2015 10 06_sem_pref_kimura_precast_seminar_in_santiago_final

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1 Application of High-Strength and High-Performance Fiber Reinforced Concrete to Precast Elements International Seminar on Design and Construction of Precast Structures in Seismic Regions October 2015, Chile Hideki Kimura Senior Chief Researcher, Dr.Eng R & D Institute Takenaka Corporation

Transcript of 2015 10 06_sem_pref_kimura_precast_seminar_in_santiago_final

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1Application of High-Strength and High-Performance Fiber Reinforced

Concrete to Precast ElementsInternational Seminar on Design and Construction

of Precast Structures in Seismic RegionsOctober 2015, Chile

Hideki KimuraSenior Chief Researcher, Dr.EngR & D InstituteTakenaka Corporation

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2Contents of today’s speech Contents of today’s speech 1. Introduction2. Classification of FRCC3. Application of Fiber Reinforced HSC

3.1 High Rise Building Columns3.2 Slender Columns3.3 B/C Joint in Precast Systems

4. Application of UFC 4.1 Bridge Precast Elements4.2 Offshore Structures4.3 Precast Plates or Forms

5. Application of HPFRCC (ECC)5.1 Precast Coupling Beams in Buildings5.2 Retrofit Projects

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Tukuda island, Tokyo water front Tukuda island, Tokyo water front

1. Introduction 1. Introduction

Tokyo SceneTokyo Scene

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Evolution of

High Strength Concrete

is

Evolution of

High Rise RC buildings

Evolution of

High Strength Concrete

is

Evolution of

High Rise RC buildings

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1970 1975 1980 1985 1990 1995 2000 20050

1020304050

Num

ber

Year (end of structural design evaluation)

RCResponse controled structures:68 buildingsRCSeismic isolation structures:75 buildingsRC Seismic structures:369 buildings

Seismic Resistant Seismic Control Seismic Isolation

Energyabsorption

EnergyabsorptionLarge

driftSmalldrift

Large displacement

Displacementas solid body

Isolationbearing

Transition of Number of High-Rise RC BuildingsDesigned Year (at the end of appraisal)

Evolution of high-rise RC buildingsEvolution of high-rise RC buildings

Numberof

Building

/ BCJ data/ Over 60m high/ Total number exceeded 500

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Transition of concrete strengthTransition of concrete strength

0

20

40

60

80

100

120

140

160

1970 1975 1980 1985 1990 1995 2000 2005

設計年

コン

クリ

ート

設計

基準

強度

Fc

 [N

/m

m2]

実績最大値各年最大値各年平均値各年最小値

Spec

ified d

esign

stre

ngth

Fc

(MPa

)

Year (end of structural design evaluation)

Maximum past record Annual maximum value Annual average value Annual minimum value

New RC Project

Evolution of high-strength materialsEvolution of high-strength materialsResearch on FRCC

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Year Keywords

1970

19751980

1985

1990

1995

1996

1997

199819992000

2001

2002

2003

2004

2005

Structural Planning

Frame Structure

1986 Hikarigaoka D5 (30F)

Early Dev elopment of High-rise RC Buildings as Takenaka Corporation

Concrete strength Fc42 , Height 88m

1996 Bellemarge Sakai (43F)Double Tube Structure

Concrete strength Fc70 , Height 136m

1997 Park City Suginami(28F)High-rise RC Structure using Seismic Isolation System Concrete s trength Fc48 , Height 87m

2003 D’Grafort Kobe Sannomiya (43F)Takenaka Hybrid Flat Slub System

High-rise RC Structure using Seismic Isolationof World ex treme heightConcrete strength Fc60 , Height 145m

27,3

00

31,800光が丘D5

27,3

00

31,800光が丘D5

20,6

00

45,000六甲アイランド3番街

20,6

00

45,000六甲アイランド3番街

20,6

00

29,000

グランコリーナ西神南

22,9

30

40,200

京阪くずはT棟

32,500

32,5

00

ディーグラフォート神戸三宮

32,500

32,5

00

ディーグラフォート神戸三宮

2001 Kuzuha Tower City T Building (42F)

High-rise RC Structure using Seismic IsolationConcrete strength Fc80 , Height 133m

Early Dev elopment Of High-rise RC

BuildingsRealization of Highstrength concrete

Fc42

High strengthconcrete Fc70

High-rise RC Structure usingSeismic Isolation

System

High strengthconcrete Fc100

Takenaka HybridFlat Slub System

Super Flex Super Flex Tube Tube

StructureStructure

To the height 200m

Double Tube Structure

Seismic IsolationSystem

(Free Plan)

Seismic IsolationSystem(Free Plan)

2002 Renaissance TowerUeno Ikenohata (38F)

Super Flex Tube Structure using a damperConcrete strength Fc60 , Height 130m

2005 Musashi Kosugi plan(59F,47F)  Height 201m( Advanced High Performance Concrete )

SUPERSUPER  FLEX STRUCTURESFLEX STRUCTURES

Using of Structural Wall

History of High-Rise RC Buildings of TakenakaHistory of High-Rise RC Buildings of Takenaka

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8High-rise building with Complex Floor PlanHigh-rise building with Complex Floor Plan■Outline/ Use: Condimunium/ Location: Osaka/ No. of Story: 42F (B1F)/ Maximum Height: 136.8 m/ Total Floor Area: 32,720 m2

/ Construction Period : 2001.3~2003.12/ Structure: Reinforced Concrete

with Base Isolation System/ Max. Concrete Strength

: Fc 80 Mpa

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9Base Isolated Super High-rise RC Building Composed of Three Connected Towers with Vibration Control Systems

(Winner of fib 2010 Awards forOutstanding Structures )

◆ Island Tower Sky Club

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10Outline of Structure

< Techniques Used >

1)Three Tower Connecting System

2) Precast Concrete System with 70 Mpa Concrete

3) Core Wall System

4) Base Isolation System

5) Dampers of the Sky Garden truss

6) Dampers of the upper stories (Zinc-Alminum alloy dampers)

◆42-story residential building(2008)

ハイブリッド基礎免震

鋼管場所打ち コンクリート拡底杭

スカイガーデン (鉄骨トラス構造) 制振装置 ・ブロードバンドダンパー ・オイルダンパー

鉄骨中実柱 (200~250φ)

制振ダンパー (亜鉛アルミダンパー)

高層 ゾーン

1FL基礎

Fc32 杭

フラットスラブ (ボイドスラブ)

コンクリート強度

6FL

11FL

16FL

21FL

27FL

極厚耐震壁 (コア部分)

Fc70

Fc48

Fc60

Fc54

Fc48

Fc39

Fc30

中層 ゾーン

低層 ゾーン

鉄骨中実柱(200~250φ)

High-risezone

中層

ゾーン

低層

ゾーンLow-rise

zone

Foundation

Piles

Vibr ation control device(zinc aluminum damper)

Seamless steelcolumns(~250 dia.)

Flat slab(void slab)

Box shape RC walls(core area)

Sky-Garden(steel truss structure)

Vibration control device(viscoelastic damper)(oil damper)

Base-isolated foundations

Steel tube in-situ drivenconcrete enlarged basepiles

Medium-risezone

Precast concrete(colum,beam,slab)

Bending restoration beam(SRC:15th,26th,37th floor)

m 145.3m

Vibration Control Device(Zinc-Aluminium Alloy Damper)

Sky Garden(Steel Truss Structure)

Extremely slender steel columns

Vibration Control Device(Broad-Band Damper)(Oil Damper)

Flatslab(No Beams)

Super-Flex-Wall Frame(Core Wall)

Bending Restoration Beam(SRC:15th,26th,37th Floor)

Precast Concrete(Column,Beam,Slab)

Cast-in-place concrete pilewith outer Steel Tube

Base Isolation System

Low StoryZone

High StoryZone

Medium StoryZone

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11Ordinary High Strength ConcreteOrdinary High Strength Concrete

Separation and fall down of cover due to lateral displacement

★Premature Cover Spalling★Less Fire Resistance

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2. Classification of Fiber Reinforced CementitiousComposites

2. Classification of Fiber Reinforced CementitiousComposites

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FRCC : Fiber Reinforced Cementitious Composites

Classification of Fiber Reinforced Cementitious Composites

Classification of Fiber Reinforced Cementitious Composites

Strength(Low) (High)

Duc

tility

(Low

)(H

igh)

DFRCC:Ductile Fiber Reinforced Cementitious Composite

FRC:Fiber Reinforced Concrete

UFC:Ultra High Strength Fiber Reinforced Concrete

Pseudo strain hardening characteristics under uni-axial tensile stress

HPFRCC : High Performance Fiber Reinforced Cement Composites with multiple fine cracks

ECC: Engineered Cementitious Composites

Deflection hardening characteristics under bending stress

Strain softening characteristics under tensile stress ★

(SHCC in RILEM)

(RPC in France)

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14Behavior of Different Classes of FRCBehavior of Different Classes of FRC

Tensile Stress-Crack Opening Behavior of Different Classes of Fiber Reinforced Concrete

Tensile Stress-Crack Opening Behavior of Different Classes of Fiber Reinforced Concrete

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15JSCE Recommendations for UFC and HPFRCCJSCE Recommendations for UFC and HPFRCC

Recommendations for Design and Construction of High Performance Fiber Reinforced Cement Composite with Multiple Fine Cracks (HPFRCC), 2007

Recommendations for Design and Construction of Ultra High-Strength Fiber Reinforced Concrtee Structures (Draft), 2006

UFC(Ultra High-Strength Fiber

Reinforced Concrete)

HPFRCC(High Performance Fiber

Reinforced Cement Composite)

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◆First Practical Application of 150MPa SFRC to Building

◆First Practical Application of 150MPa SFRC to Building

3.1 High-rise Building Columns3.1 High-rise Building Columns

3. Application of Fiber Reinforced HSC

3. Application of Fiber Reinforced HSC

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Use: CondominiumLocation: Kanagawa Pref.

No. of Story: 59F (B1, PF2F)Height of Building: 197.6 mMaximum Height: 203.5 mTotal Floor Area: 103,670 m2

Structure: RC Moment Frameswith Vibration Control Devices

Concrete Strength: Fc150 MPaMain Bar: SD678 (y: 685MPa)

Design: Takenaka CorporationConstruction:

Takenaka CorporationConstruction Period:

2005.10 – 2009.4Park City Musashi Kosugi Building

Park City Musashi Kosugi BuildingPark City Musashi Kosugi Building

BuildingD

BuildingE

(Winner of fib 2014 Awards for Outstanding Structures )

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Steel structure

Column, beam, joint: precast

olumn

Non-column space9.6mx31.6m

Balcony: precast

Visco-elasticdamper wall

Mega-frame

Spancretecomposite slab

Column SRC,Beam S

Concrete: 150MPaSteel bar: 685MPa

Mega-frameComposite wallWall pierPiled raft

Spancretecomposite slab

Column, beam: precast

Balcony: precast

Staircase: precastBalcony: precastFloor: deck plateDamper column3F – 10F

Large span super frame

Visco-elasticdamper wall3F – 38FTypical Floor PlanSection

Park City Musashi Kosugi Building

Outline of StructureOutline of Structure

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ColumnSection

CastingColumnConcrete

as of May 28 2007

Application of 150MPa ConcreteApplication of 150MPa Concrete

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Specified strengthFc150N/mm2

Core from solid (91d)

Insulated curing (91d)

Standard curing (56d)

● Core (91days)○ Core (28days)

Compressive strength (N/mm2)

Height (mm)

Curtain on the building wall says

“Strongest Concrete in the World (150N/mm2)”“One coin area of concrete can support the weight of an elephant” Strength of Concrete Core

Strongest practiced concrete in the worldStrongest practiced concrete in the world

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Silica fume cement High-range water reducer

Conventional technique New technique

High-range water reducer

Silica fume

Cement Cement

Break upRepulsion

Application of 150MPa ConcreteApplication of 150MPa Concrete

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Ordinaryhigh-strengthconcrete

Advancedfire-resistantconcrete

Park City Musashi Kosugi Building

Fire Resistant ConcreteFire Resistant Concrete

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Steel Fiber Reinforced Concrete

Ordinary High-strength Concrete Advanced Performance Composite

Steelfiber

Prevention ofseparation and

fall down of concrete

Separation and fall down of

concrete due to lateral

displacement

Park City Musashi Kosugi Building

Prevention of Cover spallingPrevention of Cover spalling

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PC区分図

フルPCバルコニー版

仕口一体型PC梁1

PC柱

PC柱(コーナー)

仕口一体型PC梁2

コーナーPC梁

凡例

       柱PC

        梁PC

        バルコニーPC

PC区分図

フルPCバルコニー版

仕口一体型PC梁1

PC柱

PC柱(コーナー)

仕口一体型PC梁2

コーナーPC梁

凡例

       柱PC

        梁PC

        バルコニーPC

フルPCバルコニー版

仕口一体型PC梁1

PC柱

PC柱(コーナー)

仕口一体型PC梁2

コーナーPC梁

凡例

       柱PC

        梁PC

        バルコニーPC

Column Beam Balcony

Column

Balcony

Beam with Beam-column Joint

Beam with Beam-column Joint

Corner Beam with Tile-coating

Column with Tile-coating

LEGEND

Precast Concrete ElementsPrecast Concrete Elements

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Column Test

using 150 Mpa SFRC

Column Test

using 150 Mpa SFRC

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Laboratory test of structural elements used in RC high-rise buildings

Structural Test for High-Rise R/C BuildingsStructural Test for High-Rise R/C Buildings

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27Test Results for 150MPa SFRC columnsTest Results for 150MPa SFRC columns

(with SF1%)

Lateral Drift Angle = (1/200) (1/100) (1/50) (End of test)

(without SF)

(without SF)

(with SF1%)

Lateral Drift Angle : R×10-3[rad.]

Lateral Drift Angle : R×10-3[rad.]

Shea

rFor

ce:Q

[kN

]Sh

earF

orce

:Q[k

N]

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Subassemblies Test

using 150 Mpa SFRC

Subassemblies Test

using 150 Mpa SFRC

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Axial force Nc=0.2f’C BD

475 1662.51900 1900

400 400922.5400922.5400

ジャ ッ キ

4 7 5 ×47 5R C 柱

3400

600

800

480

1120

400

755

4200

鉄骨架台

CL

400 40034001900 1900

正面

R C 梁3 7 5 ×45 0

575

450

1600

575

1662.5

BD B=0.2( )σ

VC

VC

PB

PB

2000t ヘッ ド試験機

50 /1 0 0t

スト ローク5 0 0( R-1 5 0)

ピン

ピン

ロード セル5 0 /1 00 t

感度

ロード セル ( T CL P-1 00 0 /2 00 0 BT S)感度 2.0×10-6

( T C L P --5 0 /1 0 0 B

[ 1 /t ]

( ラ ム中立時

20×10-6 [ 1

Reversed cyclic loads were applied at the both tips of the beam while axial load was kept constant.

Beam-Column Joint Test Beam-Column Joint Test

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-800

-600

-400

-200

0

200

400

600

800

-40 -30 -20 -10 0 10 20 30 40

J150-0

最大値梁曲げひび割れ接合部せん断ひび割れ梁主筋降伏柱曲げひび割れ

層せ

ん断

力 [kN]

層間変形角 [1/1000rad.]

at maximun strength

Final appearance

Test Results for 150MPa Beam-column JointTest Results for 150MPa Beam-column Joint

-800

-600

-400

-200

0

200

400

600

800

-40 -30 -20 -10 0 10 20 30 40

J150-1.0

最大値梁曲げひび割れ接合部せん断ひび割れ梁主筋降伏柱曲げひび割れ

層せ

ん断

力 [kN

]

層間変形角 [1/1000rad.]

at maximun strength

Final appearance

fc’:150MPawithout SF

fc’:150MPawith 1% SF

Stor

ySh

earF

orce

:Q[k

N]

Story Drift Angle : R×10-3[rad.]

Story Drift Angle : R×10-3[rad.]

Stor

ySh

earF

orce

:Q[k

N]

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◆Practical Application of 150MPa

SFRC to Precast Slender Columns

◆Practical Application of 150MPa

SFRC to Precast Slender Columns

3.2 Slender Columns3.2 Slender Columns

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32Base Isolated HospitalBase Isolated Hospital■Outline

/ Use: Hospital/ Location: Kanagawa/ No. of Story: 14F (B1F)/ Maximum Height: 74 m/ Total Floor Area: 95,748 m2

/ Structure: Reinforced Concretewith Base Isolation System

/ Max. Concrete Strength: Fc150 Mpa

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/ Specified Concrete Strengthf’c= 150 Mpa

/ Measured Concrete Strength (28 days)

fc28= 170 MPa

■ Outline of Columns

/ Precast Concrete Columns→ 440 Pieces were used.

/ Diameter of 350 mm/ Length of 4200 mm

Outline of 150 MPa PCa Columns Outline of 150 MPa PCa Columns

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34Erection of 150 MPa PCa Columns Erection of 150 MPa PCa Columns

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35Overview of construction siteOverview of construction site

★440Pieces were used

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PCa Slender Column Test

using 150 Mpa SFRC

PCa Slender Column Test

using 150 Mpa SFRC

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400ton

Structural Test for Slender PCa columnsStructural Test for Slender PCa columns

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-300

-200

-100

0

100

200

300

-20 -15 -10 -5 0 5 10 15 20

せん

断力

:Q

[kN

]

部材角:R [×10-3rad.]

曲げひび割れ発生

コンクリート圧縮縦ひび割れ

主筋圧縮降伏

ACI318式

Unit901

(設計標準)

Design Criteria R= 0.5 %.

Design Criteria ×4 R=2.0 %.

Drift Angle(R)=0.5%

★No creck was observed

Drift Angle(R)=2.0%

⇒Sufficient structural

performance

★Axial force of 4000 kN was

sustained

Verification of structural performance

Story Drift Angle : R×10-3[rad.]

Stor

ySh

earF

orce

:Q[k

N]

Structural Test for Slender PCa columnsStructural Test for Slender PCa columns

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39Practical Application of 200MPa SFRCPractical Application of 200MPa SFRC

(Football Stadium)(Football Stadium)

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(Football Stadium)(Football Stadium)

200 MPa PCaConcrete Columns

Practical Application of 200MPa SFRCPractical Application of 200MPa SFRC

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◆ Practical Application of SFRC

to B/C Joint of Precast Systems

◆ Practical Application of SFRC

to B/C Joint of Precast Systems

3.3 B/C Joint in Precast System3.3 B/C Joint in Precast System

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Steel fibre concrete

Beam longi. barswith headed bars

No shear Reinf. in joint

(Newly Developed interior B/C joint )(Ordinary Interior B/C joint)

・Plain concrete・Shear reinf. in joint

Application of SFRC to B/C Joint Application of SFRC to B/C Joint

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43Application of SFRC to B/C Joint Application of SFRC to B/C Joint

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▽FL

1) Setting of PCa Columns

2) Setting of PCa Beams with Headed Bars

Application of SFRC to B/C Joint Application of SFRC to B/C Joint

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▽FL

3) Casting Concrete with Fibers in B/C Joint

4) Setting of Upper Floor PCa Columns

Application of SFRC to B/C Joint Application of SFRC to B/C Joint

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Beam/Column Joint Test

using 60 Mpa SFRC

Beam/Column Joint Test

using 60 Mpa SFRC

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9834

105

46450

1512450

119 120

Headed bar

800

400

119 46

1512

225

87.5

200450

200

Column : B×D=400×450

Specimen NJID

Grout-filled steel sleeve joint

3410

5

87.5

800

Beam : B×D=225×450

Axial force Nc

Axial force ratio ηc=Nc/(BDF’c)=0.15

6060

262

450

4646

■Beam-column jointConcrete f’c75.3 Steel fiber 1.0% Vol.

Test Specimen using 60 Mpa SFRC Test Specimen using 60 Mpa SFRC

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Beam flexural yielding was confirmed using FRC in the B/C joint

Test Results of Newly Developed B/C Joint Test Results of Newly Developed B/C Joint

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Photo Animation during testPhoto Animation during test

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051015202530

-60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60層間変形⾓:R×10-3[rad]

FJI0

FJI1

-400

-300

-200

-100

0

100

200

300

400層せん断⼒:Q[kN]

梁曲げ終局強度

PJI0(通し配筋定着)

FJI1(機械式定着)

Stor

ySh

earF

orce

:Q[k

N]

Story Drift Angle : R×10-3[rad.]

Eq.D

amp.

Fact

or:h

eq[%

]

Comparison of Ordinary and Newly Developed B/C Joint

Comparison of Ordinary and Newly Developed B/C Joint

Ordinary B/C J.

New B/C J.

Flexural Strength

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516 story Base Isolated Hospital6 story Base Isolated Hospital■Outline

/ Use: Hospital/ Location: Nagoya City/ No. of Story: 6F (B1F)/ Maximum Height: 24 m/ Total Floor Area: 10,076 m2

/ Structure: RC and Steel

with Base Isolation System/ Max. Concrete Strength

: Fc60 Mpa

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526 story Base Isolated Hospital6 story Base Isolated HospitalLess congested than ordinary B/C joint

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Casting condition of SFRC

▽FL

6 story Base Isolated Hospital6 story Base Isolated Hospital

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◆Practical Application of UFC

to Prdestrian Bridge

◆Practical Application of UFC

to Prdestrian Bridge

4.1 Bridge Precast Elements4.1 Bridge Precast Elements

4. Application of UFC4. Application of UFC

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Composition of UFC

Stress- Strain Relationship

Ultra-High-Strength Fiber-Reinforced Concrete

UFC is an epoch-making high-ductility/high-durability concrete having a compressive strength exceeding 150 N/mm2 as well as a high tensile strength exceeding 10 N/mm2.

What is UFC ?What is UFC ?

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◆Sakata-Mirai Bridge Using 200MPa UFC

Application of UFC to Bridge Application of UFC to Bridge

(Reference)Nikkei construction: September 13, 2002

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Ordinary Concrete40N/mm2

Outer cable PS structureSpan:50mFloor thickness:5cmWeb thickness:8cmCompleted in 2002

UFC 200N/mm2 Steel Girder

Main cable25S15.28x2

Main cable19S15.28x4

Effective width1.6 m

Effective width1.6 m

Effective width1.6 m

1.56 2.1

3.0

(Reference)Nikkei construction: September 13, 2002

Comparison of Girder SectionComparison of Girder Section◆Sakata-Mirai Bridge Using 200MPa UFC

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Application of UFC to Bridge Application of UFC to Bridge

◆Akakura Onsen-Yukemuri Bridge

Span : 35.3mDepth : 950mmOuter cable PS structure Slab thickness : 70mmWeb thickness : 70mmCompleted in 2004

Section

(Reference)Nikkei construction: September 13, 2002

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59Application of UFC to Bridge Application of UFC to Bridge

◆Mikaneike Bridge Using Length : 81.2mSpan : 39.9mWidth : 3.6mPC outer cable structureU shaped girderCompleted in 2007

Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10

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60Application of UFC to Bridge Application of UFC to Bridge

◆Riverside Senshu Renraku Bridge

Length : 30.5mSpan : 2+26+2mWidth : 4.1mPC outer cable structureSlab thickness : 70mmWeb thickness : 100-200mmCompleted in 2007

Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10

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PCケーブル12S15.2Bn=3本

800

940

130 130540

1850

2000

50

70

150

◆Tokyo Monorail◆Tokyo Monorail

Application of UFC to Monorail Girder Application of UFC to Monorail Girder

Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10

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62Application of UFC to Girders Application of UFC to Girders

◆Ramp way of East Kyushu Expressway using 200MPa UFC

Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10

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◆Haneda Airport Runway◆Haneda Airport Runway

4.2 Offshore Structures4.2 Offshore Structures

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64Application of UFC to Airport SlabsApplication of UFC to Airport Slabs

● UFC precast slabs (7,000 pieces, standard dimension 7.8 m x3.6 m )● World largest volume of 24000 m3

Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10

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◆Retrofit Projects◆Retrofit Projects

4.3 Precast Plates or Forms4.3 Precast Plates or Forms

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66Application of UFC to Repair ProjectApplication of UFC to Repair Project

Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10

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5.1 Precast Coupling Beams in Buildings

5.1 Precast Coupling Beams in Buildings

5. Application of HPFRCC5. Application of HPFRCC

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68Application of HPFRCC to Building Application of HPFRCC to Building

*Kajima Corporation (http://www.kajima.co.jp/news/press/200509/29a1fo-j.htm)

◆27-story residential building(2006)

Core wall

HPFRCC coupling beam

Support column

Flat slab

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69HPFRCC Short Beam TestHPFRCC Short Beam Test

-160

-120

-80

-40

0

40

80

120

160

-30 -20 -10 0 10 20 30

せん断力

Q (k

N)

部材変形角R (×10-3rad.)

BB0cQfu

-160

-120

-80

-40

0

40

80

120

160

-30 -20 -10 0 10 20 30

せん断力

Q (k

N)

部材変形角R (×10-3rad.)

BB2cQfu

(HPFRCC Beam)(Normal Concrete Beam)

Disp. Angle R(X10-3rad.)Disp. Angle R(X10-3rad.)

She

ar F

orce

Q (k

N)

She

ar F

orce

Q (k

N)

*Kajima Corporation (http://www.kajima.co.jp/news/press/200509/29a1fo-j.htm)

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70Application of HPFRCC to Building Application of HPFRCC to Building

◆41-story residential building (2007)

◆54-story residential building (2009)

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5.2 Retrofit Project5.2 Retrofit Project

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72Application of HPFRCC to Public WorksApplication of HPFRCC to Public Works

Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10

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Y. Uchida et al : Review of Japanese Recommendations on Design and Construction of Different Classes of Fiber Reinforced Concrete and Application Examples, Keynote Paper, 8HSC/HPC Symposium, 2008.10

Application of HPFRCC to Public WorksApplication of HPFRCC to Public Works

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6. Concluding Remarks6. Concluding Remarks

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■ Fiber Reinforced HSC

1) In building structures, evolution of high-rise RC buildings has been related to the evolution of HSC.

2) Because high strength concrete is less performance in terms of fire-resistance and has a brittle behavior, organic and steel fibers are added in order to improve its characteristics.

3) Some recent research advances and applications associated with fiber reinforced HSC were presented focusing on applications to precast concrete elements in Japan.

Concluding Remarks (1)Concluding Remarks (1)

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■ UFC (Ultra High-Strength Fiber Reinforced Concrete)

1)UFC is high-ductility/high-durability concrete of a compressive and a high tensile strengths exceeding 150 MPa and 5 MPa, respectively.

2)UFC has been applied to bridge girders where 1) small member thickness, 2) light weight and 3) small beam section height , are required.

3)UFC precast slabs of the world largest volume are used for the deck slabs at the off shore airport runway. The reasons of the application are weight reduction and the durability against the salt attack.

4)UFC precast forms are used in the retrofit projects due to the improvement of the durability including the wearing or abrasion resistance.

Concluding Remarks (2)Concluding Remarks (2)

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■ HPFRCC (High Performance Fiber Reinforced Cement Composite)

1) HPFRCC has been applied to many civil engineering structures (tunnels, bridges, gravity dams, etc.) where cracks must be kept fine or large ductility is required.

2) HPFRCC was applied to connecting beams between shear walls in a high-rise RC building because of its excellent energy absorbing performance and less damages.

Concluding Remarks (3)Concluding Remarks (3)

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78Tokyo SceneTokyo SceneShinjuku Business center west of Tokyo Shinjuku Business center west of Tokyo

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79Contents of today’s speech Contents of today’s speech 1. Introduction 7min.2. Classification of FRCC 3.7min3. Application of Fiber Reinforced HSC

3.1 High Rise Building Columns 8min.3.2 Slender Columns 4min.3.3 B/C Joint in Precast Systems 4.4+α min.

4. Application of UFC 4.1 Bridge Precast Elements 4min.4.2 Offshore Structures 1.2min.4.3 Precast Plates or Forms 1.0min.

5. Application of HPFRCC (ECC)5.1 Precast Coupling Beams in Buildings 1.7min.5.2 Retrofit Projects 2.1min.

6. Concluding Remarks 2.1min.Total 39.2min.