2014 RAM ProMaster Diesel Supplement€¦ · ELECTRONIC SPEED CONTROL When engaged, the Electronic...
Transcript of 2014 RAM ProMaster Diesel Supplement€¦ · ELECTRONIC SPEED CONTROL When engaged, the Electronic...
1341071cv1 14VF-226-AA ProMaster Diesel Chrysler 1" gutter 08/13/2013 12:24:35
P r o M a s t e r
Chrysler Group LLC D I E S E L S U P P L E M E N T
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P r o M a s t e r
Chrysler Group LLC D I E S E L S U P P L E M E N T
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Chrysler Group LLC D I E S E L S U P P L E M E N T
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Chrysler Group LLC D I E S E L S U P P L E M E N T
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Chrysler Group LLC D I E S E L S U P P L E M E N T
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VEHICLES SOLD IN CANADAWith respect to any Vehicles Sold in Canada, the nameChrysler Group LLC shall be deemed to be deleted and thename Chrysler Canada Inc. used in substitution therefore.
DRIVING AND ALCOHOLDrunken driving is one of the most frequent causes ofaccidents.
Your driving ability can be seriously impaired with bloodalcohol levels far below the legal minimum. If you aredrinking, don’t drive. Ride with a designated non-drinkingdriver, call a cab, a friend, or use public transportation.
WARNING!
Driving after drinking can lead to an accident. Yourperceptions are less sharp, your reflexes are slower,and your judgment is impaired when you have beendrinking. Never drink and then drive.
This manual illustrates and describes the operation offeatures and equipment that are either standard oroptional on this vehicle. This manual may also include adescription of features and equipment that are no longeravailable or were not ordered on this vehicle. Pleasedisregard any features and equipment described in thismanual that are not on this vehicle.
Chrysler Group LLC reserves the right to make changesin design and specifications, and/or make additions to orimprovements to its products without imposing anyobligation upon itself to install them on products previ-ously manufactured.
Copyright © 2013 Chrysler Group LLC
VEHICLES SOLD IN CANADAWith respect to any Vehicles Sold in Canada, the nameChrysler Group LLC shall be deemed to be deleted and thename Chrysler Canada Inc. used in substitution therefore.
DRIVING AND ALCOHOLDrunken driving is one of the most frequent causes ofaccidents.
Your driving ability can be seriously impaired with bloodalcohol levels far below the legal minimum. If you aredrinking, don’t drive. Ride with a designated non-drinkingdriver, call a cab, a friend, or use public transportation.
WARNING!
Driving after drinking can lead to an accident. Yourperceptions are less sharp, your reflexes are slower,and your judgment is impaired when you have beendrinking. Never drink and then drive.
This manual illustrates and describes the operation offeatures and equipment that are either standard oroptional on this vehicle. This manual may also include adescription of features and equipment that are no longeravailable or were not ordered on this vehicle. Pleasedisregard any features and equipment described in thismanual that are not on this vehicle.
Chrysler Group LLC reserves the right to make changesin design and specifications, and/or make additions to orimprovements to its products without imposing anyobligation upon itself to install them on products previ-ously manufactured.
Copyright © 2013 Chrysler Group LLC
INSTALLATION OF RADIO TRANSMITTING EQUIPMENTSpecial design considerations are incorporated into thisvehicle’s electronic system to provide immunity to radiofrequency signals. Mobile two-way radios and telephoneequipment must be installed properly by trained personnel.The following must be observed during installation.
The positive power connection should be made directly tothe battery and fused as close to the battery as possible.The negative power connection should be made to bodysheet metal adjacent to the negative battery connection.This connection should not be fused.
Antennas for two-way radios should be mounted on the roofor the rear area of the vehicle. Care should be used inmounting antennas with magnet bases. Magnets may affectthe accuracy or operation of the compass on vehicles soequipped.
The antenna cable should be as short as practical androuted away from the vehicle wiring when possible. Useonly fully shielded coaxial cable.
Carefully match the antenna and cable to the radio toensure a low Standing Wave Ratio (SWR).
Mobile radio equipment with output power greater thannormal may require special precautions.
All installations should be checked for possible interfer-ence between the communications equipment and thevehicle’s electronic systems.
INSTALLATION OF RADIO TRANSMITTING EQUIPMENTSpecial design considerations are incorporated into thisvehicle’s electronic system to provide immunity to radiofrequency signals. Mobile two-way radios and telephoneequipment must be installed properly by trained personnel.The following must be observed during installation.
The positive power connection should be made directly tothe battery and fused as close to the battery as possible.The negative power connection should be made to bodysheet metal adjacent to the negative battery connection.This connection should not be fused.
Antennas for two-way radios should be mounted on the roofor the rear area of the vehicle. Care should be used inmounting antennas with magnet bases. Magnets may affectthe accuracy or operation of the compass on vehicles soequipped.
The antenna cable should be as short as practical androuted away from the vehicle wiring when possible. Useonly fully shielded coaxial cable.
Carefully match the antenna and cable to the radio toensure a low Standing Wave Ratio (SWR).
Mobile radio equipment with output power greater thannormal may require special precautions.
All installations should be checked for possible interfer-ence between the communications equipment and thevehicle’s electronic systems.
TABLE OF CONTENTSSECTION PAGE
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 UNDERSTANDING YOUR INSTRUMENT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 STARTING AND OPERATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6 MAINTAINING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7 MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
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INTRODUCTION
CONTENTS� A MESSAGE FROM CHRYSLER GROUP LLC . . . .4
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A MESSAGE FROM CHRYSLER GROUP LLC
Chrysler Group LLC welcomes you as a turbochargeddiesel-powered vehicle owner. Your diesel vehicle willsound, feel, drive and operate differently from a gasoline-powered vehicle. It is important that you read andunderstand this manual.
Almost 100% of the heavy trucks in the United States andCanada are diesel-powered because of the fuel economy,rugged durability, and high torque which permits pullingheavy loads.
You may find that some of the starting, operating, andmaintenance procedures are different. However, they aresimple to follow and careful adherence to them will ensurethat you take full advantage of the features of this engine.
NOTE: Some aftermarket products may cause severeengine/transmission and/or exhaust system damage.Your vehicle’s Powertrain Control Systems can detectand store information about vehicle modifications thatincrease horsepower and torque output such as whetheror not performance-enhancing powertrain components,commonly referred to as downloaders, power boxes, orperformance chips have been used.
This information cannot be erased and will stay in thesystem’s memory even if the modification is removed. Thisinformation can be retrieved by Chrysler Group LLC, andservice and repair facilities, when servicing your vehicle.This information may be used to determine if repair will becovered by New Vehicle Limited Warranty.
There is a probability that the use of a “performancechip” will prohibit the engine from starting. In thisinstance, the vehicle will need to be serviced by aauthorized dealer in order to return the vehicle to it’sfactory settings.
4 INTRODUCTION
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
CONTENTS� ENGINE BREAK-IN RECOMMENDATIONS . . . . .6
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ENGINE BREAK-IN RECOMMENDATIONS
The diesel engine does not require a break-in period dueto its construction. Normal operation is allowed, provid-ing the following recommendations are followed:
• Warm up the engine before placing it under load.
• Do not operate the engine at idle for prolongedperiods.
• Use the appropriate transmission gear to preventengine lugging.
• Observe vehicle oil pressure and temperature indica-tors.
• Check the coolant and oil levels frequently.
• Vary throttle position at highway speeds when carry-ing or towing significant weight.
NOTE: Light duty operation such as light trailer towingor no load operation will extend the time before theengine is at full efficiency. Reduced fuel economy andpower may be seen at this time.
The engine oil installed in the engine at the factory is ahigh-quality energy conserving type lubricant. Oilchanges should be consistent with anticipated climateconditions under which vehicle operations will occur.The recommended viscosity and quality grades areshown under “Fluids, Lubricants and Genuine Parts”,under “Maintaining Your Vehicle” in this manual. NON-DETERGENT OR STRAIGHT MINERAL OILS MUSTNEVER BE USED.
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UNDERSTANDING THE FEATURES OF YOUR VEHICLE
CONTENTS� ELECTRONIC SPEED CONTROL . . . . . . . . . . . .8 3
ELECTRONIC SPEED CONTROL
When engaged, the Electronic Speed Control takes overaccelerator operations at speeds greater than 15 mph(25 km/h) up to the maximum speed of 105 mph(170 km/h).
The Electronic Speed Control Lever is located on the leftside of the steering column.
Electronic Speed Control Lever
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NOTE: In order to ensure proper operation, the Elec-tronic Speed Control System has been designed to shutdown if multiple Speed Control functions are operated atthe same time. If this occurs, the Electronic Speed ControlSystem can be reactivated by rotating the ElectronicSpeed Control ON/OFF center ring and resetting thedesired vehicle set speed.
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UNDERSTANDING YOUR INSTRUMENT PANEL
CONTENTS� INSTRUMENT CLUSTER . . . . . . . . . . . . . . . . .12
� INSTRUMENT CLUSTER DESCRIPTIONS . . . . .13
� ELECTRONIC VEHICLE INFORMATION CENTER(EVIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
▫ EVIC — Displays . . . . . . . . . . . . . . . . . . . . . .28 4
INSTRUMENT CLUSTER
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INSTRUMENT CLUSTER DESCRIPTIONS
1. Speedometer
The speedometer shows the vehicle speed in miles perhour and/or kilometers per hour (mph/km/h).
2. Turn Signal Indicators
The arrow will flash with the exterior turnsignal when the turn signal lever is operated.
NOTE:
• A continuous chime will sound if the vehicle isdriven more than 1 mile (1.6 km) with either turnsignal on.
• Check for an inoperative outside light bulb if eitherindicator remains on and does not flash, or flashes ata rapid rate.
3. Stop Light Failure Indicator
This light will illuminate if one or more of the stop lightbulb fails.
The failure relating to this light could be: one or moreblown bulbs, a blown protection fuse or a break in theelectrical connection.
4. Front Fog Light Indicator — If Equipped
This indicator will illuminate when the frontfog lights are on.
5. High Beam Indicator
This light shows that the high beam headlightsare on. Pull the multifunction lever toward you toswitch the headlights to high beam. Pull the lever
a second time to switch the headlights back to low beam.
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NOTE: If the driver’s door is open, and the headlights orpark lights are left on, the high beam indicator light willremain illuminated and a chime will sound until lightshave been turned to the off position.
6. Park/Headlight ON Indicator — If Equipped
This indicator will illuminate when the parklights or headlights are turned on.
7. Odometer/Trip Odometer/Electronic Vehicle Informa-tion Center (EVIC) Display Area
This display indicates the total distance the vehicle hasbeen driven.
U.S. Federal regulations require that upon transfer ofvehicle ownership, the seller certify to the purchaser thecorrect mileage that the vehicle has been driven. If yourodometer needs to be repaired or serviced, the repairtechnician should leave the odometer reading the same
as it was before the repair or service. If s/he cannot do so,then the odometer must be set at zero, and a sticker mustbe placed in the door jamb stating what the mileage wasbefore the repair or service. It is a good idea for you tomake a record of the odometer reading before the repair/service, so that you can be sure that it is properly reset, orthat the door jamb sticker is accurate if the odometermust be reset at zero.
Shift Lever Position/Transmission Gear Range
The transmission gear range “R, N, D, 1, 2, 3, 4, 5, 6” isdisplayed in the EVIC whenever the engine is running.With key on/engine off, the display may indicate theshift lever position rather than the actual transmissiongear position. For further information, refer to “ShiftLever/Transmission Gear Position” under “AutomatedManual Transmission”.
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8. External Light Failure Indicator — If Equipped
The External Light Failure Indicator will come on when afailure to one of the following lights is detected:
• Side Marker Lights• Brake Lights• Direction Indicators• Backup Lights• Parking Lights• Daytime Running Lamps (DRL)• Clearance Lights• License Plate Lights
The failure relating to these lights could be: one or moreblown bulbs, a blown protection fuse or a break in theelectrical connection.
9. Door Ajar Indicator
This indicator will illuminate when one or more door(s)are not fully closed.
10. Glow Plug Light
Turning the ignition key to the ON/RUN positionilluminates the Glow Plug Light, the light will
turn off when glow plugs reach the established tempera-ture. You can start the engine immediately after the lightturns off.
A blinking Glow Plug Light (together with a displaymessage) indicates a failure on glow plugs. Please seeyour authorized dealer as soon as possible.
11. Tachometer
The tachometer indicates engine speed in RevolutionsPer Minute (RPM x 1000).
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CAUTION!
• Do not operate the engine with the tachometerpointer in the red area. Engine damage will occur.
• Do not operate the engine with the tachometerpointer at high RPM for extended periods. Engineoperation over 3200 RPM (Redline) can result insignificant damage that will not be covered underthe New Vehicle Limited Warranty.
12. Oil Pressure Warning Light
This light indicates low engine oil pressure. Thelight should turn on momentarily when the engine isstarted. If the light turns on while driving, stop thevehicle and shut off the engine as soon as possible. Achime will sound when this light turns on.
Do not operate the vehicle until the cause is corrected.This light does not indicate how much oil is in the engine.The engine oil level must be checked under the hood.
13. Electronic Speed Control Set Indicator Light
This light will turn on when the electronicspeed control is set.
14. Charging System Light — If Equipped
This light shows the status of the electrical charg-ing system. The light should come on when the
ignition switch is first turned to ON/RUN and remain onbriefly as a bulb check. If the Charging System lightremains on, or comes on while driving, it means that thevehicle is experiencing a problem with the chargingsystem. Obtain SERVICE IMMEDIATELY. See your au-thorized dealer.
If jump starting is required, refer to “Jump StartingProcedures” in “What To Do In Emergencies”.
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15. Brake Warning Light
This light monitors various brake functions,including brake fluid level and parking brakeapplication. If the brake light turns on it mayindicate that the parking brake is applied or
that the brake fluid level is low.
If the light remains on when the parking brake has beendisengaged, and the fluid level is at the full mark on themaster cylinder reservoir, it indicates a possible brakehydraulic system malfunction. In this case, the light willremain on until the condition has been corrected. If theproblem is related to the brake booster, the ABS pumpwill run when applying the brake and a brake pedalpulsation may be felt during each stop.
The dual brake system provides a reserve braking capac-ity in the event of a failure to a portion of the hydraulicsystem. A leak in either half of the dual brake system is
indicated by the Brake Warning Light, which will turn onwhen the brake fluid level in the master cylinder hasdropped below a specified level.
The light will remain on until the cause is corrected.
NOTE: The light may flash momentarily during sharpcornering maneuvers, which change fluid level condi-tions. The vehicle should have service performed and thebrake fluid level checked.
If brake failure is indicated, immediate repair is necessary.
WARNING!
Driving a vehicle with the red brake light on isdangerous. Part of the brake system may have failed.It will take longer to stop the vehicle. You could havea collision. Have the vehicle checked immediately.
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Vehicles equipped with the ABS are also equipped withElectronic Brake Force Distribution (EBD). In the event ofan EBD failure, the Brake Warning Light will turn onalong with the ABS Light. Immediate repair to the ABSsystem is required.
Operation of the Brake Warning Light can be checked byturning the ignition switch from the OFF position to theON/RUN position. The light should illuminate for ap-proximately two seconds. The light should then turn offunless the parking brake is applied or a brake fault isdetected. If the light does not illuminate, have the lightinspected by an authorized dealer.
The light also will turn on when the parking brake isapplied with the ignition switch in the ON/RUN position.
NOTE: This light shows only that the parking brake isapplied. It does not show the degree of brake application.
16. Malfunction Indicator Light (MIL)
The Malfunction Indicator Light (MIL) is partof an Onboard Diagnostic (OBDII) systemwhich monitors the emissions and engine con-trol system. If the bulb does not come on
during starting, have the condition investigatedpromptly.
If this light comes on and remains on while driving, itsuggests a potential engine control problem and the needfor system service.
Although your vehicle will usually be drivable and notneed towing, see your authorized dealer for service assoon as possible.
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CAUTION!
Prolonged driving with the Malfunction IndicatorLight (MIL) on could cause damage to the enginecontrol system. It also could affect fuel economy anddriveability. If the MIL is flashing, severe catalyticconverter damage and power loss will soon occur.Immediate service is required.
WARNING!
A malfunctioning catalytic converter, as referencedabove, can reach higher temperatures than in normaloperating conditions. This can cause a fire if you driveslowly or park over flammable substances such as dryplants, wood, cardboard, etc. This could result in deathor serious injury to the driver, occupants or others.
17. Temperature Gauge
The temperature gauge shows engine coolant tempera-ture. Any reading within the normal range indicates thatthe engine cooling system is operating satisfactorily.
The gauge pointer will likely indicate a higher tempera-ture when driving in hot weather, up mountain grades,or when towing a trailer. It should not be allowed toexceed the upper limits of the normal operating range.
CAUTION!Driving with a hot engine cooling system could damageyour vehicle. If the temperature gauge reads “H” pullover and stop the vehicle. Idle the vehicle with the airconditioner turned off until the pointer drops back intothe normal range. If the pointer remains on the “H” andyou hear continuous chimes, turn the engine off imme-diately and call an authorized dealer for service.
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WARNING!
A hot engine cooling system is dangerous. You orothers could be badly burned by steam or boilingcoolant. You may want to call an authorized dealerfor service if your vehicle overheats. If you decide tolook under the hood yourself, see “Maintaining YourVehicle.” Follow the warnings under the “CoolingSystem Pressure Cap” paragraph.
18. Engine Temperature Warning Light
This light warns of an overheated engine condition. Asengine coolant temperatures rise and the gauge ap-proaches H, this indicator will illuminate and a singlechime will sound after reaching a set threshold. Furtheroverheating will cause the temperature gauge to pass H,a continuous chime will occur until the engine is allowedto cool or the 4 minutes duration is expired, whichevercome first.
If the light turns on while driving, safely pull over andstop the vehicle. If the A/C system is on, turn it off. Also,shift the transmission into NEUTRAL with the parkbrake applied and idle the vehicle. If the temperaturereading does not return to normal, turn the engine offimmediately and call for service. Refer to “If Your EngineOverheats” in “What To Do In Emergencies” for furtherinformation.
19. Electronic Throttle Control (ETC) Light
This light informs you of a problem with theElectronic Throttle Control (ETC) system. If aproblem is detected, the light will come onwhile the engine is running. Cycle the ignition
key when the vehicle has completely stopped. The lightshould turn off. If the light remains lit with the enginerunning, your vehicle will usually be drivable; however,see an authorized dealer for service as soon as possible. If
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the light is flashing when the engine is running, imme-diate service is required and you may experience reducedperformance, an elevated/rough idle or engine stall andyour vehicle may require towing. The light will come onwhen the ignition is first turned to ON/RUN and remainon briefly as a bulb check. If the light does not come onduring starting, have the system checked by an autho-rized dealer.
20. TOW/HAUL — If Equipped
This light will illuminate when TOW HAULmode is selected.
21. Low Fuel Light
When the fuel level reaches approximately 3.0 gal (11.3 L)this light will turn on, and remain on until fuel is added.
22. Fuel Gauge/Fuel Door Reminder
When the ignition switch is in the ON/RUNposition, the pointer will show the level of fuelremaining in the fuel tank. The fuel pumpsymbol points to the side of the vehicle where
the fuel door is located.
23. Generic Warning Light
The Generic Warning Light will illuminate inblinking mode if any of the following condi-tions occur:
• Air Bag Warning Light Fault• Engine Oil Pressure Sensor Failure• Parking Sensor Failure• Water In Fuel Presence• Fuel Cutoff Intervention
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If the Generic Warning Light is blinking an air bag systemfailure may be present, see an authorized dealer as soonas possible.
24. Air Bag Warning Light
This light will turn on for four to eight secondsas a bulb check when the ignition switch is firstturned to ON/RUN. If the light is either not onduring starting, stays on, or turns on while
driving, have the system inspected at an authorizeddealer as soon as possible. Refer to “Occupant Restraints”in “Things To Know Before Starting Your Vehicle” forfurther information.
25. Tire Pressure Monitoring Telltale Light
Each tire, including the spare (if provided),should be checked monthly when cold and in-flated to the inflation pressure recommended bythe vehicle manufacturer on the vehicle placard
or tire inflation pressure label. (If your vehicle has tires of a
different size than the size indicated on the vehicle placardor tire inflation pressure label, you should determine theproper tire inflation pressure for those tires.)
As an added safety feature, your vehicle has beenequipped with a Tire Pressure Monitoring System(TPMS) that illuminates a low tire pressure telltale whenone or more of your tires is significantly under-inflated.Accordingly, when the low tire pressure telltale illumi-nates, you should stop and check your tires as soon aspossible, and inflate them to the proper pressure. Drivingon a significantly under-inflated tire causes the tire tooverheat and can lead to tire failure. Under-inflation alsoreduces fuel efficiency and tire tread life, and may affectthe vehicle’s handling and stopping ability.
Please note that the TPMS is not a substitute for propertire maintenance, and it is the driver’s responsibility tomaintain correct tire pressure, even if under-inflation hasnot reached the level to trigger illumination of the TPMSlow tire pressure telltale.
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Your vehicle has also been equipped with a TPMSmalfunction indicator to indicate when the system is notoperating properly. The TPMS malfunction indicator iscombined with the low tire pressure telltale. When thesystem detects a malfunction, the telltale will flash forapproximately one minute and then remain continuouslyilluminated. This sequence will continue upon subse-quent vehicle start-ups as long as the malfunction exists.When the malfunction indicator is illuminated, the sys-tem may not be able to detect or signal low tire pressureas intended. TPMS malfunctions may occur for a varietyof reasons, including the installation of replacement oralternate tires or wheels on the vehicle that prevent theTPMS from functioning properly. Always check theTPMS malfunction telltale after replacing one or moretires or wheels on your vehicle, to ensure that thereplacement or alternate tires and wheels allow the TPMSto continue to function properly.
CAUTION!
The TPMS has been optimized for the originalequipment tires and wheels. TPMS pressures andwarning have been established for the tire sizeequipped on your vehicle. Undesirable system opera-tion or sensor damage may result when using re-placement equipment that is not of the same size,type, and/or style. Aftermarket wheels can causesensor damage. Do not use tire sealant from a can orbalance beads if your vehicle is equipped with aTPMS, as damage to the sensors may result.
NOTE: The TPMS telltale is also accompanied by a “LowTire” message in the Electronic Vehicle Information Cen-ter (EVIC). For further information refer to “Tire PressureMonitoring System (TPMS) in “Starting And Operating”.
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26. Seat Belt Reminder Light
When the ignition switch is first turned toON/RUN, during the first six seconds fromkey ON, if the driver’s seat belt is unbuckled, acontinuous chime will sound and the light will
be ON. After the first six seconds or when driving, if thedriver’s seat belt remains unbuckled, the seat belt re-minder light will flash or remain on continuously. Thislight also indicates if the front passengers are buckled ornot (when the vehicle is equipped with the seat belt alertalso for passenger/passengers).
27. Electronic Stability Control (ESC) OFF Indicator Light
This light indicates the Electronic Stability Con-trol (ESC) is off. For further information, referto “Electronic Stability Control (ESC)” in“Starting And Operating”.
28. Electronic Stability Control (ESC) Activation/Malfunction Indicator Light
The “ESC Activation/Malfunction IndicatorLight” in the instrument cluster will come onwhen the ignition switch is turned to theON/RUN position. It should go out with the
engine running. If the “ESC Activation/Malfunction In-dicator Light” comes on continuously with the enginerunning, a malfunction has been detected in the ESCsystem. If this light remains on after several ignitioncycles, and the vehicle has been driven several miles(kilometers) at speeds greater than 30 mph (48 km/h), seeyour authorized dealer as soon as possible to have theproblem diagnosed and corrected.
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NOTE:
• The “ESC Off Indicator Light” and the “ESCActivation/Malfunction Indicator Light” come onmomentarily each time the ignition switch is turnedto ON/RUN.
• Each time the ignition is turned to ON/RUN, theESC system will be ON, even if it was manuallyturned off previously.
• The ESC system will make buzzing or clickingsounds and flash the ESC activation light when it isactive. This is normal; the sounds will stop whenESC becomes inactive following the maneuver thatcaused the ESC activation.
29. Anti-Lock Brake (ABS) Light
This light monitors the Anti-lock Brake System(ABS). The light will turn on when the ignitionswitch is turned to the ON/RUN position andmay stay on for as long as four seconds.
If the ABS light remains on or turns on while driving, itindicates that the anti-lock portion of the brake system isnot functioning and that service is required. However,the conventional brake system will continue to operatenormally if the BRAKE warning light is not on.
If the ABS light is on, the brake system should be servicedas soon as possible to restore the benefits of anti-lockbrakes. If the ABS light does not turn on when theignition switch is turned to the ON/RUN position, havethe light inspected by an authorized dealer.
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30. Vehicle Security Light
If during starting, the key code is not correctlyrecognized, the Vehicle Security Light comeson in the instrument panel. In this case, turnthe key to OFF and then to ON/RUN; if it is
still locked, try again with the other keys that come withthe vehicle. Contact an authorized dealer if you stillcannot start the engine.
If with the engine running the warning light flashes, thismeans that the car is not protected by the engine inhibitordevice. Contact an authorized dealer to have all the keysprogrammed.
31. Engine Emission Filter
The Engine Emission Filter will illuminate if afault is present. When the light illuminates solid,the filter loading is above the specified range.
32. Low Diesel Exhaust Fluid (DEF) Indicator — IfEquipped
The Low Diesel Exhaust Fluid (DEF) Indicatorwill illuminate if the vehicle is low on DieselExhaust Fluid (DEF). For further information,refer to “Starting And Operating”.
33. Transmission Fault Indicator — If Equipped
This light will illuminate (together with a mes-sage in the EVIC and a buzzer) to indicate atransmission fault. Contact your authorizeddealer if the message remains after restarting
the engine.
26 UNDERSTANDING YOUR INSTRUMENT PANEL
ELECTRONIC VEHICLE INFORMATION CENTER(EVIC)
The Electronic Vehicle Information Center (EVIC) fea-tures a driver-interactive display that is located in theinstrument cluster.
The system allows the driver to select information bypressing the following buttons mounted on the instru-ment panel to the left of the steering column:
Refer to “Electronic Vehicle Information Center — IfEquipped” in the Owner’s Manual for further information.Electronic Vehicle Information Center (EVIC)
EVIC Control Buttons
4
UNDERSTANDING YOUR INSTRUMENT PANEL 27
EVIC — Displays
Diesel Particulate Filter (DPF) Messages
• �Exhaust Filter Full Safely Drive at Highway Speeds toRemedy� – Indicates that the exhaust particulate filterreaches 80% of its maximum storage capacity.
• “Exhaust System – Regeneration In Process ExhaustFilter Full” — Indicates that the Diesel ParticulateFilter (DPF) is self-cleaning. Maintain your currentdriving condition until regeneration is completed.
• “Exhaust System – Regeneration Completed” — Indi-cates that the Diesel Particulate Filter (DPF) self-cleaning is completed. If this message is displayed,you will hear one chime to assist in alerting you of thiscondition.
• “Exhaust Service Required – See Dealer Now” —Indicates regeneration has been disabled due to asystem malfunction. At this point the engine Pow-ertrain Control Module (PCM) will register a faultcode, the instrument panel will display a MIL light.
CAUTION!
See your authorized dealer, as damage to the exhaustsystem could occur soon with continued operation.
28 UNDERSTANDING YOUR INSTRUMENT PANEL
• “Exhaust Filter Full – Power Reduced See Dealer” —The PCM derates the engine to limit the likelihood ofpermanent damage to the after-treatment system. Ifthis condition is not corrected and a dealer service isnot performed, extensive exhaust after-treatment dam-age can occur. To correct this condition it will benecessary to have your vehicle serviced by your localauthorized dealer.
CAUTION!
See your authorized dealer, as damage to the exhaustsystem could occur soon with continued operation.
Diesel Exhaust Fluid (DEF) Messages
• “Low Level DEF Indication” — The warning systemwill be activated according following cases:• At about 35% of DEF tank (corresponding to a
driving range of about 1500 miles) in advance to theDiesel Exhaust fluid tank becoming empty: warningto the driver at each key-on with �DEF lamp + EVICmessage + buzzer�
• At about 25% of DEF tank: warning to the driver ateach key-on then at three established fixed intervalswith �DEF lamp + EVIC message + buzzer�
• At about 20% of DEF tank: continuous warning tothe driver with �DEF lamp + EVIC message +buzzer�
• At about 15% of DEF tank: warning to the driver atthe first key-on with �DEF lamp + EVIC message +buzzer� and the engine speed is limited to 5 mph(8 km/h)
4
UNDERSTANDING YOUR INSTRUMENT PANEL 29
Transmission Messages
For detailed information on transmission warning mes-sages, refer to “Instrument Cluster Messages” under“Automated Manual Transmission” in “Starting AndOperating”.
• Gear unavailable
• Shift not allowed
• Manual unavailable
• Automatic unavailable
• Reduce gear changes
• Brake and try again
• Transmission temperature high
• Press brake pedal
• Press brake pedal startup delayed
• Shift to neutral
• Tow/Haul ON
• Service transmission
30 UNDERSTANDING YOUR INSTRUMENT PANEL
STARTING AND OPERATING
CONTENTS� STARTING PROCEDURES . . . . . . . . . . . . . . . . .33
▫ Normal Starting Procedure. . . . . . . . . . . . . . . .34
▫ Starting Fluids . . . . . . . . . . . . . . . . . . . . . . . .35
▫ Extreme Cold Weather . . . . . . . . . . . . . . . . . . .36
� NORMAL OPERATION . . . . . . . . . . . . . . . . . . .37
▫ Cold Weather Precautions . . . . . . . . . . . . . . . .37
▫ Engine Idling . . . . . . . . . . . . . . . . . . . . . . . . .38
▫ Stopping The Engine . . . . . . . . . . . . . . . . . . . .39
▫ Cooling System Tips — Automated ManualTransmission . . . . . . . . . . . . . . . . . . . . . . . . .40
� ENGINE BLOCK/TRANSMISSION HEATER —IF EQUIPPED . . . . . . . . . . . . . . . . . . . . . . . . . .41
� AUTOMATED MANUAL TRANSMISSION . . . . .42
▫ Gear Ranges . . . . . . . . . . . . . . . . . . . . . . . . .44
▫ Parking The Vehicle. . . . . . . . . . . . . . . . . . . . .50
▫ Instrument Cluster Messages . . . . . . . . . . . . . .52
▫ Towing The Vehicle . . . . . . . . . . . . . . . . . . . . .56
� FUEL REQUIREMENTS . . . . . . . . . . . . . . . . . . .57
▫ Fuel Specifications . . . . . . . . . . . . . . . . . . . . .58
▫ Biodiesel Fuel Requirements. . . . . . . . . . . . . . .59
5
� ADDING FUEL . . . . . . . . . . . . . . . . . . . . . . . . .62
▫ Avoid Using Contaminated Fuel . . . . . . . . . . . .63
▫ Bulk Fuel Storage — Diesel Fuel . . . . . . . . . . .63
▫ Diesel Exhaust Fluid Storage . . . . . . . . . . . . . .64
▫ Adding Diesel Exhaust Fluid . . . . . . . . . . . . . .65
� DIESEL EXHAUST FLUID . . . . . . . . . . . . . . . . .67
▫ System Overview . . . . . . . . . . . . . . . . . . . . . .67
� TRAILER TOWING . . . . . . . . . . . . . . . . . . . . . .69
▫ Common Towing Definitions . . . . . . . . . . . . . .69
▫ Towing Tips . . . . . . . . . . . . . . . . . . . . . . . . . .81
32 STARTING AND OPERATING
STARTING PROCEDURES
Before starting your vehicle, adjust your seat, both insideand outside mirrors, and fasten your seat belts.
The starter is allowed to crank for up to 15-secondintervals. Waiting a few minutes between such intervalswill protect the starter from overheating.
WARNING!
• Never leave children alone in a vehicle, or withaccess to an unlocked vehicle.
• Allowing children to be in a vehicle unattended isdangerous for a number of reasons. A child orothers could be seriously or fatally injured. Chil-dren should be warned not to touch the parkingbrake, brake pedal or the shift lever.
(Continued)
WARNING! (Continued)• Do not leave the Key Fob in or near the vehicle (or
in a location accessible to children). A child couldoperate power windows, other controls, or movethe vehicle.
NOTE: Engine start up in very low ambient temperaturecould result in evident white smoke. This condition willdisappear as the engine warms up.
CAUTION!
If the “Generic Warning Light” remains on and a“Service Fuel Filter” message displays, DO NOTSTART engine before you drain the water from thefuel filter housing to avoid engine damage. Pleasesee your authorized dealer for draining the fuelfilter/water separator and fuel filter replacement.
5
STARTING AND OPERATING 33
Normal Starting Procedure
The shift lever must be in the NEUTRAL (N) position,and the brake pedal must be pressed, to allow enginecranking. Place the shift lever in NEUTRAL (N) andapply the brake pedal BEFORE turning the key to theSTART/AVV position; otherwise, the engine will notcrank and the key must be cycled OFF, then back on,before cranking is allowed.
Observe the instrument panel cluster lights when startingthe engine.
NOTE: Normal starting of either a cold or a warmengine is obtained without pumping or pressing theaccelerator pedal.
1. Press and hold the brake pedal.
2. Place the shift lever into the NEUTRAL (N) positionwhile keeping the brake pedal depressed.
3. Turn the ignition switch to the ON/RUN/MAR posi-tion and watch the instrument panel cluster lights.
CAUTION!
If the “Generic Warning Light” remains on and a“Service Fuel Filter” message displays, DO NOTSTART engine before you drain the water from thefuel filter housing to avoid engine damage. Pleasesee your authorized dealer for draining the fuelfilter/water separator and fuel filter replacement.
4. After the Glow Plug light turns off, turn the ignitionswitch to the AVV (START) position to start the engine.Do not press the accelerator during starting.
5. If you wish to stop the cranking of the engine prior tothe engine starting, release the ignition key so that itturns back to the ON/RUN position.
34 STARTING AND OPERATING
6. Check that the oil pressure warning light has turnedoff.
7. Release the parking brake.
To start the engine if the transmission is faulty, run the“Delayed startup” procedure (see also �Instrument Clus-ter Messages� under �Automated Manual Transmission�):
• Begin with the key in the OFF position.
• Press and hold the brake pedal.
• Turn the key to the START/AVV position and hold itthere for at least seven seconds with the brake de-pressed. The engine will start, and the transmissionwill operate in recovery mode (maximum gear permit-ted = 3rd, automatic mode not available). If the enginedoes not start, contact your authorized dealer.
Starting Fluids
The engine is equipped with a glow plug preheatingsystem. If the instructions in this manual are followed,the engine should start in all conditions and no type ofstarting fluid should be used.
WARNING!
• Do not leave children or animals inside parkedvehicles in hot weather. Interior heat build up maycause serious injury or death.
• When leaving the vehicle, always remove the keyfob and lock your vehicle.
(Continued)
5
STARTING AND OPERATING 35
WARNING! (Continued)• Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children tobe in a vehicle unattended is dangerous for anumber of reasons. A child or others could beseriously or fatally injured. Children should bewarned not to touch the parking brake, brake pedalor the shift lever. Do not leave the key fob in ornear the vehicle (or in a location accessible tochildren), A child could operate power windows,other controls, or move the vehicle.
Extreme Cold Weather
This vehicle has three heating elements; one engine blockheater (a resistance heater installed in the water jacket ofthe engine) and two transmission heaters (one resistanceheater installed under the oil reservoir of the hydraulicactuation system and one on the differential cover of the
transmission). They require a 110–115 Volt AC electricaloutlet with a grounded, three-wire extension cord. Theiruse is recommended for environments that routinely fallbelow -10°F (-23°C). They should be used when thevehicle has not been running overnight or longer periodsand should be plugged in two hours prior to start. Theiruse is required for cold starts with temperatures under-20°F (-29°C).
NOTE: The engine is designed to work at an ambienttemperature ranging from -22°F to + 122°F (-30°C to +50C°). Rubber, pipes, timing belt cover and electronicdevices are not designed to work out of this range.
In the case of LOW temperature after Starting, theAutomated Manual Transmission may not be able toengage first gear. In this case a message �Shift notallowed� appears. In this situation use the engine blockheater.
36 STARTING AND OPERATING
NOTE: The engine and transmission block heater cord isa factory installed option. If your vehicle is not equipped,heater cords are available from your authorizedMOPAR® dealer.
• A 12 Volt heater built into the fuel filter housing aids inpreventing fuel gelling. It is controlled by a built-inthermostat.
• A Diesel Pre-Heat system both improves engine start-ing and reduces the amount of white smoke generatedby a warming engine.
NORMAL OPERATION
Observe the following when the diesel engine is operating.
• All message center lights are off.
• Malfunction Indicator Light (MIL) is off.
• Generic Warning Light is off.
• Engine Oil Pressure telltale is not illuminated.
Cold Weather Precautions
Operation in ambient temperature below 32°F (0°C) mayrequire special considerations. The following charts sug-gest these options:
Fuel Operating Range
NOTE: Use “Ultra Low Sulfur Diesel Fuels” ONLY.
*No. 1 Ultra Low Sulfur Diesel Fuel should only be usedwhere extended arctic conditions (-10°F/-23°C) exist.
Fuel Operating Range Chart
5
STARTING AND OPERATING 37
NOTE:
• Use of Climatized Ultra Low Sulfur Diesel Fuel orNumber 1 Ultra Low Sulfur Diesel Fuel results in anoticeable decrease in fuel economy.
• Climatized Ultra Low Sulfur Diesel Fuel is a blend ofNumber 2 Ultra Low Sulfur and Number 1 Ultra LowSulfur Diesel Fuels which reduces the temperature atwhich wax crystals form in fuel.
• The fuel grade should be clearly marked on the pumpat the fuel station.
• The engine requires the use of “Ultra Low SulfurDiesel Fuel”. Use of incorrect fuel could result inengine and exhaust system damage. Refer to “FuelRequirements” in “Starting And Operating” for fur-ther information.
Engine Oil Usage
Refer to “Maintenance Procedures” in “Maintaining YourVehicle” for the correct engine oil viscosity.
Engine Warm-Up
Avoid full throttle operation when the engine is cold.When starting a cold engine, bring the engine up tooperating speed slowly to allow the oil pressure tostabilize as the engine warms up.
If temperatures are below 32°F (0°C), operate the engineat moderate speeds for five minutes before full loads areapplied.
Engine Idling
Avoid prolonged idling, long periods of idling may beharmful to your engine because combustion chambertemperatures can drop so low that the fuel may not burncompletely. Incomplete combustion allows carbon andvarnish to form on piston rings, cylinder head valves,
38 STARTING AND OPERATING
and injector nozzles. Also, the unburned fuel can enterthe crankcase, diluting the oil and causing rapid wear tothe engine.
Stopping The Engine
Idle the engine a few minutes before routine shutdown.After full load operation, idle the engine three to fiveminutes before shutting it down. This idle period willallow the lubricating oil and coolant to carry excess heataway from the combustion chamber, bearings, internalcomponents, and turbocharger. This is especially impor-tant for turbocharged diesel engines.
NOTE: Refer to the following chart for proper engineshutdown.
DrivingCondition
Load
Turbo-charger
Tempera-ture
Idle Time(min.) Be-
fore EngineShutdown
Stop andGo
Empty Cool Less thanOne
Stop andGo
Medium One
HighwaySpeeds
Medium Warm Two
CityTraffic
MaximumGCWR
Three
HighwaySpeeds
MaximumGCWR
Four
UphillGrade
MaximumGCWR
Hot Five
5
STARTING AND OPERATING 39
NOTE: Under certain conditions the engine fan will runafter the engine is turned off. These conditions are underhigh load and high temperature conditions.
Cooling System Tips — Automated ManualTransmission
To reduce potential for engine and transmission over-heating in high ambient temperature conditions, take thefollowing actions:
• City Driving — When stopped, shift the transmis-sion into NEUTRAL and increase engine idle speed.
• Highway Driving — Reduce your speed.
• Up Steep Hills — Select a lower transmission gear.
• Air Conditioning — Turn it off temporarily.
Do Not Operate The Engine With Low OilPressure
If the low oil pressure warning light turns on while driving,stop the vehicle and shut down the engine as soon aspossible. A chime will sound when the light turns on.
NOTE: Do not operate the vehicle until the cause iscorrected. This light does not show how much oil is in theengine. The engine oil level must be checked under thehood.
CAUTION!
If oil pressure falls to less than normal readings, shutthe engine off immediately. Failure to do so couldresult in immediate and severe engine damage.
40 STARTING AND OPERATING
Do Not Operate The Engine With Failed Parts
All engine failures give some warning before the partsfail. Be on the alert for changes in performance, sounds,and visual evidence that the engine requires service.Some important clues are:
• engine misfiring or vibrating severely
• sudden loss of power
• unusual engine noises
• fuel, oil or coolant leaks
• sudden change, outside the normal operating range, inthe engine operating temperature
• excessive smoke
• oil pressure drop
ENGINE BLOCK/TRANSMISSION HEATER — IFEQUIPPED
To ensure reliable starting/operating at these tempera-tures, use of an externally powered electric engine block/transmission heater (available from your authorizeddealer) is recommended.
The engine block heater warms engine coolant andpermits quicker starts in cold weather. The transmissionheaters warm gearbox oil and hydraulic actuation systemoil to operate in cold weather. Connect the heater cord toa ground-fault interrupter protected 110–115 Volt ACelectrical outlet with a grounded, three-wire extensioncord.
Its use is recommended for environments that routinelyfall below -10°F (-23°C). It should be used when thevehicle has not been running overnight or longer periods
5
STARTING AND OPERATING 41
and should be plugged in two hours prior to start. Its useis required for cold starts with temperatures under -20°F(-29°C).
In the case of LOW temperature after Starting, theAutomated Manual Transmission may not be able toengage first gear. In this case a message �Shift notallowed� appears. In this situation use the engine blockheater.
WARNING!
Remember to disconnect the cord before driving.Damage to the 110–115 Volt electrical cord couldcause electrocution.
NOTE: The block heater will require 110 Volts AC and6.5 Amps to activate the heater element.
AUTOMATED MANUAL TRANSMISSION
WARNING!
You or others could be injured if you leave thevehicle unattended without fully applying the park-ing brake. The parking brake should always beapplied when the driver is not in the vehicle, espe-cially on an incline.
The automated manual transmission is a conventionalsix-speed manual transmission with an electronically-controlled hydraulic system that controls the clutch andgear shifting. In forward gears, this transmission offerstwo modes of operation:
• MANUAL (M) Mode — where the driver controls thetransmission shifting.
• Automatic Mode (the DRIVE [D] position) — wherethe electronic system controls the gear shifts.
42 STARTING AND OPERATING
NOTE: In either mode, there is no clutch pedal; theelectronic system always controls the clutch operation.
Shift Lever/Transmission Gear Position
The transmission shift lever has REVERSE (R), NEU-TRAL (N), DRIVE (D) and MANUAL (M) positions.
In the MANUAL (M) position, the lever can be toggledrearward or forward (+/-) to upshift or downshift thetransmission to the next gear.
The shift lever can be moved freely, however the trans-mission will not actually shift unless the brake pedal ispressed. Therefore, the shift lever and the ElectronicVehicle Information Center (EVIC) display may not cor-respond to the actual transmission gear range.
NOTE:
• The actual transmission gear range (R, N, D, 1, 2, 3, 4,5, or 6) is displayed in the EVIC whenever the engineis running.
• When the key is turned OFF the transmission remainsin its previous gear position, regardless of the shiftlever position.
• When the key is turned ON (engine off), the EVICdisplay may indicate the shift lever position ratherthan the actual transmission gear position.
To shift the transmission to a particular gear range (withkey ON/engine off), press and hold the brake pedal,move the shift lever to NEUTRAL (N), then move theshift lever to the desired position.
5
STARTING AND OPERATING 43
To drive, start the engine, then move the shift lever fromNEUTRAL (N) to the DRIVE (D) position for automaticmode, the MANUAL (M) position for manual mode orthe REVERSE (R) position.
Only shift into DRIVE (D) or REVERSE (R) when theaccelerator pedal is released and the vehicle is stopped.Be sure to keep your foot on the brake pedal whenshifting between these gears.
Gear Ranges
DO NOT race the engine when shifting from NEUTRALinto another gear range.
NOTE: After selecting any gear range, wait a moment toallow the selected gear to engage before accelerating.This is especially important when the engine is cold.
REVERSE (R)
This range is for moving the vehicle backward. Shift intoREVERSE only after the vehicle has come to a completestop.
Shift Lever
44 STARTING AND OPERATING
To engage REVERSE (R):
• Press and hold the brake pedal.
• Move the shift lever to the REVERSE (R) position.
NOTE: If the vehicle is moving, REVERSE engagementwill only occur if the vehicle speed is less than 2 mph(3 km/h). Otherwise, a chime will sound, a �Shift notallowed� message will be displayed in the EVIC, thetransmission will shift to NEUTRAL, and the REVERSErequest must then be repeated.
• Release the brake pedal and gently press the accelera-tor pedal.
NEUTRAL (N)
Use this range when the vehicle is standing for prolongedperiods with the engine running. The engine can only bestarted in this range. Apply the parking brake, shift thetransmission into gear, and turn the engine OFF if you mustleave the vehicle.
With the engine running, you may shift to NEUTRAL (N)at any time if the accelerator pedal is released. Attempt-ing to shift to NEUTRAL when the accelerator pedal isdepressed will display a �Shift not allowed� message inthe EVIC, and will activate a continuous chime until theshift lever is returned to its previous position.
DRIVE (D) (Automatic Mode)
This range may be used for both city and highwaydriving. The transmission will shift gears automatically,based on vehicle speed, engine RPM and acceleratorpedal position.
NOTE: Do not press the brake and accelerator pedals atthe same time. Use only one foot to operate the brake andaccelerator.
5
STARTING AND OPERATING 45
To operate in DRIVE (D) (Automatic mode):
• Press and hold the brake pedal.
• Move the shift lever to the DRIVE (D) position.
NOTE: If the vehicle is rolling backwards, DRIVE en-gagement will only occur if the vehicle speed is less than2 mph (3 km/h). Otherwise, a chime will sound, thetransmission will shift to NEUTRAL, and the DRIVErequest must then be repeated.
• To drive, release the brake pedal and press the accel-erator pedal.
Although in DRIVE (D) the transmission will shift gearsautomatically, the Automated Manual Transmission usesa geartrain and clutch similar to a other manual trans-missions. Therefore, you should become familiar withsome of the normal operational characteristics of theAutomated Manual Transmission:
• Engine torque will be interrupted briefly during thetransmission upshifts, making these shifts more abruptthan with a typical automatic transmission. This isnormal.
• Although transmission shifting is performed auto-matically, the vehicle will not �creep� when the brakepedal is released, and may in fact roll backwards on anincline. At a stop, the accelerator pedal must bepressed to transmit driving torque to the wheels.
• In Automatic Mode, the Automated Manual Transmis-sion adapts the gear changing strategy evaluating theroad condition such as slopes and bends in the in theroad.
• During low-speed driving conditions in first gear,vehicle momentum changes may feel exaggerated inresponse to changes in accelerator pedal position. Thisbehavior is normal and is similar to other vehiclesequipped with a manual transmission.
46 STARTING AND OPERATING
• At low speeds you may hear mechanical noises similarto a manual transmission as the transmission changesgears. These noises are normal and will not damagethe transmission.
• Very aggressive driving may result in some clutchodor. A warning message will display in the EVIC ifcool down actions are needed.
• Before and after the engine is started, you may hear ahydraulic pump for a short period of time. This noiseis normal and will not damage the transmission.
• During extremely cold temperatures, the transmissionwill not operate if the oil temperature is -22°F (-30°C)or below. Allow the engine to idle briefly to warm thefluid. Normal operation will resume once the trans-mission temperature has risen to a suitable level.
Manual (M) (Manual Mode)
In the MANUAL (M) position the driver is responsiblefor choosing the best gear ratio to engage, depending ondriving conditions.
NOTE: Do not press the brake and accelerator pedals atthe same time. Use only one foot to operate the brake andaccelerator.
To operate in MANUAL (M) mode:
• Press and hold the brake pedal.
• Move the shift lever to the MANUAL (M) position.The current gear will be displayed in the EVIC.
• To drive, release the brake pedal and press the accel-erator pedal.
• Tap the shift lever towards the (+) to engage a highergear.
5
STARTING AND OPERATING 47
• Tap the shift lever towards the (–) position to engage alower gear.
• The accelerator pedal need not be released during gearchanges in MANUAL mode.
• You can shift between DRIVE (D) and MANUAL (M)positions at any speed, without taking your foot off theaccelerator pedal.
• The system will shift down through the gears auto-matically (to prevent engine lugging) during closed-throttle decelerations.
• The transmission will automatically downshift to firstgear when coming to a stop. After a stop, the drivershould manually upshift (+) the transmission as thevehicle is accelerated.
• You can start out, from a stop, in first or second gear.Tap (+) (at a stop) to select second gear. Starting out insecond gear may be helpful in snowy or icy conditions.
• The system will ignore shift commands that wouldcause engine lugging or overspeed. An audible beepwill sound and a �Shift not allowed� message willdisplay in the EVIC if an inappropriate gear is re-quested.
NOTE: Avoid keeping your hand on the lever when youare not requesting a gear shift.
Warning Buzzers
For safety reasons, a warning buzzer sounds when thevehicle is parked with the transmission in NEUTRAL (N)(the warning sounds when the ignition is turned to theoff position).
The warning buzzer also sounds to indicate an inconsis-tent shift lever position (i.e. when the shift lever positiondoes not match the actual transmission gear position).
48 STARTING AND OPERATING
This can occur, for example, if the driver moves the shiftlever to request a transmission gear that is not allowedunder the current operating conditions.
With the vehicle at a standstill, engine running and theshift lever in DRIVE (D), REVERSE (R), or MANUAL(M), the buzzer sounds and the transmission automati-cally shifts to NEUTRAL (N) when:
• The accelerator and/or brake pedals are not operatedfor at least three minutes.
• The brake pedal is pressed for longer than 10 minutes.
• The driver’s door is opened and the accelerator andbrake are not operated for at least 1.5 seconds.
• The driver selected gear does not match the engagedtransmission gear.
• A fault has been detected in the transmission.
A Blinking Warning:
• The driver selected gear does not match the engagedtransmission gear, the gear information in the clusterand on the bezel will blink.
When To Use TOW/HAUL Mode
When driving in hilly areas, towing a trailer, carrying aheavy load, etc., and frequent transmission shifting oc-curs, press the TOW/HAUL switch to activate TOW/HAUL mode. This will improve performance and reducethe potential for transmission overheating or failure dueto excessive shifting. When operating in TOW/HAULmode, the transmission shift pattern is modified toaccommodate steep grades in the smoothest possiblemanner. TOW/HAUL mode is only applicable in theDRIVE (D) position.
5
STARTING AND OPERATING 49
Parking The Vehicle
WARNING!
You or others could be injured if you leave thevehicle unattended without fully applying the park-ing brake. The parking brake should always beapplied when the driver is not in the vehicle, espe-cially on an incline.
To park safely, it is essential to engage MANUAL (1st)gear, DRIVE (D) or REVERSE (R) gear while your foot ison the brake pedal. Once MANUAL (1st) gear, DRIVE (D)or REVERSE (R) gear is displayed in the EVIC, turn theengine off and engage the parking brake. It is essential towait until the gear engaged appears in the display beforeturning the engine off and releasing the brake pedal.Always remember to set your parking brake.
NOTE: NEVER leave your vehicle with the gearbox inNEUTRAL (N) and always remember to fully apply yourparking brake. Always remember to set the parkingbrake when the “Set Park Brake” message is displayed.
General Warnings
• With the vehicle at a standstill and a gear engaged,keep the brake pedal pressed until you decide to driveaway. Then release the brake and accelerate gradually.
• When parked for long periods with the engine run-ning, it is advisable to place the transmission inNEUTRAL (N) and apply the parking brake.
• To avoid clutch failure, do not use the accelerator tokeep the vehicle at a standstill (for example, holdingon a hill); the clutch could be damaged by overheating.Use the brake pedal instead and operate the accelera-tor only when you are ready to drive away.
50 STARTING AND OPERATING
• Only launch (from a stop) in second gear when youneed more control on surfaces with low traction.
• Only shift between FIRST and REVERSE gears whenthe vehicle has come to a stop and the brake pedal ispressed.
• Although very inadvisable, if the vehicle is unexpect-edly allowed to roll downhill with the gearbox inNEUTRAL (N) the system will automatically engagethe gear best suited to vehicle speed when a gear shiftis requested to allow drive to be correctly transmittedto the wheels.
• If necessary, with the engine off, it is possible to engage1st, REVERSE (R) or NEUTRAL (N) with the key inON/RUN/MAR position and the brake pressed.
• During hill starts, accelerate immediately after releas-ing the parking brake or brake pedal to allow theengine to increase its rpm to a greater extent andovercome higher gradients with more torque.
5
STARTING AND OPERATING 51
Instrument Cluster Messages
Messages will be displayed in the instrument cluster toalert the driver when certain unusual conditions occur.These messages are described below.
MESSAGE DESCRIPTIONTransmission/Gearbox Fault
(Red)When the ignition key is turned to ON/RUN/MAR, the Transmission Fault In-
dicator light turns on and should go off after a few seconds.The Transmission Fault Indicator illuminates either steady or blinking (together
with this message and a buzzer) to indicate a transmission fault.Contact your authorized dealer if the message continues to appear.
Reduce Gear Changes This message indicates that the driver is operating the transmission incorrectly.Incorrect use (by the driver) could automatically activate a procedure for pro-
tecting the system.Contact you authorized dealer if the message continues to appear.
Manual Mode Not Available MANUAL (M) mode is not available, due to a fault or other condition. Use theDRIVE (D) position to operate the vehicle.
Contact your authorized dealer if the message continues to appear.
52 STARTING AND OPERATING
MESSAGE DESCRIPTIONAutomatic Mode Not
AvailableAutomatic (DRIVE) mode is not available due to a fault or other condition. Use
MANUAL (M) mode to operate the vehicle.Contact your authorized dealer if the message continues to appear.
Clutch Overheating This message appears, together with a buzzer, when the clutch overheats.In this situation, limit stop and go driving and gear shifts or if necessary stop
the vehicle and turn the engine off to allow the clutch to cool.If the message continues to appear, contact your Authorized Dealer.
To avoid clutch failure, do not use the accelerator to keep the vehicle at a standstill(for example holding on a hill); the clutch could be damaged by overheating. Usethe brake pedal instead and operate the accelerator only when you are ready to
drive away.
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STARTING AND OPERATING 53
MESSAGE DESCRIPTIONPress Brake Pedal Delayed
StartupThis messages appears when the key is first turned ON, if the brake is fault and/orthe shift lever is not in NEUTRAL (N). The shift lever must be in the NEUTRAL (N)position, and the brake pedal must be pressed, to allow engine cranking. Place theshift lever in NEUTRAL (N) and apply the brake pedal BEFORE turning the key tothe START/AVV position; otherwise, the engine will not crank and the key must be
cycled OFF, then back on, before cranking is allowed.Gear Not Available This message appears, along with a warning buzzer:
• When it is not possible to change gear due to a fault in the system.• When, due a fault in the system, it is only possible to engage 1st (1), 2nd (2),
3rd (3) or REVERSE (R).Contact your authorized dealer if the message continues to appear.
54 STARTING AND OPERATING
MESSAGE DESCRIPTIONShift Not Allowed This message appears, together with a warning buzzer, when the system will not
allow a gear change requested by the driver (for example, that would cause en-gine overspeed or transmission damage).
This message may also appear when starting the engine at low temperature. Inthis case the Automated Manual transmission isn’t able to engage first gear, inthis situation either use the engine block heater or allow the engine to idle in
NEUTRAL (N) until the transmission has warmed.Press Brake Pedal And Try
AgainThis message appears accompanied, in some cases, by a warning buzzer, if you at-
tempt to change gear with the vehicle parked without pressing the brake pedal.To shift the transmission (with key on/engine off), press and hold the brake
pedal, move the shift lever to NEUTRAL (N), then move the shift lever to thedesired position.
Shift To Neutral This message appears, together with a warning buzzer, when the shift levermust be moved to the NEUTRAL (N) position.
When the shift lever is moved to NEUTRAL (N) the message on the displayshould go off.
Contact your authorized dealer if the message continues to appear.
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MESSAGE DESCRIPTIONPress Brake Pedal This message is shown in the display together with an acoustic signal, when the
brake pedal is not pressed during a starting attempt.Press Brake Shift to N key
to startThis message appears, after the door opening, to remind to Press the Brake
pedal and shift the lever in N to permit the cranking.
Towing The Vehicle
• The manufacturer recommends towing your vehiclewith all four wheels OFF the ground using a flatbed.
• Automated Manual transmission vehicles can also beflat towed (all four wheels on the ground) with thetransmission in NEUTRAL. Ensure the transmission isin NEUTRAL (N) (by checking that the vehicle moveswhen pushed) and tow in the same way as a normalvehicle with a manual transmission.
CAUTION!
• DO NOT flat tow any disabled vehicle if conditionis related to a clutch, transmission or drivelinecomponent. Damage to the drivetrain could result.
• Towing this vehicle in violation of the above re-quirements can cause severe transmission damage.Damage from improper towing is not covered un-der the New Vehicle Limited Warranty.
If it is not possible to shift the transmission to NEUTRAL(N), do not flat tow the vehicle and contact your autho-rized dealer.
56 STARTING AND OPERATING
FUEL REQUIREMENTS
Use good quality diesel fuel from a reputable supplier inyour vehicle. Federal law requires that you must fuel thisvehicle with Ultra Low Sulfur Highway Diesel fuel (15ppm Sulfur maximum) and prohibits the use of LowSulfur Highway Diesel fuel (500 ppm Sulfur maximum)to avoid damage to the emissions control system.
For most year-round service, No. 2 diesel fuel meetingASTM (formerly known as the American Society forTesting and Materials) specification D-975 Grade S15 willprovide good performance.
If the vehicle is exposed to extreme cold (below 20°F or-7°C), or is required to operate at colder-than-normalconditions for prolonged periods, use climatized No. 2diesel fuel or dilute the No. 2 diesel fuel with 50% No. 1diesel fuel. This will provide better protection from fuelgelling or wax-plugging of the fuel filter.
WARNING!
Do not use alcohol or gasoline as a fuel blendingagent. They can be unstable under certain conditionsand hazardous or explosive when mixed with dieselfuel.
Diesel fuel is seldom completely free of water. If water isdetected in the water separator while the engine isrunning or while the ignition switch is in the ON/RUNposition, the “Generic Warning Light” will illuminateand the specific message, “Service Fuel Filter” will ap-pear in the Electronic Vehicle Information Center (EVIC).
If this occurs you should stop the engine and drain thewater from the filter housing.
NOTE: Please see your authorized dealer for draining thefuel/water separator and fuel filter replacement.
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Purchasing good quality fuel and by following the coldweather advice above, fuel conditioners should not berequired in your vehicle.
NOTE: If available in your area, a high cetane “pre-mium” diesel fuel may offer improved cold-starting andwarm-up performance.
CAUTION!
If the “Generic Warning Light” remains on and a“Service Fuel Filter” message displays, DO NOTSTART engine before you drain the water from thefuel filter housing to avoid engine damage. Pleasesee your authorized dealer for draining the fuelfilter/water separator and fuel filter replacement.
Fuel Specifications
This diesel engine has been developed to take advantageof the high energy content and generally lower costNo. 2 Ultra Low Sulfur diesel fuel or No. 2 Ultra LowSulfur climatized diesel fuels. Experience has shown thatit also operates on No. 1 Ultra Low Sulfur diesel fuels orother fuels within specification.
NOTE:
• If you accidentally fill the fuel tank with gasoline on yourdiesel vehicle, do not start the vehicle. If you restart yourvehicle you risk damage the engine and fuel system.Please call your authorized dealer for service.
• A maximum blend of 5% biodiesel meeting ASTMspecification D-975 may be used with your dieselengine without any adjustments to regular serviceschedules.
58 STARTING AND OPERATING
• Commercially available fuel additives are not neces-sary for the proper operation of your diesel engine.
• No. 1 Ultra Low Sulfur diesel fuel should only be usedwhere extended arctic conditions (-10°F or -23°C) exist.
Biodiesel Fuel Requirements
A maximum blend of 5% biodiesel meeting ASTM speci-fication D975 is recommended for use with your dieselengine. If frequent operation with Biodiesel blends aregreater than 5% but not greater than 20% (B6–B20) isdesired, the maintenance schedule is subject to shorterintervals.
The oil and filter change along with fuel filter replace-ment is subject to shorter intervals when operating yourengine on biodiesel greater than 5%. Do not use biodieselgreater than 20%.
For regular use of biodiesel blends greater than 5% butnot greater than 20% (B6–B20) it is important that you
understand and comply with these requirements. Referto the “Maintenance Chart” in the “Maintenance Sched-ules” section for further direction.
CAUTION!
Failure to comply with Oil Change requirements forvehicles operating on biodiesel blends greater than5% but not greater than 20% (B6–B20) will result inpremature engine wear. Such wear is not covered bythe New Vehicle Limited Warranty.
Biodiesel is a fuel produced from renewable resourcestypically derived from animal fat, rapeseed oil (RapeseedMethyl Ester (RME) base), or soybean oil (Soy MethylEster (SME or SOME) base).
Biodiesel fuel has inherent limitations which require thatyou understand and adhere to the following require-ments if you use blends of Biodiesel greater than 5% but
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not greater than 20% (B6–B20). There are no uniquerestrictions for the use of B5.
CAUTION!
Use of blends greater than 20% is not approved. Useof blends greater than 20% can result in enginedamage. Such damage is not covered by the NewVehicle Limited Warranty.
Biodiesel Fuel Properties — Low AmbientTemperatures
Biodiesel fuel may gel or solidify at low ambient tem-peratures, which may pose problems for both storage andoperation. Precautions can be necessary at low ambienttemperatures, such as storing the fuel in a heated build-ing or a heated storage tank, or using cold temperatureadditives.
Fuel Quality — Must Comply with ASTMStandards
The quality of Biodiesel fuel may vary widely. Only fuelproduced by a BQ9000 supplier to the following specifi-cations may be blended to meet Biodiesel blend B6 – B20fuel meeting ASTM specification D-7467:
• Petrodiesel fuel meeting ASTM specification D-975and Biodiesel fuel (B100) meeting ASTM specificationD-6751
Fuel Oxidation Stability — Must Use Fuel WithinSix Months Of Manufacture
Biodiesel fuel has poor oxidation stability which canresult in long term storage problems. Fuel produced toapproved ASTM standards, if stored properly, providesfor protection against fuel oxidation for up to six months.
60 STARTING AND OPERATING
Fuel Water Separation — Must Use MoparApproved Fuel Filter Elements
Biodiesel fuel has a natural affinity to water and wateraccelerates microbial growth. Your Mopar filtration sys-tem is designed to provide adequate fuel water separa-tion capabilities.
Fuel In Oil Dilution — Must Adhere To RequiredOil Change
Fuel dilution of lubricating oil has been observed withthe use of biodiesel fuel. Fuel in oil must not exceed 5%.To ensure this limit is met your oil change interval mustbe maintained with in the suggested schedule.
The regular use of biofuels greater than 5% and less than20% require intervals shorter than the outlined 18,500miles (29 773 km) and must not exceed the suggestedschedule. When routinely operating on biofuels greater
that 5% and less than 20%, oil and filter replacementintervals must not exceed 10,000 miles (16 093 km) or 6months, which ever comes first.
Biodiesel Fuel Filter Change Intervals
The use of biofuels require intervals shorter than theoutlined 30,000 miles (48 280 km) and must not exceedthe suggested schedule. When operating on biofuelsgreater that 5% and less than 20%, fuel filter replacementintervals must not exceed 20,000 Miles (40 233 km).
NOTE:
• Under no circumstances should oil change intervalsexceed 10,000 miles (16 093 km) or 6 months, if regularoperation occurs with greater than 5% and less than20% biodiesel blends.
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• Under no circumstances should fuel filter intervals ex-ceed 20,000 miles (40 233 km), if regular operation occurswith greater than 5% and less than 20% biodiesel blends.
CAUTION!
Failure to comply with these Oil Change and fuelfilter requirements for vehicles operating on bio-diesel blends up to B20 may result in prematureengine wear. Such wear is not covered by the NewVehicle Limited Warranty. The engine may suffersevere damage if operated with concentrations ofbiodiesel higher than 20%.
ADDING FUEL
The fuel cap is located behind the fuel filler door on theleft side of the vehicle. If the fuel cap is lost or damaged,be sure the replacement cap is for use with this vehicle.
1 — Diesel Fuel Fill Location2 — Diesel Exhaust Fluid (DEF) Fill Location
62 STARTING AND OPERATING
CAUTION!
To avoid fuel spillage and overfilling, do not “topoff” the fuel tank after filling.
NOTE:
• When the fuel nozzle “clicks” or shuts off, the fuel tankis full.
• Tighten the fuel filler cap until you hear a “clicking”sound. This is an indication that the fuel filler cap isproperly tightened.
• Make sure that the fuel filler cap is tightened each timethe vehicle is refueled.
WARNING!
A fire may result if fuel is pumped into a portablecontainer that is on a truck bed. You could be burned.Always place fuel containers on the ground whilefilling.
Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can causesevere damage to the engine fuel system. Proper main-tenance of the engine fuel filter and fuel tank is essential.Refer to “Maintenance Procedures” in “Maintaining YourVehicle” for further information.
Bulk Fuel Storage — Diesel Fuel
If you store quantities of fuel, good maintenance of thestored fuel is also essential. Fuel contaminated withwater will promote the growth of “microbes.” Thesemicrobes form “slime” that will clog the fuel filtration
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system and lines. Drain condensation from the supplytank and change the line filter on a regular basis.
NOTE: When a diesel engine is allowed to run out offuel, air is pulled into the fuel system.
If the vehicle will not start, refer to “MaintenanceProcedures/Priming If The Engine Has Run Out Of Fuel”in “Maintaining Your Vehicle” for further information.
WARNING!
Do not open the high pressure fuel system with theengine running. Engine operation causes high fuelpressure. High pressure fuel spray can cause seriousinjury or death.
Diesel Exhaust Fluid Storage
Diesel Exhaust Fluid (DEF) is considered a very stableproduct with a long shelf life. If DEF is kept in tempera-tures between 10° and 90°F (-12° and 32°C), it will last aminimum of one year.
DEF is subject to freezing at the lowest temperatures. Forexample, DEF may freeze at temperatures at or below 12° F(-11° C). The system has been designed to operate in thisenvironment.
NOTE: When working with DEF, it is important to knowthat:
• Any containers or parts that come into contact with DEFmust be DEF compatible (plastic or stainless steel). Cop-per, brass, aluminum, iron or non-stainless steel should beavoided as they are subject to corrosion by DEF.
• If DEF is spilled, it should be wiped up completely.
64 STARTING AND OPERATING
Adding Diesel Exhaust Fluid
NOTE: Driving conditions (altitude, vehicle speed, load,etc.) will effect the amount of DEF that is used by yourvehicle.
DEF Fill Procedure
NOTE: Refer to “Fluids, Lubricants, and Genuine Parts”in “Maintaining Your Vehicle” for the correct fluid type.
1. Remove cap from DEF filler neck (located on driversside of the vehicle in the fuel door).
1 — Diesel Fuel Fill Location2 — Diesel Exhaust Fluid (DEF) Fill Location
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STARTING AND OPERATING 65
2. Insert DEF fill adapter/nozzle into DEF tank fillerneck.
CAUTION!
• To avoid DEF spillage, and possible damage to theDEF tank from overfilling, do not “top off” the DEFtank after filling.
• DO NOT OVERFILL. DEF will freeze below 12ºF(-11ºC). The DEF system is designed to work intemperatures below the DEF freezing point, how-ever, if the tank is overfilled and freezes, thesystem could be damaged.
• When DEF is spilled, clean the area immediatelywith water or use an absorbent material to soak upand spills on the ground.
(Continued)
CAUTION! (Continued)• Do not attempt to start your engine if DEF is
accidentally added to the diesel fuel tank as it canresult in severe damage to your engine, includingbut not limited to failure of the fuel pump andinjectors.
3. Stop filling the DEF tank immediately when any of thefollowing happen:
• DEF stops flowing from the fill bottle into the DEFtank.
• DEF splashes out the filler neck.
• DEF pump nozzle automatically shuts off.
4. Reinstall cap onto DEF filler neck.
66 STARTING AND OPERATING
Filling The Def Tank In Cold Climates
Since DEF will begin to freeze at 12°F (-11°C), yourvehicle is equipped with an automatic DEF heatingsystem. This allows the DEF injection system to operateproperly at temperatures below 12°F (-11°C). If yourvehicle is not in operation for an extended period of timewith temperatures below 12°F (-11°C), the DEF in thetank may freeze. If the tank is overfilled and freezes, itcould be damaged. Therefore, do not overfill the DEFtank.
Extra care should be taken when filling with portablecontainers to avoid overfilling.
DIESEL EXHAUST FLUID
Your vehicle is equipped with a Selective Catalytic Re-duction system to meet the very stringent diesel emis-sions standards required by the Environmental Protec-tion Agency. Selective Catalytic Reduction (SCR) is the
first and only technology in decades to be as good for theenvironment as it is good for business and vehicleperformance.
The purpose of the SCR system is to reduce levels of NOx(oxides of nitrogen emitted from engines) that are harm-ful to our health and the environment to an almostnear-zero level. Small quantities of Diesel Exhaust Fluid(DEF) are injected into the exhaust upstream of a catalystwhere, when vaporized, convert smog-forming nitrogenoxides (NOx) into harmless nitrogen (N2) and watervapor (H2O), two natural components of the air webreathe. You can operate with the comfort that yourvehicle is contributing to a cleaner, healthier worldenvironment for this and generations to come.
System Overview
This vehicle is equipped with a Diesel Exhaust Fluid(DEF) injection system and a Selective Catalytic Reduc-tion (SCR) catalyst to meet the emission requirements.
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The DEF injection system consists of the following com-ponents:
• DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines
• NOx sensors
• Temperature sensors
• SCR catalyst
The DEF injection system and SCR catalyst enable theachievement of diesel emissions requirements; whilemaintaining outstanding fuel economy, drivability,torque and power ratings.
Refer to “Electronic Vehicle Information Center (EVIC)”in “Understanding Your Instrument Panel” for systemmessages and warnings.
NOTE:
• Your vehicle is equipped with a DEF injection system.You may occasionally hear an audible clicking noisefrom under the vehicle at a stop. This is normaloperation.
• The DEF pump will run for a period of time afterengine shutdown to purge the DEF system. This isnormal operation and may be audible from under thevehicle.
68 STARTING AND OPERATING
TRAILER TOWING
In this section you will find safety tips and informationon limits to the type of towing you can reasonably dowith your vehicle. Before towing a trailer, carefullyreview this information to tow your load as efficientlyand safely as possible.
To maintain the New Vehicle Limited Warranty coverage,follow the requirements and recommendations in thismanual concerning vehicles used for trailer towing.
Common Towing Definitions
The following trailer towing related definitions will assistyou in understanding the following information:
Gross Vehicle Weight Rating (GVWR)
The GVWR is the total allowable weight of your vehicle.This includes driver, passengers, cargo and tongueweight. The total load must be limited so that you do not
exceed the GVWR. Refer to “Vehicle Loading/VehicleCertification Label” in “Starting and Operating” forfurther information.
Gross Trailer Weight (GTW)
The GTW is the weight of the trailer plus the weight of allcargo, consumables and equipment (permanent or tem-porary) loaded in or on the trailer in its �loaded andready for operation� condition. The recommended way tomeasure GTW is to put your fully loaded trailer on avehicle scale. The entire weight of the trailer must besupported by the scale.
Gross Axle Weight Rating (GAWR)
The GAWR is the maximum capacity of the front and rearaxles. Distribute the load over the front and rear axlesevenly. Make sure that you do not exceed either front or rearGAWR. Refer to “Vehicle Loading/Vehicle CertificationLabel” in “Starting and Operating” for further information.
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WARNING!
It is important that you do not exceed the maximumfront or rear GAWR. A dangerous driving conditioncan result if either rating is exceeded. You could losecontrol of the vehicle and have a collision.
Tongue Weight (TW)
The tongue weight is the downward force exerted on thehitch ball by the trailer. In most cases it should not be lessthan 10% of the trailer load. You must consider this aspart of the load on your vehicle.
Frontal Area
The frontal area is the maximum height multiplied by themaximum width of the front of a trailer.
Trailer Sway Control
The trailer sway control can be a mechanical telescopinglink that can be installed between the hitch receiver andthe trailer tongue that typically provides adjustable fric-tion associated with the telescoping motion to dampenany unwanted trailer swaying motions while traveling.
If equipped, the electronic Trailer Sway Control (TSC)recognizes a swaying trailer and automatically appliesindividual wheel brakes and/or reduces engine power toattempt to eliminate the trailer sway.
Weight-Carrying Hitch
A weight-carrying hitch supports the trailer tongueweight, just as if it were luggage located at a hitch ball orsome other connecting point of the vehicle. These kindsof hitches are the most popular on the market today andthey are commonly used to tow small and medium sizedtrailers.
70 STARTING AND OPERATING
Weight-Distributing Hitch
A weight-distributing system works by applying lever-age through spring (load) bars. They are typically usedfor heavier loads to distribute trailer tongue weight to thetow vehicle’s front axle and the trailer axle(s). When usedin accordance with the manufacturer’s directions, it pro-vides for a more level ride, offering more consistentsteering and brake control thereby enhancing towingsafety. The addition of a friction/hydraulic sway controlalso dampens sway caused by traffic and crosswinds andcontributes positively to tow vehicle and trailer stability.Trailer sway control and a weight distributing (loadequalizing) hitch are recommended for heavier TongueWeights (TW) and may be required depending on vehicleand trailer configuration/loading to comply with GrossAxle Weight Rating (GAWR) requirements. Weight Dis-tribution hitched are recommended for loads in excess of5,000 lbs (2,268 kg).
WARNING!
• An improperly adjusted Weight Distributing Hitchsystem may reduce handling, stability, brakingperformance, and could result in a collision.
• Weight Distributing Systems may not be compatiblewith Surge Brake Couplers. Consult with your hitchand trailer manufacturer or a reputable RecreationalVehicle dealer for additional information.
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Trailer Hitch Classification
The following chart provides the industry standard forthe maximum trailer weight a given trailer hitch class cantow and should be used to assist you in selecting thecorrect trailer hitch for your intended towing condition.
Trailer Hitch Classification DefinitionsClass Max. Trailer Hitch In-
dustry StandardsClass I - Light Duty 2,000 lbs (907 kg)Class II - Medium Duty 3,500 lbs (1 587 kg)Class III - Heavy Duty 5,000 lbs (2 268 kg)Class IV - Extra HeavyDuty
10,000 lbs (4 540 kg)
Refer to the “Trailer Towing Weights (MaximumTrailer Weight Ratings)” chart for the MaximumGross Trailer Weight (GTW) towable for your givendrivetrain.All trailer hitches should be professionally installedon your vehicle.
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Trailer Towing Weights (Maximum Trailer Weight Ratings)
Engine/Transmis-
sionVersions
GVW(Gross Ve-
hicleWeight)
GCWR(Gross
CombinedWeightRating)
FrontalArea
Max.GAWR(GrossAxle
WeightRating)
Max. GTW(GrossTrailer
Weight)
Max.TongueWeight
3.0LDiesel/MTA
All 9,350 lbs(4 241 kg)8,900 lbs
(4 036 kg)8,550 lbs
(3 878 kg)
12,500 lbs(5 669 kg)
H145.3 sq ft(4.2 sq m)
H251.7 sq ft(4.8 sq m)
Front4,600 lbs
(2 086 kg)Rear
5,250 lbs(2 381 kg)
5,100 lbs(2 313 kg)
220 lbs(100 kg)
Van510 lbs
(231 kg)Chassis Cab/ Cut Away
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STARTING AND OPERATING 73
NOTE: The trailer tongue weight must be considered aspart of the combined weight of occupants and cargo, andshould never exceed the weight referenced on the Tireand Loading Information placard. Refer to “Tire SafetyInformation” in “Starting and Operating” in your Own-ers Manual on the DVD for further information.
NOTE: For additional trailer towing information (maxi-mum trailer weight ratings) refer to the following websiteaddresses:
• http://www.ramtrucks.com
• http://www.ramtruck.ca (Canada)
Trailer And Tongue Weight
Always load a trailer with 60% to 65% of the weight inthe front of the trailer. This places 10% to 15% of theGross Trailer Weight (GTW) on the tow hitch of yourvehicle. Loads balanced over the wheels or heavier in therear can cause the trailer to sway severely side to side
which will cause loss of control of the vehicle and trailer.Failure to load trailers heavier in front is the cause ofmany trailer collisions.
Never exceed the maximum tongue weight stamped onyour bumper or trailer hitch.
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Consider the following items when computing theweight on the rear axle of the vehicle:
• The tongue weight of the trailer.
• The weight of any other type of cargo or equipmentput in or on your vehicle.
• The weight of the driver and all passengers.
NOTE: Remember that everything put into or on thetrailer adds to the load on your vehicle. Also, additionalfactory-installed options or dealer-installed options mustbe considered as part of the total load on your vehicle.Refer to the “Tire and Loading Information” placard forthe maximum combined weight of occupants and cargofor your vehicle.
Towing Requirements
To promote proper break-in of your new vehicle drive-train components, the following guidelines are recom-mended.
CAUTION!
• Do not tow a trailer at all during the first 500 miles(805 km) the new vehicle is driven. The engine, axleor other parts could be damaged.
• Then, during the first 500 miles (805 km) that atrailer is towed, do not drive over 50 mph (80 km/h)and do not make starts at full throttle. This helpsthe engine and other parts of the vehicle wear in atthe heavier loads.
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Perform the maintenance listed in the “MaintenanceSchedule.” Refer to “Maintenance Schedule” for theproper maintenance intervals. When towing a trailer,never exceed the GAWR or GCWR ratings.
WARNING!
Improper towing can lead to a collision. Follow theseguidelines to make your trailer towing as safe aspossible:• Make certain that the load is secured in the trailer
and will not shift during travel. When traileringcargo that is not fully secured, dynamic load shiftscan occur that may be difficult for the driver tocontrol. You could lose control of your vehicle andhave a collision.
(Continued)
WARNING! (Continued)• When hauling cargo or towing a trailer, do not
overload your vehicle or trailer. Overloading cancause a loss of control, poor performance or dam-age to brakes, axle, engine, transmission, steering,suspension, chassis structure or tires.
• Safety chains must always be used between yourvehicle and trailer. Always connect the chains tothe hook retainers of the vehicle hitch. Cross thechains under the trailer tongue and allow enoughslack for turning corners.
• Vehicles with trailers should not be parked on agrade. When parking, apply the parking brake onthe tow vehicle. For four-wheel drive vehicles,make sure the transfer case is not in NEUTRAL.Always, block or �chock� the trailer wheels.
• GCWR must not be exceeded.
(Continued)
76 STARTING AND OPERATING
WARNING! (Continued)• Total weight must be distributed between the tow
vehicle and the trailer such that the following fourratings are not exceeded:
1. GVWR
2. GTW
3. GAWR
4. Tongue weight rating for the trailer hitch utilized
Towing Requirements — Tires
• Do not attempt to tow a trailer while using a compactspare tire.
• Proper tire inflation pressures are essential to the safeand satisfactory operation of your vehicle. Refer to“Tires – General Information” in “Starting And Oper-ating” for proper tire inflation procedures.
• Check the trailer tires for proper tire inflation pres-sures before trailer usage.
• Check for signs of tire wear or visible tire damagebefore towing a trailer. Refer to “Tires – GeneralInformation” in “Starting And Operating” for theproper inspection procedure.
• When replacing tires, refer to “Tires – General Infor-mation” in “Starting And Operating” for the propertire replacement procedures. Replacing tires with ahigher load carrying capacity will not increase thevehicle’s GVWR and GAWR limits.
Towing Requirements — Trailer Brakes
• Do not interconnect the hydraulic brake system orvacuum system of your vehicle with that of the trailer.This could cause inadequate braking and possiblepersonal injury.
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• An electronically actuated trailer brake controller isrequired when towing a trailer with electronicallyactuated brakes. When towing a trailer equipped witha hydraulic surge actuated brake system, an electronicbrake controller is not required.
• Trailer brakes are recommended for trailers over1,000 lbs (454 kg) and required for trailers in excess of2,000 lbs (907 kg).
WARNING!
• Do not connect trailer brakes to your vehicle’shydraulic brake lines. It can overload your brakesystem and cause it to fail. You might not havebrakes when you need them and could have acollision.
(Continued)
WARNING! (Continued)• Towing any trailer will increase your stopping
distance. When towing you should allow for addi-tional space between your vehicle and the vehiclein front of you. Failure to do so could result in acollision.
CAUTION!
If the trailer weighs more than 1,000 lbs (454 kg)loaded, it should have its own brakes and theyshould be of adequate capacity. Failure to do thiscould lead to accelerated brake lining wear, higherbrake pedal effort, and longer stopping distances.
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Towing Requirements — Trailer Lights And Wiring
Whenever you pull a trailer, regardless of the trailer size,stoplights and turn signals on the trailer are required formotoring safety.
The Trailer Tow Package may include a four- and seven-pin wiring harness. Use a factory approved trailer har-ness and connector.
1 — Four-Pin Connector Location2 — Seven-Pin Connector Location
NOTE: Do not cut or splice wiring into the vehicleswiring harness.
Trailer Electrical Connector Location
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The electrical connections are all complete to the vehiclebut you must mate the harness to a trailer connector.Refer to the following illustrations.
Four-Pin Connector
1 — Female Pins 4 — Park2 — Male Pin 5 — Left Stop/Turn3 — Ground 6 — Right Stop/Turn
80 STARTING AND OPERATING
Towing Tips
Before setting out on a trip, practice turning, stopping,and backing up the trailer in an area located away fromheavy traffic.
Automated Manual Transmission
DRIVE (D) (automatic mode) can be used when towing.If frequent shifting occur while in DRIVE, select TOW/HAUL mode, or change to MANUAL (M) mode andmanually select a lower gear.
NOTE: Using a lower gear while operating the vehicleunder heavy loading conditions will improve perfor-mance and extend transmission life by reducing exces-sive shifting and heat build up. This action will alsoprovide better engine braking.
Seven-Pin Connector
1 — Battery 5 — Ground2 — Backup Lamps 6 — Left Stop/Turn3 — Right Stop/Turn 7 — Running Lamps4 — Electric Brakes
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Tow/Haul Mode
To reduce the potential for transmission overheating,activate the “TOW/HAUL” feature when using DRIVE(D) (automatic mode) in hilly areas.
Electronic Speed Control — If Equipped
• Do not use in hilly terrain or with heavy loads.
• When using the speed control, if you experience speeddrops greater than 10 mph (16 km/h), disengage untilyou can get back to cruising speed.
• Use speed control in flat terrain and with light loads tomaximize fuel efficiency.
Cooling System
To reduce potential for engine and transmission over-heating, take the following actions:
City Driving
When stopped for short periods, shift the transmissioninto NEUTRAL and increase engine idle speed.
Highway Driving
Reduce speed.
Air Conditioning
Turn off temporarily.
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MAINTAINING YOUR VEHICLE
CONTENTS� ENGINE COMPARTMENT — 3.0L DIESEL . . . . .84
� MAINTENANCE PROCEDURES . . . . . . . . . . . .85
▫ Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . .86
▫ Engine Air Cleaner Filter . . . . . . . . . . . . . . . .88
▫ Draining Fuel Filter/Water Separator . . . . . . . .89
▫ Fuel Filter Replacement . . . . . . . . . . . . . . . . . .90
▫ Priming If The Engine Has Run Out Of Fuel . . .90
▫ Intervention Regeneration Strategy — EVICMessage Process Flow . . . . . . . . . . . . . . . . . .92
▫ Maintenance-Free Batteries . . . . . . . . . . . . . . .94
▫ Cooling System . . . . . . . . . . . . . . . . . . . . . . .95
▫ Brake System . . . . . . . . . . . . . . . . . . . . . . . .101
▫ Automated Manual Transmission . . . . . . . . . .102
� FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . .103
� FLUIDS, LUBRICANTS AND GENUINE PARTS . .104
▫ Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
▫ Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
6
ENGINE COMPARTMENT — 3.0L DIESEL
1 — Washer Solvent Reservoir 4 — Engine Oil Dipstick 7 — Front Power Distribution Center(Fuses)
2 — Power Steering Reservoir 5 — Brake Fluid Reservoir 8 — Jump Starting Location3 — Engine Oil Fill 6 — Fuel Filter Housing Location 9 — Coolant Reservoir
84 MAINTAINING YOUR VEHICLE
MAINTENANCE PROCEDURES
The pages that follow contain the required maintenanceservices determined by the engineers who designed yourvehicle.
Besides those maintenance items specified in the fixedmaintenance schedule, there are other components whichmay require servicing or replacement in the future.
CAUTION!
• Failure to properly maintain your vehicle or per-form repairs and service when necessary couldresult in more costly repairs, damage to othercomponents or negatively impact vehicle perfor-mance. Immediately have potential malfunctionsexamined by an authorized Chrysler Group LLCdealership or qualified repair center.
(Continued)
CAUTION! (Continued)• Your vehicle has been built with improved fluids
that protect the performance and durability of yourvehicle and also allow extended maintenance inter-vals. Do not use chemical flushes in these compo-nents as the chemicals can damage your engine,transmission, power steering or air conditioning.Such damage is not covered by the New VehicleLimited Warranty. If a flush is needed because ofcomponent malfunction, use only the specifiedfluid for the flushing procedure. 6
MAINTAINING YOUR VEHICLE 85
Engine Oil
Engine Oil Selection
For best performance and maximum protection under alltypes of operating conditions, the manufacturer recom-mends engine oils that meet the requirements of ChryslerMaterial Standard MS-11106, and that are approved to Fiat9.55535-S1 or Fiat 9.55535-S3 and ACEA C3.
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, theengine oil must be maintained at the correct level. Checkthe oil level at regular intervals. The best time to checkthe oil level is before starting the engine after it has beenparked overnight. When checking oil after operating theengine, first ensure the engine is at full operating tem-perature, then wait for 30 minutes after engine shutdownto check the oil.
1 — Maximum Notch2 — Minimum Notch
86 MAINTAINING YOUR VEHICLE
Checking the oil while the vehicle is on level ground willimprove the accuracy of the oil level readings. Add oilonly when the level on the dipstick is below the mini-mum notch. The total capacity from the minimum notchto the maximum notch is 1.7 qts (1.6L).
CAUTION!
Overfilling or underfilling the crankcase will causeoil aeration or loss of oil pressure. This could damageyour engine.
NOTE: It is possible for your oil level to be slightlyhigher than a previous check. This would be due to dieselfuel that may temporarily be in the crankcase due tooperation of the diesel particulate filter regenerationstrategy. This fuel will evaporate out under normaloperation.
Never operate the engine with oil level below the mini-mum notch or above the upper maximum notch.
Change Engine Oil
Refer to the “Maintenance Schedule” for the propermaintenance intervals.
Engine Oil Viscosity (SAE Grade)
CAUTION!
Your vehicle is equipped with an advanced technol-ogy Diesel Engine and an emission device designedto limit Diesel Particulate Emissions from beingreleased into the atmosphere. The durability of yourengine and life expectancy of this diesel particulatefilter emission device is highly dependent on the useof the correct engine oil.
6
MAINTAINING YOUR VEHICLE 87
Only use ACEA C3 SAE 5W-30 Synthetic Low Ash engineoil meeting Chrysler material standard MS-11106 orPennzoil Ultra Euro L full synthetic 5W-30 motor oil,which is recommended for all operating temperatures.This engine oil improves low temperature starting andvehicle fuel economy.
Materials Added To Engine Oil
The manufacturer strongly recommends against the ad-dition of any additives (other than leak detection dyes) tothe engine oil. Engine oil is an engineered product and itsperformance may be impaired by supplemental addi-tives.
Engine Oil Filter
Refer to “Fluids, Lubricants, and Genuine Parts” in“Maintaining Your Vehicle” for further information. Theengine oil filter should be changed at every engine oilchange.
Disposing Of Used Engine Oil And Oil Filters
Care should be taken in disposing of used engine oil andoil filters from your vehicle. Used oil and oil filters,indiscriminately discarded, can present a problem to theenvironment. Contact your authorized dealer, servicestation or governmental agency for advice on how andwhere used oil and oil filters can be safely discarded inyour area.
Engine Air Cleaner Filter
Refer to the “Maintenance Schedule” for the propermaintenance intervals.
CAUTION!
All air entering the engine intake must be filtered.The abrasive particles in unfiltered air will causerapid wear to engine components.
88 MAINTAINING YOUR VEHICLE
WARNING!
The air induction system (air cleaner, hoses, etc.)provides a measure of protection. Do not remove theair induction system (air cleaner, hoses, etc.) unlesssuch removal is necessary for repair or maintenance.Make sure that no one is near the engine compart-ment before starting the vehicle with the air induc-tion system (air cleaner, hoses, etc.) removed. Failureto do so can result in serious personal injury.
CAUTION!
Many aftermarket performance air filter elements donot adequately filter the air entering the engine. Useof such filters can severely damage your engine.
Engine Air Cleaner Filter Selection
The quality of replacement engine air cleaner filtersvaries considerably. Only high quality filters should beused to assure most efficient service. MOPAR® engine aircleaner filters are a high quality filter and are recom-mended.
Draining Fuel Filter/Water Separator
If water is detected in the water separator while theengine is running or while the ignition switch is in theON/RUN position, the “Generic Warning Light” willilluminate and the specific message, “Service Fuel Filter”will appear in the EVIC. At this point you should stop theengine and drain the water from the filter housing.
6
MAINTAINING YOUR VEHICLE 89
Please see your authorized dealer for draining thefuel/water separator and fuel filter replacement.
NOTE: If the �Generic Warning Light� comes on, aService Fuel Filter message displays and a single chime isheard with the ignition in the ON/RUN position or whiledriving, there may there may be a problem with yourwater separator wiring or sensor.
Please see your authorized dealer for service.
CAUTION!
If the “Generic Warning Lamp” remains on and aService Fuel Filter message displays, DO NOTSTART engine before you drain the water from thefuel filter to avoid engine damage.
Fuel Filter Replacement
Please see your authorized dealer for fuel filter replace-ment.
Priming If The Engine Has Run Out Of Fuel
WARNING!
• Do not open the high pressure fuel system with theengine running. Engine operation causes high fuelpressure. High pressure fuel spray can cause seri-ous injury or death.
• Do not drain the fuel filter/water separator whenthe engine is running. Fuel and fuel vapors mayescape causing as fire that can result in seriousinjury or death.
90 MAINTAINING YOUR VEHICLE
1. Add a substantial amount of fuel to the tank, approxi-mately 2 to 5 gal (8L to 19L).
2. Turn the ignition to the ON/RUN position. This willactivate the in-tank fuel pump for approximately 30seconds. Repeat this process twice.
3. Start the engine using the “Normal Starting” proce-dure. Refer to “Starting Procedures” in “Starting AndOperating” for further information.
CAUTION!
The starter motor will engage for approximately 30seconds at a time. Allow two minutes between thecranking intervals.
NOTE: The engine may run rough until the air is forcedfrom all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel blendingagent. They can be unstable under certain conditionsand be hazardous or explosive when mixed withdiesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or gasoline, theuse of these fuels can cause damage to the fuelsystem. 6
MAINTAINING YOUR VEHICLE 91
NOTE:
• We recommend you use a blend of up to 5% biodiesel,that meets ASTM specification D-975 with your dieselengine. Use of biodiesel mixture in excess of 20% cannegatively impact the fuel filter’s ability to separatewater from the fuel, resulting in high pressure fuelsystem corrosion or damage.
• In addition, commercially available fuel additives arenot necessary for the proper operation of your dieselengine.
Intervention Regeneration Strategy — EVICMessage Process Flow
This engine meets all required EPA diesel engine emis-sions standards. To achieve these emissions standards,your vehicle is equipped with a state-of-the-art engineand exhaust system. These systems are seamlessly inte-grated into your vehicle and managed by the Powertrain
Control Module (PCM). The PCM manages engine com-bustion to allow the exhaust system’s catalyst to trap andburn Particulate Matter (PM) pollutants, with no input orinteraction on your part.
Additionally, your vehicle has the ability to alert you toadditional maintenance required on your vehicle or en-gine. Refer to the following messages that may be dis-played on your Electronic Vehicle Information Center(EVIC):
WARNING!
A hot exhaust system can start a fire if you park overmaterials that can burn. Such materials might begrass or leaves coming into contact with your exhaustsystem. Do not park or operate your vehicle in areaswhere your exhaust system can contact anything thatcan burn.
92 MAINTAINING YOUR VEHICLE
Exhaust System — Regeneration Required Now
�Exhaust Filter Full Safely Drive at Highway Speeds toRemedy� will be displayed on the Electronic VehicleInformation Center (EVIC) if the exhaust particulate filterreaches 80% of its maximum storage capacity. Underconditions of exclusive short duration and low speeddriving cycles, your diesel engine and exhaust after-treatment system may never reach the conditions re-quired to cleanse the filter to remove the trapped PM. Ifthis occurs, the “Exhaust Filter Full Safely Drive atHighway Speeds to Remedy” message will be displayedin the EVIC. If this message is displayed, you will hearone chime to assist in alerting you of this condition.
By simply driving your vehicle at highway speeds for upto 20 minutes, you can remedy the condition in theparticulate filter system and allow your diesel engine and
exhaust after-treatment system to cleanse the filter toremove the trapped PM and restore the system to normaloperating condition.
Exhaust System — Regeneration In ProcessExhaust Filter Full
Indicates that the Diesel Particulate Filter (DPF) is self-cleaning. Maintain your current driving condition untilregeneration is completed.
Exhaust System — Regeneration Completed
Indicates that the Diesel Particulate Filter (DPF) self-cleaning is completed. If this message is displayed, youwill hear one chime to assist in alerting you of thiscondition.
6
MAINTAINING YOUR VEHICLE 93
Exhaust Service Required — See Dealer Now
Regeneration has been disabled due to a system malfunc-tion. At this point the engine Powertrain Control Module(PCM) will register a fault code, the instrument panel willdisplay a MIL light.
CAUTION!
See your authorized dealer, as damage to the exhaustsystem could occur soon with continued operation.
Exhaust Filter Full — Power Reduced See Dealer
The PCM derates the engine to limit the likelihood ofpermanent damage to the after-treatment system. If thiscondition is not corrected and a dealer service is notperformed, extensive exhaust after-treatment damage canoccur. To correct this condition it will be necessary to haveyour vehicle serviced by your local authorized dealer.
CAUTION!
See your authorized dealer, as damage to the exhaustsystem could occur soon with continued operation.
Maintenance-Free Batteries
Your vehicle is equipped with a maintenance-free battery.The top of the maintenance-free battery is permanentlysealed. You will never have to add water, nor is periodicmaintenance required.
CAUTION!
It is essential when replacing the cables on thebattery that the positive cable is attached to thepositive post and the negative cable is attached to thenegative post. Battery posts are marked (+) positiveand negative (-) and are identified on the battery
(Continued)
94 MAINTAINING YOUR VEHICLE
CAUTION! (Continued)case. Also, if a “fast charger” is used while the batteryis in vehicle, disconnect both vehicle battery cablesbefore connecting the charger to the battery. Do notuse a “fast charger” to provide starting voltage.
WARNING!
Battery posts, terminals, and related accessories con-tain lead and lead compounds. Always wash handsafter handling the battery.
Cooling System
WARNING!You or others can be badly burned by hot enginecoolant (antifreeze) or steam from your radiator. If
(Continued)
WARNING! (Continued)you see or hear steam coming from under the hood,do not open the hood until the radiator has had timeto cool. Never try to open a cooling system pressurecap when the radiator is hot.
Engine Coolant Checks
Check the engine coolant (antifreeze) protection every 12months (before the onset of freezing weather, whereapplicable). If the engine coolant (antifreeze) is dirty orrusty in appearance, the system should be drained,flushed and refilled with fresh coolant. Check the front ofthe A/C condenser (if equipped) or radiator for anyaccumulation of bugs, leaves, etc. If dirty, clean by gentlyspraying water from a garden hose vertically down theface of the A/C condenser (if equipped) or the back of theradiator core.
6
MAINTAINING YOUR VEHICLE 95
Check the engine cooling system hoses for brittle rubber,cracking, tears, cuts and tightness of the connection at thecoolant recovery bottle and radiator. Inspect the entiresystem for leaks.
With the engine at normal operating temperature (butnot running), check the cooling system pressure cap forproper vacuum sealing by draining a small amount ofengine coolant (antifreeze) from the radiator drain cock.The radiator drain cock is located in the lower radiatortank. If the cap is sealing properly, the engine coolant(antifreeze) will begin to drain from the coolant expan-sion bottle. DO NOT REMOVE THE COOLANT PRES-SURE CAP WHEN THE COOLING SYSTEM IS HOT.
Cooling System — Drain Flush And Refill
If the engine coolant (antifreeze) is dirty or contains aconsiderable amount of sediment, clean and flush with areliable cooling system cleaner. Follow with a thoroughrinsing to remove all deposits and chemicals. Properlydispose of old engine coolant (antifreeze).
Refer to the “Maintenance Schedule” for the propermaintenance intervals.
Selection Of Coolant
Refer to “Fluids, Lubricants, and Genuine Parts” in“Maintaining Your Vehicle” for further information.
96 MAINTAINING YOUR VEHICLE
CAUTION!
• Mixing of engine coolant (antifreeze) other thanspecified Organic Additive Technology (OAT) en-gine coolant (antifreeze), may result in enginedamage and may decrease corrosion protection.Organic Additive Technology (OAT) engine cool-ant is different and should not be mixed withHybrid Organic Additive Technology (HOAT) en-gine coolant (antifreeze) or any “globally compat-ible” coolant (antifreeze). If a non-OAT enginecoolant (antifreeze) is introduced into the coolingsystem in an emergency, the cooling system willneed to be drained, flushed, and refilled with freshOAT coolant (conforming to MS-12106), by anauthorized dealer as soon as possible.
(Continued)
CAUTION! (Continued)• Do not use water alone or alcohol-based engine
coolant (antifreeze) products. Do not use additionalrust inhibitors or antirust products, as they may notbe compatible with the radiator engine coolant andmay plug the radiator.
• This vehicle has not been designed for use withpropylene glycol-based engine coolant (antifreeze).Use of propylene glycol-based engine coolant (an-tifreeze) is not recommended.
Adding Coolant
Your vehicle has been built with an improved enginecoolant (OAT coolant conforming to MS-12106) thatallows extended maintenance intervals. This engine cool-ant (antifreeze) can be used up to ten years or 150,000miles (240,000 km) before replacement. To prevent reduc-ing this extended maintenance period, it is important that
6
MAINTAINING YOUR VEHICLE 97
you use the same engine coolant (OAT coolant conform-ing to MS-12106) throughout the life of your vehicle.
Please review these recommendations for using OrganicAdditive Technology (OAT) engine coolant (antifreeze)that meets the requirements of Chrysler Material Stan-dard MS-12106. When adding engine coolant (antifreeze):
• We recommend using MOPAR® Antifreeze/Coolant10 Year/150,000 Mile Formula OAT (Organic AdditiveTechnology) that meets the requirements of ChryslerMaterial Standard MS-12106.
• Mix a minimum solution of 50% OAT engine coolantthat meets the requirements of Chrysler Material Stan-dard MS-12106 and distilled water. Use higher concen-trations (not to exceed 70%) if temperatures below−34° F (−37° C) are anticipated.
• Use only high purity water such as distilled or deion-ized water when mixing the water/engine coolant
(antifreeze) solution. The use of lower quality waterwill reduce the amount of corrosion protection in theengine cooling system.
Please note that it is the owner’s responsibility to main-tain the proper level of protection against freezing ac-cording to the temperatures occurring in the area wherethe vehicle is operated.
NOTE:
• Some vehicles require special tools to add coolantproperly. Failure to fill these systems properly couldlead to severe internal engine damage. If any coolant isneeded to be added to the system please contact yourlocal authorized dealer.
• Mixing engine coolant (antifreeze) types is not recom-mended and can result in cooling system damage. IfHOAT and OAT coolant are mixed in an emergency, havea authorized dealer drain, flush, and refill with OATcoolant (conforming to MS-12106) as soon as possible.
98 MAINTAINING YOUR VEHICLE
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of enginecoolant (antifreeze), and to ensure that the engine coolant(antifreeze) will return to the radiator from the coolantexpansion bottle.
The cap should be inspected and cleaned if there is anyaccumulation of foreign material on the sealing surfaces.
WARNING!
• The warning words “DO NOT OPEN HOT” on thecooling system pressure cap are a safety precaution.Never add engine coolant (antifreeze) when theengine is overheated. Do not loosen or remove thecap to cool an overheated engine. Heat causespressure to build up in the cooling system. Toprevent scalding or injury, do not remove thepressure cap while the system is hot or underpressure.
• Do not use a pressure cap other than the onespecified for your vehicle. Personal injury or en-gine damage may result.
Disposal Of Used Engine Coolant
Used ethylene glycol-based engine coolant (antifreeze) isa regulated substance requiring proper disposal. Checkwith your local authorities to determine the disposal
6
MAINTAINING YOUR VEHICLE 99
rules for your community. To prevent ingestion by ani-mals or children, do not store ethylene glycol-basedengine coolant (antifreeze) in open containers or allow itto remain in puddles on the ground. If ingested by a childor pet, seek emergency assistance immediately. Clean upany ground spills immediately.
Points To Remember
NOTE: When the vehicle is stopped after a few miles/kilometers of operation, you may observe vapor comingfrom the front of the engine compartment. This is nor-mally a result of moisture from rain, snow, or highhumidity accumulating on the radiator and being vapor-ized when the thermostat opens, allowing hot enginecoolant (antifreeze) to enter the radiator.
If an examination of your engine compartment shows noevidence of radiator or hose leaks, the vehicle may besafely driven. The vapor will soon dissipate.
• Do not overfill the coolant expansion bottle.
• Check the coolant freeze point in the radiator and in thecoolant expansion bottle. If engine coolant (antifreeze)needs to be added, the contents of the coolant expansionbottle must also be protected against freezing.
• If frequent engine coolant (antifreeze) additions arerequired, the cooling system should be pressure testedfor leaks.
• Maintain engine coolant (antifreeze) concentration at aminimum of 50% OAT coolant (conforming to MS-12106)and distilled water for proper corrosion protection ofyour engine which contains aluminum components.
• Make sure that the coolant expansion bottle overflowhoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle isequipped with air conditioning, keep the front of thecondenser clean.
100 MAINTAINING YOUR VEHICLE
• Do not change the thermostat for Summer or Winteroperation. If replacement is ever necessary, installONLY the correct type thermostat. Other designs mayresult in unsatisfactory engine coolant (antifreeze)performance, poor gas mileage, and increased emis-sions.
Brake System
Brake Master Cylinder — Brake Fluid Level Check
The fluid level of the master cylinder should be checkedwhen performing under the hood service, or immedi-ately if the “Brake System Warning Light” indicatessystem failure.
The brake master cylinder has a translucent plasticreservoir. On the outboard side of the reservoir, there is a“MAX” mark and a “MIN” mark. The fluid level must bekept within these two marks. Do not add fluid above thefull mark because leakage may occur at the cap.
With disc brakes, the fluid level can be expected to fall asthe brake linings wear. However, an unexpected drop influid level may be caused by a leak and a system checkshould be conducted.
Refer to “Fluids, Lubricants, and Genuine Parts” in“Maintaining Your Vehicle” for further information.
WARNING!
• Use only manufacturer’s recommended brake fluid.Refer to “Fluids, Lubricants, and Genuine Parts” in“Maintaining Your Vehicle” for further information.Using the wrong type of brake fluid can severelydamage your brake system and/or impair its perfor-mance. The proper type of brake fluid for yourvehicle is also identified on the original factoryinstalled hydraulic master cylinder reservoir.
(Continued)
6
MAINTAINING YOUR VEHICLE 101
WARNING! (Continued)• To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that hasbeen in a tightly closed container. Keep the mastercylinder reservoir cap secured at all times. Brakefluid in a open container absorbs moisture from theair resulting in a lower boiling point. This maycause it to boil unexpectedly during hard or pro-longed braking, resulting in sudden brake failure.This could result in a accident.
• Overfilling the brake fluid reservoir can result inspilling brake fluid on hot engine parts, causingthe brake fluid to catch fire. Brake fluid can alsodamage painted and vinyl surfaces, care should betaken to avoid its contact with these surfaces.
(Continued)
WARNING! (Continued)• Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could bedamaged, causing partial or complete brake failure.This could result in an accident.
Automated Manual Transmission
Checking Fluid Levels
To check the gear oil and check/replace the hydraulicclutch operating system fluid, contact only your autho-rized dealer.
WARNING!
Used gear oil contains substances that are hazardousfor the environment. It is advisable to have oilchanged by your authorized dealer where used oilwill be disposed of according to the law.
102 MAINTAINING YOUR VEHICLE
FLUID CAPACITIES
U.S. MetricFuel (Approximate) 24 Gallons 90 LitersEngine Oil with Filter3.0L Diesel Engine 9.5 Quarts 9.0 LitersCooling System *3.0L Diesel Engine With MTATransmission (MOPAR®Antifreeze/Engine Coolant 10Year/150,000 Mile Formula orequivalent)
12.7 Quarts 12 Liters
* Includes heater and coolant recovery bottle filled to MAX level. Add 2.9 Qts (2.8 L) if equipped with a rear heater.
6
MAINTAINING YOUR VEHICLE 103
FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluid, Lubricant, or Genuine PartEngine Coolant We recommend you use MOPAR® Antifreeze/Coolant 10 Year/150,000 Mile Formula
OAT (Organic Additive Technology).Engine Oil Only use ACEA C3 5W-30 Synthetic Low Ash engine oil meeting Chrysler material
standard MS-11106 or Pennzoil Ultra Euro L full synthetic 5W-30 motor oil.Engine Oil Filter We recommend you use MOPAR® Engine Oil Filters.Fuel Filter We recommend you use MOPAR® Fuel Filter. Must meet 3 micron rating. Using a fuel
filter that does not meet the manufacturers filtration and water separating require-ments can severely impact fuel system life and reliability.
104 MAINTAINING YOUR VEHICLE
Component Fluid, Lubricant, or Genuine PartFuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law
requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel (15ppm Sulfur maximum) and prohibits the use of Low Sulfur Highway Diesel fuel (500ppm Sulfur maximum) to avoid damage to the emissions control system. For mostyear-round service, No. 2 diesel fuel meeting ASTM specification D-975 Grade S15 willprovide good performance. We recommend you use a blend of up to 5% biodiesel,meeting ASTM specification D-975 with your diesel engine.This vehicle is compatiblewith biodiesel blends greater than 5% but no greater than 20% biodiesel meetingASTM specification D-7467 provided the shortened maintenance intervals arefollowed as directed.
Diesel Exhaust Fluid MOPAR® Diesel Exhaust Fluid (API Certified) (DEF) or equivalent that has been APICertified to the ISO 22241 standard. Use of fluids not API Certified to ISO 22241 mayresult in system damage.
6
MAINTAINING YOUR VEHICLE 105
NOTE: If the vehicle is exposed to extreme cold (below20°F or -7°C), or is required to operate at colder-than-normal conditions for prolonged periods, use climatizedNo. 2 diesel fuel or dilute the No. 2 diesel fuel with 50%No. 1 diesel fuel. This will provide better protection fromfuel gelling or wax-plugging of the fuel filter.Chassis
Component Fluid, Lubricant, or Genuine PartAutomatedManual Transmission
Gearbox: Full synthetic 75W-85 manual transmission fluid meeting the API GL4specification.Control system: MOPAR® C635 DDCT/MTX Transmission Fluid or equivalent.Failure to use the correct fluid may affect the function or performance of yourtransmission.
Brake Master Cylinder We recommend you use MOPAR® DOT 4.Power SteeringReservoir
Use Pentosin CHF 11S power steering fluid meeting Chrysler Material StandardMS-11655.
106 MAINTAINING YOUR VEHICLE
MAINTENANCE SCHEDULE
CONTENTS� MAINTENANCE SCHEDULE —
DIESEL ENGINE . . . . . . . . . . . . . . . . . . . . . . .108
▫ Maintenance Chart — Diesel Fuel Up To B5Biodiesel . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
▫ MAINTENANCE SCHEDULE — B6 TO B20BIODIESEL . . . . . . . . . . . . . . . . . . . . . . . . . .113
7
MAINTENANCE SCHEDULE — DIESEL ENGINE
Your vehicle is equipped with an automatic oil changeindicator system. The oil change indicator system willremind you that it is time to take your vehicle in forscheduled maintenance.
Based on engine operation conditions, the oil changeindicator message will illuminate in the instrument clus-ter. This means that service is required for your vehicle.Operating conditions such as frequent short-trips, trailertow, and extremely hot or cold ambient temperatures willinfluence when the “Oil Change Required” message isdisplayed. Severe Operating Conditions can cause thechange oil message to illuminate as early as 3,500 miles(5,600 km) since last reset. Have your vehicle serviced assoon as possible, within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indicatormessage after completing the scheduled oil change. If ascheduled oil change is performed by someone other
than your authorized dealer, the message can be reset byreferring to the steps described under “Electronic VehicleInformation Center (EVIC)/Oil Change Required” in“Understanding Your Instrument Panel” for further in-formation.
NOTE: Under no circumstances should oil change inter-vals exceed 18,500 miles (29,773 km) or twelve months,whichever comes first.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look for unusualwear or damage
• Check the fluid levels of the coolant reservoir, brakemaster cylinder, and power steering and fill as needed
• Check function of all interior and exterior lights
108 MAINTENANCE SCHEDULE
Required Maintenance Intervals.
Refer to the maintenance schedules on the followingpage for the required maintenance intervals.
At Every Oil Change Interval As Indicated By TheOil Change Indicator System:
• Change oil and filter.• Rotate the tires. Rotate at the first sign of irregu-
lar wear, even if it occurs before your nextscheduled service.
• Inspect battery and clean and tighten terminals asrequired.
At Every Oil Change Interval As Indicated By TheOil Change Indicator System:
• Inspect brake pads, rotors, hoses and park brake.• Inspect engine cooling system protection and
hoses.• Inspect exhaust system.• Inspect engine air cleaner if using in dusty or
off-road conditions.
7
MAINTENANCE SCHEDULE 109
Maintenance Chart — Diesel Fuel Up To B5 Biodiesel
Mileage or time passed(whichever comes first)
10,0
00
20,0
00
30,0
00
40,0
00
50,0
00
60,0
00
70,0
00
80,0
00
90,0
00
100,
000
110,
000
120,
000
130,
000
140,
000
150,
000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15Or Kilometers:
16,0
00
32,0
00
48,0
00
64,0
00
80,0
00
96,0
00
112,
000
128,
000
144,
000
160,
000
176,
000
192,
000
208,
000
224,
000
240,
000
Additional InspectionsCompletely fill the Diesel Ex-haust Fluid tank.
X X X X X X X X X X X X X X X
Inspect the CV joints. X X X X X
Inspect front suspension, tierod ends, boot seals, and re-place if necessary.
X X X X X X X
Inspect the brake pads, replaceas necessary.
X X X X X X X
110 MAINTENANCE SCHEDULE
Mileage or time passed(whichever comes first)
10,0
00
20,0
00
30,0
00
40,0
00
50,0
00
60,0
00
70,0
00
80,0
00
90,0
00
100,
000
110,
000
120,
000
130,
000
140,
000
150,
000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15Or Kilometers:
16,0
00
32,0
00
48,0
00
64,0
00
80,0
00
96,0
00
112,
000
128,
000
144,
000
160,
000
176,
000
192,
000
208,
000
224,
000
240,
000
Additional MaintenanceReplace fuel filter and drainwater from fuel.
X X X X X
Replace engine air filter. X X X X X
Replace cabin/air conditioningfilter.
X X X X X X X
Replace Brake Fluid every twoyears.
X X X X X X X
Flush and replace the enginecoolant at 10 years or 150,000miles (240,000 km) whichevercomes first.
X X
7
MAINTENANCE SCHEDULE 111
Mileage or time passed(whichever comes first)
10,0
00
20,0
00
30,0
00
40,0
00
50,0
00
60,0
00
70,0
00
80,0
00
90,0
00
100,
000
110,
000
120,
000
130,
000
140,
000
150,
000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15Or Kilometers:
16,0
00
32,0
00
48,0
00
64,0
00
80,0
00
96,0
00
112,
000
128,
000
144,
000
160,
000
176,
000
192,
000
208,
000
224,
000
240,
000
Change FEAD Belt every 4years or 80,000 miles(128,000 km) which evercomes first.
X X X
Change Glow Plugs every 5years or 150,000 miles(240,000 km) which evercomes first.
X X X
Change Automatic Belt ten-sioner every 5 years or150,000 miles (240,000 km)which ever comes first.
X X X
112 MAINTENANCE SCHEDULE
NOTE: Change Timing Chain and Gear at 249,000miles (400,000 km).
WARNING!
• You can be badly injured working on or around amotor vehicle. Do only service work for which youhave the knowledge and the right equipment. Ifyou have any doubt about your ability to perform aservice job, take your vehicle to a competent me-chanic.
• Failure to properly inspect and maintain your ve-hicle could result in a component malfunction andeffect vehicle handling and performance. Thiscould cause an accident.
MAINTENANCE SCHEDULE — B6 TO B20BIODIESEL
NOTE:
• Under no circumstances should oil change intervalsexceed 10,000 miles (16 093km) or six months, which-ever comes first.
• The owner is required to monitor mileage for B6-B20biodiesel, the automatic oil change indicator systemdoes not reflect the use of biofuels.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look for unusualwear or damage
7
MAINTENANCE SCHEDULE 113
• Check the fluid levels of the coolant reservoir, brakemaster cylinder, and power steering and fill as needed
• Check function of all interior and exterior lights
Required Maintenance Intervals.
Refer to the maintenance schedules on the followingpage for the required maintenance intervals.
At Every Oil Change Interval As Indicated By TheOil Change Indicator System:
• Change oil and filter.• Rotate the tires. Rotate at the first sign of irregu-
lar wear, even if it occurs before your nextscheduled service.
At Every Oil Change Interval As Indicated By TheOil Change Indicator System:
• Inspect battery and clean and tighten terminals asrequired.
• Inspect brake pads, rotors, hoses and park brake.• Inspect engine cooling system protection and
hoses.• Inspect exhaust system.• Inspect engine air cleaner if using in dusty or
off-road conditions.
114 MAINTENANCE SCHEDULE
Maintenance Chart — B6 To B20 Biodiesel
Mileage or time passed (whichever comesfirst)
10,0
00
20,0
00
30,0
00
40,0
00
50,0
00
60,0
00
70,0
00
80,0
00
90,0
00
100,
000
110,
000
120,
000
130,
000
140,
000
150,
000
Or Years: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15Or Kilometers:
16,0
00
32,0
00
48,0
00
64,0
00
80,0
00
96,0
00
112,
000
128,
000
144,
000
160,
000
176,
000
192,
000
208,
000
224,
000
240,
000
Additional B6 to B20 MaintenanceReplace fuel filter and drain water from the fuelfilter assembly.
X X X X X X X
7
MAINTENANCE SCHEDULE 115
WARNING!
• You can be badly injured working on or around amotor vehicle. Do only service work for which youhave the knowledge and the right equipment. Ifyou have any doubt about your ability to perform aservice job, take your vehicle to a competent me-chanic.
• Failure to properly inspect and maintain your ve-hicle could result in a component malfunction andeffect vehicle handling and performance. Thiscould cause an accident.
116 MAINTENANCE SCHEDULE
INDEX
8
Adding Engine Coolant (Antifreeze) . . . . . . . . . . . . .97Adding Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62Airbag Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Air Cleaner, Engine (Engine Air Cleaner Filter) . . . . .88Antifreeze (Engine Coolant). . . . . . . . . . . . . . . . . . .96
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99Anti-Lock Warning Light. . . . . . . . . . . . . . . . . . . . .25Automated Manual Transmission
Fluid Type . . . . . . . . . . . . . . . . . . . . . . . . . . . .106Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Fluid Check . . . . . . . . . . . . . . . . . . . . . . . . . . .101Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . .101Warning Light . . . . . . . . . . . . . . . . . . . . . . . . . .17
Capacities, Fluid . . . . . . . . . . . . . . . . . . . . . . . . . .103Caps, Filler
Oil (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . .87Radiator (Coolant Pressure) . . . . . . . . . . . . . . . . .99
Check Engine Light (Malfunction Indicator Light) . . .18Coolant Pressure Cap (Radiator Cap) . . . . . . . . . . . .99Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . .95
Adding Coolant (Antifreeze) . . . . . . . . . . . . . . . .97Coolant Capacity . . . . . . . . . . . . . . . . . . . . . . .103Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . .95Disposal of Used Coolant . . . . . . . . . . . . . . . . . .99Drain, Flush, and Refill . . . . . . . . . . . . . . . . . . . .96Points to Remember . . . . . . . . . . . . . . . . . . . . .100Pressure Cap . . . . . . . . . . . . . . . . . . . . . . . . . . .99Radiator Cap . . . . . . . . . . . . . . . . . . . . . . . . . . .99Selection of Coolant (Antifreeze) . . . . . . . . . . . . .96
Cruise Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Diesel Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Diesel Fuel Requirements . . . . . . . . . . . . . . . . . . . .57
Bulk Storage of . . . . . . . . . . . . . . . . . . . . . . . . .63Diesel Fuel System, Re-Priming . . . . . . . . . . . . . . . .90Disposal
Antifreeze (Engine Coolant) . . . . . . . . . . . . . . . . .99
118 INDEX
Draining Fuel/Water Separator Filter . . . . . . . . . . . .89Electronic Speed Control (Cruise Control) . . . . . . . . . .8Electronic Vehicle Information Center (EVIC) . . . . . .27Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . .88Block Heater . . . . . . . . . . . . . . . . . . . . . . . . . . .41Break-In Recommendations . . . . . . . . . . . . . . . . . .6Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . .84Coolant (Antifreeze) . . . . . . . . . . . . . . . . . . . . .104Fuel Requirements . . . . . . . . . . . . . . . . . . . . . .103Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .84Idling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86Oil Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . .87Oil Selection . . . . . . . . . . . . . . . . . . . . . . . . . . .103
FiltersAir Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . .88Engine Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . .89Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Engine Oil Disposal . . . . . . . . . . . . . . . . . . . . . .88Flashers
Turn Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . .103Fluid Level Checks
Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101Fluids, Lubricants and Genuine Parts . . . . . . . . . . .104Fog Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
Adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . .57Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .58Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . .103
GaugesFuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
8
INDEX 119
Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . .13Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Gear Ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44General Maintenance . . . . . . . . . . . . . . . . . . . . . . .14Gross Axle Weight Rating . . . . . . . . . . . . . . . . . . . .69Gross Vehicle Weight Rating . . . . . . . . . . . . . . . . . .69Hitches
Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . .72Information Center, Vehicle . . . . . . . . . . . . . . . . . . .27Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . .12Intervention Regeneration Strategy. . . . . . . . . . . . . .92Lights
Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Anti-Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25Brake Warning . . . . . . . . . . . . . . . . . . . . . . . . . .17Check Engine (Malfunction Indicator) . . . . . . . . . .18Cruise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Engine Temperature Warning . . . . . . . . . . . . . . . .20
Fog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13High Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . .13High Beam Indicator . . . . . . . . . . . . . . . . . . . . . .13Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . .13Low Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Seat Belt Reminder . . . . . . . . . . . . . . . . . . . . . . .24Tire Pressure Monitoring (TPMS) . . . . . . . . . . . . .22Wait to Start . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Warning (Instrument Cluster Description) . . . . . . .13
Maintenance, General . . . . . . . . . . . . . . . . . . . . . . .14Maintenance Procedures . . . . . . . . . . . . . . . . . . . . .85Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . .108New Vehicle Break-In Period . . . . . . . . . . . . . . . . . . .6Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Oil, Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103Change Interval . . . . . . . . . . . . . . . . . . . . . . . . .87
120 INDEX
Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88Filter Disposal . . . . . . . . . . . . . . . . . . . . . . . . . .88Materials Added to . . . . . . . . . . . . . . . . . . . . . . .88Recommendation . . . . . . . . . . . . . . . . . . . . . . . .86Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Overheating, Engine . . . . . . . . . . . . . . . . . . . . . . . .19Power Steering Fluid. . . . . . . . . . . . . . . . . . . . . . .106Radiator Cap (Coolant Pressure Cap) . . . . . . . . . . . .96Schedule, Maintenance . . . . . . . . . . . . . . . . . . . . .108Seat Belts
Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Selection of Coolant (Antifreeze). . . . . . . . . . . . . . .104Service Reminder Indicator . . . . . . . . . . . . . . . . . . .14Signals, Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Speed Control (Cruise Control) . . . . . . . . . . . . . . . . .8Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Engine Block Heater . . . . . . . . . . . . . . . . . . . . . .41Starting Procedures. . . . . . . . . . . . . . . . . . . . . . . . .33Starting Procedures (Diesel Engines). . . . . . . . . . . . .33Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Tires
Pressure Warning Light . . . . . . . . . . . . . . . . . . . .22Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . .77
Tongue Weight/Trailer Weight . . . . . . . . . . . . . . . . .74Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . .69Cooling System Tips . . . . . . . . . . . . . . . . . . . . . .82Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72Minimum Requirements . . . . . . . . . . . . . . . . . . .75Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81Trailer and Tongue Weight . . . . . . . . . . . . . . . . .74Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Trailer Towing Guide . . . . . . . . . . . . . . . . . . . . . . .73
8
INDEX 121
Trailer Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .73Transmission
Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106Trip Odometer . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Turn Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Viscosity, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . .87Wait to Start Light . . . . . . . . . . . . . . . . . . . . . . . . .15Warning Lights (Instrument Cluster Description) . . . .13Water Separator, Diesel Fuel . . . . . . . . . . . . . . . . . .89
122 INDEX
VEHICLES SOLD IN CANADAWith respect to any Vehicles Sold in Canada, the nameChrysler Group LLC shall be deemed to be deleted and thename Chrysler Canada Inc. used in substitution therefore.
DRIVING AND ALCOHOLDrunken driving is one of the most frequent causes ofaccidents.
Your driving ability can be seriously impaired with bloodalcohol levels far below the legal minimum. If you aredrinking, don’t drive. Ride with a designated non-drinkingdriver, call a cab, a friend, or use public transportation.
WARNING!
Driving after drinking can lead to an accident. Yourperceptions are less sharp, your reflexes are slower,and your judgment is impaired when you have beendrinking. Never drink and then drive.
This manual illustrates and describes the operation offeatures and equipment that are either standard oroptional on this vehicle. This manual may also include adescription of features and equipment that are no longeravailable or were not ordered on this vehicle. Pleasedisregard any features and equipment described in thismanual that are not on this vehicle.
Chrysler Group LLC reserves the right to make changesin design and specifications, and/or make additions to orimprovements to its products without imposing anyobligation upon itself to install them on products previ-ously manufactured.
Copyright © 2013 Chrysler Group LLC
VEHICLES SOLD IN CANADAWith respect to any Vehicles Sold in Canada, the nameChrysler Group LLC shall be deemed to be deleted and thename Chrysler Canada Inc. used in substitution therefore.
DRIVING AND ALCOHOLDrunken driving is one of the most frequent causes ofaccidents.
Your driving ability can be seriously impaired with bloodalcohol levels far below the legal minimum. If you aredrinking, don’t drive. Ride with a designated non-drinkingdriver, call a cab, a friend, or use public transportation.
WARNING!
Driving after drinking can lead to an accident. Yourperceptions are less sharp, your reflexes are slower,and your judgment is impaired when you have beendrinking. Never drink and then drive.
This manual illustrates and describes the operation offeatures and equipment that are either standard oroptional on this vehicle. This manual may also include adescription of features and equipment that are no longeravailable or were not ordered on this vehicle. Pleasedisregard any features and equipment described in thismanual that are not on this vehicle.
Chrysler Group LLC reserves the right to make changesin design and specifications, and/or make additions to orimprovements to its products without imposing anyobligation upon itself to install them on products previ-ously manufactured.
Copyright © 2013 Chrysler Group LLC
INSTALLATION OF RADIO TRANSMITTING EQUIPMENTSpecial design considerations are incorporated into thisvehicle’s electronic system to provide immunity to radiofrequency signals. Mobile two-way radios and telephoneequipment must be installed properly by trained personnel.The following must be observed during installation.
The positive power connection should be made directly tothe battery and fused as close to the battery as possible.The negative power connection should be made to bodysheet metal adjacent to the negative battery connection.This connection should not be fused.
Antennas for two-way radios should be mounted on the roofor the rear area of the vehicle. Care should be used inmounting antennas with magnet bases. Magnets may affectthe accuracy or operation of the compass on vehicles soequipped.
The antenna cable should be as short as practical androuted away from the vehicle wiring when possible. Useonly fully shielded coaxial cable.
Carefully match the antenna and cable to the radio toensure a low Standing Wave Ratio (SWR).
Mobile radio equipment with output power greater thannormal may require special precautions.
All installations should be checked for possible interfer-ence between the communications equipment and thevehicle’s electronic systems.
INSTALLATION OF RADIO TRANSMITTING EQUIPMENTSpecial design considerations are incorporated into thisvehicle’s electronic system to provide immunity to radiofrequency signals. Mobile two-way radios and telephoneequipment must be installed properly by trained personnel.The following must be observed during installation.
The positive power connection should be made directly tothe battery and fused as close to the battery as possible.The negative power connection should be made to bodysheet metal adjacent to the negative battery connection.This connection should not be fused.
Antennas for two-way radios should be mounted on the roofor the rear area of the vehicle. Care should be used inmounting antennas with magnet bases. Magnets may affectthe accuracy or operation of the compass on vehicles soequipped.
The antenna cable should be as short as practical androuted away from the vehicle wiring when possible. Useonly fully shielded coaxial cable.
Carefully match the antenna and cable to the radio toensure a low Standing Wave Ratio (SWR).
Mobile radio equipment with output power greater thannormal may require special precautions.
All installations should be checked for possible interfer-ence between the communications equipment and thevehicle’s electronic systems.
1341071cv1 14VF-226-AA ProMaster Diesel Chrysler 1" gutter 08/13/2013 12:24:35
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