Tooling · 2013-05-24 · wire stuffer, which automatically inserts additional wire into the splice...

13001

ToolingCatalog 1307612

Revised 7-01

Dimensions are in inches andmillimeters unless otherwisespecified. Values in bracketsare metric equivalents.

Dimensions are shown forreference purposes only.

Products for Industrial &Commercial Applications

Specifications subject tochange.

Technical Support Center 1-800-522-6752www.tycoelectronics.com

Table of Contents

Tooling

13

Tooling for Crimp ProductsMechanical Hand Tools for Interchangeable Die Sets . . . . . . . . . . . . . . .13002, 13003Pneumatic Hand Tools for Interchangeable Die Sets . . . . . . . . . . . . . . . . . . . . . ..13003Electrical Hand Tools for Interchangeable Die Sets . . . . . . . . . . . . . . . . . . . . . . .13003Hydraulic Hand Tools for Interchangeable Die Sets . . . . . . . . . . . . . . . . . . . . . . .13004Crimp Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13005-13008Lead Makers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13008, 13009Applicators for End-Feed Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13010Applicators for Side-Feed Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13010, 13011Stripper-Crimper Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13011Dedicated Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13012, 13013Special Tool Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13013

Tooling for Insulation Displacement Contact (IDC) ProductsHand Tools for IDC Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13014, 13015Bench Machines for IDC Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13015,13016Harness Board Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13016,13017Semiautomatic Machines for Discrete Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13017Semiautomatic Machines for Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13017Semiautomatic Machines for Jacketed Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . .13018Automatic Machines for Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13019Automatic Machines for Jacketed Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13019

Tooling for Inserted ProductsConnector Insertion Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13020,13021Single Contact Insertion Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13021,13022MAG-MATE Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13022

Tooling for Flexible Circuit ProductsSingle-Contact Devices for Flexible Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13022

Auxiliary EquipmentStrippers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13023-13026Cable Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13026Cutting Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13027Crimp Quality Monitor (CQM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13027

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http://www.tycoelectronics.com

13002

Tooling for Crimp ProductsCatalog 1307612

Revised 7-01






Mechanical Hand Tools for Interchangeable Die Sets

CERTI-CRIMP “C” HeadStraight Action Hand Tool(SAHT), 69710-1

For more information, request Catalog65780, Instruction Sheet 408-2095.

Premium grade hand tool.Features ratchet control toprovide complete crimpcycle. The interchangeabledie sets close in a straightline to minimize contact orterminal rotation duringcrimping. When applicable,user-assist features, suchas a contact or terminallocator and a wire stop, arebuilt into the die set.Approximate weight 1.9 lb[0.86 kg].

CERTI-CRIMP Platform DieHand Tool, 58078-3


Premium grade hand toolfor crimping Ultra-Fast andUltra-Fast Plus FASTON terminals. Features ratchetcontrol to provide completecrimp cycle. Same frameconfiguration as the TETRA-CRIMP hand tool.Includes an adjustableterminal locator.Approximate weight 1.4 lb[0.64 kg].

9293

6-8

1060

44

CERTI-CRIMP Semi-RigidCable Hand Tool, 59980-1(Military M22520/36-01)

For more information, requestInstruction Sheet 408-6788.

Premium grade hand toolfor crimping Blindmate, N,SMA, and TNC connectorsonto semi-rigid coaxialcable. Features ratchetcontrol to provide completecrimp cycle. The tool isincluded in the SMA Tooland Cable Preparation Kit,59981-1. Locators must beordered separately, if notincluded in the kit.Approximate weight 2.0 lb[0.91 kg].

7843

2

Premium grade hand tool.Features similar to those ofthe CERTI-CRIMP "C" HeadSAHT. Die sets available tocrimp PIDG and PLASTI-GRIP terminals,PIDG "window" splices,SOLISTRAND terminals andsplices, and Multimate Type III+ and XII contacts.Approximate weight 1.4 lb[0.49 kg].

9964

5

CERTI-LOK Hand Tool,169400


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13003


Revised 7-01






Mechanical Hand Tools for Interchangeable Die Sets

Tooling

13

626 Pneumatic Tool System

Specifications:Outside Diameter—1.83 [46.5]Length—11.6-12.9 [295-327]Grip Span—2.19 [55.6] over button/handleWeight—2.3-3.3 lb [1.0-1.5 kg]Air—90-100 psi [6.21-6.89 bar], 11.14 in3 [0.00018 m3] Cycle Time—0.7-0.8 sec (16-14 AWG [1.3-2 mm2] PIDGTerminals)

For more information, request Catalog124208.

Lightweight, air-operatedmodular tooling system.Accepts a wide variety ofinterchangeable heads forcrimping various types ofcontacts, terminals andsplices onto wires ranging6-26 AWG [13-0.12 mm2],plus coaxial and fiber opticcable. Available with eitherhand- or foot-actuationswitch. Optional ratchetcontrol available to providecomplete crimp cycle.

Cordless Electric Power Tool,933150-1 (Kit, 933592-1)

Specifications:Width—2.7 [69]Depth—17 [432]Height—10 [254]Weight—12 lb [5.4 kg]Battery Pack Life—approx. 200crimps on a full charge

For more information, request Catalog82205 (COPALUM Connectors andHeat Shrink Tubing System),Instruction Sheet 408-9425.

Battery-operated hand toolfor crimping 6 and 8 AWG[13 and 8 mm2] COPALUMsplices. This tool is usedexclusively for reconnectingaluminum-wired homes, andis provided only to AMPcertified installers. The twosizes are crimped in asingle, two-cavity, color-coded die set. The batterypack can be removed andrecharged.

PRO-CRIMPER II HandTool, 354940-1


Commercial grade handtool for crimping variousproducts. Features ratchetcontrol to provide completecrimp cycle. Accepts bothpinned- and shouldered-style die sets. Locators areprovided with pinned-styledie sets for proper contact

Pneumatic Hand Tools for Interchangeable Die Sets

Electrical Hand Tools for Interchangeable Die Sets

and wire positioning, and tohelp minimize contactrotation and bendingduring crimping.Approximate weight 1.3 lb[0.60 kg].

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13004


Revised 7-01






Hydraulic Hand Tools for Interchangeable Die Sets

1012

10

Hand-Operated HydraulicPump, 314979-1, plus Heads

Specifications:Width—9.5 [241]Depth—24 [610]Height—11.4 [290]Weight—58 lb [26 kg]


Power unit for crimpinglarge terminals and splices,including AMPOWER andSOLISTRAND terminals,onto wires ranging from 8 AWG [8 mm2] through 1 000 kcmil [507 mm2]. It uses the same crimpingheads and die sets asDYNA-CRIMP Electric-Hydraulic Power Units.Used primarily for low-volume production or atlocations where electricalpower is not available.

Levered hand tools forcrimping large terminalsand splices onto 8-4/0 AWG[8-100 mm2] wires for59973-1 and 8-2 AWG [8-34 mm2] for 59974-1 and59975-1. 59975-1 includes arotating die set for crimpingSOLISTRAND terminals andsplices only. Bench mount312324-1 is available for59973-1.

Hydraulic Hand CrimpingTools, 59973-1, 59974-1,59975-1

Specifications:Height—22.5 [572] (59973-1);18 [457] (59974-1, 59975-1)Weight—12.5 lb [5.7 kg] (59973-1); 8 lb [3.6 kg] (59974-1,59975-1)


6540

2

Power units for crimpinglarge terminals and splices,including AMPOWER andSOLISTRAND terminals,onto wires ranging from 8 AWG [8 mm2] through 1 000 kcmil [507 mm2].Heads and die sets areinterchangeable. Availablewith either hand- or foot-actuation switch, andhose/coupling assembliesup to 28 ft [8.5 m] in length.

DYNA-CRIMP Electric-Hydraulic Power Units,69120-1, -2, plus Heads

Specifications:Width—9.5 [240]Depth—11.5 [292]Height—18.2 [464]Weight—65 lb [29 kg]Electrical—120 VAC, 60 Hz (69120-1);220 VAC, 50 or 60 Hz (69120-2); 3 240 VA max.

For more information, request InstructionSheet 408-1965.

2650

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13005


Revised 7-01






Crimp Machines

Tooling

13

This machine is used withspecial standard-styleapplicators to applyterminals and splicesrequiring crimping forcesgreater than the maximumoutput of AMP-O-LECTRICTermination Machines. Themachine is a modification ofa fixed-bed, mechanicalclutch press manufacturedby Benchmaster Products, Inc.

5-Ton Machine, 565433-4

Specifications:Width—29 [737]Depth—25.4 [645]Height—35.5 [902] without reelWeight—250 lb [113 kg]Electrical—120 VAC, 60 Hz, 6 AAir—90-110 psi [6.21-7.59 bar] whenrequired for use with air-feed applicators

For more information, request Catalog82221 (Magnet WireTerminals—AMPLIVAR and MAG-MATE).

Semiautomatic benchmachines for crimpingreeled AMPLIVAR pigtail-type splices and directconnect contacts. Allmodels are equipped witheither manual or automaticprecision adjustment ofcrimp height. Optionsinclude Crimp QualityMonitor, programmablesequencing of differentcrimp height settings and awire stuffer, whichautomatically insertsadditional wire into thesplice to meet its minimumspecified CMA range.

AMPLIVAR ProductTerminators (APT)

Specifications:Width—38 [965] with CQM andproduct reelDepth—35 [889]Height—14 [356] Weight—156 lb [71 kg]Electrical—120 VAC, 60 Hz, or 220 VAC, 50 Hz; 360 VAAir—90-100 psi [6.21-6.89 bar], 22 scfm [0.01038 m3/s]

For more information, request Catalog82221 (Magnet WireTerminals—AMPLIVAR and MAG-MATE), Catalog 82275 [CrimpQuality Monitor (CQM)].

AMP-O-LECTRIC Model “G”Terminating Machines,354500-1, -9, -11

Specifications:Width—18.7-25.3 [475-643]depending on applicator typeDepth—21.5-28.1 [546-713]depending on applicator typeHeight—20 [508] Weight—240 lb [110 kg]Electrical—120 or 220 VAC, 50 or 60Hz; 310 VAAir—90-110 psi [6.21-7.59 bar],6 scfm [0.00282 m3/s] when required with air-feed applicatorsWire Range—26-10 AWG [0.12-6 mm2] solid or stranded,depending on product applied

For more information, request Catalog65828, Video 198116, Catalog 82275[Crimp Quality Monitor (CQM)],Video 198094.

Semiautomatic benchmachines for crimpingreeled terminals andcontacts, featuring a quietand reliable direct motordrive, microprocessorcontrols for ease of setupand operation, andguarding and lightingdesigned for operatorconvenience. All modelsare equipped with eithermanual or automaticprecision adjustment ofcrimp height. Machine-mounted sensors areavailable for crimp qualitymonitoring using conventionalminiature-style applicators.

9331

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0600

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13006


Revised 7-01






Crimp Machines

AMP-O-LECTRIC Model “G”Splice Terminating MachineSemiautomatic benchmachine for crimping reeledsplice product. AcceptsStandard G SpliceApplicators to maximizeaccess to both sides of thesplice product. Features aquiet and reliable motordrive, microprocessorcontrols for ease of setupand operation and guardingand lighting designed foroperator convenience. Theterminators are providedwith manual precision crimpheight adjust as standardand machine-mountedsensors are available forcrimp quality monitoring.Will not accept Heavy DutyMini style applicators

Standard G Splice ApplicatorTwo-piece applicator forcrimping end- or side-feedreeled splice products.Applicator provides accessto both sides of splice forincreased ease of use andproductivity. Applicatorsuse an air feed mechanismand are available for the AMP-O-LECTRIC Model Gsplice terminator only.

Model G SpliceTerminating Machine &Applicator

Specifications:AMP-O-LECTRIC Model “G” ThruSplice TerminatorCapacity — 5 000 lb [2 224 N] max.crimp forceDeflection — .003 [0.076] max. per1000 lb [445 N] crimp forceNoise — 76 dB max. at 5 000 lb [2 224N] full capacityWeight — Approx. 240 lb [109 kg]Height — 20 [508]Electrical — 120/220 VAC, 50/60 Hz;Avg. 2.6 A at 120 VAC when used as abench-top unit at 2 000 cycles per houroperating rateAir — 90-110 psi [6.21-7.58 bar], 6 scfm [0.00283 m3/s] (when requiredfor use with air-feed applicators)

For more information, order Catalog889021.

Semiautomatic BenchTerminator for side- and end-feed reeled terminalsand contacts. The ELT usesa DC motor with gear boxdrive. The result is a small-footprint design that is fastand quiet. Cycle time is lessthan 0.400 seconds with anoperation sound level of76dBA. With a crimp forcecapacity of 3,000 pounds,the ELT is available for allbut the highest crimp forceapplications. A wide rangeof optional equipment isalso available to meet your specific applicationrequirements.

Entry Level Terminator(ELT), 1338600-1, -2, -3, -4 ,-5, -6

Specifications:Width—16.8 [427] Depth—20.6 [523] Height—20 [510] without reel supportWeight—approx. 150 lb [68 kg]Electrical—100-240 VAC, 50/60 Hz, 6A (Note: Avg <1 A at 120 VAC whenused as a bench-top unit at 2,000cycles per hour operating rate)Air—90-100 psi [6.21-6.90 bar], 6 scfm [0.00282 m3/s] when required foruse with air-feed applicators (Note:Optional Air Feed Valve AssemblyRequired)Wire Range—Up to 14 AWG [2.5 mm2]

For more information, request catalog 1308382.

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13007


Revised 7-01






Crimp Machines

Tooling

13

Semiautomatic benchmachine for use withstandard-style applicators.It is an electrically-powered,clutched, flywheel-energy-style machine, equippedwith a mechanical strip feedmechanism. Productscommonly applied with thismachine include AMPsplices, AMPLIVAR splices,and FASTON flagreceptacles.

AMP-O-LECTRIC Model “K”Terminating Machine, 1-471273-3

Specifications:Width—21 [533] Depth—20 [508] Height—24 [610] without reelWeight—230 lb [104 kg]Electrical—120 VAC, 60 Hz, 6 AAir—90-110 psi [6.21-7.59 bar], 6 scfm [0.00282 m3/s] when requiredwith air-feed applicatorsWire Range—26-10 AWG [0.12-6 mm2] solid or stranded,depending on product applied

For more information, contact TycoElectronics.

8116

9

AMP-O-LECTRIC Model “K”Terminating Machines witha permanently-mountedapplicator that acceptsinterchangeable die sets toapply a variety of tape-mounted terminals andsplices. Many of the diesets can also be used inAMP-O-LECTRIC Termina-ting Machines with a tapeapplicator.

AMP-TAPETRONICMachines, 68250-1, 69875

Specifications:Width—16 [406] Depth—20 [508] Height—24 [610] without reelWeight—250 lb [113 kg]Electrical—120 VAC, 60 HzWire Range—12-4 AWG [3-21 mm2] (68250-1), 26-10 AWG [0.12-6 mm2] (69875),solid or stranded, depending on productapplied


1033

30

Modified AMP-O-LECTRICModel “K” Machine forcrimping various terminals tospring and brush assembliesused in motors. It isequipped with a mechanismthat compresses the spring,and pulls the shunt wirethrough the spring and overthe terminal. The machine iscapable of producing in therange of 400 assemblies perhour, depending on brushdimensions and operator dexterity.

Carbon Brush Machine,459248-2

Specifications:Width—27 [686] Depth—27 [686] Height—28 [711] without reelWeight—250 lb [113 kg]Electrical—120 VAC, 60 Hz, 6 AAir—80-100 psi [5.51-6.89 bar]

For more information, request Catalog82227 (Machine AppliedTerminations, Open Barrel).

2790

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http://catalog.tycoelectronics.com/TE/bin/TE.Connect?M=BYPN&I=13&C=1&PN=230

13008


Revised 7-01






Crimp Machines

3731

6

Compact, air-powered,semiautomatic bench toolfor crimping N, SMA, andTNC connectors onto semi-rigid coaxial cable. Inter-changeable locators areincluded; interchangeabledie sets are purchasedseparately. The tool isoperated with a trigger

Pneumatic Tool for Semi-Rigid Cable Terminations,58318-1

Specifications:Width—4.12 [105] Depth—6.25 [159] Height—5.12 [130] Weight—8 lb [3.6 kg]Air—80-100 psi [5.51-6.89 bar]

Lead Makers

AMPOMATOR CLS IV+Lead-Making Machines,356500-1, -2, 1213400-1, -2

Specifications:Width—159 [4 040] Depth—68 [1 730]Height—86 [2 185] with 24 [610] dia. reelWeight—2 000 lb [907 kg]Electrical—220 VAC, 50 or60 Hz, single phase, 25 A, with neutral and groundAir—90 psi [6.21 bar], 15 scfm [0.0071m3/s] sustainedWire Range—26-10 AWG[0.12-6 mm2] stranded, 26-16 AWG[0.12-1.4 mm2] solidLead Lengths—3-90 [76.2-2 285], 90-1 000 [2 285-25 400] with long lead conveyors

Fully-automatic machinesthat measure, cut, strip andterminate single leads.Microprocessor-controlled,and programmed andoperated using an easy-to-follow, menu-driventouchscreen. Featuresinclude direct-driveterminating units withprecision crimp heightadjustment, fullyprogrammable setups, wirerunout and splice detection,and motorized pre-feed withwire straightener. Crimpquality monitoring is alsoavailable.

Gamma 311 Lead-MakingMachine, 2-528324-0

Specifications:Length—839 [2131] Width—340 [869]Height—693 [1760]Length Range—2.36 in.-32.8 ft.[60mm-10m] Optionally from 0.79 in.[20 mm] Wire Cross-Sections—30 - 13 AWG [0.05 mm2 - 2.5 mm2],(Optionally AWG 32)Noise Level—<76 dB (excludingpressing)Electrical—100 - 270 V, 50-60 Hzsingle phase, 2.5kVAPneumatic Connection—5-6 barAir Consumption—6 m3/hWeight—900 lb [410 kg] with twocrimping presses

The Gamma 311 is acompact, robust fully-automatic crimpingmachine of the highestquality. Its accessibility anduser-friendliness are just asnoteworthy as its excellentprice to performance ratio.The Gamma 311 isextremely flexible. Ithandles a variety ofapplications from cutting,stripping and crimping, totwisting, fluxing, tinning anddoubling.

1102

34-3

For more information, request Catalog124324, Video 198142 (NTSC),199609 (PAL).


switch mounted on the frontof the tool.


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13009


Revised 7-01






Lead Makers

Tooling

13

Gamma 333 PC Lead-Making Machine, ThreeStations, 2-528324-0

Specifications:Length—125 [3137] Width—54.2 [1377]Height—70.5 [1790]Length Range— 2.36 in-32.8 ft [60-10,000] (optional 30mm) Cross-Section Range —AWG 26-AWG 10 [0.125mm2-5mm2]Noise Level—<76dB (withoutcrimping modules)Electgrical—3x208 - 480V, 50-60Hz; 6kVACompressed Air—5-6 barAir Consumption—6.5m3/hWeight—1850 lbs [840 kg] with twocrimping modules


With its capacity toaccommodate an additionalprocessing station on side1, the Gamma 333 PC canperform a number of newprocesses. It can producetwo-ended crimp leads,process double crimpconnections with threedifferent terminals or applyseals on one end of thewire. Tinning and ink jetmarking are two furtheroptions. Process monitoringis integrated into thesystem, ensuring perfecttrimming and stripping ofthe wires.

Alpha 433-S Lead-MakingMachine, 3-528317-1

Specifications:Length—125 [3823] Width—54.2 [1698]Height—78.8 [2000]Length Range—2.36 in.-32.8 ft.[60mm-10m] Optionally from 0.79 in. [20 mm] Stripping Lengths—0.1-15mmWire cross sections—AWG 24-AWG 10[0.20mm2-6mm2]Noise Level—<75dB (withoutcrimping module)Electrical—3x208-480 V/50-60Hz,10kVACompressed Air—5-6 barAir Consumption—9m3/hWeight—2380 lb [1080 kg] (with twoMCI 711s and two MCI 761s)

For more information, request Catalog1307801

The Alpha 433 offers thehighest degree of flexibility.One or two sided sealapplication, differentcontacts plus double-crimpconnections of variedlengths and with the samewire can all be processedwith ease. When used incombination with the MCIperipherals, the Alpha 433becomes a very compacttotal system with optimumaccessibility.

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13010


Revised 7-01






Applicators for End-Feed Products

End-Feed Heavy-DutyMiniature Applicators(coded HDM)


Interchangeable applicatorsfor crimping productsreeled end-to-end (primarilyopen-barrel terminals).Used in bench and lead-making machines; mostdesigns can be used, oradapted for use with minortooling changes, dial-insettings for different wire89

831

End-Feed StandardApplicators (coded STD)

For more information, requestInstruction Sheets 408-8014, 408-8011 (Hinge Bar).

Applicators for use withAMP-O-LECTRIC Model “K”Terminating Machine, 1-471273-3. Consist ofseparate ram and lowertooling assemblies. Lowertooling is bolted to themachine, and can beadjusted to vary the wirecrimp height. Mechanical or

1061

97

sizes and insulationdiameters. Mechanical orair-powered feed systems,depending on the productapplied.

air-powered feed systems,depending on the product.To crimp Tab-Lok FASTONFlag terminals, the baseplate is spring loaded(hinge bar).

Applicators for Side-Feed Products

Side-Feed Heavy-DutyMiniature Applicators(coded HDM)


Interchangeable applicatorsfor crimping productsreeled side-by-side onsingle or dual carrier strips(primarily closed-barrelterminals and open-barrelcontacts). Similar design asthe end-feed version. Allside-feed applicators

8982

8

Side-Feed StandardApplicators (coded STD)


Applicators for use withAMP-O-LECTRIC Model “K”Terminating Machine, 1-471273-3. Similar designas the end-feed version. All side-feed applicatorsinclude a wire stop to helpcorrectly position the wireend in the crimping targetarea.

8982

6

include a wire stop to helpcorrectly position the wireend in the crimping targetarea.

Stripper-CrimperApplicators (coded SCA)

For more information, request Catalog65004 (AMP-O-MATIC Stripper-Crimper Machines), Catalog 82275[Crimp Quality Monitor (CQM)].

Interchangeable applicatorsfor crimping products inAMP-O-MATIC Stripper-Crimper Machines. Consistof separate ram and lowertooling assemblies. Similardial-in settings for differentwire sizes and insulationdiameters as HDMapplicators. Available withsensors for use with theCrimp Quality Monitor.

8982

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13011


Revised 7-01






Applicators for Side-Feed Products

Tooling

13

Tape Applicators, 567200-2, -3, -4


Miniature-style applicatorsthat accept interchangeabledie sets for crimping avariety of tape-mountedterminals and splices,including PIDG, PLASTI-GRIP andSOLISTRAND. The samedie sets can also be used in the AMP-TAPETRONICMachine. The feedmechanism is air powered.

1041

80

Stripper-Crimper Machines

Semiautomatic benchcrimping machines that alsostrip the wire, and aretherefore used forterminating jacketed cable.Feature manual precisionadjustment of crimp height,keyed strip blades forfaster, more accuratesetups, and an efficientscrap removal system. Alladjustments can be madefrom the front of themachines without specialtools. Available with crimpquality monitoring.

AMP-O-MATIC Stripper-Crimper Machines,1320895-1, -2

Specifications:Width—14 [355]Depth—18 [457]Height—33 [838] without reelWeight—150 lb [68 kg]Electrical—120 VAC, 50 or 60 Hz, .5 AAir—80-100 psi [5.52-6.90 bar], 3.5scfm [0.00165 m3/s]Wire Range—32-14 AWG [0.03-2 mm2]

For more information, request Catalog65004, Video 198075, Catalog 82275[Crimp Quality Monitor (CQM)],Video 198094.

1106

01

Portable bench machinethat strips wire and crimpstape-mounted, closed-barrel pin and socketcontacts for AMPLIMITEMilitary, ARINC and CPCconnectors. The strippingand crimping heads areaccessible throughseparate openings in thefront of the machine. Wirestrip length and crimpheight are adjustable. Thestripping head is pre-set tothe proper cutting depth offour standard wire sizes.

AMP-TAPEMATIC 4/8 Indent Stripper-CrimperMachine, 599406-7

Specifications:Width—12.5 [317]Depth—12.5 [317]Height—10 [254] without reelWeight—45 lb [20 kg]Electrical—120 VAC, 60 Hz, 1.3 AWire Range—28-20 AWG [0.08-0.5 mm2]

For more information, contact TycoElectronics

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13012


Revised 7-01






Dedicated Hand Tools

Premium grade hand toolsfor crimping large coaxialconnectors and varioustypes of terminals andsplices on wires ranging 6-24 AWG [13-0.2 mm2].Feature ratchet control toprovide complete crimpcycle, and insulation crimpadjustment on tools for

Premium grade hand tools.Feature ratchet control toprovide complete crimpcycle. Die sets close in astraight line. Include acontact locator andsupport. Same handle andratchet design as DAHT.Approximate weight 1.5 lb[0.68 kg]

CERTI-CRIMP Heavy HeadHand Tools (HHHT)


CERTI-CRIMP DoubleAction Hand Tools (DAHT)


Premium grade hand tools.Feature ratchet control toprovide complete crimpcycle. Die sets close in anarc-like path. Whenapplicable, user assistfeatures, such as a contactor terminal locator and awire stop are included.Approximate weight 1.2 lb[0.54 kg]

CERTI-CRIMP StraightAction, Double Action HandTools (SADAHT)


CERTI-CRIMP StraightAction Hand Tools (SAHT)


Premium grade hand tools.Feature ratchet control toprovide complete crimpcycle. Die sets close in astraight line. Include acontact locator and wirestop, plus an insulationcrimp adjustment lever,when applicable.Approximate weight 1.3 lb[0.59 kg]

9293

6-1

9293

6-5

9293

6-3

9293

6-2

AMPLI-BOND, PIDG,DIAMOND GRIP, and PLASTI-GRIP terminals andsplices. Die sets close in astraight line. Approximateweight 2.1 lb [0.95 kg]

Premium grade hand toolsfor crimping PIDG andPLASTI-GRIP terminals andsplices, plus spare wirecaps. Feature ratchetcontrol to provide completecrimp cycle. Die sets closein a straight line. Include alocator and a quick take-upfor holding the terminal orsplice in place.

Approximate weight 1.3 lb[0.59 kg]

CERTI-CRIMP T-HEAD HandTools


9293

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13013


Revised 7-01






Dedicated Hand Tools

Tooling

13

Premium grade hand toolsfor crimping large SOLISTRAND and tubularterminals and splices, andCABLE MAKER batteryterminals. The die setsrotate to provide multiplecrimping configurations forthe different terminal andsplice sizes. 600850-1 and BANTAM ROTA-CRIMPtool, 601075-1 areequipped with ratchetcontrol to provide completecrimp cycle.

ROTA-CRIMP Hand Tools,600850-1, 601075-1

Specifications:600850:Length—25 [635]Weight—7.4 lb [3.4 kg]Wire Range—8-4/0 AWG [7-100 mm2]601075:Length—15 [381]Weight—4.6 lb [2.1 kg]Wire Range—8-1/0 AWG [7-60 mm2]


1017

74Premium grade hand toolfor crimping PIDG, PLASTI-BOND, and PLASTI-GRIP terminals,PIDG butt splices, andPIDG FASTON terminalsonto wires ranging 22-10AWG [0.3-6 mm2]. Featuresratchet control to providecomplete crimp cycle,quick ratchet release, andterminal locator and wirestop. Die set has threecolor-coded crimpingchambers. Approximateweight 1.4 lb [0.64 kg]

TETRA-CRIMP Hand Tool,59824-1


9962

6

Special Tool Sets

Air-feed applicators forcrimping uninsulatedreceptacles, andassembling them intoinsulating housing. Thereceptacles and housingsare provided partiallyassembled, with the crimpbarrels extending outsidethe housings. Thereceptacles are crimped onthe downward stroke of themachine, and assembledon the upward stroke.Straight receptacles areside fed; flag receptaclesare end fed.

End- and Side-Feed Heavy-Duty Miniature Applicatorsfor Ultra-Pod FASTONReceptacles

For more information, requestInstruction Sheets 408-8095 (SideFeed), 408-8099 (End Feed).

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13014

Tooling for Insulation Displacement (IDC) ProductsCatalog 1307612

Revised 7-01






Hand Tools for IDC Products

Service grade hand toolsfor inserting one or twounstripped wires into pcboard-mounted AMP-BARREL terminals.The tips of the tools areslotted to a depth to preventwire overinsertion. The

shanks of the tools are colorcoded. For improvedcomfort, a slip-on cushiongrip, 231279-1, is available.

AMP-BARREL TerminalWire Insertion Tools,552714-1 thru -5

For more information, request Catalog82159 (Printed Circuit BoardTerminals and Disconnects),Instruction Sheet 408-6553.

Terminating kit for .050[1.27] centerline ribboncable with 28 or 26 AWG[0.08 or 0.15 mm2] strandedor solid, or 30 AWG [0.05 mm2] solidconductors. Includescommercial grade hand toolwith ratchet control forcomplete termination cycle,base assembly, bench-

mount, tooling sets forstandard and novoreceptacles, card edgeconnectors and D-Sub HDF low-profileconnectors, and a carryingcase.

AMP-LATCH Hand Tool Kit,768340-1


Portable tool for applying14-, 24-, 36-, and 50-position CHAMPconnectors, includingCategory 5. Massterminates and shears allwires in a single operation.Wires can be laced in thetool or in a separate lacingfixture, 230328-1, usingcolor bar guides. Lacing

fixture allows 180° as wellas 90° wire dress.Approximate weight(including carrying case)8.3 lb [3.8 kg]

CHAMP MI-1 “Butterfly”Hand Tools, 229378-1, -3, -20, -23

For more information, request Catalog82008 (Miniature RibbonConnector System), Instruction Sheet408-7559.

9072

210

3177

Kit includes index slides for14-, 24-, 36-, 50-, and 64-position connectors, cableclamp, hex wrench forratchet release, contactinsertion/extraction tool andcarrying case. Palm gripinserter features ratchet

control that will not releasethe pusher until it isbottomed, and an excesswire trimmer. Connectorsare mounted in the slides,and indexed by hand in theinserter.

CHAMP Palm Grip Inserterand Index Slide Kit,229764-2

For more information, request Catalog82008 (Miniature RibbonConnector System).

Molded plastic servicegrade hand tools. Featurepreset, non-replaceablecable jacket stripper andcolor-coded die set. Diesclose in a straight line.231648-1 applies 2-, 4-,and 6-position line plugs;231649-1 applies 4-positionhandset plugs.

“Chordal” Modular PlugHand Tools, 231648-1,231649-1

For more information, request Catalog82066 (Modular InterconnectionSystem).

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13015


Revised 7-01






Hand Tools for IDC Products

Tooling

13

Premium grade hand tools.Feature ratchet control toprovide completetermination cycle, and quickratchet release. Includeinterchangeable die set,with color dot code on nestand indenter, that closes ina straight line. Also has a

flat-oval cable cutter andstripper. Approximateweight .75 lb [0.3 kg].

Professional Modular PlugHand Tools, 231652 Series

For more information, request Catalog82066 (Modular InterconnectionSystem).

Lightweight and easy-to-use hand tool for IDCconnectors, featuringratchet control that will notrelease the trigger until wirereaches proper insertiondepth. Acceptsinterchangeable terminatingheads that may also beused with bench-mounted

power units, 58338-1 and931800-1. Most headsautomatically index to thenext contact position, or theconnector may beadvanced by hand to anyposition.

Pistol Grip Hand ToolSystem


Service grade hand toolsfor inserting individual wiresinto various IDC connectorswhen making repairs: MTA-100, 59803-1; MTA-156, 59804-1; MTA-156 Card Edge, 59839-1; AMPLIMITE HDE,91287-1; CHAMP, 229384-1.

T-Handle Hand Tools,59803-1, 59804-1, 59839-1,91287-1, 229384-1

For more information, requestInstruction Sheets 408-7558(CHAMP), 408-7907 (MTA), 408-9481 (HDE).

8975

536

944A

Bench machines fornotching and terminatingribbon cable with MTAconnectors, applying SDLplugs, and crimpingshielding ferrules. Tooling ismounted to the ram andbase plate of the frame.312522-1 and -4 are footactuated; -2 is pushbuttonactuated, -3 is bleed-sensoractuated for use with slide

2 700-lb Pneumatic PowerUnits, 312522-1, -2, -3, -4

Specifications:Width—8 [203] Depth—13.7 [349] Height—23.5 [596] Weight—50 lb [22.7 kg]Air—80-100 psi [5.51-6.89 bar]


Bench frame for applying avariety of IDC connectors,including AMPMODU MT,AMP-LATCH, and CHAMP.Features adjustable ramand handle, and a slidebase. Tooling is mounted tothe ram and into the tracksof the base plate.

Manual Arbor FrameAssembly, 91085-2

Specifications:Width—7.6 [194] Depth—14.2 [362] Height—10 [254] Weight—13 lb [5.9 kg]


tooling. Stroke distance canbe adjusted on -1, -2, and -3 machines.

8508

0-5

Bench Machines for IDC Products

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13016


Revised 7-01






Bench Machines for IDC Products

Pneumatic Auto-Cycle Unit,91112-3

Specifications:Width—7 [179] Depth—19 [483] Height—13 [330] Weight—34 lb [15.4 kg]Air—80-100 psi [5.51-6.89 bar]


Basically an air-poweredversion of Manual ArborFrame Assembly, 91085-2.Features adjustable ramand cycle time, andautomatic cycling when thelower assembly is slid intothe frame to the rear of thebase plate. Includes aguard around the frameopening.

Air-powered benchmachines forsimultaneously terminatingboth ends of flat-oval andround telephone cable withmodular plugs. Also teststhe assemblies whenterminated for opens andshorts. Acceptsinterchangeable modules,856196 series, for differentsize or style plugs. Testercan be set to test specificplug sizes and contactconfigurations.

Modular Plug DualTerminators, 1320840-1

Specifications:Width—8 [203] Depth—16.7 [425]Height—20.5 [521]Weight—62 lb [28 kg] (Terminator andModule)Electrical—120 VAC, 60 Hz (856195-1);220 VAC, 50 Hz (856195-6)Air—80-100 psi [5.51-6.89 bar]


Compact, lightweight, air-powered bench machinesfor applying modular plugs.Accepts interchangeabletooling kits, 354714 series,for different size or styleplugs. Tooling kits may beordered separately, orincluded with the machines.Contact insertion height iseasily adjustable. Actuatedby a foot valve.

Modular Plug SingleTerminators, 354711 Series

Specifications:Width—3.5 [89] Depth—8.7 [221]Height—12.5 [317]Weight—7.2 lb [3.3 kg] Air—80-100 psi [5.51-6.89 bar]

For more information, requestInstruction Sheet 408-9919. 99

302

6201

3

MTA Harness Board ManualPistol Grip Hand Tools, 58645-1, 58647-1


1042

94

Lightweight hand tools forterminating wire harnesseswith MTA-100 and -156feed-through connectors.Tools mass terminatediscrete wires or notchedribbon cable in smallconnectors (2 to 12contacts for MTA-100, and2 to 8 contacts for MTA-156). Termi-nating

Harness Board Tools

heads offer threadedmounting holes in theirbase for fastening toharness boards. Heads aremounted in the ManualPistol Grip HandleAssembly, 58074-1, orPneumatic HandleAssembly, 58075-1.

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13017


Revised 7-01






Harness Board Tools

Tooling

13

Lightweight hand tools forterminating wire harnesseswith MTA connectors:58575-1 for MTA-100;58576-1 for MTA-156. Usedwith board-mounted fixturesfor holding the connectorsand lacing the wires.Feature an applicator that

MTA Harness BoardPneumatic Hand Tools,58575-1, 58576-1

Specifications:Weight—2.8 lb [1.3 kg] (58575-1)Air—75-95 psi [5.17-6.55 bar]


1027

08

rotates 360° to easily alignwith the fixtures, andengages and disengagesthe fixtures automatically.Insertion depth isadjustable.

Semiautomatic Machines for Discrete Wire

Electric Power Unit, 931800-1

Specifications:Width—7 [178] Depth—14 [356] Height—10 [254] Weight—12 lb [5.4 kg]Electrical—120 VAC, 60 Hz, 2 A

For more information, request Catalog296176 (Pistol Grip Hand ToolSystem).

Lightweight bench machinefor use with the sameinterchangeable terminatingheads used with Pistol GripHand Tool, 58074-1. Alsoaccepts heads with eitherloose-piece or tape feedtracks for applying MTAconnectors, and a headwith a tube feed track andseating station for applying

AMPMODU MTEconnectors. Actuated by afoot switch.

8085

8

Bench machines forterminating wires one-at-a-time with AMPLIMITE HDE D-Sub and AMPMODU MTconnectors with insulationdisplacement contacts.Feature a feed mechanismthat automatically indexesthe connector to the nextposition after eachtermination. The connectormay also be advancedwithout cycling the

Electric Discrete WireMachines, 58020-1, -2, -4, -5

Specifications:Width—5 [128] Depth—13.5 [343] Height—10 [254] Weight—22 lb [10 kg]Electrical—120 VAC, 60 Hz (58020-1); 220 VAC, 50 Hz (58020-4)


machine. Insertion depth isadjustable. Actuated by afoot switch.

1032

66

Semiautomatic Machines for Ribbon Cable

MTE Ribbon CableTerminator, 856002-1

Specifications:Width—43 [1 092] Depth—10 [254] Height—21 [533] Weight—60 lb [27.2 kg]Air—80 psi [5.51 bar] min., .5 scfm [0.00024 m3/s]Cable Range—30-22 AWG [0.05-0.4mm2], .100 [25.4] centerlines


Air-operated benchmachine for massterminating notched ribboncable with AMPMODU MTEconnectors. Connectors arefed through their packagingtube into the terminatingstation by a spring-loadedpusher tape. Contacts areinserted into the connectorhousing in a manually-operated seating stationalongside the terminating

station. Insertion depth isadjustable. Actuated by afoot valve.

8968

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13018


Revised 7-01






Semiautomatic Machines for Jacketed Cable

CHAMPOMATOR 2.6Terminating Machine,662300-1, plus Controllers,852423-4, -5

Specifications:Machine:Width—16 [400] Depth—21 [530] Height—10 [250] Weight—75 lb [35 kg]Electrical—120 VAC, 60 Hz, 4 AAir—80 psi [5.52 bar] at 1.13 scfm[0.000533 m3/s]Controllers:Width—11 [285]Depth—17 [440]Height—6 [150]Weight—21 lb [9 kg]Electrical—120 VAC, 60 Hz (852423-4);230 VAC, 50 Hz (852423-5); 480 VA


Terminates 30 AWG [0.06 mm2], .024 [0.61]maximum insulationdiameter wires in the IDCcontacts of 68-position 0.8mm Offset CHAMP plugs. Ituses a process similar tothe Model 2.5 machine forwire handling. The Model2.6 bench machine comescomplete with a mandrelassembly, connector nest,and inserter package. A180˚ cable clamp isprovided with the machine.

1052

56-1

CHAMPOMATOR 2.5Terminating Machines,354786 Series, plusControllers, 852423-1, -3

Specifications:Machines:Width—24 [610] Depth—24 [610] Height—12 [305] Weight—75 lb [34 kg]Air—80 psi [5.52 bar] min., .75 scfm [0.00035 m3/s]Controllers:Width—11 [286]Depth—17 [438]Height—6 [152]Weight—21 lb [9.5 kg]Electrical—120 VAC, 60 Hz (852423-1);220 VAC, 50 Hz (852423-3); 480 VA

For more information, request Catalog82247, Video 198043.

Compact bench machinesfor terminating multi-conductor, jacketed cablewith a variety of IDCconnectors. Microprocessorcontrolled, andprogrammed using amembrane-switchkeyboard. Automaticallyindex the connector throughthe programmedtermination pattern.Terminate either a pair ofwires simultaneously inopposite contacts, or justone wire at a time.

9933

8-2

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13019


Revised 7-01






Automatic Machines for Ribbon Cable

R-CAM 2A Ribbon CableAssembly Machine,760700-6, -7

Specifications:Width—102 [2 591] Depth—58 [1 473] Height—60 [1 524] Weight—960 lb [435 kg]Electrical—120 VAC, 50 or 60 Hz(760700-6); 220 VAC, 50 or 60 Hz(760700-7); 1 800 VA

Fully-automatic machinesfor producing and testing.050 [1.27]-centerlineribbon cable assemblies upto 48 [1 219] long with up tofour connectors in anyorientation. Supplied withtooling to apply AMP-LATCH20-64 position card-edgeconnectors and novoreceptacles. Other toolingmay be ordered separately.Microprocessor controlled,

7700

9-2

R-CAM 3A Ribbon CableAssembly Machines,761900-1, -2

Specifications:Width—48 [1 219] Depth—48 [1 219] Height—62 [1 575] Weight—630 lb [286 kg]Electrical—120 VAC, 50 or 60 Hz(761900-1); 220 VAC, 50 or 60 Hz(761900-2); 1 800 VAAir—80 psi [5.52 bar] min., 8 scfm[0.00378 m3/s] min.

High-speed models forproducing and testing .050[1.27]-centerline jumpers upto 105 [2 667] long with oneor two connectors. It canalso produce two-connectorassemblies with up to 50 [1 270] long unterminatedtails. Controlled,programmed and operatedsimilar to the R-CAM 2Amachines.

8159

5

R-CAM 4 Ribbon CableAssembly Machines,318800 Series

Specifications:Width—68 [1 727] Depth—58 [1 473] Height—72 [1 829] Weight—590 lb [300 kg]Electrical—120 or 220 VAC, 50 or 60 Hz; 1 800 VA

Top-of-the-line models forproducing and testingdaisy-chained assembliesup to 100 [2 540] long withup to 10 connectors in anyorientation. Longer lengthsare possible with limitations.Can be converted to runeither .050 [1.27]- or .025[0.63]-centerline cable. Canalso process slit-and-twistcable. Controlled,

9876

3-2

Air—80 psi [5.52 bar] min., 8 scfm[0.00378 m3/s] min.


and programmed andoperated using aninteractive touchscreen.

Production Rate—1 075assemblies/hr (2 connectors, 4 [102]length


Air—80 psi [5.52 bar] min., 12 scfm [0.00566 m3/s] min.


programmed and operatedusing either an interactivetouchscreen or a keyboard.

CHAMPOMATOR 3ATerminating Machines,662600 Series

Specifications:Width—60 [1 524] Depth—24 [610] Height—48 [1 219] Weight—250 lb [113 kg]Electrical—120 VAC, 50 or 60 Hz, single phase, 1AAir—80 psi [5.52 bar] min., 10 scfm [0.00472 m3/s] min.


Automatic terminatingmachines for AMPLIMITE HDE,AMPMODU Level V andCHAMP connectors.Microprocessor controlled,and programmed andoperated using aninteractive touchscreen.

8012

0

Automatic Machines for Jacketed Cable

Terminate wires at randomor selectively by identifyingeach wire by checkingcontinuity with theterminated opposite end.Also test for shorts. Cableclamps available for 90°and 180° wire dress.

Tooling

13

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13020

Tooling for Inserted ProductsCatalog 1307612

Revised 7-01






Connector Insertion Devices

Compact, air-poweredbench machine for seatingpreassembled ACTION PINconnectors with up to a totalof 150 contacts. Seatingtools may be requireddepending on connectorstyles. It can accommodatepc boards up to 20 [508]wide. Machine cycling isoperator controlled inconjunction with either

pressure or board sensingto compensate for boardthickness variations.Cycling time is 4 seconds.

SM-3, 814700-2

Specifications:Width—35.5 [902] Depth—23 [584] Height—26.5 [673] Weight—290 lb [132 kg]Capacity—6 000 lb [26 700 N]Air—80 psi [5.52 bar] min., 1.5 scfm [0.00071 m3/s] min.


8303

9

This cost effective benchmounted machine is usedfor semi-automatic pressingof ACTION PIN (CompliantPin, Pressfit) connectorsinto printed circuit boards.A PC controls the machine,and the pressing force isdelivered by an all-electricservomotor, providingprecise control of force,speed, and seating height.The touch screen monitorprovides a user-friendly

interface. The bar codescanner provides PCBserial number input forproduct tracking. Thepressing process is datadriven, and setup is fully-automatic. Press qualitymonitoring includesminimum force, maximumforce, and seated height.The automatic setup andquality monitor virtuallyeliminates human error andproduct related defects.

Connector Seating MachineBMEP-3T, 1399400-1,BMEP-5T, 1399401-1

For more information, contact Tyco Electronics.

Machine is used for semi-automatic pressing ofACTION PIN (CompliantPin, Pressfit) connectorsinto printed circuit boards. Itis mounted on wheels forportability, but can belocked in place. It functionsin the same fashion as theBMEP presses, butprovides more pressing

force and larger PCBworking area. While theBMEP accommodatesPCBs up to 450mm x600mm, the MEP canprocess up to 900mm x1200mm.

Connector Seating MachineMEP-6T, 1399500-1,MEP-12T, 1299501-1


PC controlled four-axis allelectric servo press is usedfor fully-automatic pressingof ACTION PIN Connectorsinto printed circuit boards.The PC controls thefunctions required forpressing a large variety ofconnectors of a PCBwithout human intervention.The touch screen provides a user-friendlyinterface, and a barcodescanner provides PCBserial number input for

product tracking. Thepressing process is datadriven, and setup isautomatic. The AEP-12Tpress can be interfacedwith the ACP-3648 pick andplace cell for a fully-automatic assembly line.

Connector Seating MachineAEP-12T, 1399600-1


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13021

Tooling for Inserted ProductsCatalog 1307612

Revised 7-01






Connector Insertion Devices

Tooling

13

PC controlled machineused to automatically pick,inspect, and place a varietyof connectors and odd formcomponents onto PCBs (upto 900mm x 1200mm). Itutilizes adjust-able widthpass-through conveyor.Components are presentedto the 5-axis Cartesian robotby feeders. Eachcomponent is inspected,

positioned, and lightlypressed to hold positionbefore the PCB istransferred to the AEP-12Tor other machine forpressing. Functions includemachine vision PCBlocating, machine visioninspection of pin tips, X Y &Theta positioning, and forceverified inspection.

Connector Seating MachineACP-3648, 1399700-1,Large Area Pick and Placewith Vision Inspection


Single Contact Insertion Devices

Microprocessor-controlledX-Y positioning table forinserting a variety ofproducts into pc boards,including .0252 stamped orbandoliered posts, mini-spring sockets, andFASTON tabs. Insertionheads for the differentproducts areinterchangeable, and mayalso be used with benchmachines. Controlled,programmed and operatedusing an interactivetouchscreen. Optionsinclude double-action

Automatic machine forinserting a variety ofcontacts into pc boards(PCBs). Equipped with aninsertion tool (comprised ofa product-specific insertionhead, an anvil, and aproduct feed mechanism).Stepper-motor driven X-Ytable positions PCBs underinsertion head. SurfaceMount EquipmentManufacturers Association(SMEMA) compatible inlinePCB Insertion Station for

Comp-U-Sertor IIMachines, 122300-1, -2

Specifications:Width—58 [1 473] Depth—66 [1 676] with reelHeight—63 [1 600] Weight—500 lb [227 kg]Electrical—120 VAC, 50 or 60 Hz(122300-1); 220 VAC, 50 or 60 Hz(122300-2); 1 800 VAAir—80 psi [5.52 bar] min., 15 scfm [0.00708 m3/s] min.Insertable Area—12 x 18 [305 x 457] max.


clinch tooling, powereddereeler, splice run-outdetector, take-up winder forpaper tape, and scrapchopper.

posts, tabs, receptacles orsockets. Stand-alone unit isfield upgradeable to PassThrough. Mounts up to fourAMP pneumatic insertionheads. Modem diagnosticsstandard, vision systemoptional. Control panel usedto program and monitorentire insertion process.

1049

86-1

P300 Automatic InsertionMachine

Specifications:Width—57.5 [1 460] Depth—64.5 [1 640] Height—60 [1 520] Weight—Depending on configurationElectrical—110 V, 60 HzAir—87 psi [6 bar] Insertable Area—24 x 16[600 x 400]


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13022

Tooling for Inserted Products/Flexible CircuitsCatalog 1307612

Revised 7-01






Single Contact Insertion Devices

Bench machines forinserting a variety ofproducts into pc boards.Uses the same interchangeableinsertion heads as theComp-U-Sertor II Machines.Series 217600 machinesfeature a manually-operatedX-Y positioning fixture, plusa locator spotlight. Themachine cycles when theboard hole is placed on theanvil and both triggers onthe dual handles attachedto the X-Y fixture aredepressed. Series 662820machines, without boardfixturing, cycle automatically

when the hole is properlylocated. A stabilizing diskover the anvil helps keepthe board level.

1049

84-1

Modular Insertion System(MIS) Bench Machines,217600 Series, 662820 Series (shown)

Specifications:Width—18 [457] Depth—24 [610] Height—18 [457] Weight—250 lb [113 kg]Electrical—120 to 220 VAC, 50 or 60 Hz (217600); 120 or 240 VAC, 60 Hz, single phase, 120 VA (662820)Air—80 psi [5.52 bar] min., 15 scfm [0.00708 m3/s] min.Insertable Area—18 x 22 [457 x 559] max.


MAG-MATE Products

Dual-direction feedcapable, microprocessor-controlled, semiautomaticbench machine for insertingStandard, Mini, or Slim LineMAG-MATE products. Easy-to-use push button controlsfor programming, with LCDdisplay. Accepts one or tworeels of different strip formproducts. Can also accepttwo reels of similar productswith varying IDC wire slots.Fixturing is custom designed.

MAG-MATE ProductTerminator (MPT-5)

Specifications:Width—73 [1 855] max. (with two 24[610] dia. terminal reels)Depth—29 [740] Height—42 [1 070] Weight—190 lb [86 kg]Electrical—120 VAC, 60 Hz, or 220VAC, 50 Hz; 1AAir—80 psi [5.52 bar] min., 3 scfm [0.00142 m3/s] min.

For more information, request Catalog296501, page 50.

Machine inserts one or twoterminals at a time and trimsoff excess magnet wire.Also available as a modulefor use in automaticequipment.

Single Contact Devices for Flexible Circuits

Flexible Film TerminationMachines, 224910-1, -2, -3, -4, -6

Specifications:Width—20.5 [520]Depth—27.5 [700] Height—18 [460] Weight—100 lb [45 kg]Electrical—120 VAC, 60 Hz, (224910-1, -3, -4); 240 VAC, 50 Hz (224910-2, -6)


Semiautomatic benchmachines for terminating.050 [1.27]-, .100 [2.54]-,.200 [5.08]-, and .300[7.62]-centerline cable, circuitry and printed wiring.All positions are terminatedautomatically one afteranother. To skip positions,an optional Programmer Kit,356484-1, is available.Crimp height is adjustable.

1005

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13023

Auxiliary EquipmentCatalog 1307612

Revised 7-01






Strippers

Tooling

13

Cable Stripper/Slitter,Model CS-1, 606700-1


Hand tool for strippinground cable up to 1.0 [25]outside diameter(approximately 350 kcmil[175 mm2] conductor).Uses a “V” clamp thatslides in and out for cablepositioning. Blade can be

rotated 90° for circular orlengthwise cuts. Bladedepth is also adjustable.Edge of clamp can be usedto help separate cablejacket. Supplied with aspare blade.10

3005

Hand tool for stripping themore popular sizes ofcoaxial cable. Featuresinterchangeable, color-coded blade cassettes fordifferent strip lengths. Kitsinclude a specific bladecassette plus a set of fourinterchangeable, color-coded blocks for

Coaxial Cable Stripper Kits,603995-1, -2, -3, -5, -6


accommodating differentcable diameters rangingfrom .10 [2.5] to .30 [7.6].Blade depth is adjustable.

4700

8

Compact, semiautomaticmachine for cutting andstripping the outerconductor and dielectric,and chamfering the centerconductor. Interchangeabletooling, 813599-1, -2,available for preparing 402and 405 RG/U cables,respectively, for terminationwith Blindmate, N, SMA,and TNC connectors.

Semi-Rigid CablePreparation Machine,220211-2

Specifications:Width—11.6 [295] Depth—8.2 [210] Height—6 [152] Weight—45 lb [21 kg]Electrical—120 VAC, 60 Hz, 2 A


Features a carriage forsecuring the cable forcutting and stripping.Cutting speed and depth isadjustable.

5659

3A10

8938

-7

Fully electric,microprocessor-controlledbench machine forprocessing wire and roundand flat cable. FeaturesLED display prompts foreasy-to-follow setups andoperation, automatic wireloading and unloading, anduniversal V-type blades.Pre-feeder and wire stacker,available for unattendedoperation. Process 5 200wires per hour (22 AWG[0.3 mm2], 4 [100] length,partial strip both ends).

Automatic Cut and StripMachine, 1214316-1

Specifications:Width—14.6 [370] Depth—16.1 [410] Height—10.8 [275] Weight—48.6 lb [23 kg]Electrical—120 or 220 VAC, 50 or 60 Hz, 160 VAWire Range—32-10 AWG [0.05-6 mm2] stranded, 32-16 AWG[0.05-1.5 mm2] solidWire Lengths—.04 [1.0]-3 280 ft [1 000 m]Strip Lengths—up to 1.77 [45]


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13024


Revised 7-01






Strippers

Compact, lightweight, air-powered bench machine forstripping wires up to 14 AWG [1.65mm2], andcable up to .13 [3.2] OD.Features automatic sensoractivation and universal V-type blades forprocessing varying wiresizes without changingblades. Full or partialstripping. Approx. .3second machine cycle timefor longest strip length.

Semiautomatic PneumaticWire Stripper Machine,1214315-1

Specifications:Width—2.75 [70] Depth—10.4 [265] Height—5.32 [135] Weight—4.4 lb [2 kg]Air—75-105 psi [5.17-7.24 bar], .01 ft3[.00028 m3]/operationWire Range—32-14 AWG [0.05-1.65 mm2]Strip Lengths—.06-.79 [1.5-20]


Bench machine forstripping wires up to 10AWG [5.26mm2], and cableup to .28 [7] OD. Featuresautomatic sensor activationand universal V-type bladesfor processing varying wiresizes without changingblades. Full or partialstripping. Approximately .3second machine cycle timefor longest strip length.

Semiautomatic ElectricWire Stripper Machine,1338083-1

Specifications:Width—2.75 [70] Depth—12.5 [318] Height—5.32 [135] Weight—5.7 lb [2.6 kg]Electrical—100-240 VAC, 47-63 HzWire Range—10-32 AWG [0.03-5.26 mm2]Strip Lengths—.06-1.00 [1.5-25]


Prefeeder for use with theAMPOMATOR CLS IV+Lead-Making Machine, aswell as the Automatic Cutand Strip Machine. It canfeed wire from either reelsor barrels. Three differentranges of feed rates can beeasily selected to match thespeed of the equipmentbeing fed. For larger reels,optional reel mountingshafts, a reel holder frameextension kit, and a reel-braking system areavailable.

Floor-Standing WirePrefeeder, 1214317-1

Specifications:Wire Insulation OD —.35 [9] Max.Reel Width — 12 [305] max.standard; 16 [405] max. with 20 [510] shaft; 18 [455] max. with22 [560] shaft, extension kit andbraking systemReel Diameter — 20 [510] max. standard; 48 [1 220] max. withextension kit and braking systemReel Core Diameter —.75-2.5 [19-65]Reel Weight — 100 lb [45 kg]Max.Feed Rates — .13-4.7 ft/s [0.04-1.44 m/s]; .20-5.6 ft/s [0.06-1.72 m/s]; .40-6.9 ft/s [0.12-2.10m/s]Speed Rate — 0-6.9 ft/sec (0-2 m/sec)

Width — 24 [610] standard; 36 [915] with frame extensionDepth — 21 [535]Height — 46 [1 170] with guidearm fully extendedWeight — 125 lb [57 kg]Electrical — 120 VAC, 60 Hz, 300 VA

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13025


Revised 7-01






Strippers

Tooling

13

The Bench Prefeeder is aperfect companion to theAutomatic Cut and StripMachine, P/N 1214316-1.This prefeeder uses atraditional dancer slide andan electronically controlledbelt drive transport system.The price/performance ratioof this economicalprefeeder makes it a goodchoice for feeding small tomedium sized spools.

Electric Bench Prefeeder,1424100-1

Specifications:Outer Cable Diameter — max. OD:.236 [6.0] (Guide tube clearance:.280 [7])Outer Cable Reel Diameter —18 [475]Max. Cable Reel Width —12 [305]Max. Cable Reel Weight —44 lbs. [20 kg]Shaft Length — 16 [406]Diameter Reel Center —.750-2.50 [19-65]Speed Rate — 0-5.9 ft/sec [0-1.8 m/sec]Depth — 16.5 [419]Width — 18 [457]

Height — 11.8 [300]Dancer Height — 22 [559]Motor — 1/8 HP DCElectrical Requirements —100, 120, 220, 240, VAC 50-60Hz/120 VANet Weight — 38 lbs [ 17 kg]without optional rack

The Kappa 225 is auniversally, versatilemachine for cutting andstripping single and multi-conductor wires. With itshigh cutting and pull-offpower, the Kappa 225 isable to process strandedwires up to 8 AWG with anoutside diameter of 0.41 inch.

Kappa 225, Automatic Cutand Strip, 3-547178-0

Specifications:Width — 22 [560]Depth — 15.4 [390]Height — 13.4 [340]Weight — 79.4 lb [36 kg]Wire Cross-Sections — Strandedwire: 30-8 AWG [0.05 - 10mm2]; Solid wire: max.14 AWG [2.5 mm2]Outer Diameter — 0.41 [10.5]max.Flat Ribbon Cables — 0.47 [12]

Length Range — 0.04”-328.05ft[1mm - 99.99m] (+/- 0.2% or1mm, depending on wire length)Electrical — 110 / 230V - 50/60Hz,switches automatically

For more information, requestCatalog 1307774.

The Kappa 230 has all thefeatures of the Kappa 225plus the capability ofprocessing wires with across section up to 6 AWG.

Kappa 230, Automatic Cutand Strip, 3-547178-1

Specifications:Width — 25 [630]Depth — 16 [400]Height — 13.4 [340]Weight — 95 lb [43 kg]Wire Cross-Sections —24-5 AWG [0.22 - 16mm2]Flat Ribbon Cables — width up to40mmLength Range — 0.04”-328ft[1mm - 99.99m] (+/- 0.2%)Electrical — 110 / 230V - 50/60Hz,switches automatically


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13026


Revised 7-01






Strippers

The top of the line Kappa240 has a programmableswiveling and strippinghead with the capability ofprocessing 3/0 AWG wire.In addition it can do slittingand intermediate slitting ofthe wire jacket.

Kappa 240, Automatic Cutand Strip, 3-547178-4 &Kappa 240 PCH, 5-547178-1

Specifications:Width — 40.5 [103cm]Depth — 31 [79cm]Height — 22 [57cm]Weight — 435 lb [198kg]Wire Cross-Sections —14-3/0 AWG [2.5 - 33mm2]Length Range — 9” - 328 ft [233mm - 99.99m]Electrical — 115 / 230V - 50/60Hz,switchable


Hand tool for cutting andstripping stranded or solid20-12 AWG [0.3-3 mm2]wire sizes. Wires arestripped at the front of thetool, thereby allowingaccess to short wires inconfined areas. Alsofeatures a 3-positionstripping depth adjustment,and an adjustable wirestop. Stripping jaws can bereplaced with assembly 1-601827-2.

Wire Stripper Hand Tool,Model WS-2, 601827-2


9652

6

Cable Cutters

Ratcheted Cable CutterHand Tool, 607453-2

Specifications:Height—16 [406]Handle Opening—19.5 [495] max.Weight—3.3 lb [1.5 kg]


Lightweight hand tool forcutting up to 600 kcmil [300 mm2] copper or 800kcmil [400 mm2] aluminumconductors. Features ahighly-leveraged, circularcutting motion using aratcheted moving blade.The blade can also bequickly advanced using atake-up button convenientlylocated just beyond thehandle grip.

1046

13

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13027


Revised 7-01






Cutting Tool

Tooling

13

Tool cuts AMPMODU Mod.II Breakaway Headers(Single- or Double-Row,Vertical or Right-Angle) with.025 [.64] square posts on.100 [2.54] centers. The Kitincludes a Pistol GripRatchet Handle, a Locator,a Cutting Head (includesblades and a stored set of 2extra blades), a Hex Wrench,and a Carrying Case.

Cutting Tool Kit, 314818-1

Specifications:Width—5.1 [130] Depth—9.0 [230] Height—5.5 [140] Weight—14.7 oz [417 g]

For more information, request Catalog296501, page 45, Instruction Sheet408-9707 .

1079

32

Crimp Quality Monitor (CQM)

This unique systemprovides 100% on-the-flycrimp inspection. Itmeasures the crimp heightof each termination, andevaluates the quality ofeach crimp. If a crimp isquestionable, the monitoralerts the operator with bothvisual and audible alarms. Italso provides ports forprinting and networking.When used with AMP-O-LECTRIC Model “G”Termination Machines, themonitor is mounted to themachine. When used withAMPOMATOR CLS IV Lead-Making Machines, it isintegrated into themachine’s operatingsystem.

Crimp Quality Monitor (CQM), 1320420-1, -2

Specifications:Width—8.8 [220] Depth—8.1 [205] Height—4.6 [115] Weight—5 lb [2.3 kg] Electrical—100-240 VAC,50/60 Hz, 3.2 A


1106

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13028

ToolingCatalog 1307612

Revised 7-01






Engineering Notes

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Tooling · 2013-05-24 · wire stuffer, which automatically inserts additional wire into the splice...

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Transcript of Tooling · 2013-05-24 · wire stuffer, which automatically inserts additional wire into the splice...