2012 11-08-3 d-printing-event-metal-parts

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Transcript of 2012 11-08-3 d-printing-event-metal-parts

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Carrier gas

+ powder

Shape

Gas

Substrate

Melt

pool Track

Laser +

central gaz

(coaxial)

Motion

direction

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°

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• •

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• Conventional cycle time: 38s

• CCC cycle time: 32s

• Reducing cycle time: 16%

• Profit for the 1st year: 222.000

€ (6.000.000 units/year)

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Conformal cooling

layout

Moulding area Moulding area

Conventional

cooling layout

• Conventional cycle time: 27.2 s

• CCC cycle time: 17.9 s

• Reducing cycle time: 34%

• Profit as the 1° year: 8600 € (100.000 units /year)

• Reducing thickness

• Better ejection and quality part

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• (cycle time, less material, less rejects)

• (Uniformity of T° and pressure – Reducing Max T°

and pressure)

• (Reducing time, rejects, material volume)

• (Hot spots management, Mould T°

uniformity, reducing rejects)

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Size: 180 x 130 x 5 mm

Build time: 12 hours

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Weight reduction with the

same mechanical result

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Race Car Gearbox Casing

Material: Ti6Al4V

Weight: 2,5 kg

Build time: 48 hours

Material: Ti6Al4V

Size: 280 x 180 x 120 mm

Weight: 2,7 kg

Build time: 28 hours

Race Car Upright

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=> Thank you for your attention !