2016 Embedded Product Guide - adl-usa.com · Meet ADL - Smarter By Design ... Embedded System...

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2016 Embedded Product Guide Leading the industry with high-performance embedded systems targeting demanding thermal and rugged environments for military and industrial applications. TRANSPORTATION INDUSTRIAL MILITARY SECURITY MEDICAL ENERGY

Transcript of 2016 Embedded Product Guide - adl-usa.com · Meet ADL - Smarter By Design ... Embedded System...

2016 Embedded Product GuideLeading the industry with high-performance embedded systems targeting demanding thermal and rugged environments for military and industrial applications.

TRANSPORTATION

INDUSTRIAL

MILITARy

SecURITy

MeDIcAL

eNeRgy

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aDL eMBeDDeD soLutIoNs 3

Table of ContentsMeet ADL - Smarter By Design ......................................... 4

ISO Certification ............................................................. 5

New Products ............................................................6 - 7

IoT Gateway ...............................................................8 - 9

ADLMES-8200 Family ............................................ 10 - 11

Systems - Removable Hard Drive .................................... 12

Embedded System Design ............................................. 13

Custom Systems .................................................... 14 - 15

PC/104 COTS & MCOTS Single Board Computers ...... 16 - 17

3.5 Inch Embedded Single Board Computers ............ 18 - 19

Engineering & Design Services ................................ 20 - 21

Embedded Power Supplies ...................................... 22 - 23

Peripherals & Accessories ....................................... 24 - 27

Thermal Solutions .................................................. 28 - 29

Thermal Management ............................................. 30 - 31

Tech Brief: What is PC/104? .................................... 32 - 33

About ADL & Industries Served ............................... 34 - 35

toc

ADL Embedded SolutionsProviding flexible, reliable solutions at the speed our customers need to survive and thrive.

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SmarTEr By DESiGn

ADL Embedded Solutions Inc.,

a leading provider of high-performance

embedded systems targeting

demanding thermal and rugged

environments for military and industrial

applications, is proud to reveal their

new brand identity.

This new positioning reinforces ADL’s

commitment to collaborating with

customers as we work together to

design and build quality, reliable

embedded solutions that meet their

exacting requirements.

ADL Embedded Solutions’ product line

boasts a broad portfolio of long-lived

SBCs, ranging from low-power Intel®

Atom® architecture through high-

performance 6th generation Intel®

Core™ i5/i7 processors that ensure access to the latest processor technology

and long-lived availability. ADL serves customers in a variety of markets, including

Medical, Transportation, Defense, Aerospace, Communication, Security, Process

Control, and Science.

For more information about ADL Embedded Solutions,

visit the website at: www.adl-usa.com or www.adl-europe.com

ADL Announces New ISO 9001:2008 Certification within USA

aDL eMBeDDeD soLutIoNs 5

iSO CErTifiCaTiOn

December 14th, 2015 - ADL Embedded

Solutions, Inc. has been certified to the

(ISO 9001:2008) quality management

standard. We are delighted to serve

our customers even better through the

well-defined and documented processes

this certification requires.

While we’ve always been committed

to quality in our products and services,

this certification ensures a more

productive environment through faster

identification and resolution of quality

issues, among many other benefits.

We partnered with Smithers Quality

Assessments, www.smithersregistrar.

com, an accredited quality and

environmental management systems

certification body, to achieve our

certification. For more information

regarding our ISO 9001:2008 Certification, visit the website at:

www.adl-usa.com or www.adl-europe.com

aDL eMBeDDeD soLutIoNs

New ProductsLeveraging world-class system design and CPU board design capabilities, ADL Embedded Solutions, Inc. continually strives to provide the latest Intel processor technologies, system products and capabilities, as well leading-edge CPU boards and peripherals.

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2016 iS an ExCiTinG TimE fOr nEw PrODuCTS On SEvEral frOnTS fOr aDl EmBEDDED SOluTiOnS, inC.

Moving beyond our relatively narrow

focus on CPU boards and opportunistic

customer-driven custom systems,

2016 will see the introduction

of new pre-configured gateway

products, additional sub-system options

for rugged military storage, and new

SBCs which include the latest 6th

generation Intel Core i7 processors

codenamed Skylake.

These new products serve to expand

our portfolio of embedded design

options for our military customers, but

also serve to bring our expertise with

rugged design to a host of industrial

applications in demanding use scenarios. For example, our new IoT-ready

ADLIGW-1600 rugged gateway serves to bring the benefits of IoT architectures to

harsh industrial areas currently underserved.

aDL eMBeDDeD soLutIoNs 7

New PRoDucts

aDlE3800HDC 3.5” SBC

Based on Intel’s 3800-series of processors, the

ADLE3800HDC is a cost-reduced version of our popular

ADLE3800HD SBC. It provides the same convenient

front-side connectors, includes an integrated 18V to 36V

power supply and M.2 Key B SATA and PCIe sockets.

read more page 18.

aDliGw-1600 inDuSTrial iOT-rEaDy GaTEway

Targeting embedded needs in a variety of demanding

industrial settings, the ADLIGW-1600 provides a robust set

of features including -40C to +70C operation, a durable

milled aluminum housing with a host of mounting options

and flexible cloud and I/O connectivity.

read more page 8.

aDlQ170HDS inTEl COrE i7 3.5” SBC

Based on Intel’s latest 6th generation Intel Core i5/i7

processors (Intel codenamed Skylake), the ADLQ170HDS

provides the same robust set of features as our Intel Core

ADLQM87HD, with a new 14nm process architecture

to provide improved performance per watt and a vastly

improved graphics engine.

read more page 18.

aDlrHD-1650 mil-STD 810 rEmOvaBlE HarD DrivE

Targeting data intensive applications in rugged military

environments, the ADLRHD-1650 allows for easy swap

and maintenance of 2.5” SATA SSDs, while providing rugged

MIL-STD 810 operation with over 100,000 insertions!

Features include support for military erase protocols.

read more page 12.

IoT Ready GatewayFrom benign factory floor conditions, to embedded applications in harsh environments--trains, fleet vehicles, oil and gas platforms, unmanned vehicles, etc.—ADL Embedded Solutions Industrial Gateways enable connectivity to the cloud from ANYWHERE.

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inDuSTrial ioT

industrial ioT innovations in cloud

computing leverage Big Data analysis

to bring a host of new advantages and

disruptive new products and services.

ADL Embedded Solutions has

built on its long history of rugged

military and mobile computing

expertise, to bring many of these

innovations to the rugged military

and industrial space.

New services such as Uber for

on-demand transportation or

similar applications in fleet

management across all industries not

only increase visibility and availability,

but also enable new efficiencies in fuel

consumption, increased productivity

and reduced equipment downtime

through predictive maintenance via

real-time access to equipment status and sensor data, and real-time, local data

analysis of sensor and equipment data for more autonomous, local decision-

making via local, intelligent gateways.

COnnECTinG inDuSTriES TO THE ClOuD via GaTEway

TRANSPORTATION SecURITy

MeDIcAL MILITARy

INDUSTRIAL eNeRgy

aDL eMBeDDeD soLutIoNs 9

Iot Gateway

inTEl E3800 SEriES PrOCESSOrS

• Intel Atom E3800-3845 Quad

• Intel Atom E3800-3827 Dual

mEmOry

• Up to 8GB DDR3L 1333MHz

i/O COnnECTiviTy

• 3x GLAN

• 4x USB2.0

• Optional 1x USB 3.0 (I-PEX)

nETwOrk/ClOuD COnnECTiviTy

• 3x LAN

• Optional 802.11 WiFi

GraPHiCS

• VGA/CRT = 2560x1600@60Hz 24bpp (via DVI conn)

• DVI = 1920x1080@60Hz 24bpp

• DirectX 11

• Open GL 4.0

• Full HD video playback

aDliGw-1600 industrial ioT Gateway

STOraGE

• Optional 2.5” SATA (3Gbit/s)

• Optional M.2 Type Key B 2242 SATA

PCi-ExPrESS ExPanSiOn

• M.2 Key B 2280 with 1x PCIex1

• Optional M.2 2280 miniPCIe adapter

OPEraTinG TEmPEraTurE

• -20C to +60C; Optional -40C to +70C

POwEr

• Voltage Input = 18V - 36V

mOunTinG

• DIN, VESA, and Bottom Mounting

The ADLE3800HDC is based on Intel’s first System-on-Chip (SoC) E3800-series Atom processors which use Intel’s 22nm 3D Tri-gate process.

It offers vastly superior compute performance and energy efficiency and Intel’s 7th generation graphics engine for stunning graphics performance.

Improved power management capabilities result in standby power measured in milliwatts with days of standby time.

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MoDuLaR eNcLosuRe systeMs

• Modular Sidewall Design Supports Variable PC/104

Stack Heights or Expanded 3.5” SBC Intelligent Systems.

• High and Low IP (ingress protection) Systems Possible

via High IP, Modular Chassis Design Coupled with Full

Custom, Quick-Turn I/O Plate Support and High-IP

Connector Availability.

• Flexible Ribbed Chassis Design Allows for Conduction

Cooling Through Base or Passive Cooling via Chassis

Which can be Augmented with Active Cooling Fan.

• Fully Supported by ADL Embedded Solutions’ Team of

Solidworks Engineers for Model and or Design Support.

• Quick-Turn IP60 Availability. Additional Lead Time

Required for IP65 Systems.

SySTEm BuilDinG BlOCkS

• Broad Portfolio of PC/104 SBC Options Ranging

from low-power Intel® Atom™ to high performance

4th Generation Intel Core i7 Processors.

• Peripheral Possibilities Include: 4-Port GLAN, GSM,

WLAN, WWAN, GPS, 3G Cellular, Storage SSDs and many

more Func tions Including Custom Board Services for

Specialty Applications.

• Power Supply Options (ADLPS35, ADLPS104 and

ADLPS104ISO) Exist for low to High-Pow ered Systems

with Features Including ATX, Isolation, and EMI Filtering

for a Broad Range of Requirements.

• Designed for MIL-STD 704/1275/461

and MIL-STD 810.

• Ruggedization and Extended Temperature

Options Available.

• Solidworks 3D CAD Model and Design

Support Available.

aDlmES-8200HiGH-inGrESS PrOTECTiOn (iP) mODular EnClOSurE SySTEmThe ADLMES-8200 is a Highly Configurable, Modular Enclosure System Aimed at Quick-Turn Delivery

of Rugged and Extended Temperature Enclosures for a Variety of Applications.

fig. 1: Exploded View

aDL eMBeDDeD soLutIoNs 11

MoDuLaR eNcLosuRe systeMs

aDlmES-8200 family

aDlmES-8200-P2 6-CarD CHaSSiS

• HWD = 5.9” x 7.0” x 6.6”,

15cm x 17.8cm x 16.8cm

• Empty Weight = 7.3 lb, 3.31kg

• Configuration Profile: Can fit SBC

Plus Power Supply; OEM SATA and

MIL 704/1275/461 Options.

• Additional Four I/O Card Capacity.

• Can Fit up to 16X LAN Ports

for Mobile Servers or Network

Appliances with Terabyte Capacity.

• Other Applications: Mobile

Computing for Transportation and

Remote Monitoring, Cameralink/

Framegrabbing Apps, etc..

aDlmES-8200-P1 4-CarD CHaSSiS

• HWD = 4.6” x 7.0” x 6.6”,

11.7cm x 17.8cm x 16.8cm

• Empty Weight = 6.4 lb, 2.90kg

• Configuration Profile: Can Fit SBC

and Power Supply, Plus OEM SATA

and MIL 704/1275/461 Options.

• Additional Two I/O Card Capacity.

• Applications: Mobile Computing

for Transportation, Cameralink/

Framegrabbing Apps, Remote

Monitoring in Exposed Environments

Such as Oil fields, Offshore Oil

Platforms, etc.

aDlmES-8200-lP lOw PrOfilE 2-CarD CHaSSiS

• HWD = 3.2” x 7.0” x 6.6”,

8.1cm x 17.8cm x 16.8cm

• Empty Weight = 5.4 lb, 2.45kg

• Configuration Profile: Can Fit SBC

and Power Supply, Plus OEM SATA

and MIL 704/1275/461 Options.

• Applications: Low-Profile, Rugged,

General Computing.

MIL-STD 810The ADLRHD-1650 has been developed for military and industrial use scenarios that can benefit from MIL-STD 810 shock and vibration durability but also requires frequent SATA drive removal or swapping for data retrieval, maintenance, security and other purposes.

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aDlrHD-1650 rEmOvaBlE HarD DrivE

Many embedded systems in both

military and industrial environments

now feature very intensive data

processing and data storage

requirements. As a result, efficient

off-loading of archived data has become

increasingly critical.

The ADLRHD-1650 brings this

capability to a host of applications for

secure communications, security and

surveillance, high-resolution image

capture and other uses in extreme

or rugged domains.

fEaTurES

• Up to 100,000 SSD Insertions

• Rugged, Milled Aluminum Casing

• Rugged Internal PCB Mounting

for Shock and Vibration

• Hyperboloid SATA Connector with MIL-STD 810 Shock and Vibration Tolerance,

Positive Mating Action, Low Electrical Resistance

• Long-Life SLC NAND Flash Options

• Military-Erase Protocol Support Including:

- DOD NISPOM 5220.22-M

- NSA/CSS 9-12

- NSA/CSS 130-2

- ARMY AR 390-19

• -40C to +85C Operation

aDL eMBeDDeD soLutIoNs 13

eMBeDDeD systeM DesIGN

Optimizing Embedded System Design

kEy arEaS Of SySTEm DESiGn, wHaT iS nEEDED:

• Performance of CPU, I/O, PCB/Bus interfaces,

Cable Throughput Capacity.

• Power Consumption/Thermal Management Demands.

• System Functional Upgradeability/Flexibility.

• System Certification(s) and Ingress Protection Scope.

• System Enclosure Size, Weight, Material Make-Up

and Surface Coating.

• DC/DC Power Supply for Conversion of Input Power

with Possible Isolation and Filtering as well as Identifying

all the Voltages that are to be Encountered within the

System and Attached Devices.

• Defined Form Factor and Bus Interface(s).

• Selection of Cabled, Cable-Reduced or Cable-Less System.

• Software Support for O/S and Drivers as well as CPU/SSD

Software Compatibility.

SySTEm funCTiOn COmPOnEnT COnSiDEraTiOnS

• CPU/DRAM Memory Capacity/I/O Features.

• SBC Thermal Solutions, Fan, Convection, Conduction

or a Combination of.

• SSD Type and Number. On Board or In/Out of Stack.

Removable or Non-Removable. Write-Protection, Encryption

and the Level of, Secure Erase, MLC, SLC, etc.

• Type and Number of Video Outputs, Number

of Independent Channels Needed, Type.

• Custom BIOS for CPU Performance/Thermal Reduction,

Rev Lock-In, Quick-Boot or Specific Boot-Up Sequence.

• Peripheral Board Selection Based Upon Bus Interface,

Performance and Thermal Considerations. Type of Connectors,

Standard or MIL STD D38999.

• Use of Conductive Gasketing and/or Masking of Anodizing

System Contact Surfaces with Support Structure.

The key to successfully designing a board, stack or system

involves asking the right questions in a collaborative

dialogue with the customer. It starts with the basic question,

“What does the system need to do?” Gathering all the data,

including initial assumptions by the customer, leads to

an understanding of both the prioritized needs and

constraints that will result in the most robust, reliable

and appropriate solution.

fEaTurES

1. Thermal Solution

2. Rugged Enclosure

3. SBC Board

4. High & Low IP Connectors

5. I/O Cards

6. SSD Storage

7. Power Suply

8. Thermal Solution

9. Flexible Mounting Options

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Custom SystemsEmbedded system design needs, challenges and constraints can vary widely and don’t always abide by readily-available COTS solutions. Our staff of CPU designers and engineers can custom tailor embedded designs to meet a broad range of customer-specific space, power, electrical or environmental requirements.

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rOBuST DEvElOPmEnT PrOCESS

aided by Solidworks® CaD design

and simulation tools, our engineers can

help conceptualize, design, manufacture,

and system integrate turnkey embedded

solutions for both military and rugged

industrial applications.

Driven by the product lifecycle

requirements of our military and

industrial customers, ADL Embedded

Solutions has developed a robust

System Development Process designed

to capture the myriad of requirements,

specifications and changes that can

arise during a system development

from initial consultation through

prototyping and production release.

All system electrical, I/O, mechanical

and environmental requirements

are fully documented, design reviewed,

customer approved and form the foundation for all current and future iterations of

a customer’s design throughout their lifecycle.

CuSTOm SySTEm PrODuCTiOn

CUSTOMERCONSULTATION

CONCEPTDEVELOPMENT

PROOF OFCONCEPT

DEVELOPMENT AND DESIGN

PROTOTYPE PILOTRUN & REVIEW

PRODUCTIONQUALITYCONTROL

aDL eMBeDDeD soLutIoNs 15

custoM systeMs

BrOaD POrTfOliO Of inTEl-BaSED CPu BOarDS ADL Embedded Solutions designs and manufactures a broad range of Single Board

Computers in a variety of different form factors including PC/104, PC/104-PLUS,

PCI/104, PCI/104-EXPRESS, PCIe/104, and 3.5” SBCs. Processor options range

from the latest Intel CORE i7 processors to the low-power Intel Atom architecture

for optimal flexibility of embedded design for our customers. Custom CPU board

solutions can also be derived from any existing chipset/processor CPU product.

SySTEm COnCEPT DEvElOPmEnT Working from customer requirements and concepts, ADL Embedded Solutions

can help refine agreed upon critical design requirements. From these

requirements, ADL Embedded Solutions can develop implementation strategies,

while our Sales engineers generate development quotes to help guide the NRE

process. This collaborative process is the key to developing workable solutions that

meet both cost and technical constraints. Often, an intervening “proof of concept”

stage will precede commitment of NRE design resources.

SySTEm DESiGn Tools like Solidworks® 3D CAD design software not only aid in rapid

development of enclosure and system concepts, but also make for efficient

communication of design concepts with customers to minimize development time

and time to market. Once approved, Solidworks® 3D CAD designs also become

the primary communication vehicle for documenting the system for customer

SCDs (Source Control Drawings) as well as for follow-on manufacturing steps.

Solidworks CFD thermal simulation capabilities help ensure systems stay within

their specified thermal envelope.

SySTEm BuilD Using our strong relationships with metalwork, milling, coating,

and component vendors, ADL Embedded Solutions can make even the most

complex system a reality. Typically, small quantity prototypes are built to validate

manufacturing quality and mechanical specifications. Fully integrated systems

are then built to validate ease of integration by production personnel, confirm

electrical specifications, and shipped to the end-customer for system verification

testing as well as any special tests such as vibration or EMI compliance testing.

Our CuSTOm SySTEm DEvElOPmEnT PrOCESS

PC/104 COTS & MCOTS SBCsADL Embedded Solutions PC/104 SBCs feature a broad range of Intel® processors ranging from the latest, high-performance Intel Core i7 CPU to new low-power Intel Atom architectures. COTS base models are fully featured with MCOTS variations available for any model.

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aDlE3800PC inTEl Bay Trail SOC aTOm E3800

PCie/104

• Intel® Atom™ E3800 Series SoC, DUAL/QUAD, 1.33 GHz - 1.91 GHz

• DC 6W-8W, DUAL/QUAD 10W

• Up to 8GB DDR3L-1333 DRAM

• Reduced Type 2 Bottom-Stacking PCIe/104; Two x1 Lanes*

• 2x 10/100/1000 Mbit LAN

• Video - VGA/DVI/DisplayPort

• 2x SATA 3Gb/s

• 8x USB 2.0; 1x USB 3.0

• 2x RS232 COM

• 1x 16 bit GPIO

• 7.1 HD Audio with SPDIF In/Out

• Power: +5V, +12V, +5V Suspend

• Standard -25C to +70C, -40C to +85C Option

• 1x Mini Card Socket for MiniPCIe and mSATA

• *Shared with Mini Card Socket

aDlQm87PC 4TH GEnEraTiOn inTEl COrE i7/i5

PCie/104

• Intel® Core™ i7 Dual/Quad, 1.6 GHz to 2.4 GHz

• Intel® 8-Series PCH Lynx Point QM87 Chipset

• Up to 8GB DDR3L-1600 DRAM

• Type 1 Bottom-Stacking PCIe/104

• 2x 10/100/1000 Mbit LAN

• Video - VGA/DVI/HDMI/DisplayPort/eDP

• 4x SATA 6Gb/s with RAID

• 8x USB 2.0; 2x USB 3.0

• 2x RS232 COM

• 1x 16 bit GPIO

• 8 Channel HD Audio with SPDIF In/Out

• Power: +5V, +12V, +5V Suspend

• Standard -25C to +70C, -40C to +85C Option

• Trusted Platform Module (TPM) 1.2

• Mini-Card Socket for MiniPCIe or mSATA

PCie/104

aDlQm67PC 2nD/3rD GEnEraTiOn inTEl COrE i7

• Intel® Core™ i7 Dual/Quad, Celeron®, 1.4 GHz to 2.2 GHz

• Intel® QM67 PCH

• Up to 8GB DDR3-1333 DRAM

• Type 1 Bottom-Stacking PCIe/104

• 2x 10/100/1000 Mbit LAN

• Video - VGA/DVI/HDMI/DisplayPort/LVDS

• 2x SATA 6Gb/s with RAID

• 8x USB 2.0

• 2x RS232 COM

• 1x 16 bit GPIO

• 8 Channel HD Audio with SPDIF In/Out

• Power: +5V, +12V, +5V Suspend

• Standard -25C to +70C, -40C to +85C Option

PC/104-Plus

aDlS15PCinTEl aTOm Z510/Z530

• Intel® Atom™ Z510/Z530 1.1 GHz - 1.60 GHz

• Intel® SCH US15W Chipset

• Up to 2GB DDR2-533 DRAM

• Bottom-Stacking PC/104-Plus

• 1x 10/100/1000 Mbit LAN

• Video - VGA / LVDS

• 1x PATA

• 8x USB 2.0

• 2x RS232; Optional 422/485 Mod.

• 1x LPT1

• 6 Channel HD Audio

• Power: 5VDC

• Standard -25C to +70C, -40C to +85C Option

• Up To 8GB Onboard SSD Option

aDlGS45PC inTEl CElErOn m / COrE 2 DuO (Sff)

• Intel® Celeron® M / Core™ 2 Duo (SFF), 1.2 GHz to 2.26 GHz

• Intel® GS45 / ICH9M-E Chipset

• Up to 4GB DDR3-1066 DRAM

• Type 1 Bottom-Stacking PCI/104-Express

• 2x 10/100/1000 Mbit LAN

• Video - VGA/LVDS

• 4x SATA 3Gb/s with RAID

• 8x USB 2.0

• 2x RS232; Optional 422/485 Mod.

• 1x LPT1

• 8 Channel HD Audio

• Power: +5V, +12V, +5V Suspend

• Standard -25C to +70C, -40C to +85C Option

PCi/104-Express

aDL eMBeDDeD soLutIoNs 17

aDl945PC inTEl COrE2 DuO / COrE-DuO/COrESOlO

• Intel® Core™2 Duo / Core™Duo / Core™Solo, 1.0 GHz - 2.16 GHz

• Intel® 945GME / ICH7 Chipset

• Up to 2GB DDR2-667 DRAM

• Bottom-Stacking PCI/104

• 1x 10/100 Mbit LAN

• 1x 10/100/1000 Mbit LAN

• Video - VGA/LVDS

• 2x SATA 3Gb/s, 1x PATA

• 6x USB 2.0

• 2x RS232 COM

• 1x LPT1

• 6 Channel HD Audio

• Power: 5VDC

• Standard -25C to +70C, -40C to +85C Option

PCi/104

aDl855PC inTEl PEnTium m / CElErOn m

• Intel® Pentium® M / Celeron® M, 0.6 GHz - 1.8 GHz

• Intel® 855GME / ICH4 Chipset

• Up to 1GB DDR-333 DRAM

• Bottom-Stacking PC/104-Plus

• 1x 10/100 Mbit LAN

• Video - VGA/LVDS

• 1x PATA

• 4x USB 2.0

• 2x RS232 COM

• 1x LPT1

• 6 Channel Audio

• Power: 5VDC

• Standard -25C to +70C, -40C to +85C Option

PC/104-Plus

PCi/104-Express

aDlD25PCinTEl aTOm D525

• Intel® Atom™ Dual Core™ D525, 1.80 GHz

• Intel® ICH9M-E Chipset (SFF)

• Up to 4GB DDR3-800 DRAM

• Type 2 Bottom-Stacking PCI/104-Express

• 1x 10/100/1000 Mbit LAN

• Video - VGA/LVDS

• 2x SATA 3Gb/s

• 8x USB 2.0

• 4x RS232 (2x RS232/422/485) COM

• 1x 16 bit GPIO

• 7.1 HD Audio

• Power: +5V, +12V, +5V Suspend

• Standard -25C to +70C, -40C to +85C Option

• 1x Mini Card Socket for MiniPCIe Modules

PC/104-Plus

aDllx8PCamD GEODE lx800

• AMD® Geode™ LX800, 500 MHz

• AMD® Geode™ CS5536 Chipset

• Up to 1GB DDR-400 DRAM

• Bottom-Stacking PC/104-Plus

• 1x 10/100 Mbit LAN

• Video - VGA / LVDS

• 1x PATA

• 4x USB 2.0

• 1x LPT1

• 2x RS232; Optional 422/485 Mod.

• 6 Channel Audio

• Power: 5VDC

• Standard -25C to +70C, -40C to +85C Option

• Up To 8GB Onboard SSD Option

Pc/104 cots & Mcots sBcs

HiG

H-P

ErfO

rman

CElO

w-P

OwEr

18 Request a quote: 858.490.0597

3.5 Inch Embedded Single Board ComputersADL Embedded Solutions 3.5” SBC’s combine user functionality with industrial features like extended temperature operation and rugged build for intelligent systems on the factory floor as well as more harsh and rugged industrial environments.

DESiGnED fOr ruGGED inDuSTrial aPPliCaTiOnS

Industrial embedded systems can run

the gamut from benign factory floor or

control room environments to harsh,

rugged environments in oil and gas, train

control, unmanned systems, alternative

energy, transportation, security and

surveillance, etc. This requires a

particular type of SBC with easy to use

connectors and interfaces, but also

rugged features for shock and vibration

as well as extended temperatures.

ADL Embedded Solutions’ portfolio

of 3.5-inch SBC’s fills this void by

leveraging expertise in military-rugged

design to provide optimal solutions for

rugged industrial applications.

3.5” SBC

aDlE3800HDC inTEl E3800-SEriES

• Supports Intel Atom 3800 Series Processors, DC/Quad

• 10W E3845,810 E3827 Processors

• Up to 8GB DDR3L-1333 DRAM

• 3x 10/100/1000 Mbit LAN

• 1x DVI-I (can be adapted to VGA/HDMI)

• 1x I-PEX MiniCoax for DVI/HDMI/DP/USB3.0

• 4x USB 2.0, 1x USB 3.0 via I-PEX

• M.2 Key B 2280, 1x PCIex1

• M.2 Key B 2242, SATA 3Gb/s

• Input Power 18V - 36V (Internally Isolated)

• Standard -25C to +70C, -40C to +85C Option

3.5” SBC

aDQ170HDS - COminG SOOn inTEl SkylakE

• Supports 6th Generation Intel® Core™ i7/i5 Quad/Dual

• Intel Q170 Chipset

• Up to 32GB; DDR3L/DDR4L

• 2x 10/100/1000 Mbit LAN

• 1x DVI-I (can be adapted to VGA/HDMI)

• 1x I-PEX MiniCoax for DVI/HDMI/DP

• 8x USB 2.0, 3x USB 3.0 (1x over I-PEX)

• 4x SATA (2x 6Gb/s, 2x3Gb/s)

• RS232 COM, DSUB COM1

• Power: +5V, +12V, +5V Suspend

• Standard -25C to +70C, -40C to +85C Option

• Expansion: Four PCIe x1 Lanes on 2x40pin Header

3.5” SBC

aDlQm67HDS 2nD GEnEraTiOn inTEl COrE i7/i5

• Supports 2nd Generation Intel® Core™ i7/i5 Quad/Dual

• rPGA988B Socket; Intel QM67 PCH

• Up to 2x 8GB DDR3-1333 DRAM

• 2x 10/100/1000 Mbit LAN

• 1x DVI-I (can be adapted to VGA/HDMI)

• 1x I-PEX MiniCoax for DVI/HDMI/DP

• 10x USB2.0, 4x are Std USB Connectors

• 4x SATA (2x 6Gb/s, 2x3Gb/s)

• 4x RS232 COM, DSUB COM1

• Power: +5V, +12V, +5V Suspend

• Standard -25C to +70C, -40C to +85C Option

• Expansion: Four PCIe x1 Lanes on 2x40pin Header

• Expansion: 1x Mini-PCI Socket

3.5” SBC

aDlGS45HDS inTEl COrE 2 DuO /CElErOn m

• Supports Intel® Core™ 2 Duo/Intel®Core™ 2 Quad/Celeron

• PGA478; Intel GS45 ICH9M-E Chipset

• Up to 2x 4GB DDR3-1066 DRAM

• 2x 10/100/1000 Mbit LAN

• Video: External DVI-I (can be adapted to VGA/HDMI)

• Video: Internal DVI/HDMI 2x9pin Header

• 10x USB2.0, 4x are Std USB Connectors

• 4x SATA 3Gb/s

• 4x RS232 COM, DSUB COM1

• Power: +5V, +12V, +5V Suspend

• Standard -25C to +70C, -40C to +85C Option

• Expansion: Four PCIe x1 Lanes on 2x40pin Header

• Expansion: 1x Mini-PCI Socket

aDL eMBeDDeD soLutIoNs 19

3.5” SBC

aDlE3800HDinTEl E3800-SEriES

• Supports Intel Atom 3800 Series Processors, DC/Quad

• 10W E3845,810 E3827 Processors

• Up to 8GB DDR3L-1333 DRAM

• 3x 10/100/1000 Mbit LAN

• 1x DVI-I (can be adapted to VGA/HDMI)

• 1x I-PEX MiniCoax for DVI/HDMI/DP

• 8x USB 2.0, 1x USB 3.0 over I-PEX

• 2x SATA 3Gb/s

• 1x RS232 COM

• Input Power: 24V nominal (21V - 30V) (Internally Isolated)

• Standard -25C to +70C, -40C to +85C Option

• One PCIe 2.0 x1 Lane on 2x40pin Header

3.5” SBC

aDlQm87HD 4TH GEnEraTiOn inTEl COrE i7/i5

• Supports 4th Generation Intel® Core™ i7/i5 Quad/Dual

• Intel PCH Lynx Point QM87

• Up to 2x 8GB DDR3L-1600 DRAM

• 2x 10/100/1000 Mbit LAN

• 1x DVI-I (can be adapted to VGA/HDMI)

• 1x I-PEX MiniCoax for DVI/HDMI/DP

• 8x USB 2.0, 3x USB 3.0 (1x over I-PEX)

• 4x SATA (2x 6Gb/s, 2x3Gb/s)

• 3x RS232 COM, DSUB COM1

• Power: +5V, +12V, +5V Suspend

• Standard -25C to +70C, -40C to +85C Option

• Expansion: Four PCIe x1 Lanes on 2x40pin Header

• Expansion: 1x Mini-PCI Socket

3.5” SBC

aDl3GQm67HDS 3rD GEnEraTiOn inTEl COrE i7/i5

• Supports 3rd Generation Intel® Core™ i7/i5 Quad/Dual

• rPGA988B Socket; Intel QM67 PCH

• Up to 2x 8GB DDR3-1333 DRAM

• 2x 10/100/1000 Mbit LAN

• 1x DVI-I (can be adapted to VGA/HDMI)

• 1x I-PEX MiniCoax for DVI/HDMI/DP

• 10x USB2.0, 4x are Std USB Connectors

• 4x SATA (2x 6Gb/s, 2x3Gb/s)

• 4x RS232 COM, DSUB COM1

• Power: +5V, +12V, +5V Suspend

• Standard -25C to +70C, -40C to +85C Option

• Expansion: Four PCIe x1 Lanes on 2x40pin Header

• Expansion: 1x Mini-PCI Socket

3.5 INch sBcs

3.5” SBC

aDlE3800HDE inTEl E3800-SEriES

• Latching Connectors For High-IP Embedded Applications

• Supports Intel Atom 3800 Series Processors, DC/Quad

• 10W E3845,810 E3827 Processors

• Up to 8GB DDR3L-1333 DRAM

• 3x 10/100/1000 Mbit LAN

• 1x DVI-I (can be adapted to VGA/HDMI)

• 1x I-PEX MiniCoax for DVI/HDMI/DP/USB3.0

• 4x USB 2.0, 1x USB 3.0 via I-PEX

• M.2 Key B 2280, 1x PCIex1

• M.2 Key B 2242, SATA 3Gb/s

• Input Power 18V - 36V (Internally Isolated)

• Standard -25C to +70C, -40C to +85C Option

Engineering & Design ServicesADL Embedded Solutions strives to be the best development partner possible for our customers every step of the way through their embedded design process. We have a broad range of engineering and design services to help make every customer design or concept a success.

20 Request a quote: 858.490.0597

STrivinG TO PrOviDE all THE ElEmEnTS fOr SuCCESS

Embedded Design is by nature a

collaborative team process requiring

engineering and technical skills

including system design, mechanical

and thermal design, electrical design,

software development, cable design and

build, testing, and quality control.

Our engineering team excels at

partnering with our customers to

understand their needs and to provide

top-notch engineering support,

whether it’s just providing CAD models

or providing full-turnkey system design

services. Support services include

driver support and development, Linux

support, cable design, thermal design,

and BIOS services and more.

aDL eMBeDDeD soLutIoNs 21

eNGINeeRING & DesIGN seRvIces

CuSTOm SySTEm DESiGn anD BuilD Working from customer requirements and concepts, ADL Embedded Solutions

can help refine customer concepts to develop agreed upon critical design

requirements. From these requirements, ADL Embedded Solutions can develop

implementation strategies, while our Sales engineers generate options quotes to

help guide the NRE process. This collaborative process is the key to developing

workable solutions that meet both cost and technical constraints.

CaD mODElinG SuPPOrT 3D modeling is a critical part of most embedded system design work.

ADL Embedded Solutions is well versed in Solidworks-based 3D CAD design

(Solidworks) and can provide CAD Modeling Support for space planning, system

development design review, thermal design and modeling and much more. CAD

models for all of our SBCs and select peripherals are available in both Solidworks

and STEP 203/214 formats upon request.

THErmal DESiGn ADL Embedded Solutions provides both standard and extended temperature range

thermal solutions for all of our SBCs. In addition, ADL Embedded Solutions can

provide custom thermal solutions (plates, heatsinks and enclosures) as required

by specific customer specifications. Working closely with local milling and coating

facilities, ADL Embedded Solutions engineers can create thermal solutions for the

entire thermal path from high-powered SBCs and peripherals to chassis walls and

cooling plates. Solidworks mechanical design tools and CFD thermal simulation

software ensure and accurate and time-efficient design process.

SOfTwarE anD BiOS SuPPOrT ADL Embedded Solutions works directly with our board design team to provide

BIOS and firmware engineering support including: BIOS-API health monitoring,

GPIO, Fan, and watchdog control, Fixed BIOS/firmware revision control, Custom

BIOS Configuration Settings and Defaults, etc. Strong collaboration between

engineering and BIOS/firmware designers, allow ADL Embedded Solutions to

provide a range of software development and driver services including: custom

applications, driver support and development, custom operating system image

loading during production, custom test scripts and test configurations and

firmware development.

CuSTOm CaBlinG Development cable kits (Link to cable accessories) are available for all

ADL Embedded Solutions CPU boards. In many cases our standard cabling

option are all that is required for a customer’s project. Invariably though,

custom cabling needs arise…whether it’s a simple matter of changing the length

of a standard cable, or custom designing a high-IP D38999 cabling harness,

ADL Embedded Solutions, Inc. engineers can help specify, design and build

to our customers’ requirements.

Embedded Power SuppliesADL Embedded Solutions’ portfolio of embedded power supplies are optimally designed to work in conjunction with our CPU boards. These power supplies help provide a robust set of system building blocks for military and industrial embedded customers.

22 Request a quote: 858.490.0597

DESiGnED fOr lOnG-lifE EmBEDDED aPPliCaTiOnS

ADL Embedded Solutions’ embedded power supplies are designed for long-lived, rugged military and industrial applications in mind.

MTBF is optimized through a careful choice of components, connectors and design architecture to achieve MTBF > 500,000 hours. They are designed for extended temperature operation (-40C to +85C) and include a robust set of MILCOTS features for use in military ground vehicles and avionics.

Small form factor designs are optimized for side-by-side use with ADL Embedded Solutions’ line of industrial 3.5” CPUs, but also work well in standalone SwaP-optimized military or

space-constrained applications. 3D CAD models and design services are available for all power supply products.

lOnG-livED EmBEDDED POwEr SuPPliES

aDL eMBeDDeD soLutIoNs 23

PoweR suPPLIes

Specification ADLPS104CF ADLPS35-150-5 ADLPS35-150-12 ADLPS104-150-5 ADLPS104-150-12ADLPS104- ISO-150-5

ADLPS104I-SO-150-12

Input Voltages 8V to 28V 7V to 36V 14V to 36V 7V to 30V 14V to 36V 7V to 30V 14V to 36V

Output Voltages 5V at 10A with cooling 5V at 20A 5V at 20A 5V at 20A 5V at 20A 5V at 20A 5V at 30A

5V at 20A with cooling 5VS at 5A 5VS at 5A 5VS at 5A 5VS at 5A 5VS at 5A 5VS at 5A

3.3V at 5A 3.3V at 5A 3.3V at 5A 3.3V at 5A 3.3V at 30A 3.3V at 30A

12V at 10A 12V at 10A 12V at 10A

Total Power 50W no cooling; 100W with cooling

150W max; 15A max input current

150W max; 15A max input current

150W max; 15A max input current

150W max; 15A max input current

150W max; 15A max input current

150W max; 15A max input current

Input Protection Short circuit; voltage filtering

Overcurrent; Overvolt-age/ Undervoltage;

Surge; Reverse voltage

Overcurrent; Overvolt-age/ Undervoltage;

Surge; Reverse voltage

Overcurrent; Overvolt-age/ Undervoltage;

Surge; Reverse voltage

Overcurrent; Overvolt-age/ Undervoltage;

Surge; Reverse voltage

Overcurrent; Overvolt-age/ Undervoltage; Surge; Reverse voltage

Overcurrent; Overvolt-age/ Undervoltage; Surge; Reverse voltage

Isolation Galvanic Isolation to 500V

Galvanic Isolation to 500V

Temperature -40C to +85C-40C to +85C with conduction cooling

-40C to +85C with conduction cooling

-40C to +85C with conduction cooling

-40C to +85C with conduction cooling

-40C to +85C with conduction cooling

-40C to +85C with conduction cooling

MTBF (MIL-HDBK-217F)

> 600,000 at 25°C > 600,000 at 25°C > 600,000 at 25°C > 600,000 at 25°C > 600,000 at 25°C > 600,000 at 25°C

Recommended Usage

ADLxxPC -- LX8, 855, 945, Atom S15W

ADLxxHD(S) 855, 945, GS45, QM67,

QM87

ADLxxHD(S) 855, 945, GS45, QM67,

QM87

ADLxxPC -- GS45, Atom D25, Atom

N200, QM67, QM87, E3800

ADLxxPC -- GS45, Atom D25, Atom

N200, QM67, QM87, E3800

ADLxxPC -- GS45, QM67, QM87

ADLxxPC -- GS45, QM67, QM87

NotesPC/104plus with

CF socket and RTC battery option

ATX compatible; 2" x 4" small form factor

ATX compatible; 2" x 4" small form factor

ATX compliant; PCI/104-Express Std; supports PCI/104 and

PCIe/104*

ATX compliant; PCI/104-Express Std; supports PCI/104 and

PCIe/104*

Optional Mil-Std 704, Mil-Std 1275

and Mil-Std 461 filter available*

Optional Mil-Std 704, Mil-Std 1275

and Mil-Std 461 filter available*

aDlPS104Cf aDlPC104iSOaDlPS104-150aDlPS35-150*aDlPS35-iSO

Power Supply matrix

*voltage/Temp monitoring *aDlPS35-iSO - Galvanic isolated. Call for Details.

fEaTurES inCluDE

• MTBF > 500,000 hours; MIL-HDBK-217F

on ADLPS35 and ADLPS104

• Rugged Latching and Locking Connectors

for High Shock and Vibration Tolerance

• Small 2”x 4” Form Factor for Space Constrained

Applications and PC/104 Variants for Stacked

Configurations

• Options for MIL-STD 704/1275/461 Available

• Robust ATX Compatibility for High-Performance

Intel Core i7 and ADLGS45 Applications

• Thermal Cooling Options for Extended

Temperature Applications

• Voltage and Fault Monitoring Options

• Solidworks 3D CAD Models and Design Support Available

24 Request a quote: 858.490.0597

PEriPHEralS ADL Embedded Solutions, Inc. has a broad portfolio of I/O peripheral boards and modules to enable the many embedded solutions that our customers require. Our CPUs support a number of expansion busses including ISA, PCI and PCI-Express. Peripheral form factors include PC/104, miniPCIe modules, mSATA and a number of custom modules.

aCCESSOriESFor our customers’ convenience, ADL Embedded Solutions carries a wide range of accessories, such as Drives, Compact Flash modules, individual cables and cable kits. You can order these products alone, or installed onto an SBC or system sub-assembly.

SySTEm aSSEmBly 1. SBC 2. Peripherals 3. Power Supply

Peripherals & AccessoriesADL Embedded Solutions provides a number of peripherals and accessories readily available to support customer projects. Beyond this, our focus on standard form factors makes available a vast ecosystem of 3rd party peripherals and custom solutions from partner vendors.

1

3

2

aDllan-41000E QuaD-POrT GiGaBiT ETHErnET

lanPCi/104-ExPrESS

• Intel® I350-AM4 Quad Port Gigabit LAN Controller

• PCI/104-Express Form Factor with PCI Pass-thru

• Compatible with Type 1 and Type 2 PCIe/104 or PCIe/104-Express SBCs

• PCIe V2.0 (2.5GT/s, 5.0GT/s) using x1 PCIe Lane

• ACPI/APM Wakeup

• PXI Pre-boot Support

• Jumbo Framing up to 9.5KB

• 2xUSB 2.0 ports from Host SBC

• Integrated I/O Virtualization

• Up to 4 Boards Possible in Stack, 6 Ports Total at Gigabit Speed

SlC mSaTa flaSH

SSD OPTiOnS

• Compatible with ADLQM87PC, and ADLE3800PC

• 16GB, 32GB, 64GB, 128GB

• Industrial Grade SLC

• Industrial Grade MLC

• Standard -25C to +70C

• -40C to +85C Available

aDL eMBeDDeD soLutIoNs 25

PeRIPheRaLs & accessoRIes

aDlCOm-iSOl iSOlaTED rS232 TO rS485/rS232

TranSCEivEr

• In-line RS232 to Isolated RS485 or RS232 to Isolated RS232 Transceiver

• 1kV DC Isolation for 1 Second; 500V AC/60Hz Isolation for 1 Minute

• Supports Data Rates up to 250Kbps in Isolated RS232 and Isolated RS485

• Dimensions: 40mm x 26mm (1.6”x1”)

• Cabling for ALL ADL Embedded Solutions SBC COM Ports Types

• DB9 Output Cable Standard

• Custom Cabling Options Available

• Ruggedization Options for Harsh Environments

• Operating Range -40° to +85º C

mil-STD 704/1275/461mil-COTS POwEr

SuPPly filTEr

• Small Size = 1.9 x 1.1 x 0.37 in

• -40C to +85C Operation

• EMI filtering: MIL-STD-461E/F

• Transient Protection MIL-STD-1275 and MIL-STD-704

• Vin = 16.5 – 50 Vdc

• 120W Max. Output

• Compatible with ADLPS35, ADLPS104, and ADLPS104ISOL

• Optional 293030 PC/104 Mounting Plate Can Fit ADLPS35 Side-By-Side

uSB DiGiTal & analOG i/O PEriPHEralS PC/104 STaCk mOunTaBlE

• Analog I/O up to 16 In, 2 Out,16 bit, 500 KHz

• High-Speed, 16 CH,8 MHz Digital I/O

• Standard Digital I/O; 16/32/54/96 CH

• USB 2.0, USB 3.0, USB 1.1 Compatible

• -25C to +70C Standard

• -40C to +85C Available

inTEGraTED PC/104 mil-STD 704/1275/461

PSu aSSEmBly

• MILCOTS 704/1275/461 Filter Module

• ADLPS35-150-12

• Vin = 18 – 36V

• 120W Max Power

• Designed For Compact, Stack-Reduced MILCOTS Solution

26 Request a quote: 858.490.0597

PeRIPheRaLs & accessoRIes

aDl-CS100 COnDuCTiOn COOlinG DEvElOPmEnT PlaTE

• 10” x 10” x 0.5” (25cm x 25cm x 1.3cm)

• Equivalent to 6” x 6” x 6” inch SFF chassis with ¼” thick walls

• Excellent Room Temperature Stack Evaluation Prior to Integration

• Simulates “real world” Conduction Cooling and Provides Good Baseline for Final Chassis Design

• K-100 Powder Cast, 6061 Precision Milled Aluminum

• Compatible with ADL PC/104, PCI/104, PCIe/104-Express and PCIe/104 SBCs

• Available for all ADL PC/104, PCI/104, PCIe/104-Express and PCIe/104 SBCs

• Production Quality Cable designs with Panel-Mount Connectors

• Custom Cable Design and Manufacturing Services Available for Industrial and Military Grade Applications

DEvElOPmEnT CaBlE kiTS

aDl35PCiPCiE BaCkPlanE BOarD

fOr 3.5” SBCS

• 2x PCIe x1 Slots Standard

• Compatible with 2 x 40 pin PCIe Expansion Connector ADLGS45HD, ADLQM67HDS, ADLQM87HD and ADLE3800HD 3.5” SBCs

• -40C to +85C Rated

• 4x PCIe x1, 1x PCIe x4, and 2x PCIe x1 with MiniPCIe Available with MOQ

• ADL PCle Flex Cable Required

• Call for Details

miniPCiE i/O mODulES

Compatible: ADLQM87PC, ADLE3800PC, ADLD25PC

Options available:

• 4x Switchable RS232/422/485

• 1x Gbit LAN w RJ45

• Peak 1CH/2CH CAN BUS

• 36bit DIO GPIO

• MIL-STD 1553

• GPS Receiver

• 16bit Analog I/O

• WIFI 802.11 a/b/g/n

PCiE/104 2-CH miniPCiE SOCkET CarD

• 2x MiniPCIe Sockets

• SIM Card Support

• MiniPCIe Status LEDs

• MiniPCIe USB Routed to Separate Connectors

• -40C to +85C Operation

miniPCiE framEGraBBEr

mODulES

Compatible: ADLQM87PC, ADLE3800PC, ADLD25PC

model 1012 mini PCie 8-CH framegrabber module

• NTSC and PAL Compatible

• 8 Composite Video Inputs

• 8 Mono Audio Inputs

avC8000nano mini PCie 8-CH framegrabber

• 8 Live NTSC/PAL Video Inputs

• 8 x D1 Size Capture at Full Frame Rate

Eb1 mini mini PCie Cameralink module

• 1x Base Mode

aDlPCiE-PCi BriDGE CarD

• PCI/104-Express to PCI/104 Bridge

• Compatible with Type 1 and Type 2 PCI/104-Express form factors

• Down-Stacking Variant Standard, Up-Stacking Variant Available

• 2xUSB 2.0 Ports from Host SBC

• Ruggedization Options for Harsh Environments

• Operating Range -40° to +85º C

4x lan mODulE wiTH flEx CaBlE

fOr 3.5” SBCS

• 4x Gigabit LAN RJ/45Ports

• Compatible with 2 x 40 pin PCIe Expansion Connector ADLGS45HD, ADLQM67HDS and ADLQM87HD 3.5” SBCs

• Intel 82574L LAN Controller

• 9 KB Jumbo Frame Support

• -40C to +85C Rated

COmPuTEr viSiOn PEriPHEral

OPTiOnS

PCi and PCie/104-Express Options available for:

• Cameralink, 2-CH and 4-CH

• 4 CH H.264

• 4CH NTSC/PAL

• 0 to +70C Standard

• -40C to +85C Available

• Call for Details

aDL eMBeDDeD soLutIoNs 27

Peripherals & AccessoriesADL Embedded Solutions’ Sales and FAE teams stand ready to answer all questions with respect to a specific peripheral product. In consultation with our customers, we can also review system requirements to develop suggested configurations (CPU, PSU, peripherals, etc.) to meet our client needs.

28 Request a quote: 858.490.0597

aDlQm87PCShown with Copper Enhanced

0.6”Spreader for Wall Mounting

aDlQm67PCShown with 2” x 2” Fansink

aDlQm87HD Shown with Copper

Enhanced 0.375” Spreader

for Wall Mounting

ExPErT THErmal DESiGn

ADL Embedded Solutions offers

highly effective heat conductive and

heat convective thermal solutions

tailored to maximize the longevity of

your ADL Embedded Solutions’ SBC.

DESiGn anD EnGinEErinG fEaTurES inCluDE:

• Designed to exacting specifications

by our Solidworks Design Team.

• Milled locally in US to

tolerances of less than 1mil

for critical dimensions.

• Anodized color coatings

and trivalent chromate (TCP)

coatings used for humidity protection

and optimal thermal emissivity.

Thermal SolutionsADL Embedded Solutions provides a range of standard thermal solutions for all of our CPU products. We also provide thermal design and consultation services to help address unique thermal requirements. 3D CAD modeling support is readily available to aid space planning and thermal modeling.

• Each thermal solution is custom design and characterized to each

ADL Embedded Solutions SBC and verified through thermal

chamber characterization.

• Each SBC includes at least one fansink convective cooling option

and one or more heatspreader conduction cooling solutions.

• All SBC and thermal solutions are available in Solidworks 3D CAD

for spacing planning purposes.

ADL Embedded Solutions also offers custom enclosure and thermal cooling

design services. Contact your Sales engineer for further information.

aDL eMBeDDeD soLutIoNs 29

theRMaL soLutIoNs

Part No. Item Code

AD

L85

5P

C

AD

L94

5P

C

AD

LLX8

PC

AD

LS1

5P

C

AD

LGS

45

PC

AD

LD2

5P

C

AD

LE3

80

0P

C

AD

LQM

67

PC

AD

LQM

67

PC

i7

-35

17

UE

AD

LQM

87

PC

292054 ADLTS2HSS X X

292055 ADLTS1LX X

292056 ADLTS2LX X

292057 ADLTS3LX X X

292059 ADLTS4LX X

293052 ADL855PC-SPREADER X

293054 ADLTS2PIPE X X

293057 ADLTSHSS-FAN X X X

293162 ADL945-SPREADER(0.600") X

293163 ADL945-SPREADER2 (1.000") X

293166 ADL945-LTSPREADER (low mass) X

292061 ADLS15PC-SP0600 SPREADER X

292064 ADLS15PC-SP1000 SPREADER X

292063 ADLS15PC-FANSINK (1"X2") X

292062 ADLS15PC-LP PASSIVE X

297413 ADLGS45PC-FANSINK X

293050 SPREADER-FANSINK X X X

292406 ADLGS45PC-SP0600 SPREADER X

292410 ADLGS45PC-SP1000 SPREADER X

292513 ADLD25PC-SP0600 X

292514 ADLD25PC-SP1000 X

292517 ADLD25PC-FANSINK (2"x2") X

292512 ADLD25PC-LP PASSIVE X

292806 ADLE3800PC-SP0600 X

292808 ADLE3800PC-SP1000 X

292810 ADLE3800PC-LP Passive X

292812 ADLE3800PC-FANSINK (2"x2") X

292610 ADLQM67PC-Fansink X

292612 ADLQM67PC-SP0600 X

292614 ADLQM67PC-SP1000 X

292619 ADLQM67PC-3517UE-SP0600 X

292760 ADLQM87PC-SP0600 X

292761 ADLQM87PC-SP1000 X

929762 ADLQM87PC-FANSINK X

290010 CS-100 (10"x10"x.5") X X X X X X X X X X

Part No. Item Code

AD

L-

GS

45

HD

S

AD

L-Q

M6

7H

DS

AD

L-

3G

67

HD

S

AD

L-

QM

87

HD

AD

L-

E3

80

0H

D

AD

L-

E3

80

0H

DC

AD

L-

E3

80

0H

DE

29485X* ADLGS45HDS-SPREADER X

29486X* ADLQM67HDS-SPREADER X X

294863 ADLQM87HD-SPREADER X

294864 ADLE3800HD-SPREADER X

294152 ADL35-BBHS (spreader req'd) X X X X X X X

294865 ADLE3800HDC - SPREADER X

294866 ADLE3800HDE- SPREADER X

PC/104 THErmal SOluTiOnS maTrix

3.5-inCH THErmal SOluTiOnS maTrix

30 Request a quote: 858.490.0597

DESiGn COnSiDEraTiOnS Designing successful embedded

systems demands efficient PCB design,

choosing low power and long-life

components, and the creation of an

effective cooling solution within the

parameters specified. Since heat

reduces the life of embedded systems,

efficient cooling solutions directly

result in long-term reliability for the

overall system.

THErmal analySiSThe difference between Tjmax (maximum

CPU junction temperature allowable)

of the CPU and the maximum Tambient

(ambient temperature taken external

to the thermal solution such as the

heatsink for an open stack or external

to the chassis for an embedded stack)

defines the temperature delta which

the thermal solution must achieve. For example, commonly CPU Tjmax = 100C,

so if maximum Tambient = 85C,the thermal solution temperature rise cannot

exceed 15C. In summary:

Max Tdelta = Tjmax - Max Tambient

Lower-powered SBCs such as Intel Atom architectures can often be sufficiently

cooled through passive or forced convection (fan assisted) heatsink solutions and

still meet extended temperature requirements.

Higher-powered architectures such as the Intel Core i7-series or GS45GME usually

cannot meet extended -40C to +85C operation without a conduction cooling path

to a larger metal structure (vehicle bulkhead, airframe, system cabinet, etc.) as

described below.

Make note of maximum CPU load required and test final chassis enclosure under

these conditions. Reduced CPU load translates directly into lower heat generation

and reduced thermal cooling requirements.

ADL Embedded Solutions also offers custom enclosure and thermal cooling design

services. Contact your Sales Engineer for further information.

Thermal ManagementRobust embedded designs rely on knowledge of the required CPU performance, I/O, and power requirements as well as a careful consideration of the thermal envelope and the interplay between the various design elements. ADL Embedded Solutions is an expert at balancing these various factors to develop optimal and reliable solutions for our clients.

aDL eMBeDDeD soLutIoNs 31

theRMaL MaNaGeMeNt

HEaT SPrEaDEr anD CHaSSiS COOlinG kEy POinTS:

1. Using precision-milled heat spreaders specifically designed for each

ADL Embedded Solutions platform, heat from the CPU/Chipset is conduction

transferred to the chassis wall/base.

2. Heat spreaders are often copper-enhanced or high-performance/high

temperature SBCs, include specialty coatings to optimize emissivity and are

coupled with precision standoffs to maintain planarity and optimal mechanical

coupling to the chassis wall.

3. The Chassis is designed by the customer or ADL Embedded Solutions

to dissipate the heatconducted from the heat spreader as follows:

Passive Convection Cooling through use of a finned chassis design

that takes advantage of available airflow is just one example.

forced Convection Cooling of a finned chassis design by adding

an appropriate externally-mounted fan.

Conduction Cooling by mounting the chassis base in such a way

as to make metal-to-metal contact with the vehicle bulkhead, airframe, system

cabinet, etc., such that the chassis heat is conduction transferred to the larger

metal structure. This is the more common cooling strategy

for high-powered Intel Core i7 designs, especially quad-core CPUs.

Cross-Section of PC/104 Stack with Heat Spreader

fEaTurES1. ADLPS104

2. ADL-4-Port LAN

3. SBC

4. CPU

5. Chipset

6. ADL Heatspreader

7. Customer Chassis Wall/Base

1 4

2 5

3

6

7

CHaSSiS fin

SPrEaDErS

32 Request a quote: 858.490.0597

PC/104 BaCkGrOunD

PC/104 is a stackable, embedded

computer standard with a compact

footprint and stackable bus

architecture. Unlike a regular desktop

PC which uses a backplane, PC/104

modules mate together via stackable

ISA, PCI, and PCIe bus connectors.

PC/104’s success in embedded

applications is namely due to:

Compact Size

3.6 by 3.8 Inches (90 x 96 mm)

Module Size

Self-Stacking

Expands Without Backplanes

or Card Cages

rugged, reliable Connectors

Reliable in Harsh Environments;

1000+ Mating Cycles as Compared to

<100 for COMs

four-Corner mounting Holes Assymetrical Layout with Increased Resistance

to Shock and Vibration

fully PC Compatible Reduced Development Costs and Time-To-Market

PC/104 BuS EvOluTiOn

PC/104 stackable embedded PCs have followed the desktop PC leveraging

on the hardware and software support developed for this popular platform.

Tech Brief: What is PC/104?Introduced in 1991 as an expansion method to add I/O to larger size embedded computers. Today, a huge selection of single board computers, I/O cards, and peripheral modules are available in the PC/104 form factor. Over 60 companies around the world offer CPUs, I/O boards, packaging, & accessories for PC/104.

PC/104

ISA Connector ISA Connector

PCle Connector PCle Connector

PCI Connector

PCI Connector

PCI Connector

PCI/104-Express PCle/104

PCI/104PC/104-Plus

aDL eMBeDDeD soLutIoNs 33

tech BRIef

Down Stack Configuration ExamplesThe flexibility and expandability of the bus and mechanical layout allow many different stack configurations

to support an array of diverse project requirements. See full specification below for more examples.

CuSTOm SBCS anD PEriPHEralS fOr OPTimal SiZE anD i/O COnfiGuraTiOnS

Space constrained solutions can be optimized by way

of custom I/O boards that help collapse multiple I/O boards

on the stack down to one board as illustrated in the example

at right with an oversized I/O peripheral card.

Alternatively, custom, single board SBC solutions can also

be created by ADL Embedded Solutions for optimal size

and I/O configurations.

The PC/104 logo, PC/104, PC/104-Plus, PCI-104, PCI/104-Express, PCIe/104,

104, EPIC, EPIC Express, EBX, and EBX Express are trademarks of the PC/104

Consortium. PCI, PCI Express, and PCIe are trademarks of PCI-SIG. PCIe/104 ADLQM67PC with Custom I/O Board

PCie/104-Express SBC Stack Example

with PCie/104 and PCi modules

PCie/104 SBC Stack Example

with Bridge Card for PCi modules

Specification Examples

Memory

PCie/104-Express CPu module PCie/104 CPu module

PCie/104-Express Peripheral module PCie/104 Peripheral module

PCie/104-Express Peripheral module PCie/104 to PCi 104 Bridge module

PCie/104 Peripheral module PCie/104 Peripheral module

PCie/104 Peripheral module PCie/104 Peripheral module

PCI

PCI

PCI

PCIPCIe PCIe

PCIe PCIe

PCIe 0.006 in

(15.24mm)

0.006 in

(15.24mm)

0.006 in

(15.24mm)

0.006 in

(15.24mm)

0.006 in

(15.24mm)

0.006 in

(15.24mm)

0.006 in

(15.24mm)

0.006 in

(15.24mm)

PCIe

PCI

PCIPCI

PCIPCI

MemoryChipset ChipsetProcessor Chip Processor Chip

PCIe DevicePCIe Device

PCI Device PCI Device

PCI to PCIe Bridge

PCI Device PCI Device

PCIe Device

34 Request a quote: 858.490.0597

22 yEarS Of SuCCESS founded in 1994, aDl Embedded

Solutions, inc. is a privately company

with headquarters in San Diego, Ca.

Our offices in Germany (aDl Embedded

Solutions, GbmH) support our European

and other global customers.

We provide a range of embedded

system solutions which rely heavily

on our long history of CPU board

design and manufacturing expertise.

Our broad portfolio of CPU products

range from the latest Intel Core i7

processors to the most current Intel

Atom architectures and are available

in a variety of form factors. This

provides a strong foundation for the

many embedded system products and

services that ADL Embedded Solutions,

Inc. provides for our clients.

Our PrODuCTS Our products are designed and manufactured under ISO 9001 with state-of-the-

art equipment and fully factory tested prior to shipment. In addition, all computer

boards and integrated systems are individually tested at ADL Embedded Solutions

before shipping, including extended temperature testing when required.

CuSTOmEr SuPPOrT The commitment of our experienced, well-trained sales and engineering staff,

provide our customers with project planning assistance, specific application

requirements, and can recommend the best integrated solution for a project.

Our Technical Support and Customer Service departments are here to ensure your

product satisfaction after the sale. We support and service what we sell.

SErviCES

ADL Embedded Solutions can provide full CAD design, build and integration

services for custom enclosures, including high IP requirements. Value-added

services include ruggedization for high shock and vibration, extended temperature,

and harsh environments, as well as CAD support including board models and full

enclosure design, build, and integration.

About ADL Embedded SolutionsADL Embedded Solutions is a leading provider of high-performance embedded systems targeting demanding thermal and rugged environments.

We provide board level, system, and sub-system embedded solutions consulting design services.

aDL eMBeDDeD soLutIoNs 35

aBout aDL

Embedded PC Solutions can be leveraged in many Transportation applications. Owing to their ruggedness and flexible I/O, what is deployed in one environment is often easily adaptable to another.Transportation applications can range from solar powered ticket and information kiosk to tracking and remote power train control in all manners of Transportation environments from Automotive and Avionics to passenger and Freight Railway.

areas include:

• Railway

• Aeronautical Systems

• Automotive Fleet Management

• Traffic Control Management

• Vehicle Advanced System Development

Embedded PC systems offer an encompassing mix of legacy hardware and software support with planned migrations to future hardware. This results in significant economic advantages by leveraging existing hardware and software as well as shortening the development cycle for new Industrial Automation Systems. Wireless communications, control and monitoring among industrial devices enhance capabilities and efficiencies that provide a competitive advantage. Modular/Flexible system platforms and components provide added functionality and upgradability.

areas include:

• Process Control

• Robotics

• Building Automation

• Autonomous Factory-Networked Device Systems

• Machine Vision

The Energy Sector has come to rely on embedded SBC systems to serve their small to medium volume computation and control node needs. Energy Infrastructure represents a long-run cyclical upgrade market that benefits greatly from carrying their application investments across multiple generations of hardware.

areas include:

• Motor Control Systems

• Oil and Gas Drilling and Exploration

• Mining

• Renewable Energy

• Energy Distribution

• Infrastructure Inspection

• Leak Detection

There are many reasons to choose high reliability, long-life embedded SBCs and systems for medical industry applications. The use of COTS Embedded SBCs reduces time to market by enabling Medical OEM manufacturers to focus their expertise on their platform designs, rather than on CPU engine technology. ADL Embedded Solutions offers the best in embedded solutions that provide the performance to drive systems like Medical Imaging where advanced graphics capabilities are a necessity for clear 2D and 3D rendering.

areas include:

• Imaging

• Medical Instrumentation

• Biological Inspection Systems

Beyond CCTV networks, biological and explosives trace detection, and communications monitoring, Security and Surveillance techniques have evolved into applications developed to enhance personal safety, product production and even marketing tailored to individuals.

areas include:

• Threat Detection

• Biometric ID and Access Control

• Communications and Networking

• Biological and Explosives Trace Detection

• Image Capture/Recognition

• License Plate Identification

Technology spending in Government and Defense over the next ten years will place heavy emphasis on Unmanned Aerial Vehicles (UAVs), as well as supporting infrastructure, such as ground control stations, shipboard control stations and Command and Control Systems. Supporting UAS and battlefield infrastructure like Command and Control and Secure Communications/Networking Systems will also evolve to scale with the ever-increasing demand for secure, distributed communication bandwidth. Extended Temperature/Ruggedized Systems with long-term Product Support make embedded systems the appropriate choice in these harsh and demanding environments.

areas include:

• Avionics ISR

• Secure Communications and Networking

• Command and Control

• Imaging and DSP

• UAV & UAS

• Ground Penetrating Radar Detection

TranSPOrTaTiOn

inDuSTrial

EnErGy

mEDiCal

SECuriTy & SurvEillanCE

GOvErnmEnT & DEfEnSE

aDl, markets we Serve

COrPOraTE HEaDQuarTErS

aDl Embedded Solutions inc.

4411 Morena Blvd. Suite 101

San Diego, CA 92117-4345

T: 858.490.0597

f: 858.490.0599

[email protected]

[email protected]

www.adl-usa.com

EurOPEan HEaDQuarTErS

aDl Embedded Solutions GmbH

Eiserfelder Straße 316

D-57080 Siegen, Germany

T: +49 (0) 271.250.810.0

f: +49 (0) 271.250.810.20

[email protected]

[email protected]

www.adl-europe.com

for a complete list of international

Sales Partners visit:

www.adl-usa.com/contact

TECHnOlOGy STanDarDS & CErTifiCaTiOnS

Contact Us

Copyright © 2016 ADL Embedded Solutions. All rights reserved. Printed in the United States of America.No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form

or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the written permission of the publisher. ADL Embedded Solutions is a trademark of ADL Embedded Solutions, Inc.

Smarter By Design is a trademark of ADL Embedded Solutions, Inc. Product specifications are subject to change without notice and are subject to discontinuance.