6 .75 x 2.5 PB .75-10 x 2.5 PLOW BOLT 1

7 .75 FW .75 GR8 SAE FLAT WASHER 1

8 .75 HN .75-10 GR8 HEX NUT 1

9 .75 x 2 HB .75-10 x 2 GR8 HEX BOLT 1

10 .75 LW .75 GR8 LOCK WASHER 1

11 50315 SHOCK BODY 1

12 50314 SHOCK ASSEMBLY 1

13 50317 NUT PAIR 1

14 50316 SHOCK SPRING 1

15 .50-13 X 2.00 HB 1/2" X 2 HEX BOLT 2

16 .50-13 HLN 1/2"-13 NYLOCK NUT 2

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