2015 Inspection Summit Presentation 300
18
Engineering Technology for Better Data Analysis Using Robotics and Wireless Data Access James R. “Chezo” Cesarini, PE Partner / General Manager Pro-Surve Technical Services, LLC League City, TX [email protected] Greg Alvarado SVP Process Industries Mobideo Technologies Houston, TX [email protected] Nick Harwood VP Operations Aetos Group Freeport, TX [email protected] Contributors in attendance to answer questions:
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Transcript of 2015 Inspection Summit Presentation 300
Engineering Technology for Better Data
Analysis Using Robotics and Wireless
Data Access
James R. “Chezo” Cesarini, PE
Partner / General Manager
Pro-Surve Technical Services, LLC
League City, TX
Greg Alvarado
SVP Process Industries
Mobideo Technologies
Houston, TX
Nick Harwood
VP Operations
Aetos Group
Freeport, TX
Contributors in attendance to
answer questions:
Contents of Discussion
Philosophical Reasoning
Detailed Inspection Planning Integration
Front End Mobility/Back-Office Situational Awareness Integration
Robotic Technology Integration
Graphical Representation of the Integration
Conclusions
Questions and Answers
Including Greg Alvarado
Including Nick Harwood
Which type of Inspector are you?
Are you hauling rocks?
Are you erecting a wall?
Are you building a cathedral?
Poor planning on your part does not constitute
an emergency on mine!
If you are not changing, you are agreeing to
become obsolete, eaten by your competition.
It can take five ($$$$$) times more money to
perform a task during an outage as it does in
in a run and maintain ($) environment.
Philosophical Reasoning
AthenaGoddess of wisdom
Detailed Inspection Planning Integration
Understand goals and objectives
Start early
Identify all needs
Freeze work scope
Prepare a workflow process– Plan & Estimate each job using
workflow process• Identify all required tasks for
the job
– Break tasks into sub-tasks» List all steps required to
complete sub task
Process
Job
Task
Sub-Task
steps
Detailed Inspection Planning Integration
Begin with the end in mind – Goals and objectives– Execute work more effectively and efficiently
Determine the type of and level of quality required for inspection results– Identify credible technologies that will get you to your goals, on time, minimum risk
Identify/create an effective and efficient work process
Identify/create protocols to the desired level of detail
Enable the desired closed loop communications framework– People to people
– Platform to people, people to platform
– Platform to platform
• Work status
• Ad-hoc task assignments
• Approvals
• Documentation
• Traceability
• Alerts
• KPI’s
Mobile, Situational Awareness Integration
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
JulyJanuary February March April May June
Event (T/A)Summary
Bu
ffe
r
C-FATFAT
Customization
sow
design
Tra
inin
gTra
inin
g
Mobil, Situational Awareness Integration
• Any format/content
• Structured/non-structured
• From file or from ECM
• View tasks
• Follow processes
• Collect data
• Validate data
• Perform tests
• Manage tasks
• Real time analytics
• Event driven reporting
• Predictive analytics
Any form/document PortalMobile
Functional location data
Due date for completion
Equipment class characteristics
Order & notification data
Data from ERP/EAM
Order & notification
Data Inspection
details to inspection
DB
Data into ERP/EAM
Operational procedures
Maintenance procedures
Engineering procedures
Procedures & Engineering Stds
Data into Inspection DB
Inspection summary
& detail results
Who performed the
inspection
Scope of the
inspection
Inspection results
Recommendations
for follow up
actionsOther data sources
Source:
http://www.bpvinspector.com
Source: Guide to Protective Coatings: Inspection and Maintenance,
by: Tom N. Bortak. United States Department of the Interior, Bureau
of Reclamation, Technical Service Center
Copyright 2013 MOBIDEO TECHNOLOGIES LTD . All rights reserved. Confidential and Proprietary Information
Capture any video, image or
sensor data with employee
notation useful for work
approval, documentation
and quick response to
unanticipated conditions, in
real time, UAS shot here.
Mobile application sample screenshots
Robotic Technology Integration
Unmanned Technology
Ground Robotics
Submersible Robotics
Aerial Robotics
“Drone” no longer – negative connotation, tied to military & RECON
UAV – Unmanned Aerial Vehicle
UAS – Unmanned Aerial System
Currently being used in a multitude of ways and industries
Ground: Military Law Enforcement, Nuclear, Industrial, …
Submersible: Ship Yards, Offshore O&G, Industrial, …
Aerial: Hollywood, Surveying, Agriculture, Security, Emergency
Response, Military, Law Enforcement, Offshore O&G, Industrial
Robotic Technology Integration
Ground (UGV) – Unmanned Ground Vehicle
Safety – Risk Reduction
RTE – Repetitive Task Elimination
Elimination of Confined Space Entry
Hazardous Area / Environment Remote Sensing
Eliminate Permit, Attendant, Rescue Team and Equipment
Reduce Administrative Control – Increase Engineering Control
Submersible (ROV) – Remotely Operated
underwater Vehicle
All integration and advantages listed with
the UGV
Lost Opportunity Avoidance
UAS Technology Integration
Aerial (UAS)
Efficiency – reducing days, hours to minutes
Eliminating Leading Edge
Elevated Work
Fall Protection
Cost Savings
Scaffolding – T&M and Rent
Pro – Con Example – Rope Access Technology
Rope Access Reduction – in place of
Rope Access Facilitation – Design of system
(enhancement to RAT)
Current UAS Legal Issues
Aerial (UAS)
Current FAA Regulations render
commercial use of UAVs illegal
www.FAA.gov/UAS
UAS can be integrated into your inspection program
An exemption process exists
Approvals given with Conditions and Limitations
Private Pilots License (PPL) is required
FAA Medical requirement
Visual Observer (VO) required
Communicate verbally
Visual Line of Sight (VLOS)
Airspace approval must be obtained for specific geographic
area
Graphic Representation
DATA RENDERING
WORKFLOW MGMT.
TRANSACTIONS MGMT.
SECURITY MGMT.
DATA REPOSITORY
APP
DOC PDF XLS ERP, EAM, EH&S, and other
middleware and enterprise
applications
Real-time and granular analytics
Mobile
Portal
On cloud / On premises
in real time
Software Engine
- Closed Loop Process
Input DataOutput Data
Communications
Center
Wireless
Situational
Management
Detailed
Inspection
Plans
Former
Wall
Charts
Personalized dashboard presenting
situational awareness based on KPIsTask progress barReal time task
execution view
Portal – REAL TIME Management View
Detailed Inspection Planning Integration– Focus on priority items
– Reduce turnaround work scope as much as possible
– Record inputs, milestones and outcomes for use during next opportunity
Mobil, Situational Awareness Software Integration– Efficiency gain is a major multiple
– Heightened awareness of responsibility / accountability
– Invigorates a spirit of competition
– Provides repeatability of processes while documenting all outcomes
Robotic Technology Integration– Increase safety
– Reduce risk
– Efficiency
– Significant costs savings
Conclusions
Engineering Technology for Better Data Analysis
Using Robotics and Wireless Data Access
Questions and Answers
James R. “Chezo” Cesarini, PE
Partner / General Manager
Pro-Surve Technical Services, LLC
League City, TX
Greg Alvarado
SVP Process Industries
Mobideo Technologies
The Woodlands, TX
Nick Harwood
VP Operations
Aetos Group
Freeport, TX
Engineering Technology for Better Data Analysis
Using Robotics and Wireless Data Access
