20140319 20-49-15 Carterstestingprocedures,Requirementsandvendorreferencemanual February2013

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PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013 Testing Procedures, Requirements and Vendor Reference Manual Revision 8.11.7 February 2013 Note: The requirements for flammability testing of children’s sleepwear are specified in a separate document. Refer to: Carter’s, Inc. Requirements & Procedures for Children’s Sleepwear.

description

Carter's policy

Transcript of 20140319 20-49-15 Carterstestingprocedures,Requirementsandvendorreferencemanual February2013

  • PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Testing Procedures,

    Requirements

    and

    Vendor Reference Manual

    Revision 8.11.7 February 2013

    Note: The requirements for flammability testing of childrens sleepwear are specified in a separate document. Refer to: Carters, Inc. Requirements & Procedures for Childrens Sleepwear.

  • PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Preface

    This Testing Procedures, Requirements and Vendor Reference Manual was prepared for

    Carters internal use only and may be revised from time to time. Carters makes no representation or warranty, express or implied, as to the completeness of the procedures or

    requirements set forth herein, or that such procedures or requirements satisfy all applicable

    orders, decrees, statutes, regulations or other laws (collectively, the Legal Requirements). By taking receipt of this Testing Procedures, Requirements and Vendor Reference Manual, the recipient affirmatively acknowledges and agrees that it must

    continue to comply with all Legal Requirements in the production and manufacturing of

    its products, and that this Testing Procedures, Requirements and Vendor Reference

    Manual shall not be construed as the only requirement.

  • PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    TABLE OF CONTENTS

    PAGE

    VENDOR CONFIRMATION FORM (SIGN & RETURN UPON RECEIPT) 1

    INTRODUCTION 2

    CARTERS, INC. POLICY STATEMENT 2

    TESTING PROCEDURES

    I Buyer Responsibility

    II Vendor Responsibility

    III Carters, Inc.s Responsibility IV Bureau Veritas Consumer Products Services Responsibility

    3

    SCOPE OF TESTS 4

    APPAREL TEST REQUEST FORM & GUIDELINE 5

    QUANTITY OF TEST SPECIMENS FOR APPAREL 12

    BVCPS CONTACT LIST 14

    APPAREL TEST PROTOCOLS 16

    APPAREL TESTING COST 20

    APPAREL TESTING REQUIREMENTS 23

    CHILDRENS SAFE PRODUCT REVIEW 51

    APPENDIX 72

    A TEST REPORTS FORMAT & EXAMPLES 73

    B SUMMARY OF CLIENTS PROCEDURE 80

    C LABORATORY LOCATIONS 82

    D CLAMPS & TRIMS TENSION TEST 85

    E PRINTING DURABILITY IN WASHING 96

    F APPEARANCE AFTER WASH FOR BIB 98

    G1 GLOW INK PRINT TESTING 99

    G2 SELF-STAINING ON OUTSOLE 99

    H SNUG FITTING MEASUREMENT 100

    I NON-SKID SOLE: SKID/ABRASION RESISTANCE 101

    J LIST OF PROTOCOLS

    (For the most current version of the test protocols, please check with your BV representative)

    104

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    Carters, Inc. 1170 Peachtree Street

    Suite 900

    Atlanta, GA 30309

    Attn: Marie Davis

    VP, Technical Services and Quality Assurance

    VENDOR CONFIRMATION FORM

    I acknowledge receipt of Carters, Inc. Testing Requirements and Procedures Manual.

    I have read and understand the policies and procedures set forth in the

    above documents and agree to be responsible for all testing costs.

    Company Name (Type or Print)

    Company Address

    Company Telephone

    Company Officer Signature

    (Type or Print Name Signed Above)

    Title

    Date:

  • 2 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    INTRODUCTION

    These testing procedures are designed to ensure a uniform understanding and implementation of Carters, Inc. quality assurance program by all offices and laboratories.

    Carters, Inc. basic performance standards are based on BVCPS past experience. Most test methods and test procedures are originated from:

    ASTM (American Society of Testing and Materials) AATCC (American Association of Textile Chemists and Colorists) CPSC (Consumer Product Safety Commission) FTC (Federal Trade Commission) NAHM (National Association of Hosiery Manufacturers) UL (Underwriters Laboratories) ETL (ETL Testing Laboratories, Inc.) FDA (Federal Food and Drug Administration) ANSI (American National Standard Institute) DOT (Federal Department of Transportation) CPAI (Industrial Fabrics Association International) UFAC (Upholstery Furniture Action Council)

    The Performance Standards are used as a guideline for the evaluation of consumer satisfaction and acceptability. All products

    are evaluated from the viewpoint of overall consumer serviceability.

    This Manual was prepared for Carters internal use and is intended for the manufacture of childrens garments. Additional product-specific test protocols, including non-apparel products, are available from BVCPS. A list of these protocols

    can be found in the Appendix at the end of this Manual.

    CARTERS INC. POLICY STATEMENT

    1. Carters, Inc. is committed to delivering quality merchandise to our customer.

    2. This program is based on the mandate that merchandise purchased by Carters, Inc. must be tested to meet product specifications, all applicable laws and regulatory requirements.

    3. Carters, Inc. accepts only test reports from previously-approved certified 3rdparty labs.

    4. All testing costs are to be borne out by the vendor payable net 30 days.

    5. The following types of merchandise must be tested and ultimately approved by Carters, Inc.

    PRIVATE LABEL, CONTROL LABEL, CERTIFIED VALUE MERCHANDISE MERCHANDISE PURCHASED ON A FOREIGN OR DOMESTIC LETTEROF CREDIT BRANDED MERCHANDISE Any brand under consideration for major purchase may be requested for testing.

    ADVERTISED ITEMS The advertised items must meet all claims and performance standards.

    6. This testing or any subsequent results do not limit Carters, Inc.s rights or diminish or remove vendor or manufacturer's responsibilities and obligations under the Purchase Order Terms and Conditions.

    7. -No garment styles are to be added to a Fabric or Trim Test Report related to another season.

    For example, a Fall garment style cannot be added (by amendment) to an existing Fabric or Trim test report for the

    previous Spring's styles.

    -No garment style may be added (by amendment) to a test report that is older than 90 days from Date of Submission.

    Additionally, fabrics tested and approved for trim or lining purposes are not automatically approved for body usage.

    To be considered for body usage, the fabric would have to be re-tested. Fabrics to be used for trim or linings are to

    be so marked in the sample identification section of the BV test submittal form.

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    TESTING PROCEDURES

    I. BUYER RESPONSIBILITY

    Provide the vendor with a copy of Carters, Inc. test procedures, sample submission requirements and performance standards.

    Obtain the agent's signature on a "Vendor Confirmation Form" (See inside cover-form enclosed). This will acknowledge the vendor's receipt and understanding of all Carters, Inc. test procedures (including responsibility of testing fees), sample submission requirements and performance standards. Signed forms will be kept on file in the

    Quality Assurance office.

    II. VENDOR RESPONSIBILITY

    Complete the Vendor Confirmation Form and return to Carters, Inc. upon receipt.

    Vendor is responsible for all testing costs.

    Sample submission to BVCPS:

    Determine which BVCPS location to send test samples.

    Submit samples with a fully completed Carters, Inc. Test Request Form. BVCPS will not accept sample if the form is incomplete.

    Softlines garments must include all trim, accessories and embellishments.

    VISUALLY UNSATISFACTORY SAMPLES (stains, tears, missing pieces) WILL NOT BE ACCEPTED

    FOR TESTING!

    A retest sample would follow the same submission procedures as outlined above.

    Apparel and textile identification tags and garment specifications for private label products must be approved by Carters, Inc. Product Development Department.

    III. CARTERS, INC. RESPONSIBILITY

    When Carters, Inc. receives reports from BVCPS that a submission has failed, Carters, Inc. will discuss the situation with the buyer (and vendor, when necessary), then follow up with disposition as to retest or cancellation of order, etc.

    All incoming merchandise is subject to Carters, Inc.s inspection to guarantee manufacturer's compliance with pre-purchase testing qualities and recommendations for improvement.

    In situations where a Carters Internal Standard exceeds applicable Federal laws or regulations, or where there are no applicable Federal laws or regulations, Carters QA Department reserves its right to review all test results on a case-by-case basis to determine if a waiver or override of a particular test result is appropriate in the particular instance and

    consistent with Carters overall commitment to safety. Under no circumstances, however, will Carters grant a waiver or override a disposition in instances in which there are non-compliances with applicable Federal laws or

    regulations.

    IV. BVCPS RESPONSIBILITY

    Pick up all test samples from overseas agent office in all applicable countries.

    When the test request form is incomplete, the laboratory notifies the originating office. Until proper information is received, testing will be delayed.

    Complete test and evaluate the test results (See Test Protocols). Rate the product by:

    Pass (The product provides good overall consumer serviceability and requires no improvement.)

    Fail (The product has deficiencies that customer dissatisfaction may result and/or non-compliance of regulatory

    requirements. The product must not be sold until improvements are made.)

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    Complete hard copy report in the "Report" form, including reasons for failure in the cases of "Fail" ratings.

    Distribute the reports in 5 working days as per the summary of clients procedure.

    SCOPE OF TESTS

    While the extent of the laboratory tests will vary by product category, the consumer products will be subjected to numerous

    tests to attain quantitative data on overall consumer serviceability in addition to verification of its conformance with required

    Federal and industry safety criteria. A list of twelve major Acts is as follows:

    1. The Care Labeling Rule

    2. The Textile Fiber Products Identification Act

    3. The Flammable Fabric Act

    4. The Federal Wool Products Labeling Act

    5. The Fur Products Labeling Act

    6. The Hazardous Substances Act

    7. The Toy Safety Amendment to the Hazardous Substances Act

    8. The Fair Packaging and Labeling Act

    9. The Poison Prevention Packaging Act

    10. The Labeling of Hazardous Art Materials Act

    11. Child Safety Protection Act

    12. Consumer Product Safety Improvement Act

    NOTE: Certain states have licensing requirements pertaining to the permanent labeling of stuffed toys, upholstered

    furniture, bedding and other items stuffed or filled with concealed material.

    Carters, Inc. believes strongly in compliance with all government regulatory and labeling requirements. IT IS THE VENDOR'S RESPONSIBILITY TO ENSURE THAT MERCHANDISE SHIPPED TO CARTERS, INC. COMPLIES WITH ALL APPLICABLE REGULATORY STANDARDS. MERCHANDISE IN VIOLATION OF A REGULATION WILL

    AUTOMATICALLY BE REJECTED.

    The following pages list test requirements to ensure customer satisfaction.

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    Testing Request Form

    &

    Guidelines

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    All of the below information marked on page 11 must be provided in the testing request form. If either

    any of this information is missing or insufficient samples submitted, BVCPS will notify the vendor to

    provide missing information & samples. Otherwise, BV can not release the report.

    1) Vendors & Agents Information (Remark: Vendor - If no Email Address, Fax is acceptable)

    2) Licensee (Must be completed if product to be marketed by a Carters licensee or produced by an open market supplier to Carters Retail Division)

    3) Sample Description

    4) Division

    5) End Use

    6) Yarn Size

    7) Fabric Weight

    8) Fabric Construction (Thread Count / Stitch Density per inch)

    9) Country Of Origin

    10) Order Size Range

    (Remark: except it cannot provide any order size range because in development stage)

    11) Gmt Style, Fabric Request # & Season

    (Remark: except it cannot provide any style # because in development stage)

    12) P.O. Number

    (Remark: except it cannot provide any P.O. # because in development stage)

    13) Color(s)

    (Remark: except it cannot provide any color because in development stage)

    14) Labelled Fiber Content

    15) Sample Status

    16) Test Request

    17) Previous Lab. # (If any)

    18) Billing Information

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    Hints For Filling the Testing Request Form

    BVCPS Testing Request Form

    1) Sample Status - Development (Vendor's Pre-Quality Test)

    Vendors can use this Testing Request Form for development sample testing (i.e. pre-quality test is based

    on Vendor's request) and vendors can receive Carter's discount (refer Carter's testing cost on page 21).

    Since this is a development test only, Carters will not contact vendors to take any action in the event of a failure. Carters expects the vendor will react to any failures indicated and take corrective action before production.

    (Remark: If sample is for Carter's only development purpose and requires Carter to review the result,

    vendors should mark "X" at "Pre-production" instead of "Development (Vendor's pre-quality test)").

    BVCPS Testing Request Form For In-Process Program

    Agents may, and are encouraged to, carry out In-Process testing in addition to Carters regular test package as additional control for some potential problems due to production variation. Agents will

    determine the required test(s) for the randomly selected samples and send BVCPS with a completed test

    request form for the In-Process testing Program.

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    CARTERS, INC. 1170 Peachtree St. Suite 900, Atlanta, GA 30309 USA

    Phone: (404) 745-2700 Fax: (404) 892-0968

    Softlines Testing Request Form

    Components Used in Garment

    All fields are MANDATORY and must be completed in full for each component.

    Supplier Name Supplier VID # Batch # Test Report #

    Buttons

    Snaps

    Other

    Fasteners

    Labels

    Zippers

    Other

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    CARTERS INC. 1170 Peachtree St. Suite 900, Atlanta, GA 30309 USA

    Phone: (404) 745-2700 Fax: (404) 892-0968

    TESTING REQUEST FORM

    FOR IN-PROCESS PROGRAM FOR LABORATORY USE ONLY

    LAB NO:

    SUBMISSION DATE: CLIENT NO.:

    SUBMITTED TO: LOGIN DATE:

    REGULAR SERVICE

    (5 WORKING DAYS)

    EXPRESS SERVICE

    (3 WORKING DAYS,+ 40% SURCHARGE)

    EMERGENCY SERVICE

    (1 WORKING DAY (if available)+ 100% SURCHARGE)

    Remark: The sample submission time before 11:00am should be counted that working day, after 11:00am it should be counted next working day.

    Agent: Contact Person:

    Telephone: Email:

    Vendor: Contact Person:

    Telephone: Email:

    Mill: Contact Person:

    Telephone: Email:

    Licensee: (Remark: Must be completed if product is to be marked by a Carters Licensee or produced by an open market supplier to Carters Retail Division)

    SUBMITTING SAMPLE:

    Description:

    Finishing: Non Wash Garment Wash Program Non Brush Brushed

    Fabric will be Garment Wash Program

    Division: Carters - Playwear Girls Playwear Boys Baby Carters - Sleepwear Girls Sleepwear Boys JOY - Joy Sleepwear

    OBG - Girls Knit Boys Knit Baby OBG - Girls Woven Boys Woven Sleepwear COM/Sams - COM/Sams Sleepwear

    International

    End Use: Yarn Size:

    Fabric Weight: Fabric Construction:

    Nominated Fastener Suppliers: (check one or list name of non-nominated supplier below)

    Snap Fasteners - Scovill YKK Snap Fasteners Morito Prym; OBG only - MTI Dynasty

    Zippers - YKK Ideal

    Non-Nominated Fastener Supplier (list suppliers name):

    Country of Origin: Order Size Range:

    Gmt Style :

    Fabric Request # : Season:

    P.O. Number:

    Color(s):

    Fiber Content:

    Care Instructions (Proposed):

    Test

    Request:

    Partial Garment Test

    Formaldehyde Content

    Shrinkage (3 cycles)

    Appearance after washed (3 cycles)

    PH Value

    Colorfastness to Crocking

    Colorfastness to Washing

    Colorfastness to Light

    Colorfastness to Water

    Colorfastness to Saliva

    ________________

    ________________

    ________________

    Others:

    BILLING INFORMATION (Must be complete to begin testing and company is responsible to pay the test cost net 30 days.)

    Company Name:

    Attention:

    Address (English):

    Address (Chinese if address in China):

    Telephone: Fax: Email:

    Date: _______________________ Signature :__________________________________________________

  • 5 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Quantity of Test Specimens

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    Sample Size (Regular Apparel/Rainwear-Excluding Children Sleepwear Flammability Test)

    Full piece goods package Knit : 3 yards

    Woven: 3 yards

    Additional Colorway Package Knit : 2 yards

    Woven: 2 yards

    Partial Garment Test Package 4 Garments

    -Additional 1 more garment sample for Heat transfer label

    -Additional 1 more garment sample for Tight fitting style

    -Additional 1 more garment sample for Fusible covering for backside of

    embroidery

    Full Garment Test Package 0-3T : 10 garments

    4-7T : 9 garments

    8-10T: 7 garments

    -Additional 1 more garment sample for Heat transfer label

    -Additional 1 more garment sample for Tight fitting style

    -Additional 1 more garment sample for Fusible covering for backside of

    embroidery

    Socks Base Test 5 Pairs

    Additional Samples for Partial

    Garment Test,

    Full Garment Test Package

    & Socks

    Surface Coating for Total Lead Content, Soluble Heavy Metal Test, or

    Total Cadmium:

    Prints A4 sized printed swatch

    Zipper Slider 30 pcs (but based on the size & thickness of coating)

    Snap 30 pcs (but based on the size & thickness of coating)

    Button 35 pcs (but based on the size & thickness of coating)

    Trimming: (for formaldehyde content test)

    Embroidery 3-10 pcs (min. weight 3 gm)

    Badge 3-8 pcs (min. weight 3 gm)

    Ribbon bow 9-12 pcs (min. weight 3 gm)

    Other trims based on the weight of trim (min. weight 3 gm)

    Surface Coating for Phthalates test:

    Prints A4 size printed swatch

    Zipper Slider 120 pcs (but based on the size & thickness of coating)

    Cap Snaps 120 pcs (but based on the size & thickness of coating)

    Ring Snaps 300 pcs (but based on the size & thickness of coating)

    Buttons 300 pcs (but based on the size & thickness of coating)

    Zipper strength test: 6-8 pcs

  • 7 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

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    Protocols

  • 10 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    TEST PROTOCOLS

    Full Piece Goods (Development Fabric)

    Full Piece Goods

    (Bulk Fabric)

    Additional

    Colorway

    (Bulk Fabric)

    Full

    Garment

    Test

    * Partial Garment Test

    Non

    Garment

    Wash

    For garment

    wash fabrics

    (before

    wash is

    applied)

    For

    garment

    wash

    fabrics

    (after

    wash is

    applied)

    Non

    Garment

    Wash

    For

    garment

    wash

    fabrics

    (after

    wash is

    applied)

    Non

    Garment

    Wash

    For garment

    wash

    fabrics

    (after wash

    is applied)

    Non

    Garment

    Wash

    Garment

    Wash 1st

    Colorway

    Garment

    Wash

    Additional

    Colorway

    Artwork

    Only

    ****

    CPSIA Requirements Supplement Protocol X X X X X X X X Flammability of Clothing Textiles *** X X X X X Flammability of Vinyl Plastic Film X

    Flammability of Blanket X

    Flammability of Childrens Sleepwear X X X X X X X Labeling Review : Fiber/Care X X X X

    Fiber Analysis: Quantitative X X X X X Total Lead Content in Surface Coating X X X X X X X X Total Lead Content in Substrate Materials (# Licensees Only)

    X# X# X# X X X X X

    Illinois Lead Content in Surface Coatings X X X X X X X X Illinois Lead Content in Substrate Materials X X X X X X X X Total Cadmium Content in Surface Coatings X X X X X X X X Total Cadmium Content in substrate Materials X X X X X X X X Soluble Heavy Metal Contents in Substrate Materials X X X X X X X X Soluble Heavy Metal Contents in Surface Coatings X X X X X X X X California Proposition 65 X X X X X X X X Snug Fitting Measurement X# X# X# Snug Fitting Garment Labeling X# X# X# CPSIA Tracking Labels for Childrens Products X X X X Fabric Weight X X X X X X X X X X Thread Count of Woven Fabric/Knit X X X X X Yarn Number X X Breaking Strength of Textile Fabrics: Grab Test X X X X X Tearing Strength: Elmendorf X X X X X Bursting Strength for Textile Fabrics X X X X X Abrasion Resistance: Flexing and Abrasion Method

    (Wrinkle Resistance Product & Pocket Lining)

    X X X X X

    Pile Retention of Corduroy Fabrics

    (Woven Cut Pile Fabrics Only)

    X X X X

    Stretch Properties of Knitted Fabrics X X X X X Dimensional Change of Fabrics/Garments after Home

    Laundering

    X X X X X X X X X X

    Colorfastness to Laundering: Accelerated X X X X X X X X X Colorfastness to Crocking

    (Original & After 1 wash if needed)

    X X X X X X X X

    Color Change to Flat Abrasion (Frosting): dropped dropped dropped dropped dropped dropped dropped dropped Colorfastness to Light X X X X X X X X Colorfastness to Water X X X X X X X X Colorfastness to Non-Chlorine Bleach: Spot Test X X X X X X X X Colorfastness to Chlorinated Pool (Swimwear) X X X Colorfastness to Sea Water (Swimwear) X X X Colorfastness to Saliva (for Bibs only) X X X X** Skewness from Automatic Home Laundering X X X X X X X X X Appearance after Laundering X X X X X X X X X X X Resistance to Slippage of Yarn X X Failure in Sewn Seams: Woven Apparel X X X Failure in Sewn Seams: Knitted Apparel X X X Strength Tests for Zippers X X X Snap Attachment X X X X Button/Small Parts Attachment Strength X X X X X Tensile Strength of Yarns: Decorative Trimming X X X X X Carters Safety Product Review X X X X X Bonded, Fused, and Laminated Apparel Fabrics

    (after 3 washes) X X X X X

    Surface Water Absorption of Terry Fabrics /Absorbency

    of Bleached Textiles

    (bibs & all bath items towels, wash cloths)

    X X X X X

    Water Resistance: Rain Test

    (Rainwear/ Outerwear if claimed)

    X X X

    Water Repellency: Spray Test

    (Rainwear/ Outerwear if claimed)

    X X

    Appearance of Fabric/Seam Smoothness/Crease

    Retention X X X X X

    Ultra Violet Protection Factor (UPF) swimwear only if claimed.

    X X X X X X X

    Formaldehyde (Spot Check) / (Quantitative) X X X X X X** X X X pH in Textiles (All Washed or Non-Washed Items) X X X X X X X X X Phthalates X X X X X X X Qualitative Determination of Nickel (Skin Contact Only) X X X X

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    TEST PROTOCOLS FOR PRODUCT PRODUCED FOR SAMS CLUB AND WAL-MART (CHILD OF MINE)

    Sams Club & Wal-Mart

    Fabrics

    Sams Club & Wal-Mart

    Fabrics

    Sams Club & Wal-Mart

    Fabrics

    Sams Club Pre-Production,

    Sams Club Production &

    Wal-Mart Pre-

    Production

    Garments

    Wal-Mart

    Production

    Garments

    Full Piece Goods

    (Development

    Fabric)

    Full Piece Goods

    (Bulk Fabric)

    Additional

    Colorway (Bulk

    Fabric)

    Garment Test Garment Test

    CPSIA Requirements Supplement Protocol X X X X X Flammability of Clothing Textiles X X X X X

    Flammability of Vinyl Plastic Film X X X

    Flammability of Blanket X X X Flammability of Childrens Sleepwear X X X X X Labeling Review : Fiber/Care X X

    Fiber Analysis: Quantitative X X X X Total Lead Content in Surface Coating X X X X X Total Lead Content in Substrate Materials X X X X X Illinois Lead Content in Surface Coatings X X X X X Illinois Lead Content in Substrate Materials X X X X X Total Cadmium Content in Surface Coatings X X X X Total Cadmium Content in substrate Materials X X X X Soluble Heavy Metal Contents in Substrate Materials X X X X Soluble Heavy Metal Contents in Surface Coatings X X X X California Proposition 65 X X X X Snug Fitting Measurement X X Snug Fitting Garment Labeling X X

    CPSIA Tracking Labels for Childrens Products X X

    Fabric Weight X X X X X

    Thread Count of Woven Fabric/Knit X X X X

    Yarn Number X

    Breaking Strength of Textile Fabrics: Grab Test X X X X

    Tearing Strength: Elmendorf X X X X

    Bursting Strength for Textile Fabrics X X X X

    Abrasion Resistance: Flexing and Abrasion Method (Wrinkle

    Resistance Product & Pocket Lining)

    X X X

    Pile Retention of Corduroy Fabrics (Woven Cut Pile Fabrics

    Only)

    X X X

    Stretch Properties of Knitted Fabrics X X X

    Stretch Properties of Woven Fabrics X X Dimensional Change of Fabrics/Garments after Home

    Laundering

    X X X X X

    Colorfastness to Laundering: Accelerated X X X

    Colorfastness to Crocking (Original & After 1 wash if needed) X X X X

    Color Change to Flat Abrasion (Frosting): dropped dropped dropped

    Colorfastness to Light X X X X

    Colorfastness to Water X X X X

    Colorfastness to Non-Chlorine Bleach: Spot Test X X X X

    Colorfastness to Chlorine Bleach: Spot Test (based on care

    instructions)

    X X

    Colorfastness to Chlorinated Pool (Swimwear) X X X X

    Colorfastness to Sea Water (Swimwear) X X X X

    Colorfastness to Saliva (for Bibs only) X X X X

    Skewness from Automatic Home Laundering X X X X X

    Appearance after Laundering X X X X X

    Resistance to Slippage of Yarn X

    Failure in Sewn Seams: Woven Apparel X X

    Failure in Sewn Seams: Knitted Apparel X

    Strength Tests for Zippers X X

    Snap Attachment X X

    Button/Small Parts Attachment Strength X X

    Tensile Strength of Yarns: Decorative Trimming X X

    Safety Product Review X X

    Bonded, Fused, and Laminated Apparel Fabrics (after 3 washes)

    X

    Surface Water Absorption of Terry Fabrics /Absorbency of

    Bleached Textiles

    (bibs & all bath items towels, wash cloths)

    X X X X X

    Water Resistance: Rain Test (Rainwear/ Outerwear if claimed) X X

    Water Repellency: Spray Test (Rainwear/ Outerwear if claimed) X X

    Appearance of Fabric/Seam Smoothness/Crease Retention X X X X Ultra Violet Protection Factor (UPF) swimwear only if claimed.

    X X X X X

    Formaldehyde (Spot Check) / (Quantitative) X X X X X pH in Textiles (All Washed or Non-Washed Items) X X X X

    Phthalates X X X X Qualitative Determination of Nickel (Skin Contact Only) X X

    Hang Tag / Packaging / Labeling X X

    Garment Dimensions X X

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    (a) Partial Garment test - if all fabrics, including trim, have been tested previously and the test request form is accompanied with the

    previous fabric test report. If garment does not come in with a previous fabric test report, then Full Garment Test should be applied.

    1) (b) Partial Garment test for garment wash program Test for All colorways 1) (c) Full Piece Goods for garment wash program Test one colorway only

    ** Any trimming (embroidery, binding, etc.) or printing which has not tested before.

    *** (1) Exemptions: Plain Surface fabrics that weigh 2.6 oz/yd or more in any fiber content.

    All fabrics (both plain & raised surface) regardless of weight, made completely of, or in any combination of,

    the following fibers: Acrylic, Modacrylic, Nylon, Olefin, Polyester, Wool

    (2) All fabric, body & appliqu, regardless of the size of the appliqu, for compliance with 16 CFR 1610. Carters wants a report issued by BVCPS for each submission, even if the submission is an exempted fiber or fabrication type. Carters wants BVCPS to make the determination. (refer report format)

    **** Artwork Only testing if all fabrics, including trim and partial garment tests, have been tested previously and test request form is accompanied with the previous test reports. If artwork does not come in with a previous garment test report, then partial Garment Test

    should be applied.

    # Only based on the submitted garment, not required for all size ranges

    # #Eliminate performing appearance after washing on denim fabrics that will be garment washed

    Applicable if different from the 1st colorway

    Chargeable

    Retests: Retail items will be tested for the failed property in the previous test report.

    Additional Colorway Testing: Samples marked for additional colorway testing must list the previous test report

    number of full piece goods and garment testing to be completed.

    Partial Garment Testing: Samples marked for partial garment testing must list the previous test report number of full

    piece goods, additional colorway and trim testing to be completed.

    Artwork Only Testing: Samples marked for artwork only testing must list the previous test report number of full piece

    goods, additional colorway, trim testing and partial garment testing to be completed.

  • 13 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Price List

  • 14 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

  • 15 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

  • 16 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Apparel

    Testing

    Requirements

  • 17 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE STANDARDS

    Remark: Please refer to Analytical Test Protocol #6504 and CPSIA Test Protocol #8444 in Appendix A for the

    appropriate analytical test requirements.

    PERFORMANCE PROPERTIES

    TEST METHODS

    STANDARD REQUIREMENTS

    Flammability of Clothing Textiles Flammability of Vinyl Plastic Film Flammability of Blankets Flammability of Childrens Sleepwear

    16 CFR 1610

    16 CFR 1611

    ASTM D4151

    16 CFR 1615/1616 Section 4

    Class I

    Class 1

    Class I

    Must meet requirements of 1615-1616 CFR

    Labeling Requirements

    Labeling Review: Fiber 16 CFR 300/303 Must conform to Textile Fiber Wool/Fur/Down-Labeling Acts

    Labeling Review: Care 16 CFR 423 Proper care instruction should be included based on the nature of the garment.

    Labeling Review: Country Of Origin 19 CFR 134 Section 11 Must conform to Country of Origin

    Fiber Analysis: Quantitative AATCC 20A Blends: 3.0%, Single Fiber: No tolerance

    * California Proposition 65 Refer to

    CATR-HL-PTCL-06572-US

    The sample shall be reviewed against the requirements

    of California Proposition 65 to determine if additional

    testing or labeling is required.

    Fabric Construction Qualities

    Fabric/Material Weight ASTM D3776 As approved -For non wash fabric (-2%/ +10%)

    -For garments in a garment washed

    program (-5%/ +10%)

    Fabric Count of Woven Fabric (Ends x Picks/Inch)

    ASTM D3775 As approved (5%)

    Fabric Count of Knit (Wales x Courses/Inch)

    ASTM D3887 Section 12 As approved ( 2 Counts)

    Yarn Number ASTM D1059 As approved - 10s/1-39s/1: +3 Counts - 40s/1-59s/1: +5 Counts - 60s/1 and finer: +6 Counts

    Strength Properties

    Breaking Strength of Textile Fabrics: Grab Test

    ASTM D5034

    All Fabrics except denim

    - Weight 7.3 oz./sq.yd.

    25.0 lbs./in.

    35.0 lbs./in.

    40.0 lbs./in.

    50.0 lbs./in.

    Denim

    - Weight 12.0 oz./sq.yd.

    Warp Fill

    60.0 lbs./in. 35.0 lbs./in.

    80.0 lbs./in. 45.0 lbs./in.

    90.0 lbs./in. 55.0 lbs./in.

    100.0 lbs./in. 75.0 lbs./in.

    Heavily Distressed Denim

    - Weight 12.0 oz./sq.yd.

    Warp Fill

    50.0 lbs./in. 35.0 lbs./in.

    55.0 lbs./in. 40.0 lbs./in.

    70.0 lbs./in. 50.0 lbs./in.

    80.0 lbs./in. 60.0 lbs./in.

    -Pocket Lining 100.0 lbs./in. 75.0 lbs./in.

    Tearing Strength: Elmendorf ASTM D1424

    All Fabrics except denim

    - Weight 7.3 oz./sq.yd.

    1.5 lbs./in.

    2.0 lbs./in.

    2.5 lbs./in.

    3.0 lbs./in.

    Denim

    - Weight 12.0 oz./sq.yd.

    Warp Fill

    3.0 lbs./in. 2.0 lbs./in.

    3.5 lbs./in. 2.5 lbs./in

    4.0 lbs./in. 3.5 lbs./in

    5.0 lbs./in. 4.0 lbs./in

  • 18 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    Heavily Distressed Denim

    - Weight 12.0 oz./sq.yd.

    Warp Fill

    3.5 lbs./in. 2.5 lbs./in.

    4.5 lbs./in. 3.5 lbs./in

    5.5 lbs./in. 3.5 lbs./in

    6.5 lbs./in. 4.0 lbs./in

    -Pocket Lining 3.0 lbs.

    Bursting Strength for Textile Fabrics ASTM D3786

    - Lace

    - Pointelle Sweater

    20 psi

    35 psi

    -Basic Knit Sweater 40 psi

    -Light Wt. 5.0 oz./sq.yd. (170 grams)

    60 psi

    45 psi

    Abrasion Resistance: Flexing and Abrasion Method

    -Wrinkle Resistance Product

    -Pocket Lining

    ASTM D3885 & ASTM D3886

    Warp: 250 cycles; Weft: 150 cycles

    Warp: 500 Cycles; Weft:1000 Cycles

    Pile Retention of Corduroy Fabrics (Woven Cut Pile Fabrics Only)

    ASTM D4685 Class 3.5 (face & back)

    Pile Retention CPSD-HL-01056-MTHD /

    Standard measure / Cater's

    requirement

    For clothing / softlines:

    0-24 months -- maximum pile length allowed is 3/8 in

    2T-5T -- maximum pile length allowed is 1 in

    4-6X/7 -- maximum pile length allowed is 1 in

    7 + -- maximum pile length allowed is 1-1/2 in

    For plush dolls, maximum pile length allowed is 3/8 in

    For childrens toys & other childrens products (excluding plush dolls and clothing / softlines):

    0 24 months maximum pile length allowed is 3/8 in 24 months - 7 years maximum pile length allowed is 1 in

    8 years and abovemaximum pile length allowed is 1 in

    - Pile lengths up to 3/8, ASTM D4685 will be applied, with a required minimum result of 3.5.

    - In selected cases, pile lengths greater than 3/8 may be allowed on plush toys such as plush dolls and plush

    rattles. In these cases, the following test will be applied

    to determine compliance:

    - Pull / Tension is performed to 15.5 lbs., using

    standard ASTM F963 test method: gradually increase

    Pull force from 0 lbs to 15.5 labs over 5 seconds, then

    hold @ 15.5 lbs. for an additional 10 seconds.

    - A randomly-selected area / clump of pile yarn not individual yarns -- on the plush is gripped with the

    pliers.

    - The gripping tool used is a vice-grip / pliers with washers at the ends same tool as is used for Seam Strength testing.

  • 19 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    Stretch Properties of Knitted Fabrics ASTM D2594 Minimum Width Stretchout

    Fabric Type (Use 10 lbs loading Only)

    Double knits 20%

    Fleece: White or Dyed

    Printed

    20%

    10%

    Jersey, Interlock, Terry

    or Circular Knit Velour

    35%

    Rib (1x1, 2x2,..etc.) 120% for turtleneck styles

    110% for tight fitting sleepwear styles

    85% for crew or V-neck styles

    70% for sleeve, waist & leg cuffs and non-functional

    plackets

    Thermal Knit 105% for tight fitting sleepwear styles

    Other Fabric not on list 35%

    Note: Tricot fabric should not be evaluated

    for stretch properties

  • 20 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE STANDARDS

    Remark: Analytical Test Scope must refer to below test lines and Carters Analytical Approach in Appendix.

    PERFORMANCE PROPERTIES

    TEST METHODS

    STANDARD REQUIREMENTS

    * Total lead content in surface coatings AOAC 974.02 (modified) /

    CPSD-AN-00001-MTHD

    All accessible surface coatings in the as received state on

    items outside of the scope of 16 CFR 1303 shall not

    contain lead or lead components in which the lead content

    is in excess of 0.009% (90ppm) of the weight of the total

    content.

    In case of insufficient coatings for testing found on the

    number of samples specified in the protocol, the vendor

    needs to provide additional up to 10 pieces of final

    products for testing. If it is still insufficient, vendor may

    submit additional component parts from the same

    component batch, per each style, for testing.

    Report actual results or include data table within report.

    Component testing is allowed.

    Compositing up to 3 colors is allowed except component

    or substances as submitted by component suppliers (refer

    to CATR-GB-SUPP-APPROVED COMPONENT

    SUPPLIERS).

    Client Requirement

    * Total lead content in substrate materials EPA 3050B (modified) / EPA

    3051A (modified)/ EPA 3052

    (modified) / CPSD-AN-

    00007- MTHD, 00164-

    MTHD, 00008-MTHD

    All accessible substrates in the as received state on items

    shall not contain lead in excess of 0.009 % (90ppm) of the

    weight of the total content.

    In case of insufficient material for testing found on the

    number of samples specified in the protocol, the vendor

    needs to provide additional up to 10 pieces of final

    products for testing. If it is still insufficient, vendor may

    submit additional component parts from the same

    component batch, per each style, for testing.

    Report actual results or include data table within report.

    Composite up to 3 similar materials is allowed except

    components submitted by component suppliers (see below

    in note) and metals.

    Note:

    - Compositing is not allowed when testing individual

    components or substances as submitted by component

    suppliers (refer to CATR-GB-SUPP-APPROVED

    COMPONENT SUPPLIERS).

    - Non-suspect materials as defined by the Consumer

    Products Safety Commission in 16 CFR 1500.91 (d) and

    (e) will be exempted from testing (refer to exemption list

    of lead in substrate in the CPSD-GB-PTCL-08444-US

    protocol for detail).

    - This test applies to all products, inside or outside of the

    scope of CPSIA

    Client requirement

  • 21 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    BBP / DBP / DEHP / DnHP / DnOP /

    DINP / DIDP content

    CPSD-AN-00095-MTHD All accessible plastic materials in all products outside of

    the scope of CPSIA phthalate requirement, in the as

    received state, shall not contain concentrations of more

    than 0.1% BBP, DBP DEHP, DINP, DIDP, DnOP,

    DnHP individually.

    Report actual results or include data table within report.

    In case of insufficient material for testing found on the

    number of samples specified in the protocol, the vendor

    needs to provide additional up to 10 pieces of final

    products for testing. If it is still insufficient, vendor may

    submit additional component parts from the same

    component batch, per each style, for testing.

    Compositing up to 3 like materials is allowed except

    components submitted by component suppliers (see

    below in note).

    If composite fails and ON REQUEST, individual

    components will be analyzed.

    Note:

    - Compositing is not allowed when testing individual

    components or substances as submitted by component

    suppliers (refer to CATR-GB-SUPP-APPROVED

    COMPONENT SUPPLIERS).

    - For Screen Prints phthalates are to be tested as one composite rather than broken down into colors. Price is

    based on one artwork/panel or one alaysis. If a failure is

    found, test individually, where feasible (if colors are

    seaparable), to determine root cause of failure.

    - Scope for hardlines: Accessible components only

    - Scope for softlines: All components

    Client requirement

    * Illinois lead content in surface coatings Illinois Lead Poisoning

    Prevention Act / AOAC 974.02

    (modified) / CPSD-AN-00001-

    MTHD

    All accessible surface coatings of jewelry for children

    under 12 years of age, child care articles for children

    under 6 years of age, and toys with paint for children

    under 12 years of age, in the as received state, shall

    contain less than 0.004% (40ppm) lead or lead

    components in which the lead content is the weight of

    the total content.

    As a client requirement, the warning label is not

    allowed.

    In case of insufficient coatings for testing found on

    number of samples specified in the protocol, vendor

    needs to provide additional up to 10 pieces of final

    products for testing.

    The vendor is responsible for compliance of

    inaccessible materials and materials on all other

    products outside of the above scope.

    Report actual results or include data table within report.

    Component testing requirement should refer to the

    Protocol Special Instruction.

    Compositing is not allowed.

  • 22 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    * Illinois lead content in substrate

    materials

    Illinois Lead Poisoning

    Prevention Act / EPA

    3050B(modified) / EPA

    3051(modified)/ EPA

    3052(modified) / CPSD-AN-

    00185-MTHD / CPSD-AN-

    00196-MTHD

    All accessible substrate materials of jewelry for children

    under 12 years of age, child care articles for children

    under 6 years of age, in the as received state, shall

    contain less than 0.004% (40ppm) lead or lead

    components in which the lead content is the weight of

    the total content.

    As a client requirement, the warning label is not

    allowed.

    In case of insufficient material for testing found on

    number of samples specified in the protocol, vendor

    needs to provide additional up to 10 pieces of final

    products for testing. If it is still insufficient, vendor may

    submit additional component parts from the same

    component batch, per each style, for testing.

    Materials exempted from testing under CPSIA (e.g.,

    textiles) will not be tested. The vendor is responsible

    for compliance of untested materials and materials on

    all other products outside of the above scope.

    Report actual results or include data table within report.

    Component testing requirement should refer to the

    Protocol Special Instruction.

    Compositing is not allowed.

    * Total cadmium content in surface

    coatings

    AOAC 974.02:2005 modified /

    EPA 3050B:1996 modified /

    EPA 3051A:2007 modified/

    acid digestion, ICP analysis

    All accessible surface coatings , before and after use

    and abuse testing shall not contain cadmium in excess

    of 0.004% (40ppm) of the weight of the total content.

    Report actual results or include data table within report.

    No compositing.

    Report actual (BV reporting limit is 10 mg/kg).

    * Total cadmium content in substrate

    materials

    EPA 3050B:1996 modified /

    EPA 3051A:2007 modified/

    EPA 3052:1996 modified / acid

    digestion, ICP analysis

    All accessible plastic and metal substrate materials,

    before and after use and abuse testing shall not contain

    cadmium in excess of 0.004% (40ppm) of the weight of

    the total content.

    Report actual results or include data table within report.

    No compositing.

    Report actual (BV reporting limit is 2 mg/kg).

  • 23 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    *Total heavy metal contents in substrate

    CPSD-AN-00185-MTHD /

    CPSD-AN-00416-MTHD

    All accessible substrates shall have total heavy metal

    contents comply with following limits:

    [Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium

    (Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium

    (Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60

    mg/kg, Selenium (Se) 500 mg/kg]

    Note: Exclude textile materials for testing. All accessible

    non-textile components are to be tested.

    In case of insufficient material for testing found on

    number of samples specified in the protocol, vendor needs

    to provide additional up to 10 pieces of final products for

    testing . If it is still insufficient, vendor may submit

    additional component parts from the same component

    batch, per each style, for testing.

    Report actual results or include data table within report.

    Component testing is allowed.

    Compositing up to 3 like materials is allowed except

    components submitted by component suppliers (see below

    in note) and metal.

    Based on the standard, will composite up to 3 like

    materials except metal. If any materials in the composite

    exceeds 80% of the limit based on the lowest weight

    component, soluble heavy metal content test with

    individual materials will be analyzed.

    Note: Compositing is not allowed when testing individual

    components or substances as submitted by component

    suppliers (refer to CATR-GB-SUPP-APPROVED

    COMPONENT SUPPLIERS).

    Client requirement.

    * Soluble Heavy metal contents in

    substrate materials

    CPSD-AN-00003-MTHD All accessible substrates shall have soluble heavy metal

    contents comply with following limits:

    [Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium

    (Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium

    (Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60

    mg/kg, Selenium (Se) 500 mg/kg]

    Substrates that contain less than the total limit of

    [Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium

    (Ba) 1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium

    (Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60

    mg/kg, Selenium (Se) 500 mg/kg] do not need to be tested

    for the soluble content.

    Note: Exclude textile materials for testing. All accessible

    non-textile components are to be tested.

    In case of insufficient material for testing found on

    number of samples specified in the protocol, vendor needs

    to provide additional up to 10 pieces of final products for

    testing . If it is still insufficient, vendor may submit

    additional component parts from the same component

    batch, per each style, for testing.

    Compositing is not allowed.

    - Test limit with reference to EN 71-3:1994+A1:2000+

    AC:2002

    Client requirement.

  • 24 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    *Total heavy metal contents in surface

    coatings - document review

    CPSD-GB-00001-MTHD All accessible surface coatings shall have total heavy

    metal contents comply with following limits:

    [Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium

    (Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium

    (Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60

    mg/kg, Selenium (Se) 500 mg/kg]

    Report actual results or include data table within report.

    Component testing is allowed.

    Compositing up to 3 colors is allowed.

    Based on the standard, will composite up to 3 colors. If

    any color in the composite exceeds 80% of the limit based

    on the lowest weight component, soluble heavy metal

    content test with individual colors will be analyzed.

    Note:

    - If the coating materials achieved from a single sample is

    less than 10mg, the item would be exempted from the test.

    - Compositing is not allowed when testing individual

    components or substances as submitted by component

    suppliers (refer to CATR-GB-SUPP-APPROVED

    COMPONENT SUPPLIERS).

    In lieu of testing, test report can be submitted if dated

    within ONE year.

    Client requirement

    *Soluble heavy metal contents in surface

    coatings - document review

    CPSD-AN-00003-MTHD /

    CPSD-GB-00001-MTHD

    All accessible surface coatings shall have soluble heavy

    metal contents comply with following limits:

    [Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium

    (Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium

    (Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60

    mg/kg, Selenium (Se) 500 mg/kg]

    Coating materials that contain less than the total limit of

    [Antimony (Sb) 60, Arsenic (As) 25, Barium (Ba) 1000,

    Cadmium (Cd) 75, Chromium (Cr) 60, Lead (Pb) 90,

    Mercury (Hg) 60, Selenium (Se) 500] do not need to be

    tested for the soluble content.

    Compositing is not allowed.

    Note:

    - Test method and limit with reference to EN 71-

    3:1994+A1:2000+ AC:2002 or ASTM F963-11 section

    4.3.5.1 (2) and 8.3.2

    - If the coating materials achieved from a single sample is

    less than 10mg, the item would be exempted from the test.

    In lieu of testing, test report can be submitted if dated

    within ONE year.

    Client requirement.

  • 25 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    *Total heavy metal contents in surface

    coatings

    CPSD-AN-00473-MTHD All accessible surface coatings shall have total heavy

    metal contents comply with following limits:

    [Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium

    (Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium

    (Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60

    mg/kg, Selenium (Se) 500 mg/kg]

    Report actual results or include data table within report.

    Component testing is allowed.

    Compositing up to 3 colors is allowed except components

    submitted by component suppliers (see below in note).

    Based on the standard, will composite up to 3 colors. If

    any color in the composite exceeds 80% of the limit based

    on the lowest weight component, soluble heavy metal

    content test with individual colors will be analyzed.

    Note:

    - If the coating materials achieved from a single sample is

    less than 10mg, the item would be exempted from the test.

    - Compositing is not allowed when testing individual

    components or substances as submitted by component

    suppliers (refer to CATR-GB-SUPP-APPROVED

    COMPONENT SUPPLIERS).

    Client requirement

  • 26 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    * Soluble Heavy metal contents in surface

    coatings

    CPSD-AN-00003-MTHD All accessible surface coatings shall have soluble heavy

    metal contents comply with following limits:

    [Antimony (Sb) 60 mg/kg, Arsenic (As) 25 mg/kg, Barium

    (Ba)1000 mg/kg, Cadmium (Cd) 75 mg/kg, Chromium

    (Cr) 60 mg/kg, Lead (Pb) 90 mg/kg, Mercury (Hg) 60

    mg/kg, Selenium (Se) 500 mg/kg]

    Coating materials that contain less than the total limit of

    [Antimony (Sb) 60, Arsenic (As) 25, Barium (Ba) 1000,

    Cadmium (Cd) 75, Chromium (Cr) 60, Lead (Pb) 90,

    Mercury (Hg) 60, Selenium (Se) 500] do not need to be

    tested for the soluble content.

    Compositing is not allowed.

    Note:

    - Test method and limit with reference to EN 71-

    3:1994+A1:2000+ AC:2002 or ASTM F963-11 section

    4.3.5.1 (2) and 8.3.2

    - If the coating materials achieved from a single sample is

    less than 10mg, the item would be exempted from the test.

    Client requirement.

    *Extractable cadmium content in metal -

    document review

    CPSD-GB-00001-MTHD All accessible metal component that is a small part shall

    not contain more than 200 micrograms of cadmium per

    component.

    Report actual results or include data table within report.

    Component testing is allowed.

    Compositing is not allowed.

    Note:

    - Test method and limit with reference to ASTM F963-11

    section 4.3.5.2 (2) (c) and 8.3.5.5 (3)

    In lieu of testing, test report can be submitted if dated

    within ONE year

    Client requirement

    *Extractable cadmium content in metal CPSD-AN-00564-MTHD All accessible metal component that is a small part shall

    not contain more than 200 micrograms of cadmium per

    component.

    Report actual results or include data table within report.

    Component testing is allowed.

    Compositing is not allowed.

    Note:

    - Actual testing is conducted if document is not submitted

    with sample

    - Test method and limit with reference to ASTM F963-11,

    section 4.3.5.2 (2) (c) and 8.3.5.5 (3)

    Client requirement

  • 27 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    *Formaldehyde content in textile CPSD-AN-00019-MTHD / JIS

    L1041:2011

    (a) The following components shall have absorbance (A-

    Ao) for formaldehyde content less than or equal to 0.03

    (not exceed 10 ppm):

    (i) All body fabric on apparel products for infants and

    children less than or equal to 24 months,

    (ii) All accessible fabric on non-apparel products for

    infants and children less than or equal to 24 months,

    (iii) Trim, including elastic, embroidery, ribbons/bows,

    applique (including thread, backing and adhesive),

    drawcords, patches, twill tape, etc for infants and children

    less than or equal to 24 months

    (iv) *OTB ["Over-The-Back" or fusible covering for

    backside of embroidery] for infants and children less than

    or equal to 24 months.

    (b) The following components shall have formaldehyde

    content not exceed 75ppm:

    (i) All body fabric on apparel products for adults and

    children greater than 24 months,

    (ii) All accessible fabric on non-apparel products for

    adults and children greater than 24 months,

    (iii) Trim, including elastic, embroidery, ribbons/bows,

    applique (including thread, backing and adhesive),

    drawcords, patches, twill tape, etc. for adults and children

    greater than 24 months.

    (iv) *OTB ["Over-The-Back" or fusible covering for

    backside of embroidery] for adults and children greater

    than 24 months.

    Note:

    1. Test method JIS A must be used for requirement (a).

    2. Test method JIS B must be used for requirement (b).

    3. For testing details for below age-graded products,

    please refer to image appendix CATR formaldehyde requirements. a. Products for infants and children less than or equal to

    24 months

    b. Products for adults and children greater than 24

    months

    c. Products for all ages

    4. Fabric or trim previously tested to the applicable

    standards does not have to be tested again on the garment.

    The previous test report number must be referenced on the

    garment report. However, if the fabric was not tested to

    the applicable standard, it will have to be retested in the

    garment.

    Client requirement

    * California Proposition 65 Refer to

    CATR-HL-PTCL-06572-US

    The sample shall be reviewed against the requirements of

    California Proposition 65 to determine if additional testing

    or labeling is required.

    Image Appendix

    Category All countries

    Products for infants

    and children less

    than or equal to 24

    months

    Conduct testing under requirement (a)

    Products for adults

    and children greater

    than 24 months

    Conduct testing under requirement (b)

    Products for all ages Conduct testing under requirement (a)

    ONLY and report result for both

    requirement (a) and (b)

  • 28 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Dimensional Change of Fabrics/Garments after Home Laundering * AATCC 135 & AATCC 150

    CARTER'S SHRINKAGE STANDARDS

    Fabric Type 100% Cotton

    L% x W%

    CVC (Chief Value

    Cotton)

    100% Cotton &

    CVC After Wash

    50/50 & CVS (Chief Value Synthetic)

    100% Polyester

    50/50, CVS & 100% Polyester

    After Wash

    Jersey 7x6 7x6 4x3.5 5x5 5x5 2x2

    Double Knits 6x6 6x6 3.5x3.5 5x5 5x5 2x2

    Interlock 7x6 7x6 5x5 5x5 5x5 2x2

    Pique 8x6 8x6 5.5x3.5 5x5 5x5 2x2

    1x1 Rib 8x8 8x8 5x5 6x6 5x5 2x2

    Flatback Rib 8x8 8x8 5x5 6x6 6x6 2x2

    All Other Ribs (2x2, 4x4) 9x9 9x9 5x5 6x6 6x6 2x2

    Underwear Rib 1x1 8x9 8x9 5x5 6x6 6x6 2x2

    Underwear Rib 2x2 9x9 9x9 5x5 6x6 6x6 2x2

    Swiss Rib (cotton / polyester) 6x6 6x6 2x2

    100% Silk Rib 8x8 8x8 2x2

    Pointelle's (Bird's Eye) 8x8 8x8 5x5 6x6 6x6 2x2

    Terry Knit 7x7 7x7 5x5 7x7 5x5 2x2

    Jacquards 9x9 9x9 5x5 7x7 7x7 2x2

    Fancies (combination, i.e. rib / Pointelle) 9x9 9x9 5x5 7x7 5x5 2x2

    Thermals (apparel) 10x8 10x8 5x5 7x6 5x5 2x2

    Thermals (underwear) 7x6 7x6 5x5 8x8 5x5 2x2

    Thermal (two tuck) 10x10 10x10 5x5 8x8 5x5 2x2

    Thermal (Morgan Stitch three tuck) 10x10 10x10 5x5 8x8 5x5 2x2

    Waffle Knit 10x8 10x8 5x5 7x6 7x6 2x2

    100% Polyester - Fleece / Terry 5x5 2x2

    100% Acrylic - Fleece / Terry 5x5 2x2

    Berber (pile, pretumbled) - Fleece / Terry 7x7 7x7 5x5 5x5 5x5 2x2

    Sherpa (pile, pretumbled) - Fleece / Terry 7x7 7x7 5x5 5x5 5x5 2x2

    Brushed (napped, tucked) - Fleece / Terry 7x7 7x7 5x5 5x5 5x5 2x2

    Sweat Fleece, 3-end 7x7 7x7 5x5 5x5 5x5 2x2

    Sweat Fleece, 2-end 7x7 7x7 5x5 5x5 5x5 2x2

    Velour (Knit) 7x7 7x7 5x5 5x5 5x5 2x2

    French Terry 7x6 7x6 5x3 5x5 5x5 2x2

    Ramie - Jersey 7x6 4x4 5x5 2x2

    Ramie - 1x1 Rib 9x9 5x5 6x6 2x2

    Ramie - All Other Ribs 9x9 5x5 6x6 2x2

    Ramie - Interlock 8x6 5x5 5x5 2x2

    Ramie - Pique 8x6 5x5 5x5 2x2

    Ramie - Fancies 9x9 5x5 7x7 2x2

    Cotton / Spandex Stretch 5x5 5x5 2x2

    Cotton / Spandex Thermal 8x8 8x8 2x2

    Warp Knit - Plain Tricot 7x7 7x7 5x5 5x5 5x5 2x2

    Warp Knit - Plain Tricot - 100% Synthetic 5x5 5x5 2x2

    Warp Knit - Plain Raschel 7x7 7x7 5x5 5x5 5x5 2x2

    Warp Knit - Plain Raschel - 100% Synthetic 5x5 5x5 2x2

    Synthetic Stretch 3x3 3x3 2x2

    Canvas 4x4 4x4 2.5x2.5 3x3 3x3 2x2

    Denim 4x4 4x4 2.5x2.5 3x3 3x3 2x2

    Corduroy 4x4 4x4 2.5x2.5 3x3 3x3 2x2

    Seersucker 4x4 4x4 2.5x2.5 3x3 3x3 2x2

    Twill 4x4 4x4 2.5x2.5 3x3 3x3 2x2

    Sheeting 4x4 4x4 2.5x2.5 3x3 3x3 2x2

    Poplin 4x4 4x4 2.5x2.5 3x3 3x3 2x2

    Flannel 4x4 4x4 2.5x2.5 3x3 3x3 2x2

    Woven Terry 4x4 4x4 3x3 3x3 3x3 2x2

    Velveteen 4x4 4x4 3.5x3.5

    3x3 3x3 2x2

    Sweaters 5x5 5x5 5x5 5x5 5x5

    Other Fabrics Not Listed 8x8 8x8 5x5 8x8 5x5 3x3

    *after three home laundry wash/dry cycles

  • 29 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    Differential Shrinkage (lining to shell)

    Max. 2.0%

    Remark: All color, color change, and colorfastness evaluations must be performed under CWF (Cool White Fluorescent) light.

    If colorfastness to laundering or non-chlorine bleach ratings fails but the rating using the fluorescence suppressor passes,

    please indicate both rating with & without suppressor and test results should indicate: (1) Acceptable with comment (2)

    Change due to optical brightener

    Colorfastness Properties1

    To Laundering: Accelerated AATCC 61 (No. IIA) 1993 AATCC detergent

    (with fluorescent

    whitening agent)

    All fabrics except as noted below

    Tie Dyeing, Garment Dyeing,

    Pigment Dyeing & Garment

    Wash Denim

    Neon

    Shade

    Alteration

    Class 4.0

    Class 3.0

    Class 3.0

    Staining

    Class 3.5

    Class 3.0

    Class 3.0

    Self

    Staining

    Class 4.5

    Class 4.0

    Class 3.0

    To Crocking AATCC 8 All fabrics except as noted below

    Dark colorways on plain surface fabrics

    All denims, sulfur dyes, tie dyes, pigment

    prints, raised fiber surface and pile fabrics

    Dry

    Class 4.0

    Class 3.5

    Class 3.5

    Wet

    Class 3.0

    Class 2.5

    Class 2.0

    Color Change to Flat Abrasion (Frosting): Screen Wire Method

    AATCC 119 Denim and Dark colors

    (color depth 2/1 & 1/1) Class 3.5

    Medium colors and Light colors

    (color depth 1/3, 1/6, 1/12 & 1/25) Class 4.0

    To light AATCC 16 Option 3 Modified

    General (except neon color)

    Class 3.5 at 10 hours Pass Class 3.0 at 10 hours Satisfactory with Comment Less than Class 3.0 at 10 hours - Fail

    Swimwear & Outerwear (except neon color) Class 4.0 at 10 hours

    On Fluorescent (neon) dye swimwear and selected items of neon

    colors:

    Class 3.0 at 10 hours -no warning label needed - Pass

    Class 2.0 at 10 hours -use warning label Satisfactory with Comment

    Less than Class 2.0 at 10 hours Fail

    Hang Tag Warning: Due to intense nature of colors used in this garment, fading may occur in prolonged exposure to light.

    To Water AATCC 107 Modified General & Neon Class 3.0 (stain and color change) Colorblock items & Swimwear Class 4.0 (stain and color change)

    Class 3.0 (Self Staining)

    To Non-chlorine Bleach: Spot Test AATCC / ASTM

    TS-001

    Class 4.0

    To Chlorinated Pool AATCC 162 Class 4.0 (stain and color change) To Sea Water AATCC 106 Modified Class 4.0 (stain and color change) To Saliva 35 LMBG 82.10 Class 4.5 To Dry Cleaning - 1 cycle (as applicable)

    AATCC R-003 Class 4.5 (stain and color change)

    To Perspiration AATCC 15 Class 4.0 (color change) & Class 3.5 (staining)

    1 Special dyes, finishes and fabric treatments that produce unusual colorfastness results will be dealt with on an individual and end

    use basis. Pigment dyes that cause crocking and bleeding must have hang tag and care label stating, "Color may transfer when new.

    Wash before wearing, Wash with similar colors."

  • 30 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES

    TEST METHODS

    STANDARD REQUIREMENTS

    Skewness from Automatic Home Laundering

    (3 home laundry wash/dry cycles)

    Fabric : AATCC 179,

    Option 2, for open width

    fabric perform side-

    center-side as described in

    AATCC 179 Section 6.2.3

    As Per Care Instruction

    Yarn Dyed Circular Fabrics Max. 3.0%

    All Other Fabrics Max. 4.0%

    Garments - Max. 3.0% of side seam length

    Appearance After Laundering (3 home laundry wash/dry cycles)

    As Per Care Instruction No excessive puckering/ wrinkling, no button/snap loss, no open

    seams, etc.

    (i) Pass Carter's physical pilling reference standard.

    (ii) If there is not an established Carter's physical pilling

    reference standard, pilling rating must be 4.0 or better using

    ADJD3512 photographic standards as described in ASTM

    D3512 section 13, evaluation

    (iii) Pilling appearance on face and back surfaces of the raised

    sample are needed to review and comment. (iv) Color shade alteration Class 4.0 self-staining Class 4.5 (All fabrics except as noted below)

    shade alteration Class 3.5 self-staining Class 4.0

    (Tie Dyeing, Garment Dyeing, Pigment Dyeing &

    Garment Wash Denim)

    shade alteration Class 3.5, self- staining 4.0 (neon)

    Panel Screen Print Durability

    (Refer to Carters Tag-less Label Manual for tag-less label requirements)

    Standard Wet Print: Pigment and Plastisol to home laundering

    Standard Sublistatic Transfer Printing to home laundering (sometimes called Paper

    Print)

    Non-standard processes (Examples: puff, gel, crystalline, glitter,

    foil, flock, suede effect, high-density,

    heat transfer, glow ink) to home laundry

    As Per Care Instruction

    No deterioration after 3 washes at development and production stages

    At development stage After 25 wash/dry cycles

    -no deterioration of printing

    -if glitter, 70% retention

    -if flocking, no deterioration

    -no peeling or delaminating

    At production stage

    After 3 wash/dry cycles

    -no deterioration of printing

    -if glitter, 70% retention

    -if flocking, no deterioration

    -no peeling or delaminating

    Resistance to Slippage of Yarns

    7.0 oz./sq.yd. >7.0 oz./sq.yd.

    ASTM D434 (1/4"

    opening)

    20.0 lbs./in.

    25.0 lbs./in.

    Failure in Sewn Seams:

    Woven Apparel

    Wovens

  • 31 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    Strength at Stress Points

    Wovens (Tops/Bottoms/Pockets)

    Knits (Tops/Bottoms) Elastic Cuff/Bottom Opening

    ASTM D1683

    10.0 lbs./20.0 lbs./

    Functional - 15.0 lbs. Non-Functional 7 lbs. 5.0 lbs./10.0 lbs.

    14 lbs. (whole circumference)

    Snap Attachment Strength BVS 1044 20.2 lbs./10 seconds

    Example Photo of

    Snap Fastener Type

    Description of Snap

    Fastener Type

    Typical Use

    Snap Off Action Force

    Specification by Supplier

    Snap Off Action Force.

    Carters Acceptable Range

    Segmented Socket

    Infants and

    Childrens wear

    13 to 16 Ligne

    Scovill: 1.0 to 5.0 lbs

    YKK: 1.0-5.0

    Morito: 1.8-4.4

    Prym: 1.0 5.0

    13 to 16 Ligne

    1.0 5.0 lbs.

    Split Ring Socket

    Jeans

    20 to 24 Ligne

    Scovill: 2.0 to 7.0 lbs

    YKK: 1.5 -6.0

    Morito 1.8-3.5

    Prym: 1.5-5.0 normal

    Prym: 2.0-7.0 hard

    20 to 24 Ligne

    1.5 7.0 lbs.

    S / Parallel Wire

    Outerwear

    19 Ligne

    Scovill: 1.8 to 3.5 lbs

    Morito 1.2-3.0

    Prym: 1.5-3.5

    21 Ligne and up

    Scovill: 2.5 to 4.5 lbs

    YKK 1.0-5.0 (all)

    Morito 1.2-3.3

    Prym: 2.5-7.0

    19 Ligne

    1.2-3.5 lbs.

    21 Ligne up

    1.0 7.0 lbs

    Note: OFF Snap Action is to be determined as described in ASTM D4846 and is to be measured after snapping

    and unsnapping the fastener at least twice by hand.

    Button Attachment Strength BVS1023 20.2 lbs./10 seconds Small Part Attachment Strength For Decorative Trimming (Ribbon Bow,

    Decorative Label, etc.)

    BVS1023 20.2 lbs./10 seconds

    Tensile Strength of Yarn For Decorative Trimming (e.g. pompom, tassel, etc.)

    ASTM D2256 Attachment yarn / thread must not be pulled loose

    from its point of attachment before the thread

    break. A minimum 1.5 lbs. yarn strength is

    required.

    Individual yarns in pompoms must be securely

    attached to withstand a 1.5 lb. pulling force.

    Torqueing Strength For All Decorative Trimming (Ribbon Bow, Decorative Label,

    etc.)

    0-9M 2+/-0.2 in-lbs 12M & Up 3 +/- 0.2 in-lbs

    After 1 wash (As per Carter's care instruction)

    Surface Water Absorption of Terry Fabrics

    Absorbency of Bleached Textiles

    ASTM D4772

    AATCC 79

    Note: Test face side only of non-reversible bibs

    Terry Surface Fabric Bibs and Bath Items 100% Cotton : Min. 50% absorbent

    CVC : Min. 30% absorbent

    Plain Surface Fabric Bibs and Bath Items Max. 5 seconds

    Water Resistance: Rain Test if claimed or Bibs: Moisture Barrier, Barrier Side

    AATCC 35 Original - 1 gram max.

    Bibs: Original and after 3 washes - 1 gram max.

    Water Repellence: Spray Test Outerwear if claimed

    AATCC 22 Original-90, 3 washes-80

  • 32 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    Appearance of Fabric

    Seam Smoothness -Side Seam, Inseam, Pocket

    - Zipper

    Crease Retention

    AATCC 124

    AATCC 88B

    AATCC 88C

    1 wash

    4.0

    3.5

    4.0

    4.0

    5 washes

    3.5

    3.0

    3.5

    3.5

    pH (all colors) AATCC 81 5-8

    Nickel spot test PD CR 12471:2002 / CPSD-

    AN-00013-MTHD

    [Qualitative]

    [Finished products only]

    [Skin contact]

    Skin Contact Metal Components - Negative Test Results

    (Data only)

    Nickel release 94/27/EC / 2004/96/EC / EN

    1811 / EN 12472 / CPSD-

    AN-00014-MTHD

    [Quantitative]

    [components only]

    [if Nickel Spot test is positive]

    Cannot exceed 0.5 micrograms/cm per week.

    Corrosion Resistance ASTM B117 G85 (Mod.) Shall Withstand 24 Hours In 1% Salt Spray (Fog) With

    No Major Corrosion Or Visual Change. Modification =

    1% Salt

  • 33 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Requirement for LDPE bags used for packaging multipack styles

    PERFORMANCE PROPERTIES TEST METHODS STANDARD REQUIREMENTS

    Material Analysis STIR Plasticized PE

    Clarity

    - Luminous Transmittance,

    Illuminate C, Observer at 10 - Haze

    ASTM D1003

    89.5%

    14%

    Thickness 0.003 (+0.0006 0.0003)

    Seam Strength ASTM D882

    (1 wide specimens, 2 inch/minute speed)

    7.0 lbs/inch

  • 34 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Fusible Covering for Backside of Embroidery

    also known as Over-The-Back (OTB)

    Background:

    Many embroidery designs contain a high number of stitches concentrated in a small area. This can

    lead to an unacceptable roughness inside the garment. This roughness can be particularly irritating

    when the embroidery is on the chest or other sensitive areas.

    All embroideries are to be covered on the backside with the following exceptions:

    Garment washed products where properly set backing delaminates after washing

    All over Schiffli designs When backing can not be used due to the above or other conditions, the embroidery or garment is to

    be designed so there is no roughness against the skin. In such case, the revised design must be

    approved by Carters QA department.

    Objective:

    Develop a means to eliminate roughness and irritation to the wearer without unnecessarily restricting

    embroidery designs.

    Conclusion:

    Extensive product development research and evaluation of a wide variety of fusible materials has

    identified four products suitable and approved for use on Carters products.

    Items CT5115, CT8118 and CT8120 from PCC (Precision Custom Coatings)

    Items PD9333, PD9233, AP08 and PD9223 from Freudenberg (Vilene)

    All are tricot knits with a fusible coating on one side. Carters considers similar non-woven products unsuitable due to fabric stretch, garment life expectancy and competitive concerns.

  • 35 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Application: Regardless of the item used (PCC or Freudenberg), application with the appropriate dwell time,

    pressure and temperature conditions is critical to achieve a durable bond to the fabric and prevent de-

    bonding during the expected life of the garment. These conditions are best controlled using presses

    designed for this purpose. Hand ironing is not considered a satisfactory method since the above

    variables cannot be adequately controlled.

    Vendors Material Specifications

    Type Fiber Adhesive Coating Total Weight Formaldehyde*

    CT5115 Circular Knit Polyester Polyamide (23 mesh) 47 gms/m2 Af

  • 36 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    How to determine if bonding (fusing) is sufficient:

    Test procedure: Standard Test Methods for Bonded, Fused, and Laminated Apparel Fabrics, ASTM D

    2724

    Test conditions: after three wash dry cycles following garment care instructions.

    (Note: standard care instructions are: Machine Wash Warm, Tumble Dry Medium. Other care

    instructions may, from time to time, be used at Carters direction).

    Performance requirements:

    10 ounces per inch.

    No puckering, crack marks, bubbling, blisters, wrinkles or de-bonding resulting from washing.

    No differential shrinkage between backing material and garment fabric affecting garment appearance.

  • 37 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Zipper Performance

    Zipper Performance Specification

    Fastener class (see remark) 1-2 3-4 5-6-7 8-9 10

    Chain crosswise strength (lbs.) ASTM D2061

    Brass 75 120 120 140 175

    Aluminum 55 65 85 85 95

    Molded Plastic 30 55 85 110 130

    Coil 75 85 140 175 200

    Separating unit crosswise strength (lbs.) ASTM D2061

    Brass 20 20 25 30 30

    Aluminum 20 20 25 30 30

    Molded Plastic 20 20 25 35 45

    Coil 10 13 25 40 45

    Slider pull pull-off strength (lbs.) ASTM D2061

    Brass 30 35 40 50 60

    Aluminum 30 30 35 50 60

    Molded Plastic 20.2 25 35 40 50

    Coil 20.2 20.2 45 50 50

    Slider pull twist-off strength (in-lbs.) ASTM F963/16 CFR 1500

    Brass 3.8 3.8 4.0 5.0 5.0

    Aluminum 3.8 3.8 4.0 5.0 5.0

    Molded Plastic 3.8 3.8 4.0 5.0 5.0

    Coil 3.8 3.8 4.0 5.0 6.0

    Top stop strength (lbs.) ASTM D2061

    Brass 15 17 20 30 35

    Aluminum 15 17 20 30 35

    Molded Plastic 15 17 20 30 35

    Coil 15 17 20 30 35 Bottom stop strength (lbs.) ASTM D2061

    Brass 15

    15 20 25 30

    Aluminum 15 15 20 25 30 Molded Plastic 15 15 20 25 30 Coil 15 15 20 25 30

    Slider Lock Holding Strength (lbs.) ASTM D2061

    Brass 8.8 19.8 13.2 13.2 15.4

    Aluminum 8.4 8.8 13.2 13.2 n/a

    Molded Plastic n/a 6.6 7.7 13.2 15.4

    Coil 4.4 4.4 6.6 13.2 15.4

    Operability (Open/Close) (lbs.) ASTM D2062

    Brass 0.66 0.77 0.99 n/a 1.76

    Aluminum 0.66 0.77 0.88 n/a 1.76

    Molded Plastic n/a 1.1 1.54 1.54 1.98

    Coil 1.1 0.88 1.1 n/a 1.98

    (Remark: For YKK styles, Class 1-2: 3MG/3MA/2CC/3CC; Class 3-4: 3YG/3YAN/3VS/3CF; Class 5-7: 4YG/5YG/5RG/5YAN/5VS/4VS/45CF/5CN/7MG/7MA/8CF/8MG/8MA; Class 8-9: 8VS; Class 10: 10MG/10MA/10VF/10CF)

  • 38 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

  • 39 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Procedure For Seam Stretchability At Waist

    Front Panel Back Panel

    Cut off side seam to separate front panel and back panel.

    Clip the edge of front panel. Measure the gauge length for

    Reset the gauge length of Instron. Stretchability test (e.g. 9.125 inch).

    Start to pull. The result is 7.01 lbs. @ 56.7% elongation (5.176

    9.125x100%), which meets the requirement (>3.5 oz/yd:7 lbs./50% elongation@ break;

  • 40 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Procedure For Seam Stretchability Of Fancy Seam

    Separate front panel. Clip the edge of arm

    hole.

    Reset the gauge length of Instron.

    Measure the gauge length (e.g 8.0 inch).

    Start to pull and the result should meet either

    7 lbs./50% elongation @ break if fabric

    weight >3.5 oz/yd, or 7 lbs./30% elongation

    @ break if fabric weight

  • 41 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Seam Stretchability (Whole Circumference) For Elastic Cuff or Elastic Bottom Opening

    L Clamp Place the L Clamp in Instron.

    Use L Clamp to hold the cuff at relaxed

    state.

    Start to pull and the result should be meet 14

    lbs. (due to circumference stretch: front &

    back layer).

  • 42 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Same step as elastic cuff for elastic bottom opening

    Use L Clamp to hold the elastic bottom at

    relaxed state.

    Start to pull, and the requirement is same

    as elastic cuff.

    In this case, the result is 10.77 lbs,

    which is below the requirement of 14 lbs.

  • 43 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    CHILDRENS

    SAFE PRODUCT REVIEW

  • 44 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Safe Product Review

    Small Parts / Choking Hazards

    Any item intended for children ages 3 and under that does not meet Section 4.6 of ASTM F963 or CFR Title

    16, Part 1501, is classified as a small part if the object fits into the small parts cylinder (see below). It is

    considered a potential choking hazard and must withstand a 20.2 pound pull force.

    Determination of the terms fit into the small parts cylinder.

    Garments in sizes 4-6x / 4-7 with any decorative embellishment having cords / ties / belts made from a metal

    chain must be labelled with the below hangtag.

    Functional hardware (such as buttons, snaps, etc.) must always pass the required 20.2 pound pull force and so

    can never use this hangtag.

    Note: All stone (or other object) washed garments must be thoroughly inspected after the garment washing

    process and all stones removed.

  • 45 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Small Parts Hazard Testing

    The purpose of small parts hazard testing is to determine if parts attached to the garment, such as: buttons,

    bows, snaps, buckles, patches, appliqus, or other functional or decorative items which can be removed by

    force. It is frequently true that small pieces of the attachment may be removed by force, without the entire

    attachment coming off. This is demonstrated in the photos below. These situations are not considered

    hazardous.

    Single yarn tests for fringes and pompoms are considered a different situation. Requirements for those items are

    stated elsewhere in this document.

  • 46 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Sharp Point / Edge Testing

    Non-functional or functional sharp points or any sharp edges are not permitted on any product, packaging,

    or hardware intended for children sizes 0-7.

    Non-functional sharp points or any sharp edges are not permitted on any product, packaging, or hardware

    intended for children sizes 8-18. Functional sharp points (i.e. fastening pins) are permitted on sizes 8-18.

    To prevent scratching, no hook and loop, or fastening tape with sharp corners may be applied to any

    merchandise.

    No monofilament threads are allowed in the assembly of any product.

    Zippers

    1. Zippers MUST have Fully Autolock or Semi-Autolock sliders. 2. Zippers must meet all required strength tests as shown earlier in the Manual. 3. Metal zippers that come in contact with the skin must have a zipper guard behind the zipper (facing

    the body) to prevent injury.

    4. All components must not contain any toxic elements. 5. If zippers have a surface coating, they must contain no more lead than is allowed as stated earlier in

    this Manual.

    6. All components MUST be non-ferrous. 7. All zippers MUST be sourced as a complete unit (zipper, top stop, slider and bottom stop). 8. Top and bottom stops are required for all zippers. They may be plastic or metal (see coil zippers

    exception below). However, if metal stops are used, the prongs must face away from the body or be

    covered with fabric to prevent injury (scratching).

    9. Coil zippers MUST have molded plastic tops and bottom stops unless cut-to-size zippers are used. In this case, metal claw stops are allowed, but the prongs must face away from the body or be

    covered with fabric to prevent injury (scratching).

    10. Invisible or concealed zippers are not allowed on sizes 0-5T for Wal-Mart or Sams Club garments. They are allowed for Carters, Inc., garments as a back closure only.

    11. Zipper Top Stop Security to examine and ensure the top stop of separable zippers is functional and can withstand 20.2 pounds of pull force minimum.

    12. All zipper pulls on Sleepwear items for sizes 0-3T MUST be solid (no holes allowed). 13. All holes in zipper pulls used on TOPS (excluding Sleepwear) for sizes 0-3T must have

    dimensions of at least 6 millimeters across at its widest point and 4 millimeters across

    at its longest point (as per below sketch). Holes MUST be elliptical in shape (one

    dimension greater than the other) to avoid finger entrapment issues.

  • 47 PRIVILEGED and CONFIDENTIAL Revision 8.11.7 February 2013

    Separable Zipper - Zipper Slider is to be checked for top stop effectiveness.

    Example of style with separable zipper Close-up of top of zipper

    When unzipped, the slider must not be removable with less than 20.2 pounds of pull force. It is not acceptable

    for any slider that can be manipulated and removed from the garment.

    Decorative Sliders, Pulls and Tabs for Zippers:

    1. Sliders, pulls and tabs must meet all required strength tests and shown earlier in this Manual. 2. Two-piece zipper pulls / tabs (indirect attachment pulls) are not allowed on sizes 0-5T. 3. All sliders, pulls and tabs must be attached to withstand 20.2 pounds of pull force. Slider / pull / tab will

    be classified as a small parts hazard if it can fit into the small parts cylinder.

    4. If ring pulls / open design pulls are used, the inside diameter of the ring can be no larger than: 0-5T not permitted on Playwear and Sleepwear 4 & above 1 max on Playwear and not permitted on Sleepwear

    5. Fabric pulls must be secured through the eye of the zipper pull with a bartack and tacked down the center to avoid a finger entanglement.

    6. No looped pulls may be used. All pulls MUST be 1 ply or 2 plies sewn together so no loop is formed. 7. Filled pulls are not allowed on sizes 0-5T. They are allowed on sizes 4 and above as long as they are

    sewn down on all sides.

    8. Decorative fabric pulls / tabs may be attached to zipper