20140624 Tabel Test Lengkap Stay Cable + Standard Test.pdf

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Transcript of 20140624 Tabel Test Lengkap Stay Cable + Standard Test.pdf

Page 1: 20140624 Tabel Test Lengkap Stay Cable + Standard Test.pdf

Date:

Material

Standards / Specifications:

Item: Nº Characteristics Standards Acceptance CriteriaTesting Sample Required

1 Diameter pr-EN 10337 15.20mm 1 per coil2 Breaking load pr-EN 10337 ≥ 260 KN 1 per coil3 Elastic Limit 0.1% pr-EN 10337 ≥ 229 kN 1 per coil4 Modulus Young pr-EN 10337 195 kN/mm² (± 5%) 1 per coil5 Elongation at max. Load (Lo>500 mm) pr-EN 10337 ≥ 3.5% 1 per coil6 Straightness pr-EN 10337 ≤ 15mm/1m 1 per coil7 Weight (g/m) pr-EN 10337 1093 g/m (+2%-2%) 1 per coil8 Cross-section area pr-EN 10337 140mm² (± 2%) 1 per coil9 Deflected Tensile Test Fib Recommendation K ≤ 20% 1/master coil10 Fatigue Test Fib Recommendation 2M cycles with Fup=0.45xfGUTS and stress

range 280 Mpa1/master coil

11 Ultimate force after Fatigue Test Fib Recommendation ≥ 95% MUTS 1/master coil12 Relaxation after 1000 h and load 70% GUTS pr-EN 10337 ≤ 2.5% 1/master coil13 Chemical corrosion Test NF A05-302 1/master coil14 Density at 23ºC NF EN ISO 1183 ≥ 941 Kg/m³ 1/HDPE batch15 Melt flow Index of 5 kg at 190ºC NF EN ISO 1133 From 0,2 gr to 1 gr per 10 minutes 1/HDPE batch16 Flexural Modulus ISO 178 > 800 Mpa 1/HDPE batch17 Tensile strength at yield at 23ºC NF EN ISO 527-2 ≥ 22 Mpa 1/HDPE batch18 Elongation at fracture at 23ºC NF EN ISO 527-2 > 600% 1/HDPE batch19 Elongation at fracture at -20ºC NF EN ISO 527-2 >150% 1/HDPE batch20 Carbon Black Content ISO 6964 2.3 (± 0.3%) 1/HDPE batch21 Carbon Black Dispersion Index ISO 11420 <3 1/HDPE batch22 Carbon Black Distribution level ISO 11420 <C2 1/HDPE batch23 Ultraviolet radiation stability ASTM D 3350 Condition C 1/HDPE batch24 Oxidative induction time at 200ºC ISO 11357-6 > 20 minutes 1/HDPE batch25 Stress cracking resistance at stress F 50 ASTM 1693, Condition B > 1000 h 1/HDPE batch26 Shore D hardness ISO 868 >55 points 1/HDPE batch27 Congealing Point NFT 60-128 >65ºC 1/Wax batch28 Penetration (1/10mm) at -20ºC NFT 60-119 No cracking 1/Wax batch29 Penetration (1/10mm) at 25ºC NFT 60-119 <80/10 mm 1/Wax batch30 Viscosity at 100ºC DIN 51561 T1 >20 mm²/s 1/Wax batch31 Bleeding after 7 days at 40ºC BS 2000: PT 121 ≤ 0.5% 1/Wax batch32 Resistance to oxidation 100 hours at 100ºC ASTM D 942-70 <0,03 Mpa 1/Wax batch33 Corrosion protection 168 hours at 35ºC (Salt

Spray test)NFX 41-002 1/Wax batch

34 Static Water Tightness Test XP A 35-037-1: 2003 No water collected 1/master coil35 Wax weight (g/m) General Specification ≥ 10 gr/m 1 per coil

Stay Cable's Strand

Sheathed strand

HDPE Sheat Base Material

Wax filler

FINAL CONTROL TEST PROGRAM (FCTP)(BEFORE INSTALLATION)

Project Jembatan Aji Tullur Jejangkat

7-wire strand epoxy coated, 15.20mm, 1860 MPa, waxed and HDPE coated

Technical Specifications of Stay Cables for ATJ Bridge, PTI Recommendations, Fib Recommendation, Norme Francais, CEN European, BS, ASTM, and ISO