2015-Training-Handbook.pdf

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The Power of Knowledge Engineering

SKF Training Solutions

Excellence in Precision Maintenance for Rotating Equipment

2015 SKF Training Handbook


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SKF Training Handbook | 2

By combining our technical competencewith our extensive industry

experienceand local customer demands our state of the art service

centrecan assist in achieving higher levels of performance and

overcoming specific challenges.

We call this SKF Knowledge!

SKF Solution FactoryTraining Centre


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It is no secret that recent economic outlook has brought challenging times for maintenance organisations. Companies have turned to

downsizing, re-engineering, and a host of other methods to increase profit and remain competitive in the new world market.

It is imperative we realise that the potential pay-off to be gained by optimising production and minimising costs through a well-

trained, creative thinking, enthusiastic work force is far greater than size reductions.

"Do your maintenance staff practice best practices?"What do we mean by proactive maintenance? What is world class maintenance? This all refers to overall precision maintenance skills.

These new skills include doing the big things correctly, like mounting bearings and seals, applying the correct lubricant in the right

amount at the right time with the right delivery system. Making sure the rotor is balanced and the machines are aligned - and doing

the little things correct ly, like how to cut a piece of key stock and how to apply shims. We also need to understand how to inspect

and troubleshoot currently running equipment. These skills don't come from being on the job for a long time; they need to be

transferred to workers.

Why SKF for reliability maintenance training?

In 2015, we invite maintenance trades and engineering personnel to participate in relevant SKF courses and gain new knowledge

and skills that will have a positive impact on daily work and plant performance. Our courses will be tailored to site based applications

with an emphasis on a hands-on approach to provide basic troubleshooting skills and fundamental knowledge about how machines

and components operate internally.

Your employees will have the opportunity to learn from our experienced instructors, as they impart their knowledge on best in

class reliability maintenance practices.

Learning can take place in a conducive public or in-house environment, online where you can learn at your own time and pace or

as a blended option incorporating face to face training and online for maximum impact.

We would like to extend our congratulations to you in making your best business decision - that is, to invest in training for your

employees. We look forward to being your industry par tner in learning, development and performance improvement, and to arewarding 2015.

Wish you an enjoyable learning experience!

Best Regards,

Hashim Poonawala

Business Manager Training Solutions

SKF Australasia

WelcomeTo the world of SKF Knowledge Engineering


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Apprenticeship Program

recommended SKF CoursesClose working partnership with our clients can facilitate

coordinated efforts in providing knowledge share with emerging

technologies in the field of engineering and develop apprentice

skills within rotating machines that will produce highly trained and

qualified trades people.

As an extension to your Apprenticeship Program, SKF can design

and deliver a series of customised training that will engage and

support apprentices to gain invaluable hands-on and real-world

experiences.

Recommended training courses: Introduction to Bearing Types (including Housings & Seals)

Bearing Mounting & Dismounting Methods

Lubrication Fundamentals

Bearing Damages & Types

Belt Alignment & Tensioning

Introduction to Condition Based Maintenance

Equipment Specific

o Electric Motors

o Pumps

o Fans

o Gearboxeso Crushers

o Conveyors

These courses, targeted towards Apprentices, usually run between

half day and full day and include a fair share of hands-on training.

The sessions can be customised further to reflect the type of

applications used at site.

Graduate Engineering Program

recommended SKF CoursesWe understand your success relies on your people and it becomes

highly imperative that they receive the correct technical skills and

operational experiences to advance their careers.

That is why SKF can support your development program and

equip your graduates with the right training, using the right tools

& technology, and provide the right competency levels. Through

our courses, they will understand current trends in maintenance

methodologies, and how precision and proactive approaches and their

direct interaction with machinery, fit into an overall reliability program.

Below is a list of recommended courses, you may wish to include

within your Graduate Engineering Programs:

Mechanical Maintenance

Bearing Technology & Maintenance

Root Cause Bearing Damage Analysis

Introduction to Lubrication Fundamentals

Precision Shaft Laser Alignment

Power Transmission - Application, Assembly and Maintenance

Condition Monitoring

Vibration Analysis ISO Cat 1

Machinery Lubrication & Oil Analysis ISO Cat 1

Infrared Thermography ISO Cat 1

Maintenance Strategy

Maintenance Strategy Review

Maintenance Planning & Scheduling

Continuous Improvement

Root Cause Analysis

We deliver our training as a blended learning, incorporating

classroom presentations, e-learning, practical workshops,

assessment & certifications, group discussions, to improve overall

learning effectiveness.

To realize potential gains from your Graduate Engineering

Program, we highly recommend that the above technical training

courses are followed through with ongoing coaching & mentoring

as well as implementation of task/equipment specific training and

assessments.

SKF Partnership Programs

To learn more about our SKF Partnership Programs, please contact us

on 61 3 9269 0763or via [email protected].


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Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Introduction to

Training Solutions

Benefits of training Eliminates re-work and machinery problems to increase

reliability and productivity

Reduces the need for employee supervision

Stops problems before they happen by addressing the root causes.

Increases employee productivity by teaching them advancedtechniques to complete everyday tasks more efficiently

Improves job satisfaction

Reduces turnover as employees are less likely to leave if theykeep learning new skills and keep up within their industry

Aids in the recruiting process by making the company moreattractive in the eyes of potential employees

Rewards long-time employees who have learned new skillsand are ready to take on new challenges

Enhances plant safety

Industry Associations

Mobius Institute Board of Certification (MIBoC)

The Mobius Institute Board of Certification (MIBoC) is an impartial and independent

entity that is directed by scheme and technical committees to ensure that its

certification meets or exceeds the requirements defined by the applicable International Organization for

Standardization, ISO 18436 standards, including Categories I, II, III and IV in Vibration Analysis.

MIBoC is an accredited certification body per ISO/IEC 17024 and ISO 18436-1 authorised to provide

Vibration Analysis certification in accordance with ISO 18436-1 and 18436-2, meaning students receive

the highest certification recognised throughout the world.

There are over 50 training organisations around the world that are recognised by MIBoC as delivering

training according to ISO 18436-2 and 18436-3, including the Vibration Institute of Australia (VIA), who

has partnered with SKF Australia to deliver the training and to invigilate the exams.

Condition Monitoring Certification Board (CMCB)

CMCB with direct support from the Australian Institute for Non Destructive Testing

(AINDT) was established to oversee the operation of the condition monitoring

certification scheme and the policies and procedures in accordance with international

requirements.

SKF is pleased to be associated with CMCB & AINDT to facilitate coordinated efforts in providing knowledge

share with emerging technologies in condition monitoring. Senior members from SKF have worked in

close conjunction with the worlds leading accreditation bodies, contributing many years worth of our own

condition monitoring experience in the process.

Many of our condition monitoring training courses conform to ISO18436. SKF has been approved as an

Authorised Training Body by AINDT in accordance with ISO18436/3. The CM Certification examination,

combined with training, experience and verifiable competency requirements, will lead to the successful

applicant achieving certification to ISO18436 in the relevant methodology. Such certification will be

recognised by leading authorities on condition monitoring throughout the world.

International Council for Machinery Lubrication (ICML)

The International Council for Machinery Lubrication (ICML) is a vendor-neutral, not-for-

profit organisation founded to facilitate growth and development of machine lubrication

as a technical field of endeavor. Among its various activities, ICML offers skill certification

testing for individuals in the fields of machine condition monitoring, lubrication and oil analysis, which

was adopted by ISO as the basis to 18436-4 on certification of field-based analysts and 18436-5 for

lab-based analysts.

SKF Reliability Systems have established a partnering agreement with ICML to ensure that the delivery,

assessment and quality assurance of SKF's machinery lubrication courses conform to ISO standards and

give students the opportunity to receive internationally recognised Machine Lubricant Analyst (MLA) or

Machine Lubrication Technician (MLT) Certification.


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SKF Australia Training Courses at a glanceIntroduction to Training Solutions Page 8

A) E-Learning Courses Page 20

Online Courses Course Code Page 21

Introduct ion to Asset Efficiency Optimisation MS100 21Assessment Basics MS101 22

Proact ive Reliability Maintenance MS113 22Operator Driven Reliability MS120 22Maintenance Strategy Review MS130 22Introduct ion to Vibration Analysis WI100 23Introduct ion to Thermography WI130 23Introduct ion to Lubrication Analysis WI140 23Spare Parts Management WC130 23Bearing Basics GRB001 24Spherical Roller Bearings GRB002 24Angular Contact Ball Bearings GRB003 24CARB Toroidal Roller Bearings GRB004 24Taper Roller Bearings GRB005 25Deep Groove Ball Bearings GRB006 25Introduct ion to Lubrication GRL001 25Power Transmission GRPT01 25

Bearing Damage Classificat ion WE104 26Introduct ion to Shaft Alignment WE140 26Balancing Basics WE150 26Introduct ion to Industrial Seals for Rotating Motion WE170 26SKF Shaft Alignment Tool PT02-TKSA20 27SKF Shaft Alignment Tool PT02-TKSA40 27SKF Machine Condition Advisor PT01-MCA 27

Interactive Computer Based Courses Course Code Page 29

Vibration Analysis I SLT1 29Vibration Analysis II SLT2 29Vibration Analysis of Industrial Fans SLT3 30Vibration Diagnostics of Cement Plant Machinery SLT4 30Dynamic Balancing I SLT5 30Basics of Rolling Element Bearings SLT6 31

Mounting of Rolling Element Bearings SLT7 31Dismounting of Rolling Element Bearings and Failure Analysis SLT8 32Vibration Analysis of Rolling Element Bearings SLT9 32Vibration Analysis of Plain Bearings SLT10 33Vibration Analysis of Electrical Machines SLT11 33Operation and Maintenance of Pumps SLT12 34Operation and Trouble shooting of Material Handling Systems SLT13 34Analysis of Resonance Related Problems SLT14 35Dynamic Analysis for Equipment and Structural Analysis SLT15 35Alignment - Theory and Practice SLT16 36Diagnostics of Sugar Plant Machinery SLT17 36Diagnostics of Thermal Power Plant Machinery SLT18 37Diagnostics of Paper Plant Machinery SLT19 37

B) Short Courses Course Code Page 38

Introduct ion to Bearing Technology N/A 39Bearing Fitting and Removal Techniques N/A 39Introduct ion to Bearing Housings and Seals N/A 39Bearing Handling and Storage N/A 39Bearings for Electr ic Motors N/A 40Bearing Damage Analysis N/A 40Bearing Lubrication N/A 40Practical Handling of High Precision Bearings N/A 40Introduct ion to Oil Seals N/A 41Introduct ion to Epoxy and Sealant Applications N/A 41V Belts and Pulleys N/A 41

C) Industry Specific Courses Course Code Page 42

Improving Bearing Reliability in Mining and Mineral Processing N/A 43

Improving Bearing Reliability in Food and Beverage N/A 44Improving Bearing Reliability in Power Generation (Thermal) N/A 45Improving Bearing Reliability in Aggregate and Cement WE212 46Improving Bearing Reliability in Oil and Gas Industries N/A 47Wind Turbine Shop Bearing Maintenance WE220 48Wind Turbine Uptower Bearing Maintenance WE221 49


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Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Introduction to

Training Solutions

D) Application Specific Courses Course Code Page 50

Bearings in Rotating Machinery Applications WE202 51Improving Crusher Reliability WI270 52Improving Bearing Reliability in Conveyors N/A 53Improving Bearing Reliability in Pumps WE211 54Improving Bearing Reliability in Industrial Fans WE213 55Improving Bearing Reliability in Paper Machines WE214 56Electric Motor Maintenance WE215 57

Machine Tool Reliability WE216 59

E) Level 1 Courses Course Code Page 60

Maintenance Strategy Review (MSR) awareness MS230 61Graduate Engineers Training: Proactive Maintenance Skills N/A 62Asset Reliability Awareness N/A 64Condition Based Maintenance WI201 65Vibration Analysis WI202 66Machinery Lubrication & Oil Analysis WI240 68Infrared Thermography WI230 70Infrared Thermography Workshop N/A 72Airborne Ultrasound N/A 73Ultrasonic Testing WI320 74Maintenance Planning and Scheduling WC200 75Spare Parts Management and Inventory Control WC230 76Dynamic Balancing WE250 77Precision Maintenance Skills WE241 78Bearing Technology and Maintenance WE201 80Introduct ion to Lubrication Fundamentals WE203 81Sealing Solutions Technology Seals for Rotary Applications WE270 82Precision Shaft - Laser Alignment WE240 83Power Transmission - Application, Assembly and Maintenance WE290 84Operator Asset Care WE247 85

F) Level 2 Courses Course Code Page 86

Optimising Asset Management through Maintenance Strategy MS300 87Streamlined Reliability Centred Maintenance (SRCM) MS331 89Reliability Centred Maintenance (RCM) MS332 90Infrared Thermography N/A 91

Vibration Analysis WI203 92Machinery Lubrication and Oil Analysis WI245 94Root Cause Bearing Damage Analysis WE204 96

G) Level 3 Courses Course Code Page 98

Bearing System Design OEM301 99Vibration Analysis WI204 100Infrared Thermography 102Applied Modal and Operating Deflection Shape Analysis WI305 103

H) Living Program Course Code Page 104

Root Cause Analysis (RCA) LP200 105Life Cycle Costing LP240 106SiteMentor LP300 107

I) Motor Systems Reliability Course Code Page 108

Level 1 Introduct ion to Static Testing and Dynamic Motor Monitoring WI261 109Level 1 Static Motor Testing/Introduction to DC Motor Testing WI262 110Level 1 Dynamic Motor Monitoring/ Introduct ion to DC Motor Monitoring WI263 110Level 2 Dynamic Motor Monitoring WI364 111Level 3 Dynamic Motor Monitoring, Advanced Diagnostics WI365 111

J) Product & Software Training Course Code Page 112

Training Products

Bearing Mounting and Dismounting Demonstration Kit MSC-TAFEKIT-1 113Bearing Workstations MSC-STATIONS 114Condition Monitoring Kits N/A 115Balancing Kits N/A 115Shaft Alignment Kits N/A 116Electr ic Motor Diagnostics N/A 117

SmartStart Training Courses Course Code Page 118

MARLIN /Microlog Inspector and SKF @ptitude Analyst Inspector WICM232 118AX/GX Series Microlog and SKF @ptitude Analyst WICM264 119Online Systems and SKF @ptitude WICM270 119Balancing with an SKF Microlog WECM250 120Easy-Laser Shaft Alignment Systems WECM245 120


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SKF Training Handbook| 8

SKF recommends 5 Key Steps to Successful

Training ResultsWe have the knowledge and tools so let us show you how!

How can I increase profitability throughSkills Management?

Step 1 Select the right Work Category(Highest return on investment to an organisation)

Step 2 Training Needs Analysis(Highest skills improvement opportunity for staff)

Step 3 Customised Learning Planning(Quickest learning paths to required competency levels)

Step 4 Monitor Performance Improvement(Through structured Documented Savings process)

Step 5 Work Category Re-assessment(Continuous improvement and re-activation of skills cycle)


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Introduction to

Training Solutions

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Step 1: Select the right WorkCategory

Drawing on years of SKF productivity experience, we can help you identify improvement

opportunities that will yield positive bottom-line results, then suggest a strategy for implementing a

program to achieve them.

Our goal at SKF is to help you achieve maximum return on your reliability investment. The SKF Client

Needs Analysis is a performance benchmarking process with proven success in many industries.

The SKF Client Needs Analysis enables this understanding, combining our experience in reliability-

focused maintenance with your knowledge of plant conditions. The goal is to provide useful,

actionable information to help you focus on credible performance improvement opportunities.

PROGRA

MME

CHARAC

TERISTI

C

MAINTE

NANCE

MATURIT

Y

DRIVER

REWARD

BEHAVIO

UR

Firefigh

ting

OPTIM

IZING

Maintain

ing

Promotin

gInnov

ating

Breakdow

ns

AvoidFa

ilures

Uptime

Growth

Overtim

eHeroes

NoSurpr

ises

Competi

tive

Advanta

ge

WORLDC

LASS

Efficienc

yOptimi

zation

Respond

ing

Planning

Disciplin

ed

Organiz

ation

Organize

dLearni

ngSTAB

ILIZING

Ideally the client needs analysis will give you the opportunity to gain a clearer perspective on yourreliability program that is generally not possible while immersed in daily activities. Once the analysis

is complete, you will receive a comprehensive report that includes:

A summary of initial set-up details

A Spider Chart illustrating a micro-level assessment for each question versus the maturity phases

A Maturity Summary Matrix showing a macro-level assessment for all four main facets of the

Asset Efficiency Optimization Process versus the maturity phases

A Ranked Deviation Chart illustrating your performance question-by-question versus your industry

averages

A detailed roadmap of recommendations for improving plant reliability

Figure 1: The four phases of maintenance maturity.

Moving toward a world-class facility starts with

understanding where you stand today, and defining your

objectives for the future.

The SKF Client Needs Analysis allows us to identify improvements in specific work categories that

can help you achieve optimum results.

Best return on investment for an organisation


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Step 2: Training Needs Analysis

Training Needs Analysis (TNA): The shift to a fully integrated, reliability and risk-based asset

management strategy starts with a good initial understanding of where your staff are today and

where your staff need to be to attain optimum plant performance.

The TNA enables this crucial understanding, combining our experience in training and knowledge

of maintenance and reliability. The goal is to provide useful and meaningful information to help you

focus on improvements for plant performance.

TNA is conducted with individuals or a group of your staff from the following work areas:

Managers

Maintenance

Reliability

Engineering

Superintendents/Supervisors

Mechanical Maintenance

Electrical Maintenance

Planning and Stores

Engineers

Mechanical

Electrical

Reliability

Condition Monitoring Application

Targeting thirteen areas of Competency for Improvement

Opportunities for improvement are determined when Training Needs Analysis is analysed. Typical

improvements fall in the following areas:

The Training Needs Analysis will give you a clearer perspective of personnels competency and skilllevels. The results are analysed and you will be provided with a report which includes:

1. A summary of individuals or group of individuals work profile

2. A spider chart, showing a micro-level assessment of each question, with skill levels for each areaof competency, opportunities for improvement as well as areas of exceptional performance (referto spider chart above)

3. A skills summary matrix showing macro level assessment for each of the areas of competency

4. A detailed proposal of recommendations for improvement for the individual or group of individualssupported by the finding of the training needs analysis

Technicians

Mechanical

Electrical

Reliability

Condition Monitoring Lubrication

01

2

3

4

5

6

7

8

9Bearing & Seal Technology

Power Transmission

Lubrication

Oil Analysis

Vibration Analysis

RCA/RCFA

Non Destructive Testing

Thermography

Motor Testing & Diagnostics

Alignment & Balancing

Energy and Sustainalbility

Maintenance Strategy

Planning & Scheduling

Spare parts Optimization

COMPETENCY & SKILL ANALYSIS Industry Benchmark

JoeScores = Skill Level

10.1 - 12.5 = Level 47.6 - 10.0 - = Level 3

5.1 - 7.5 = Level 22.6 - 5.0 = Level 1

0 - 2.5 = Level 0

Highest skills improvement opportunity for staff

1. Bearing and Seal Technology

2. Power Transmission

3. Lubrication

4. Oil Analysis

5. Vibration Analysis

6. RCA/RCFA

7. Ultrasonic Testing

8. Thermography

9. Motor Testing and Diagnostics

10. Alignment

11. Balancing

12. Maintenance Strategy

13. Planning and Scheduling

A progressive and structured approach to Training AssessmentSkill Gap Analysis in all key areas of Competency.


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Introduction to

Training Solutions

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Quickest learning paths to required competency levels

Step 3: Customised LearningPlanning

Course levelsThe SKF Training courses focus on disseminating

maintenance related knowledge worldwide. It

offers various programs that are developed for

easy application.

SKF offer training courses by skill levels. Following

this development path is not mandatory, yet

highly recommended, as participants will

realise the most benefits by taking the courses

sequentially.Basic

E-learning modules delivered online, 24/7, at SKF

Knowledge Centre. Introductory courses familiarise

students with basic terms and offer basic

training on subjects such as bearings, lubrication,

thermography, and more.

SKF Self-Learning Tools are a one-stop solution

for students at various levels including the

students of mechanical and other engineering

streams. They offer impartial assessment, and help

you to update your competencies to acquire new

skills and help you to update your competenciesand acquire new skills.

Level 1

Classroom courses taught by SKF specialists at

customer locations or SKF facilities nationally.

A combination of theory and hands-on instruction,

these intermediate courses typically last 23 days.

Levels 2 and 3

Classroom courses taught by SKF specialists or

external experts at customer locations or SKF

facilities nationally. Combining theory with hands-on

instruction, these advanced courses typically last 35

days.

Course categoriesWhile specific course topics vary widely, SKF

training courses are organised to match the

following five facets of the SKF Asset Efficiency

Optimisation (AEO) workflow process:

Maintenance Strategy (MS)

Relates to methods and technologies used

to develop a maintenance strategy. Courses

emphasise a technically and financially sound

maintenance strategy developed to matchbusiness goals.

Work Identification (WI)

Relates to methods and technologies used to

identify maintenance work. Course topics include

preventive maintenance, predictive technologies,

information integration and decision support

systems, and work order request generation.

Work Control (WC)

Relates to methods and technologies used to control

maintenance work. Course topics include maintenance

planning and scheduling, standard job plans, spare

parts alignment, and supply and logistics.Work Execution (WE)


complete maintenance tasks. Course topics

include precision maintenance, best practices

in lubrication, installation, precision alignment,

balancing, and post maintenance testing.

Living Program (LP)


evaluate maintenance work and strategy, thereby

closing the loop and making maintenance a

continual improvement process. Course topics

include root cause analysis, reliability analysis,maintenance work close-out, machine redesign,

and technology upgrades.

SKF reliability and maintenance training

Advanced training delivered by SKF specialists

Advanced training delivered by SKF specialists

Classroom / onsite delivered by local SKF trainers

e-learning delivered via the internet

Maintenancestrategy

Workidentification

Workcontrol

Workexecution

Living programme (continual improvement)

Level 2

Level 3

Level 1

Basic

Courselevels

Course categories


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Through structured Documented Savings process

Step 4: Monitor PerformanceImprovement

Spend minutes.

Save thousands.With SKF Documented Solutions.Using a powerful new software program, an SKF representative can show you how to track

thousands or even hundreds of thousands of dollars of savings when knowledge gained from SKF

training is implemented.

Solutions range from unique SKF training, products that reduce maintenance costs, to reliability

services that solve recurring machine problems and virtually eliminate unplanned downtime.

How can you have confidence in the forecasted savings? Because youll plug in your own numbers for materials, labour, downtime, energy costs, inventory, lubrication, replacement costs and more.

Youll see actual, bottom-line results of similar solutions implemented by others in your industry, and

learn what others with similar problems are doing in different industries.


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Introduction to

Training Solutions

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Continuous improvement and re-activation of skills cycle

SKF recommends customers to re-assess the improvements made in different work

categories after a period of 12-24 months. It also allows customers to identify new

improvement opportunities, thereby closing the re-assessment loop and making this

part of a continuous improvement process.

Step 5: Work CategoryRe-assessment

Key to success

A corporate culture willing toembrace the need for change

Commitment to implementingnew technologies with requisitefinancial, training and personnelresources

Willingness to support processesfor implementing cultural andtechnology changes

Process

SUCCESS

Culture Technology


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Cant spare time out for training?Looking for a convenient solution?

AdvantagesDiverse Range of Courses

Access to a full range of public courses as well as courses tailored to meet your

industry-specific needs

Convenience

We arrange timing and delivery of courses to suit your schedule

No travel time for delegates, thus providing time and cost savings we come to you!

Experienced Presenters

Industry experts who are able to provide course participants with the full spectrum of maintenance

and reliability based training

Cost Effective

Cost effective method for training groups of employees from your organisation

Team Environment

Training all employees at the same time promotes a team environment and provides immediate

learning impact

Is Onsite training an option for you? You have 7 or more people from your organisation who need training

You want to choose a date and location that suits you

You want a trainer that understands your industry

You want to save time and money, while getting the best training

For more information on what Onsite training can do for you:

Tel: (Australia) 61 3 9269 0763 (New Zealand) 0800 705 705

Fax: (Australia) 61 3 9269 0886 (New Zealand) 64 9 273 8513

Email: [email protected]

Visit: www.skf.com.au/training

Did you know SKF can provide expert

training at your premises?


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Introduction to

Training Solutions

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Clyde Volpe

Clyde Volpe qualified as an electrical engineer over 27 years ago and startedwith Vibration Analysis over 25 years ago and since then practiced in this

field in every type of industry known. Clyde has trained a wide range of

personnel which includes ar tisans, technicians, operators analysts, engineers

and reliability engineers and consultants His extensive practical experience

in this field enables him to present effectively to basic, intermediate and

advanced skilled delegates. Clyde has expanded his training courses to over

30 countries, including Australia in Europe, Asia and Africa. He is known for

his motivated method of training and ability to present complex issues in an

understandable manner.

Gary PatrickGary is a Senior Consulting Engineer, Training and Development for the

SKF Reliability Maintenance Institute. He develops and teaches courses on

vibration analysis, precision maintenance and reliability to clients throughout

the world. Gary has an extensive background in training, maintenance,

machinery vibration, root cause analysis and troubleshooting. He has a BS

in Mechanical Engineering from the University of Cincinnati, is certified in

ASNT PdM Level III vibration analysis, has written numerous technical articles

for publication in trade journals, and has presented at reliability conferences

around the world.

Wayne Dearness

Wayne Dearness has more than 35 years of experience in heavy industry

and industrial lubrication. He has successfully helped numerous Australian

and international companies improve their machinery lubrication and oil

analysis programs.

Wayne has a Masters of Mechanical Engineering degree, specialising in

industrial Tribology. His focus is on practical application of lubrication

management within the industry. Wayne has written and conducted

numerous public and onsite private training courses, Noria training seminars,

as well as authoring and presenting several articles covering a wide range of

industry topics.

Brenton Ward

Brenton Ward is a Level III Infraspection Institute Certified Infrared

Thermographer and Level II Certified in Airborne Ultrasound. As a

professional infrared consultant specialising in mining, energy and large

industrial facilities since 1994, he has provided thermal imaging services,

training, and application solutions for a wide range of industries. Brenton

teaches Certified Infrared Thermography and Ultrasound classes in Australia

and Asia Pacific.

Instructors


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Instructors

Ray Voselis

Ray Voselis is a senior training consultant and industry specialist inmining. He is a strong advocate of improving bearing reliability practices,

by embracing new technology, following correct maintenance procedures,

installation techniques, & addressing the root cause of the failure mechanism.

Ray has a BE in Mechanical Engineering and is primarily teaching the SKF

Bearing Technology & Maintenance courses as well as developing and

conducting industry specific training courses for engineers, maintenance

personnel and students within Australia, for over 20 years.

Gary Pilley

Gary is an Application Engineer working with SKF in Technical Support and

Reliability Services. After completing his Mechanical Engineering in the

1980s, Gary spent over 25 years in varied roles of Application Engineering

for many international manufacturing companies producing bearings,

gearboxes, couplings, clutches, hydraulic equipment, conveyor belts, chains.

As a result, he is now able to draw on years of technical and practical

experience to many heavy industry applications.

Phil WilliamsPhil served his time as a fitter and turner in the gold mining industry in

Western Australia in the early sixties and continued in maintenance roles in

the gold, nickel and copper mining industries until moving to New Zealandin 1974. In New Zealand he continued in the engineering trade in both

maintenance and supervisory roles.

Phil joined SKF in 1991 and has held numerous roles including Training

Manager, Product Manager, Key Account Manager, Sales Manager. He has

now retired but still works for SKF as a trainer.

Scott HendersonScott completed his engineering course at British Army Military College and

specialised in rotary wing aircraft. The extensive rotating components and

requirement for extreme reliability and precision in the military aviationfield, has allowed Scott to transfer these skills to the precision maintenance

world at SKF. After leaving the military and emigrating to Australia, Scott

was employed with SKF at a national level within Reliability Systems

conducting varied projects Australia wide. With over 20 years experience on

varied equipment around the world, Scott has a wealth of experience and

knowledge to pass on.


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Introduction to

Training Solutions

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

Instructors

Rob Distill

Rob is a lead instructor for the Root Cause Bearing Damage Analysis courseand a senior training consultant for a range of SKF Reliability Maintenance

courses which he also delivers throughout Australia. He has an extensive

background in training, maintenance, root cause analysis and trouble

shooting. He regularly performs high skilled high impact services as required

at client locations on a nationwide basis. Rob has an Associate Diploma in

Mechanical Engineering with a Fitting and Machinist Trade background.

Trevor Huf

Trevor completed his engineering courses in the Royal Australian Navy and

gained extensive knowledge in measurement and alignment since joiningSKF in 1989. He has attended formal training with suppliers of laser based

measurement systems in shaft alignment and geometrical measurement.

As a qualified Cert IV in Training and Workplace Assessment instructor, Trevor

has conducted training for users of laser based measurement systems in all

types of industries around Australia and overseas including mining, pulp &

paper, oil & gas, marine and consulting companies. He has also presented

technical papers at industrial conferences throughout Australia. Now semi

retired, Trevor conducts training courses, on behalf of SKF, in Laser Alignment

and other areas of condition based maintenance.

John Bonnitcha

John served 40 years with Terex Jaques as National Parts and Service

Manager, where he gained a wealth of experience in the field of Crusher

Reliability and Servicing. John is regarded as one of the leaders in the

Extractive Industries, where servicing and maintenance of crushing

equipment is required to improve the bottom line and ensure equipment

availability is improved. John has a wealth of knowledge of all manufacturers

equipment from Jaques Cedarapids, Pegson, Nordberg, Symons, Gemco

Sandvik, Allis Chalmers to name a few. John has presented in Crusher Service

Seminars throughout Australia, SE Asia and the USA.

Paul Knock

Paul has over 20 years experience in the electric motor and rotating

plant industry. He has worked as a manager of repair workshops in

Europe and Australia and has vast experience in the repair and

service of AC and DC electrical motors, pumps & gearboxes. He has

field experience in compiling, diagnosing and reporting electrical and

mechanical condition monitoring techniques and has managed

service contracts in pulp & paper, shipping, food & beverage,

steel & metals, mining, wind, nuclear & power generation industries.

More recently he has been involved with energy and sustainability

projects for SKF and now manages motor diagnostic products and

services with SKF Asia Pacific.


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InstructorsGanesh Natarajan

Ganesh is an Asset Management practitioner with over 25 years experience

in Maintenance, Engineering, Operations and Consulting domains. He is

considered to be a subject matter expert in the field of Asset Management.

He has successfully applied and implemented asset management methods,

systems, processes and practices in a range of industries including Marine,

Oil & Gas, Food & Beverage, Petrochemical, Mining and Metals.

His practical and hands-on maintenance experience readily translates

to concepts and holistic solutions that deliver results. A proponent of the

Asset Management discipline, he is passionate about training and affecting

knowledge transfer. Ganesh is well engaged in the public domain through

published articles and conference presentations.


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Introduction to

Training Solutions

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Short Courses

E-Learning

Level 2

Level 3

Living Program

Motor System

Reliability

MINING & MINERAL PROCESSINGADITYA BIRLA MINERALSALCOA WORLD ALUMINAANGLO AMERICAN CAPCOAL DAWSON MORANBAH NORTHANGLOGOLD AUSTRALASIABHP BILLITON MT ARTHUR COALBHP BILLITON GEMCOBHP BILLITON IRON ORE AREA C EASTERN RIDGE FINUCANE ISLAND

JIMBLEBAR MT WHALEBACK NEWMAN PORT HEDLAND YANDIBHP BILLITON NICKEL WEST KALGOORLIE NICKEL SMELTER KWINANA LEINSTER MT KEITHBHP OLYMPIC DAMBHP MINERALS - CANNINGTON PROJECTBMA-CRINUM MINEBOYNE SMELTERSCITIC PACIFIC MINING

CROCODILE GOLDENERGY RESOURCES OF AUSTRALIA -RANGERMINEEVOLUTION MINING - MT RAWDON MINEFORTESCUE METALS PORT OPERATIONS CLOUDBREAK CHRISTMAS CREEKGLENCORE XSTRATA - MOUNT ISA ERNEST HENRY MCARTHUR RIVER MINE MINARA RESOURCESGRANGE RESOURCESILUKA RESOURCESMMGNEWCREST MININGNEWMONTNORTHPARKES MINESORICA MINING SERVICESOZ MINERALSPEABODY ENERGYQUEENSLAND ALUMINAQUEENSLAND NICKELRIO TINTO ALCAN WEIPA YARWUNRIO TINTO COAL & ALLIEDRIO TINTO IRON ORE BROCKMAN CAPE LAMBERT MARANDOO PARABURDOO TOM PRICESEDGMAN OPERATIONSST BARBARA MINES

MANUFACTURINGBLUESCOPE STEELBORAL CEMENTBORAL QUARRIESCARTER HOLT HARVEYCEMENT AUSTRALIACSBPFISHER & PAYKELFUCHS LUBRITECHGENERAL CABLESGOLDEN BAY CEMENTHANSONHIGGINS AGGREGATESHOLCIM

INCITEC PIVOTJUKEN NZKIMBERLEY CLARKNZ STEELONESTEEL MANUFACTURINGPACIFIC STEELPANPAC FORREST PRODUCTSQENOSQUEENSLAND NITRATESQUEENSLAND SUGARSUGAR AUSTRALIASULZER PUMPSTULLY SUGARVALMETWILMAR SUGAR

WINSTONE AGGREGATESYARA PILBARA FERTILISERS

FOOD & BEVERAGECARGILL - JOE WHITE MALTINGSCBH GROUPFONTERRA CLANDEBOYE EDENDALE KAPUNI LICHFIELD TE RAPA WHAREROAGOODMAN FIELDERGRAINCORP OPERATIONS

GRIFFIN FOODSHEINZ WATTIESKRAFT FOODSKIMBERLY CLARK AUSTRALIAMANILDRA GROUPMARS FOODMARS PETCAREMCCAIN FOODSMURRAY GOULBURN CO-OPERATIVENESTLE AUSTRALIANEW ZEALAND DAIRIESWARRNAMBOOL CHEESE AND BUTTERWESTLAND DAIRYWESTON MILLING

ENERGY & UTILITIESAGL MACQUARIE GENERATION LOY YANGALINTA ENERGYCONTACT ENERGYCS ENERGYDELTA ELECTRICITYENERGY AUSTRALIA

GDF SUEZMARUBENI POWER STATIONNRG GLADSTONE POWER STATIONSTANWELL POWER STATIONTARONG POWER STATIONWANNON WATERWATER CORPORATION

OIL & GASARROW ENERGYBP REFINERY - KWINANACHEVRONCONOCO PHILLIPSESSO AUSTRALIA

EXXON MOBIL REFININGGLADSTONE LNG (GLNG)QUEENSLAND GAS COMPANYORIGIN ENERGYSANTOSVIVA ENERGYWOODSIDE ENERGY

OEMATLAS COPCOBAE SYSTEMS AUSTRALIACRUSHING & MINING EQUIPMENTFL SMIDTHHOWDEN AUSTRALIAJOY GLOBALMETSO MINERALS

NAVAL SHIP MANAGEMENT (NSM)SCHENCK AUSTRALIATEREXTHYSSENKRUPP MATERIALS HANDLING

EDUCATIONAL INSTITUTIONSCHISHOLM INTSTITUTE OF TAFEDURACK INSTITUTE OF TECHNOLOGYPILBARA TAFEROCKHAMPTON TAFE COLLEGENSW ILLAWARRA INSTITUTE

OTHER SERVICESABB SERVICEA G COOMBSALS GLOBALBILFINGERCO-OPERATIVE BULK HANDLINGDALRYMPLE BAY COAL TERMINALDOWNER ENGINEERINGDSTOFENNER DUNLOPGLADSTONE PORTS CORPORATIONGOLDENFIELDS WATERHASTINGS DEERING AUSTRALIAINLINE ENGINEERING SERVICESMADSON MECHANICAL MAINTENANCENORTHERN MARITIME SERVICESORONTIDE SERVICESPILBARA PORTS

QUEENSLAND RAILROLLS-ROYCE MARINESANDVIK MATERIALS HANDLINGSITA ENVIRONMENTAL SOLUTIONSUNITED GROUPVITERRAWASSCO ENGINEERING

Australian and New Zealandcompanies who attended ourtraining courses


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E-Learning CoursesLearn at your own place and pace with SKF

e-learning courses. These courses cover a widerange of product and technology topics andcomplement the courses taught by our specialisttraining staff.


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Introduction to

Training Solutions

E-Learning

Living Program

Motor System

Reliability

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Level 2

Level 3

Short Courses

Recommended For

Application Engineer, Condition Monitoring

Engineer/Technician, Electrical Engineer/

Manager/Supervisor/Technician/Fitter,

Engineering Draftsman/Manager/Supervisor,

Mechanical Maintenance Engineer/Manager/

Supervisor/Technician/Fitter/Lubrication Fitter,

Operations Manager/Supervisor/Operator,

Planning Manager/Planner/Supervisor, Quality

Engineer, Reliability Engineer/Manager/

Supervisor, Store Supervisor/Storeman.

Introduction to Asset EfficiencyOptimisation

MS100

Course Overview

This is an introductory course on MaintenanceOptimisation. It considers the shortcomingsof traditional maintenance and the benefitsto be gained by replacing a cost focus with

one of value and risk. Tools to assist with the

optimisation exercise are briefly discussedand a work process is outlined to ensure thatthe optimised maintenance plan achieves thedesired results.

Course Information

Duration 6 month subscription

Course Fee $80 AUD + GST

Course Type Online

Category Maintenance Strategy

Learn at your own place and pace

The E-Learning area of SKF Reliability Systems

offers an expanding range of online courses

covering a range of topics. This enables self-

paced learning to be enjoyed by the participant

at the time and place that best suits their needs.

Course Certification

On completion of a course, participants have the

option of taking a certification test. If the pass

mark in the test is achieved then a Certificate -authorised by SKF-Gothenburg will be issued.

Learner Support Forum

Online training does not have to be a solitary

activity, undertaken in isolation from other

students.

The Knowledge Centre forum includes dedicated

discussion areas to support each of the online

courses. Here, students are able to communicate

freely with other course participants and in an

open manner with course tutors.

This stimulates learning in a manner similar to the

classroom environment, where students benefit

not only from the tuition itself, but also from the

questions posed by others, and from the responses

and debate that these questions generate.

To go directly to the forum visit

www.skf.com/group/knowledge-centre

Tutor Support

All of our online courses include ask the expert

functionality.

Visiting the links provided in the online coursewill connect the individual learner one-on-one

via email with one of our subject matter experts.

Students questions submitted in this way are

treated in confidence, but the feedback gained

is used to guide improvements to the course in

question, and to aid development of future courses.

Please visit www.skf.com/group/knowledge-

centre for a free demonstration of the online

training.

To subscribe, please contact

[email protected] or phoneTel: (Australia) 61 3 9269 0763

(New Zealand) 0800 705 705

Fax: (Australia) 61 3 9269 0886

(New Zealand) 64 9 273 8513

Online Courses

Online training course modules from

SKF Reliability Systems


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Assessment basics

MS101Course Overview

Excellence in asset management is no more orless complex than being able to ask and answerstructured questions routinely and accurately.This course provides a general introduction to the

subject of assessing maintenance performance.Tuition includes guidance on the selection andimplementation of the correct assessmentapproach. The nature of organisational change isalso discussed and suggestions made regardingmanagement of the change process.

Course InformationDuration 6 month subscription


Course Type Online


Operator Driven Reliability

MS120Course Overview

This interactive course provides an introductionto the concept of Operator Driven Reliability(ODR). Its origins and terminology are explained,and the relationships between ODR and other

maintenance methodologies is discussed. Factorsthat are key to successful implementation are alsodescribed.

Course Information



Course Type Online


Maintenance Strategy Review

MS130

Course Overview

The course starts with an explanation of what agood maintenance strategy is meant to achieve.It then goes on to introduce Reliability Centred

Maintenance (RCM) as a means of devising aneffective strategy. Some variations on the classicRCM methodology are described, including SRCMand Risk Based maintenance. A cost-basedapproach to RCM is also outlined.

The course goes on to suggest how amaintenance strategy review project mightbe organised, and concludes by discussingthe challenges that must be faced whenimplementing the results of such a project.

Course Information


Course Fee $80 AUD + GSTCourse Type Online


Online Courses

Proactive ReliabilityMaintenance

MS113

Course OverviewA dynamic process for eliminating recurringmachine failure! This course starts byexploring what is meant by the term proactivemaintenance and goes on to discuss five ofthe primary tools that are typically used in itsimplementation. An introduction to the use of

key performance indicators to monitor programeffectiveness is included, along with suggestionsfor a disciplined approach to operational review.

Course Information



Course Type Online



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Introduction to

Training Solutions

E-Learning

Living Program

Motor System

Reliability

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Level 2

Level 3

Short Courses

Online Courses

Introduction to LubricationAnalysis

WI140

Course Overview

The lessons provide an overview into the historyof lubricant analysis, evolution of maintenance

practices, friction and lubrication basics, lubricantanalysis techniques, wear mechanisms, andlubrication regimes.

Course Information



Course Type Online

Category Work Identification

Spare Parts Management

WC130

Course Overview

This course introduces you to the terminology,processes and activities associated with spare partand inventory management. The objective of this

course is to increase your knowledge of basic spareparts and inventory management terminology,processes and principles with respect to yourbusiness goals. This course will help you to identify,structure and classify spare parts based on theircriticality and re-order parameters, and help you tooptimise your spare parts inventory.

Course Information



Course Type Online

Category Work Control

Introduction to VibrationAnalysis

WI100

Course Overview

This interactive course provides an introduction tovibration monitoring and analysis.

It explains many of the basic terms associatedwith the activity. Vibration measurementparameters and their uses are discussed,including velocity, displacement, acceleration,frequency and phase. An interactive exercisein relative phase measurements is offered.The concept of vibration spectrum analysis is

explained, and basic guidance is offered regardingselection of vibration tolerances.

Course Information



Course Type Online


Introduction to Thermography

WI130Course Overview

This interactive course provides an introductionto infrared thermography and the associatedbackground science . It explains many ofthe basic terms associated with the activity.

Four main areas of industrial application arediscussed, and practical examples from each ofthese areas are presented.

Course Information





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Bearing Basics

GRB001Course Overview

On completion of this course the learner will beable to: Describe the three primary functionsof a bearing. Correctly identify the componentparts of a standard bearing. Explain eight

factors that will affect the choice of bearing fora particular application. List the most commonbearing types. Describe, with the aid of notes,the main characteristics of each of the commontypes of bearing. Identify, with the aid of notes,the bearing type described by use of a basicdesignation. Identify, with the aid of notes,

variants of a standard bearing design frominformation given in prefixes and suffixes appliedto standard designations.

Course Information



Course Type Online

Category Work Execution

Spherical Roller Bearings

GRB002

Course Overview

This course consists of a number of lessons:

Introduction

Executive summary

Features and benefits

Product range and designations

ApplicationsBefore taking the Spherical Roller Bearings

course, it is recommended that you have passedthe Bearings Basic course (GRB001), or havesome prior knowledge about bearings.

Course Information



Course Type Online


Online Courses

Angular Contact Ball Bearings


Before taking the Angular Contact Ball Bearingscourse, it is recommended that you have passedthe Bearings Basic course (GRB001), or havesome prior knowledge about bearings.

Lessons focus on features and benefits of singlerow and double row angular contact ball bearings.Arrangement of universally matchable angular

contact ball bearings is also discussed. Four-pointcontact ball bearings are also considered.

SKF Angular Contact Ball Bearings are used in

many pump and compressor applications. Threeexamples of demanding applications are presented.

Course Information



Course Type Online


CARB Toroidal Roller BearingsGRB004

Course Overview

In this course you will learn about the featuresand benefits of CARB Toroidal Roller Bearingperformance variants. Additionally, you can gointo further details about hardening, adjustment,catalogue values and other technical informationby reading the available pdf-documents.

CARB Toroidal Roller Bearings are used in manytypes of applications. This lesson presents no lessthan five applications of CARB Toroidal RollerBearings that highlight different aspects of theproduct benefits.

Before taking this course, it is recommendedthat you have passed the Bearings Basic course(GRB001), or have some prior knowledge about

bearings.

Course Information



Course Type Online



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Introduction to

Training Solutions

E-Learning

Living Program

Motor System

Reliability

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Level 2

Level 3

Short Courses

Online Courses

Taper Roller Bearings


The course covers the following sections:

In this section you will learn about thefeatures and benefits of the three SKFTaper Roller Bearing performance variants.Additionally, you can go into further detailsabout hardening, adjustment, catalogue valuesand other technical information by reading the

available pdf-documents.

Product range and designations: This lessonfocuses on the SKF Taper Roller Bearing range

and the most relevant designations. Applications: Taper Roller Bearings are used

in many types of applications. This lessonpresents no less than five applications of SKFTaper Roller Bearings that highlight different

aspects of the product benefits.

Course Information



Course Type Online


Deep Groove Ball Bearings

GRB006

Course Overview

Before taking the Deep Groove Ball Bearingscourse, it is recommended that you have passedthe Bearings Basic course (GRB001), or havesome prior knowledge about bearings.

In this course you will learn the basics aboutSKF Deep Groove Ball Bearings. The course

consists of the following parts:

Product range and designations: Workingwith bearings on a daily basis, it is usefulto recognise the most common bearingdesignations. In this lesson, you will learnabout the SKF Deep Groove Ball Bearing

range and the most relevant designations

Applications: SKF Deep Groove Ball Bearingsare successfully used in a wide range ofapplications. This lesson illustrates four

different applications

Course Information



Course Type Online


Introduction to Lubrication

GRL001Course Overview

Before taking the SKF Lubrication course, itis recommended that you have passed theBearings Basic course (GRB001), or have someprior knowledge about bearings. In this course

you will learn about the physics of lubricants andthe function of a lubricant within a bearing. Thefeatures and benefits of SKF standard bearinggreases will be outlined, and you will be shownhow to select grease for a specific application.The presentation also discusses the features andbenefits of SKF automatic lubricator systems;

SYSTEM 24 and SYSTEM Multipoint.

Course Information



Course Type Online


Power Transmission

GRPT01

Course Overview

This course presents the basics of the unique SKFpower transmission product range, which consistsof six main product categories which are belts,

pulleys, chains, sprockets, couplings, as well asbushings and hubs.

Course Information



Course Type OnlineCategory Work Execution


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Online Courses

Balancing Basics

WE150Course Overview

This course provides a basic introduction to fieldbalancing from first principles.

Unbalance is one of the most common causesof machinery vibration. Nowadays vibrationmonitoring and analysis instruments typicallyinclude a dynamic balancing facility. Thesebalancing programs can usually be relied upon

for good results. Occasionally, however, things donot appear to go as they should, and it is usefulin such circumstances to have an understandingof the fundamentals of balancing in order tospeedily arrive at a solution.

Course Information



Course Type Online


Introduction to Industrial Sealsfor Rotating Motion

WE170

Course Overview

This interactive tutorial aims to provide a basicintroduction to the selection of industrial sealsfor rotating motion. The study material is divided

into six chapters: introduction, industrial seals,operating conditions factors, radial shaft seals,v-rings, and applications.

Course Information




Introduction to Shaft Alignment

WE140

Course Overview

This course provides a basic introduction to thesubject of shaft alignment. The terminologyassociated with precision alignment practices isexplained, and the benefits to be accrued fromtheir implementation are discussed. The course

includes consideration of a variety of methods,

including use of straight-edge and feeler gauge,and dial indicators. The use of laser equipment isalso discussed.

Course Information



Course Type Online


Bearing Damage Classification

WE104Course Overview

This course looks at bearing damageclassification. Understanding the root causes ofbearing failures can not only have the effect ofproviding reliable bearing operation, but also

can avoid costly downtime. While most bearingsperform extremely well in their particularapplication, the remaining bearing failures canhave expensive consequences. Bearing failuremodes are defined according to ISO classification.

Armed with this information, it is possible tomake sure that a bearing can perform flawlesslyin its particular role. The ISO classificationhelps to improve communication, and avoidmisunderstandings. Classifying the damage in

the right way helps to understand what hashappened, to find the root cause and identifysolutions to prevent recurrence of the problem.

Course Information



Course Type Online



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Introduction to

Training Solutions

E-Learning

Living Program

Motor System

Reliability

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Level 2

Level 3

Short Courses

Online Courses

SKF Machine Condition Advisor

PT01-MCACourse Overview

This course introduces the SKF Machine ConditionAdvisor, and its application in assessing the conditionof rotating machinery. This involves three key tasks:

Preparing and planning for measurements

Collecting and recording readings

Evaluating the collected data to detect changesin machinery condition.

Tuition is divided into four main lessons:

1. The basics: This lesson introduces the SKFMachine Condition Advisor as a predictivemaintenance tool, and describes the threedeterminants of machine condition that itmeasures.

2. Instrument Setup:In this lesson you will learnhow to prepare the instrument for use, andhow to configure the instrument to suit yourown preferences.

3. Using the Instrument:A virtual instrumentis used to collect data from a typical fan. Asimple data recording system is discussed, andinstruction offered regarding the evaluation ofthe collected data.

4. Practical conditions:This lesson considerssome of the practical difficulties that mightbe encountered in using the Advisor on realprocess machinery. Once again, a virtual

instrument is used to collect data from atypical machine.

Course Information



Course Type Online


SKF Shaft Alignment Tool

PT02-TKSA20Course Overview

This course introduces the SKF shaft alignmenttool TKSA20, and covers the following topics

The importance of precision alignment

Whats in the kit

Use of the TKSA20 to check for soft foot,

and to align a machine.

The course is intended for use in conjunctionwith the manual supplied with the instrument.Tuition is divided into six sections:

1. Introduction to shaft alignment.2. Introduction to the TKSA20

3. Preparation for shaft alignment

4. Alignment procedure overview

5. Real-world case study

6. Alignment report

Course Information



Course Type Online


SKF Shaft Alignment Tool

PT02-TKSA40

Course Overview

This course introduces the SKF shaft alignmenttool TKSA40, and covers the following topics.

The importance of precision alignment

What's in the kit

Use of the TKSA40 to check for soft foot, and

to align a machine.The course is intended for use in conjunctionwith the manual supplied with the instrument.Tuition is divided into nine sections:

1. Introduction to shaft alignment.

2. Introduction to the TKSA40

3. Preparation for shaft alignment

4. Measuring the misalignment

5. Correcting the misalignment6. The soft foot module

7. File manager

8. Troubleshooting

9. Real-world case study

Course Information



Course Type Online



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Online Courses - Enrolment formPlease complete and fax to (Australia) 61 3 9269 0886 (New Zealand)64 9 273 8513, or scan and email this form to [email protected] submit your order.Tel: (Australia) 61 3 9269 0763 (New Zealand) 0800 705 705

Description Product code Price AUD Qty.

Full site

Includes unlimited access to all articles, onlinecourses, and interactive services.

AEX101 $1250

All training modules (Online Courses)

Includes access to all training modules

AEX201 $625

Specific E-Learning Course Name(Please write your options below)

PriceAUD

Qty.

Order Total $

Add GST $

Customer Information

First name Last name

Work phone number E-mail

Company name

Street address

Suburb Postcode Country

I give SKF approval to contact me - for further assistance regarding my

inquiries on the web. Yes No

METHOD OF PAYMENTCheque: Made payable to SKF Australia Pty Ltd

Mailing address - SKF Reliability Systems, PO Box 301, Oakleigh VIC 3166

Company Order No VISA MasterCard AMEX

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Introduction to

Training Solutions

E-Learning

Living Program

Motor System

Reliability

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Level 2

Level 3

Short Courses

Interactive Computer BasedCoursesThese SKF Self-Learning Tools (SLT) are a one-

stop interactive solution for students at various

levels including the students of mechanical and

other engineering streams. They eliminate the

need to take time off from work and to travel

long distances to acquire knowledge, thereby

reducing the costs considerably. They offer

impartial assessment, and help you to update

your competencies to acquire new skills at your

will, 24/7. These tools are periodically updated

to reflect the current technology trends and

practices. They are also a solution to finding

the right trainers and delivering consistently in

quality and cost.

Module: SLT2

Vibration Analysis

Level 2Vibration Analysis and

Problem Diagnostics

The universal fact is that

industrial equipment are

subjected to rigorous operating

conditions. Therefore, the possibilities

of a break down from various inaccuracies

and problems are quite significant. Hence,

a predictive maintenance based machinery

problem diagnostics is a must in ensuring

a trouble-free operation. Though there are

many methods of machinery fault diagnostics(condition monitoring for example), one of the

most effective methods is Vibration Analysis.

Course Overview

This SLT demonstrates vibration analysis

and problem diagnostics of all the major

machinery problems through spectrum and

phase characteristics, which are common for all

industrial equipments.

List of Topics

Unbalance Misalignment

Mechanical Looseness

Bent Shaft

Eccentricity

Coupling Inaccuracies

Bearing Defects

Gear Related Problems

Defective Belt Driven System

Inadequate Rigidity

Rubbing

Distortion

Piping Forces

High Points

This SLT gives an in-depth overview of common

machinery problems

Add-Ons

Practical Tips, Exhaustive Case Studies and

Stimulating Exercises

Course Information

Course Fee $1,345 AUD + GST

Course Type OnlineCategory Work Identification

Module: SLT1

Vibration Analysis Level 1

Basics of Vibration and Preliminary Analysis

Course Overview

This SLT explains with clarity and simplicity, the

theory and precise simulations of the basics of

vibration, vibration measuring instruments, the

ISO standards followed by the industry, and the

methods of doing a simple vibration analysis.

List of Topics

What is Vibration

Characteristics of Vibration

What is Condition Monitoring

Machine Health Assessment as per ISO

standards

Basic Diagnostics

Analysis Procedures

High Points

This SLT gives an in-depth overview of

All the fundamentals

The basic knowledge required forunderstanding Vibration Analysis

It is paramount to understand Level-1 before

attempting Level-2, Vibration Analysis and

Problem Diagnostics.

Add-Ons



Course Information


Course Type Online


TakeaFREEonli

ne

demonstratio

nofthe

SKFSelf-LearningTools

byvisiting

http://www.self-

learning-

tool.com/sltdemo

/demo.

html


30/124


Module: SLT4Vibration Diagnostics of CementPlant Machinery

In the cement industry, a high level of diagnosticaccuracy is expected from vibration analysis

because of the non-availability of stand-byequipments. There is also the need for continuousand trouble-free operation of all critical equipment.

Course OverviewThis SLT discusses Vibration Analysis of CementPlant equipment in detail.

List of Topics Cement Plant - Division and Sections Wise

Equipment Details Vibration Analysis and Problem

Diagnostics of Cement Plant Machines

High PointsThis SLT gives an in-depth overview of problem

diagnostic procedures with spectrum and phasecharacteristics using vibration analysis

Add-OnsPractical Tips, Exhaustive Case Studies and


Course Information


Course Type Online


Interactive Computer BasedCourses

Module: SLT5

Dynamic Balancing

Unbalance has been identified as one of the

most common causes of machinery vibration.

This is present to some degree on all the

rotating machines.

To achieve dynamic balancing a lot of theoretical

as well as practical knowledge is required.

Correcting unbalance and effectively applying

suitable techniques requires additional

knowledge and understanding.

Course OverviewThis SLT discusses the types of unbalance and

methods of balancing in detail.

List of Topics What is Unbalance

Types of Unbalance

Identification of Unbalance

In-situ Dynamic Balancing

Types of Balancing

Balancing Procedure for Single Plane

Balancing

High Points

This SLT gives an in-depth overview ofunbalance and in-situ dynamic balancing



Course Information


Course Type Online


Module: SLT3

Vibration Analysis of Industrial Fans

Course OverviewThis SLT discusses in detail, vibration analysis ofindustrial fans.

List of Topics Classification of Fans Types Various Parts Vibration Analysis of Industrial Fans

High PointsThis SLT gives an in-depth overview of majorproblems that can occur in process fans using

Vibration Diagnostics

Add-OnsPractical Tips, Exhaustive Case Studies andStimulating Exercises

Course Information


Course Type Online



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Introduction to

Training Solutions

E-Learning

Living Program

Motor System

Reliability

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Level 2

Level 3

Short Courses

Interactive Computer BasedCoursesModule: SLT6

Basics of Rolling Element Bearings

Course OverviewThis SLT gives an insight into the basics of

Rolling Element Bearings and will primarily

focus on types of bearings.

This knowledge will be a springboard for the user

and will help you in understanding the SLT that

covers Vibration Analysis of Bearings, Mounting

and Dismounting better. It also consists of

exercises that will gauge your understanding of

the basics of rolling element bearings.

List of Topics Bearing Terminology, Bearing General Data,

Bearing Types, Selection of Bearing Type,

Selection of Bearing Size, Application of

Bearings

Lubrication

Mounting and Dismounting

High PointsThis SLT gives an in-depth overview of:

Bearing Design

Bearing Selection

Application and Lubrication



*The Bearing Technology package comprises

5 SLTs, namely, Bearing Basics, Mounting,

Dismounting, Vibration of Rolling Element

Bearings and Plain Bearings.

Course Information


Course Type OnlineCategory Work Execution

Module: SLT7

Mounting of Rolling Element

Bearings

Its staggering to know that around 16% of all

premature bearing failures are caused by poor

fitting. The common causes are using too much

force or simply being unaware of the presence

of the correct mounting tools and methods.

The methods generally used for the correct

and efficient mounting are Mechanical, Heat or

Hydraulic application methods.

Course OverviewThis SLT gives information about professional

fitting with the usage of specialised tools and

techniques, which in turn will help in achieving

maximum machine uptime.

List of Topics Preparation for Mounting

Cold Mounting

Hot Mounting

SKF Drive-up Method and Mounting Tools


Methods of mounting using the correct tools

Ways to increase the life of the bearing with

minimal wear and tear



Course Information


Course Type Online



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Module: SLT9

Vibration Analysis of Rolling Element

BearingsCondition monitoring of Rolling Element

Bearings using Vibration Analysis can prevent a

majority of problems and failures.

Course Overview

This SLT is designed to teach you more about

the Basics of Rolling Element Bearings. It covers

vibration theory and bearing vibration in detail.

List of Topics

Basics of Vibration

Bearing Vibration, Variable Compliance

Vibration

Geometrical, perfections and SEE (Spectral

Emitted Energy)

Random Ultrasonic frequencies, Natural

Frequencies of Bearing Components

Spike Energy Measurements, Rotational

Defect frequencies

Bearing damages and failure

High Points

This SLT gives an in-depth overview of:

Vibration Analysis of Rolling Element Bearings

to diagnose problems in bearings duringoperation

Methods of reducing the stoppage of

machinery

Methods of increasing the life of machine/

bearing

Add-Ons



Course Information


Course Type Online



Dismounting of Rolling Element

Bearings and Failure AnalysisWhen shafts and bearings are damaged during

the dismounting of bearings, there is always a

cost associated with it, in terms of both time and

material.

In addition, the use of the wrong tools and

techniques for dismounting can be hazardous to

the operator.

Course Overview

This SLT basically gives information about how

dismounting of bearings can cause damage to

both the bearings and associated components.

This demonstrates how to avoid using incorrect

tools and techniques.

List of Topics

Basic Principles

Cold Dismounting

Hot Dismounting

Dismounting Tools

Bearing Damages and Failures

High Points

This SLT gives an in-depth overview of:

Methods of dismounting bearings using thecorrect tools

Ways to increase the life of the bearing with

minimal wear and tear

Add-Ons



Course Information


Course Type Online



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Introduction to

Training Solutions

E-Learning

Living Program

Motor System

Reliability

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Level 2

Level 3

Short Courses


Vibration Analysis of Plain Bearings

Plain Bearings are the predominant choice

for bearings used to position the rotors of

high power turbo machinery, ship propulsion

machinery and other equipment where reliability

as well as life is very important.

Course Overview

This SLT includes vibration analysis and

diagnostic studies with common vibration

problems that can occur in plain bearings.

A case study on a turbine generator set is

discussed in this SLT. It also gives information

about the selection, operation and performancecharacteristics of Plain Bearings.

List of Topics

Journal Bearings (Hydrodynamic Bearing

Pressure, Eccentricity, Rotor Instability), and

Classifications of Journal Bearings

Vibration In Bearings

Common Bearing Problems


Vibration Analysis of Plain Bearings to

diagnose problems in bearings during

operation

Methods of reducing the stoppage of

machinery

Methods of increasing the life of machine/

bearing

Add-Ons



Course Information


Course Type Online


Module: SLT11

Vibration Analysis of Electrical

MachinesVibration Analysis is one of the best methods to

diagnose all types of defects and inaccuracies in

electrical machines. Electrical machines will be

subjected to all inaccuracies like any mechanical

equipment.

In addition, these machines shall be subjected

to all types of electrical inaccuracies as well.

Therefore, Vibration Analysis of Electrical

Machines are more complex than mechanical

equipment.

The method of using Vibration Analysis to identifymechanical defects is separately covered in our

earlier SLTs and the same methodology shall be

equally applicable on electrical machines such as

motors, generators.

Course Overview

This SLT covers the Vibration Analysis and

Diagnostic Studies of Electrical Machines such as

motors, generators.

List of Topics

General Construction of Electrical Machines Vibration Analysis of Electrical Machines

Line Frequency Vibration and Slot Frequency

Vibration

Stator and Rotor Defects

Non-Uniform Air Gap and Motor

Magnetic Field

High Points

This SLT gives an in-depth overview of methods

of using Vibration Analysis of electrical machines

to diagnose problems causing various Stator and

Rotor Defects, Non Uniform Air Gap etc.

Add-Ons



Course Information


Course Type Online



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Module: SLT13

Operation and Trouble shooting of

Material Handling SystemsMaterial Handing Systems is very important toany industry. Understanding the equipment andits maintenance is the responsibility of everymaintenance engineer.

Course Overview

This SLT will give you an insight into MaterialHandling equipment, operation and troubleshooting of Belt Conveyors, Bucket Elevators,Deep Bucket Elevators, Drag Chain Conveyors

and Screw Conveyors.

List of Topics

Types, specifications, advantages, functions,

components, trouble shooting, causes and

defects of material handling systems like:

Belt Conveyors

Bucket Elevators

Deep Bucket Elevators

Drag Conveyors

Screw Conveyors

High points

Components of Material Handing System withOperation and trouble shooting are the highpoints of this SLT.

Add-ons

Practical tips and Exercises are the highlights ofthis SLT.

Course Information


Course Type Online

Category Work IdentificationWork Execution

Module: SLT12

Operation and Maintenance of Pumps

Pumps are one of the most important machinesin any industry. They are used to move fluids in

an efficient way from the source to any requireddestination. Understanding the operation andmaintenance of pumps is very important.

Course Overview

In this SLT we cover in detail the various types,characteristics, operation and maintenanceaspects like Preventive, Predictive and regularmaintenance.

List of Topics

Operation of various types of pumps

Operating characteristics of pumps

Efficient operation and maintenance

procedures of pumps

Diagnose the problem through vibration

analysis

High points

Maintenance scheduling and trouble shootingare the high points of this SLT.

Add-ons

Practical tips, Case Studies and Exercises are thehighlights of this SLT.

Course Information


Course Type Online

Category Work ExecutionMaintenance Strategy

Interactive Computer BasedCourses


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Introduction to

Training Solutions

E-Learning

Living Program

Motor System

Reliability

Product & Software

Training

Industry Specifc

Application Specifc

Level 1

Level 2

Level 3

Short Courses


Analysis of Resonance Related

ProblemsDown time of equipments due to resonance ina plant is very common phenomena. Solvingthe same after understanding the same is veryimportant.

Course Overview

The vibration can be greatly amplified if a forcingfunction, such as unbalance, misalignment ora blade pass frequency happens to be withinthe range of a natural frequency. When such

forcing frequencies coincide with or nearer to a

natural frequency this phenomenon is known asResonance.

List of Topics

Vibratory Motions

Critical Speed Problems

Resonance Related Problems

Bode Plot

Natural Frequency Testing

Mode Shapes

Polar Plots

Correction methods

High pointsPractical case studies for solving resonance arethe high point of this SLT.

Add-ons

Practical tips and Exercises are the highlights ofthis SLT.

Course Information


Course Type Online


Module: SLT15

Dynamic Analysis for Equipment and

Structural AnalysisHigh vibrations in plant equipment due toresonance are solved by using dynamic analysis.Finite Element Analysis (FEA) is the scientificmethod used for such analysis. FEA is usedfor many other solutions including the design

optimisation.

Course Overview

Un

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