201020 1 0 Y-12+ Operator’s Manual - Arctic Cat · Do not remove this Operator’s Manual from...

Opera

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Do not remove this Operator’s Manual from this ATVaccording to the guidelines and agreement with the U.S.Consumer Product Safety Commission.Read this manual carefully.It contains important safety information.

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Y-12+

20102010

Your ATV can be hazardous to operate.A collision or rollover can occur quickly, even during routinemaneuvers such as turning and driving on hills or over obstacles,if you fail to take proper precautions.

For your safety, understand and follow all the warnings containedin this Operator’s Manual and the labels on your ATV.

Keep this Operator’s Manual with your ATV at all times.

FAILURE TO FOLLOW THE WARNINGS CONTAINED INTHIS MANUAL CAN RESULT IN SERIOUS INJURY ORDEATH.

Training is available: U.S. owners, call 1-800-887-2887; Cana-dian owners, call 1-613-739-1535.

Un cours d’instruction est disponible: pour les propriétaires cana-diens, composez le 1-613-739-1535.

Particularly important information is distinguished in this manualby the following notations:

California Proposition 65

!The Safety Alert Symbol meansATTENTION! BE ALERT! YOURSAFETY IS INVOLVED.

! WARNING Failure to follow WARNINGS couldresult in SERIOUS OR SEVEREINJURY OR DEATH to the ATVoperator, a bystander, or a personinspecting or repairing the ATV.

CAUTION A CAUTION indicates special pre-cautions that must be taken toavoid damage to the ATV.

NOTE: A NOTE provides key informationto make procedures easier or moreclear.

! WARNING This product contains or emits chemicals known to theState of California to cause cancer and birth defects orother reproductive harm.

1

Division I - Rider Awareness/ResponsibilityForewordCongratulations and thank you from Arctic Cat Inc. for purchas-ing an ARCTIC CAT® All-Terrain Vehicle (ATV). It is designedto provide superior ride, comfort, and utility.

This Operator’s Manual is furnished to make the operator awareof proper operating procedures. It also includes information aboutthe general care and maintenance of your ATV.

Children differ in skills, physical abilities, and judgment. Somechildren may not be able to operate an ATV safely. Parents shouldsupervise their child’s use of the ATV at all times. Parents shouldpermit continued use only if they determine that the child has theability to operate the ATV safely.

Carefully read the following pages. If you have any questionsregarding this ATV, contact an authorized Arctic Cat ATV dealerfor assistance. Remember, only authorized Arctic Cat ATV deal-ers have the knowledge and facilities to provide you with the bestservice possible.

• Know all local, state/provincial riding laws,• Respect your ATV,• Respect the environment, and• You will gain the respect of others.

We also advise you to strictly follow the recommended mainte-nance program as outlined. This preventive maintenance programis designed to ensure that all critical components on this ATV arethoroughly inspected at various intervals.

All information in this manual is based on the latest product dataand specifications available at the time of printing. Arctic Cat Inc.reserves the right to make product changes and improvementswhich may affect illustrations or explanations without notice.

Arctic Cat and the ATV Safety Institute recommend that all ATVoperators ride the appropriate-sized ATV according to age.

Protect Your Sport

Category Age (Years)

Speed Limitations (MPH) NOTES

Y-12+ 12 or Older 15 - Limited30 - Maximum

Operate UnderAdult Supervision

T-14 14 or Older 20 - Limited30 - Limited

38 - Maximum


G & S 16 or Older According toLocal Regulations —

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Table of ContentsDIVISION I - RIDER AWARENESS/RESPONSIBILITYFOREWORD ........................................................................................ 1RIDER TRAINING COURSE................................................................ 6HANGTAG & WARNING LABELS.................................................... 7-8WARNINGS..................................................................................... 9-16PREVENTION ............................................................................... 17-20Clothing and Gear............................................................................... 17Condition of the ATV........................................................................... 18First Aid and Survival.......................................................................... 20ACTIVE RIDING ................................................................................. 21SOUND JUDGMENT..................................................................... 22-24Those Around You .............................................................................. 22Environment........................................................................................ 22Equipment........................................................................................... 23Personal Choices................................................................................ 24Load Capacity Ratings Chart (Utility) ................................................. 24SUPERVISION ................................................................................... 25Taking Responsibility .......................................................................... 25

DIVISION II - OPERATION/MAINTENANCEPREFACE........................................................................................... 26PARTS AND ACCESSORIES ............................................................ 26ATV SPECIFICATIONS...................................................................... 27LOCATION OF CONTROLS .............................................................. 28ATV OPERATION.......................................................................... 29-36Basic Operating Maneuvers ............................................................... 29How to Handle the ATV (Active Riding Techniques) ........................... 31Tips..................................................................................................... 31GENERAL INFORMATION ........................................................... 37-42ATV Identification Numbers ................................................................ 37Ignition Switch Key.............................................................................. 37Control Locations and Functions ........................................................ 37Shift Lever........................................................................................... 39

Gas/Vent Hoses .................................................................................. 40Carburetor Float Bowl Drain................................................................ 40Oil Level Stick...................................................................................... 40Seat Lock ............................................................................................ 41Safety Flag/Bracket ............................................................................. 41Transporting ATV................................................................................. 41Gasoline-Oil-Lubricant ........................................................................ 41Break-In Procedure............................................................................. 42GENERAL MAINTENANCE..........................................................43-54Maintenance Schedule........................................................................ 43Shock Absorbers................................................................................. 44General Lubrication............................................................................. 44Hand Brake System ............................................................................ 45Adjusting Brakes ................................................................................. 45Protective Rubber Boots ..................................................................... 46Battery................................................................................................. 47Spark Plug .......................................................................................... 50Engine Idle RPM Adjustment .............................................................. 51Throttle Cable Adjustment................................................................... 51Air Filter............................................................................................... 51Tires .................................................................................................... 52Wheels ................................................................................................ 53Bulb Replacement............................................................................... 53Fuse .................................................................................................... 54Storage Compartment/Tools ............................................................... 54PREPARATION FOR STORAGE........................................................ 55PREPARATION AFTER STORAGE ................................................... 56LIMITED WARRANTY........................................................................ 57WARRANTY PROCEDURE/OWNER RESPONSIBILITY.................. 58EMISSION CONTROL LIMITED WARRANTY................................... 59U.S. EPA EMISSION CONTROL STATEMENT/

WARRANTY (U.S.) ......................................................................... 60CHANGE OF ADDRESS, OWNERSHIP, OR WARRANTY

TRANSFER..................................................................................... 61INDEX ................................................................................................ 63MAINTENANCE RECORD................................................................. 64DECLARATION OF CONFORMITY ................................................... 66IDENTIFICATION NUMBERS RECORD................. Inside Back Cover

3! WARNING Indicates a potential hazard that could result in a serious injury or death.

AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.An ATV handles differently from other vehicles including motor-cycles and cars. A collision or rollover can occur quickly, evenduring routine maneuvers such as turning and driving on hills orover obstacles, if you fail to take proper precautions.

SEVERE INJURY OR DEATH can result if you do not followthese instructions:

• Parents: It is very important that your child or children understandand follow the instructions and warnings contained in this manualbefore operating this ATV under adult supervision. Also, it is veryimportant that you take time to watch the Safety DVD (included inthe Owner’s Packet) with your child or children. It contains impor-tant operating and safety instructions.

• Read this manual and all labels carefully and follow the operatingprocedures described.

• Never operate an ATV without proper instruction. Take a trainingcourse. Beginners should receive training from a certified instruc-tor. Contact an authorized Arctic Cat ATV dealer or call the ATVSafety Institute at 1-800-887-2887 (U.S.) or 1-613-739-1535(Canada) to find out about the training course nearest you.

• Never allow anyone under 12 years of age to operate this ATV.• Never allow a child to operate a Y-12+ ATV without adult supervi-

sion and never allow continued use of an ATV by a child if thechild does not have the abilities to operate it safely.

• Some operators, even at the age of 12, may not be able to oper-ate an ATV safely; parents should supervise such operator of theATV at all times. Parents should permit continued use only if theydetermine that the operator has the ability to operate the ATVsafely.

• Never carry a passenger.• Never permit a guest to operate this ATV unless the guest has

read this manual and all product labels and has completed a cer-tified training course.

• Never operate an ATV on any paved surfaces, including side-walks, driveways, parking lots, and streets.

• Never operate this ATV on any public street, highway, or road(even a dirt or gravel one).

• Never operate an ATV without wearing an approved helmet thatfits properly. You should also wear eye protection (goggles or faceshield), gloves, boots, long-sleeved shirt or jacket, and long pants.

• Never consume alcohol or drugs before or while operating thisATV.

• Never operate at excessive speeds. Always travel at a speedwhich is proper for the terrain, visibility and operating conditions,and your experience.

• Never attempt wheelies, jumps, or other stunts.• Always inspect this ATV each time you use it to make sure it is in

safe operating condition. Always follow the inspection and mainte-nance procedures and schedules described in this manual.

• Always keep both hands on the handlebars and both feet on thefootrests of the ATV during operation.

• Always go slowly and be extra careful when operating on unfamil-iar terrain. Always be alert to changing terrain conditions whenoperating the ATV.

• Never operate on excessively rough, slippery, or loose terrain.• Always follow proper procedures for turning as described in this

manual. Practice turning at slow speeds before attempting to turnat faster speeds. Do not turn at excessive speed.

• Always have the ATV checked by an authorized Arctic Cat ATVdealer if it has been involved in an accident.

• Never operate the ATV on hills too steep for the ATV or for yourabilities. Practice on smaller hills before attempting larger hills.

• Always follow proper procedures for climbing hills as described inthis manual. Check the terrain carefully before you start up anyhill. Never climb hills with slippery or loose surfaces. Shift yourweight forward. Never open the throttle suddenly. Never go overthe top of any hill at high speed. Always follow proper proceduresfor going down hills and for braking on hills as described in thismanual. Check the terrain carefully before you start down any hill.Shift your weight backward. Never go down a hill at high speed.Avoid going down a hill at an angle which would cause the ATV tolean sharply to one side. Go straight down the hill where possible.

4 ! WARNING Indicates a potential hazard that could result in a serious injury or death.

AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

• Always follow proper procedures for crossing the side of a hill asdescribed in this manual. Avoid hills with slippery or loose sur-faces. Shift your weight to the uphill side of the ATV. Neverattempt to turn the ATV around on any hill until you have masteredthe turning techniques described in this manual on level ground.Avoid crossing the side of a steep hill if possible.

• Always use proper procedures if you stall or roll backward whenclimbing a hill. To avoid stalling, maintain a steady speed whenclimbing a hill. If you stall or roll backwards, follow the special pro-cedure for braking described in this manual. Dismount on the uphillside or to either side if pointed straight uphill. Turn the ATV aroundand mount following the procedure described in this manual.

• Always check for obstacles before operating in a new area. Neverattempt to operate over large obstacles, such as large rocks orfallen trees. Always follow proper procedures when operating overobstacles as described in this manual.

• Always be careful of skidding or sliding. On slippery surfaces,such as ice, go slowly and be very cautious in order to reduce thechance of skidding or sliding out of control.

• Never operate an ATV in fast flowing water or in water deeper thanthe footrests. Remember that wet brakes may have reduced stop-ping capability. Test your brakes after leaving water. If necessary,apply them lightly several times to let friction dry out the pads.

• Always use the size and type tires specified in this manual.Always maintain proper tire pressure as described in this manual.

• Never improperly install or improperly use accessories on your ATV.• Never install a twist grip throttle on this ATV.• Never exceed the stated load capacity for this ATV. One operator

only. No cargo, passengers, or towing.• Remove the speed limiting safety device on this ATV at your own

risk.FOR MORE INFORMATION ABOUT ATV SAFETY, callthe ATV Safety Institute at 1-800-887-2887 (U.S.) or CanadaSafety Council at 1-613-739-1535 (Canada).

ATV SAFETY ALERTThe Consumer Product Safety Commission has concluded thatALL-TERRAIN VEHICLES (ATV’s) may present a risk ofDEATH or SEVERE INJURY in certain circumstances. Whileaccidents may occur for many reasons:

*** Over 2856 people, including many children, have died in acci-dents associated with ATV’s since 2003.

*** Many people have become severely paralyzed or sufferedsevere internal injuries as a result of accidents associated withATV’s.

*** Every month thousands of people are treated in hospital emer-gency rooms for injuries received while riding an ATV.

You should be aware that AN ATV IS NOT A TOY AND CANBE HAZARDOUS TO OPERATE. An ATV handles differentlyfrom other vehicles, including motorcycles and cars. A collisionor rollover can occur quickly, even during routine maneuvers suchas turning and driving on hills and over obstacles, if you fail totake proper precautions.


TO AVOID DEATH OR SEVERE PERSONAL INJURY:

* NEVER ALLOW ANYONE UNDER 12 YEARS OLD TOOPERATE AN ARCTIC CAT Y-12+ ATV.

* ALWAYS READ THE OPERATOR’S MANUAL CARE-FULLY AND FOLLOW THE OPERATING PROCEDURESDESCRIBED. PAY SPECIAL ATTENTION TO THE WARN-INGS CONTAINED IN THE MANUAL AND ON ALLLABELS.

* NEVER OPERATE AN ATV WITHOUT PROPERINSTRUCTION. TAKE A TRAINING COURSE. BEGIN-NERS SHOULD COMPLETE THE TRAINING COURSEDESCRIBED ON PAGE 6.

* NEVER CARRY A PASSENGER OR RIDE AS A PASSEN-GER ON AN ATV. CARRYING A PASSENGER MAYUPSET THE BALANCE OF THE ATV AND MAY CAUSEIT TO GO OUT OF CONTROL.

* EVERY ARCTIC CAT BRAND ATV IS DESIGNED FOR ACERTAIN AGE GROUP. NEVER RIDE AN ATV THAT ISNOT DESIGNED FOR YOUR AGE GROUP. THE OPERA-TOR’S MANUAL AND LABELS CONTAIN THE AGEGROUP FOR EACH ARCTIC CAT BRAND ATV.

* NEVER OPERATE AN ARCTIC CAT BRAND YOUTHATV WITHOUT PARENTAL SUPERVISION.

* NEVER OPERATE AN ATV ON PAVEMENT. THE VEHI-CLE IS NOT DESIGNED TO BE USED ON PAVED SUR-FACES AND MAY BE DIFFICULT TO CONTROL.

* NEVER OPERATE AN ATV ON A PUBLIC ROAD, EVENA DIRT OR GRAVEL ONE, BECAUSE YOU MAY NOT BEABLE TO AVOID COLLIDING WITH OTHER VEHICLES.ALSO, OPERATING AN ATV ON A PUBLIC ROAD MAYBE AGAINST THE LAW.

* NEVER OPERATE AN ATV WITHOUT AN APPROVEDMOTORCYCLE HELMET, EYE PROTECTION, BOOTS,GLOVES, LONG PANTS, AND A LONG-SLEEVED SHIRTOR JACKET.

* NEVER CONSUME ALCOHOL OR DRUGS BEFORE ORWHILE OPERATING AN ATV.

* NEVER OPERATE AN ATV AT EXCESSIVE SPEEDS. GOAT A SPEED WHICH IS PROPER FOR THE TERRAIN,VISIBILITY CONDITIONS, AND YOUR EXPERIENCE.

* NEVER ATTEMPT TO DO WHEELIES, JUMPS, OROTHER STUNTS.

* ALWAYS BE CAREFUL WHEN OPERATING AN ATV,ESPECIALLY WHEN APPROACHING HILLS, TURNS,AND OBSTACLES AND WHEN OPERATING ON UNFA-MILIAR OR ROUGH TERRAIN.

* NEVER LEND YOUR ATV TO ANYONE WHO HAS NOTTAKEN A TRAINING COURSE OR HAS NOT BEENDRIVING AN ATV FOR AT LEAST A YEAR.


Rider Training CourseArctic Cat sponsors a free Rider Training Course to teach ATVriding skills or to reinforce current riding skills. First-time pur-chasers without any previous ATV riding experience will receivea $100.00 coupon from Arctic Cat through the SVIA/ASI aftercompleting the training course (U.S. owners only, one incentive).Arctic Cat provides free rider training courses to appropriateimmediate family members per ATV purchase. Others can takethe training course for a small fee. See an authorized Arctic CatATV dealer for details or call (800) 887-2887 for training courseinformation.

FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety Commission at (800) 638-2772 or the ATV Distributors' Safety Hotline at (800) 852-5344.Visit the Arctic Cat Inc. website at www.arcticcat.com for addi-tional product information.


Hangtag & Warning Labels (DVX)Your Arctic Cat ATV comeswith a hangtag and severallabels containing importantsafety information. Anyonewho rides the ATV shouldread and understand thisinformation before riding.

The labels should be consid-ered as permanent parts ofthe ATV. If a label comes offor becomes hard to read,contact your Arctic Cat ATVdealer for a replacement.

Pour commander des Etiquettes de Mise en Garde gratuites, voyezvotre détaillant de autorisé VTT Arctic Cat pour le numéro depièce 1436-344.

KM813BWLY122

KM822B


Hangtag & Warning Labels (Utility)Your Arctic Cat ATV comes witha hangtag and several labels con-taining important safety informa-tion. Anyone who rides the ATVshould read and understand thisinformation before riding.

The labels should be consideredas permanent parts of the ATV. Ifa label comes off or becomes hardto read, contact your Arctic CatATV dealer for a replacement.

Pour commander des Etiquettesde Mise en Garde gratuites, voyezvotre détaillant de autorisé VTTArctic Cat pour le numéro depièce 1436-344.

KM805A

KM808C

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Warnings! WARNING

POTENTIAL HAZARD Operating this ATV without proper instruction and supervision.

WHAT CAN HAPPENThe risk of an accident is greatly increased if the operator doesnot know how to operate the ATV properly in different situationsand on different types of terrain.

HOW TO AVOID THE HAZARDBeginning and inexperienced operators should complete the cer-tified training course offered. They should then regularly practicethe skills learned in the course and the operating techniquesdescribed in this Operator’s Manual.For more information about the training course, contact anauthorized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.)or 1-613-739-1535 (Canada).

! WARNINGPOTENTIAL HAZARDAllowing anyone under age 12 to operate this ATV.

WHAT CAN HAPPENUse of an ATV by children can lead to severe injury or death ofthe child. Children may not have the skills, abilities, or judgmentneeded to operate the ATV safely and may be involved in a seri-ous accident.

HOW TO AVOID THE HAZARDA child under 12 should never operate this ATV. A child lackingthe skills, abilities, or judgment needed to operate the ATV safelyshould never operate this ATV. A child under the age of 16should never operate this ATV without parental supervision.

! WARNINGPOTENTIAL HAZARDCarrying a passenger on this ATV.

WHAT CAN HAPPENGreatly reduces your ability to bal-ance and control this ATV. Couldcause an accident, resulting in injuryor death to you and/or your passen-ger.

HOW TO AVOID THE HAZARDNever carry a passenger. The long seat is to allow the operatorto shift positions as needed during operation. It is not for carry-ing passengers.


Warnings! WARNING

POTENTIAL HAZARDOperating this ATV on paved sur-faces.

WHAT CAN HAPPENThe ATV’s tires are designed for off-road use only, not for use on pave-ment. Paved surfaces may seriouslyaffect handling and control of theATV and may cause the ATV to go out of control.

HOW TO AVOID THE HAZARDNever operate the ATV on any paved surfaces, including side-walks, driveways, parking lots, and streets.

! WARNINGPOTENTIAL HAZARDOperating this ATV on public streets,roads, or highways.

WHAT CAN HAPPENYou can collide with another vehicle.

HOW TO AVOID THE HAZARDNever operate this ATV on any public street, road, or highway,even a dirt or gravel one.In many states it is illegal to operate an ATV on public streets,roads, or highways.

! WARNINGPOTENTIAL HAZARDOperating this ATV without wearingan approved motorcycle helmet, eyeprotection, and protective clothing.

WHAT CAN HAPPENOperating without an approved hel-met increases your chances of asevere head injury or death in theevent of an accident.Operating without eye protection canresult in an accident and increasesyour chances of a severe injury in theevent of an accident.Operating without protective clothingincreases your chances of severe injury in the event of an acci-dent.

HOW TO AVOID THE HAZARDAlways wear an approved helmet that fits properly.You should also wear:

Eye protection (goggles or face shield)GlovesBootsLong sleeved shirt or jacketLong pants

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Warnings! WARNING

POTENTIAL HAZARDOperating this ATV after or while consuming alcohol or drugs.

WHAT CAN HAPPENCould seriously affect your judgment.Could cause you to react more slowly.Could affect your balance and perception.Could result in an accident.

HOW TO AVOID THE HAZARDNever consume alcohol or drugs before or while driving thisATV.

! WARNINGPOTENTIAL HAZARDOperating this ATV at excessive speeds or removing the speedlimiting device from the ATV.

WHAT CAN HAPPENIncreases your chances or losing control of the ATV, which canresult in an accident.

HOW TO AVOID THE HAZARDAlways ride at a speed that is proper for the terrain, visibility andoperating conditions, and your age and experience.

! WARNINGPOTENTIAL HAZARDAttempting wheelies, jumps, andother stunts.

WHAT CAN HAPPENIncreases the chance of an accidentincluding an overturn.

HOW TO AVOID THE HAZARDNever attempt stunts, such as wheelies or jumps. Don’t try toshow off.

! WARNINGPOTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.

WHAT CAN HAPPENIncreases the possibility of an accident or equipment damage.

HOW TO AVOID THE HAZARDAlways inspect your ATV each time you use it to make sure theATV is in safe operating condition.Always follow the inspection and maintenance procedures andschedules described in this Operator’s Manual.


Warnings! WARNING

POTENTIAL HAZARDRemoving hands from handlebars or feet from footrests duringoperation.

WHAT CAN HAPPENRemoving even one hand or foot can reduce your ability to con-trol the ATV or could cause you to lose your balance and fall offthe ATV. If you remove a foot from a footrest, your foot or legmay come into contact with the wheels, which could injure youor cause an accident.

HOW TO AVOID THE HAZARDAlways keep both hands on the handlebars and both feet on thefootrests of your ATV during operation.

! WARNINGPOTENTIAL HAZARDOperating on steep hills.

WHAT CAN HAPPENThe ATV can overturn more easilyon steep hills than on level surfacesor small hills.

HOW TO AVOID THE HAZARDNever operate the ATV on hills too steep for the ATV or for yourabilities.Practice on smaller hills before attempting larger hills.

! WARNINGPOTENTIAL HAZARDFailure to use extra care when oper-ating the ATV on unfamiliar terrain.

WHAT CAN HAPPENYou can come upon hidden rocks,bumps, or holes without enough timeto react.Could result in the ATV overturningor going out of control.

HOW TO AVOID THE HAZARDGo slowly and be extra careful when operating on unfamiliar ter-rain.Always be alert to changing terrain conditions when operatingthe ATV.

! WARNINGPOTENTIAL HAZARDTurning improperly.

WHAT CAN HAPPENATV could go out of control, causing a collision or rollover.

HOW TO AVOID THE HAZARDAlways follow proper procedures for turning as described in thisOperator’s Manual.Practice turning at slow speeds before attempting to turn atfaster speeds.Do not turn at excessive speed.

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Warnings

NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 15°

! WARNINGPOTENTIAL HAZARDFailure to use extra care when oper-ating on rough, slippery, or loose ter-rain.

WHAT CAN HAPPENCould cause loss of traction or ATVcontrol, which could result in anaccident including an overturn.

HOW TO AVOID THE HAZARDDo not operate on rough, slippery, or loose terrain until you havelearned and practiced the skills necessary to control the ATV onsuch terrain.Always be especially cautious on these kinds of terrain.

! WARNINGPOTENTIAL HAZARDClimbing hills improperly.

WHAT CAN HAPPENCould cause loss of control or causethe ATV to overturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for climbing hills as describedin this Operator’s Manual.Always check the terrain carefully before you start up any hill.Never climb hills with slippery or loose surfaces.Shift your weight forward.Never open the throttle suddenly. The ATV could flip over back-wards.Never go over the top of any hill at high speed. An obstacle, asharp drop, or another vehicle or person could be on the otherside of the hill.


Warnings! WARNING

POTENTIAL HAZARDGoing down a hill improperly.


HOW TO AVOID THE HAZARDAlways follow proper procedures for going down hills asdescribed in this Operator’s Manual.Always check the terrain carefully before you start down any hill.Shift your weight backward.Never go down a hill at high speed.Avoid going down a hill at an angle that would cause the ATV tolean sharply to one side. Go straight down the hill where possi-ble.

! WARNINGPOTENTIAL HAZARDStalling, rolling backwards, orimproperly dismounting while climb-ing a hill.

WHAT CAN HAPPENCould result in the ATV overturning.

HOW TO AVOID THE HAZARDUse proper gear and maintain steady speed when climbing ahill.If you lose all forward speed:

Keep weight uphill.Apply the brakes.Engage the brake lever lock after you are stopped.

If you begin rolling backwards:Keep weight uphill.Apply the brakes while rolling backwards.When fully stopped, engage the brake lever lock.

Dismount on uphill side or to a side if pointed straight uphill.Turn the ATV around and mount following the proceduredescribed in this Operator’s Manual.

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Warnings! WARNING

POTENTIAL HAZARDImproperly crossing hills or turningon hills.


HOW TO AVOID THE HAZARDNever attempt to turn the ATV around on any hill until you havemastered the turning technique as described in this Operator’sManual. Practice first on level ground. Be very careful whenturning on any hill.Avoid crossing the side of a steep hill, if possible.When crossing the side of a hill:Always follow proper procedures as described in this Operator’sManual.Avoid hills with slippery or loose surfaces.Shift your weight to the uphill side of the ATV.

! WARNINGPOTENTIAL HAZARDOperating the ATV through deep or fast flowing water.

WHAT CAN HAPPENTires may float, causing loss of traction and loss of control,which could lead to an accident.

HOW TO AVOID THE HAZARDNever operate the ATV in fast flowing water or in water deeperthan the footrests.Remember that wet brakes may have reduced stopping capability.Test your brakes after leaving water. If necessary, apply themseveral times to dry out the brakes.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper tires or with improper oruneven tire pressure.

WHAT CAN HAPPENUse of improper tires on the ATV, or operation of the ATV withimproper or uneven tire pressure, may cause loss of controlincreasing your risk of accident.

HOW TO AVOID THE HAZARDAlways use the size and type tires specified in this Operator’sManual for this ATV.Always maintain proper tire pressure as described in this Opera-tor’s Manual.


Warnings! WARNING

POTENTIAL HAZARDImproperly operating over obstacles.

WHAT CAN HAPPENCould cause loss of control or a collision. Could cause the ATVto overturn.

HOW TO AVOID THE HAZARDBefore operating in a new area, check for obstacles.Never attempt to ride over large obstacles, such as large rocksor fallen trees.When you go over obstacles, always follow proper proceduresas described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDSkidding or sliding.

WHAT CAN HAPPENYou may lose control of the ATV.You may also regain traction unexpectedly, which may cause theATV to overturn.

HOW TO AVOID THE HAZARDLearn to safely control skidding or sliding by practicing at slowspeeds and on level, smooth terrain.On extremely slippery surfaces, such as ice, go slowly and bevery cautious in order to reduce the chance of skidding or slid-ing out of control.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper modifications.

WHAT CAN HAPPENImproper installation of accessories or modification of the ATVmay cause changes in handling which, in some situations, couldlead to an accident.

HOW TO AVOID THE HAZARDNever modify the ATV through improper installation or improperuse of accessories. All parts and accessories added to this ATVshould be genuine Arctic Cat ATV components designed for useon the ATV and should be installed and used according toinstructions. Never install a twist grip throttle. If you have ques-tions, consult an authorized Arctic Cat ATV dealer.


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PreventionOverviewWhen using an ATV, prevention is the name of the game. “Hadyou only known” something could go wrong, you would haveprevented it. If you don’t notice your conditions and surroundingsbefore riding your ATV, you give up control over the situation.Using ATV prevention techniques helps you forecast potentialhazards before they injure you or damage your ATV.

Following the safety instructions and warnings in this manual willhelp you “P.A.S.S.” the safety test. P.A.S.S. stands for “Preven-tion,” “Active Riding,” “Sound Judgment,” and “Supervision.”Remembering P.A.S.S. and what it stands for will help you have asafe, predictable ride every time you go out on your ATV.

You’ll find it important to dress correctlyfor ATV riding in order to preventscraped skin and serious head injuries.It’s easy and could save you time in thelong run not having to contend with aninjury. This is the minimum protectionyou need to wear during every ride:

1. Helmet

2. Eye Protection

3. Long Pants

4. Long Sleeved Shirt

5. Gloves

6. Boots/Ankle Protection

Of course, it also makes sense to remember the seasons. Wear ahat under your helmet and a snowmobile suit in the winter andlighter, protective clothing in the summer.

HelmetThere are several types of helmets onthe market, but make sure you wear ahelmet that complies with the currentstandards of the U.S. Department ofTransportation (DOT), The SnellMemorial Foundation, or the Ameri-can National Standards Institute(ANSI). Helmets that comply withone or more of these agency’s stan-dards have a sticker on the inside oroutside of the helmet.

These helmets shouldprovide full-face protec-tion.

If you drop or damageyour helmet, get a newone immediately. Yourhelmet may not protectyour head from injury ifit has cracks, fissures, orother damage to its out-side or core padding.

Clothing and Gear

ATV-0004

Helmets should have one of these:

1. DOT label2. Snell label3. ANSI Z90.1 label

TESTIMONIALDOCUMENT#: N490117A1CITY/STATE: N. HUNTINGDON, PASEX: MAGE: 6BODY PART: HEADDATE ACCIDENT: 14-06-94DISPOSITION: DOASYNOPSIS: The 6 year old male victim died from blunt force trauma to the head when the 4-wheel ATV on which he was a passenger struck a rock on a hill connecting two roads and flipped over backwards onto the victim, shattering his bicycle helmet. The victim was life-flighted to the hospital and died that night. The driver of the ATV, the victim’s 29 year old father, sustained minor injuries, but wasn’t treated.


PreventionRemember, your helmet won’t do you any good if the chin strapisn’t fastened.

Eye ProtectionWear eye protection, such as goggles, to completely surroundyour eyes to prevent getting dirt or other items in your eyes. Sun-glasses are not recommended; they don’t prevent objects from fly-ing in through the sides.

Long Pants and Long Sleeved ShirtThe goal is to protect your body from branches, long grass, airborneobjects, or anything else that could scrape your skin. The more thickand durable the material, the better protection it’ll provide.

GlovesYour hands are targets for flying objects and branches. Along withproviding skin protection, gloves will shield your hands fromharsh weather. Wear gloves that are weather resistant and have agripping surface to keep them from sliding off the handlebar.

Boots/Ankle ProtectionWear a boot that covers the largest possible area of your leg (pref-erably up to your knee) and can handle significant impact. Choos-ing boots with low heels and a good tread will help prevent yourfeet from slipping off the footrests in wet or rugged conditions orgetting hurt if they get hit by rocks, dirt, or branches.

The second step in Prevention is checking the condition of yourATV. Chances are good that you’ll be using your ATV in somerough terrain, and there’s no way you want your brakes to go outwhen riding downhill. You need to check the following parts onyour ATV before every ride.

1. Tires and Wheels

2. Controls and Cable

3. Lights and Electrical System

4. Oil and Fuel

5. Chassis

6. Miscellaneous Items

One easy way to remember what parts you need to check is byusing the acronym “T-CLOC.” It stands for:

1. TIRES AND WHEELSCorrect tire pressure is crucial. Consult the General Maintenancesection of this Operator’s Manual for tire pressure guidelines.Incorrect tire pressure can cause poor handling, instability, and aloss of ATV control.

Condition of the ATV

T C L O CTIRESAND

WHEELS

CONTROLS AND

CABLE

LIGHTS AND ELECTIRCAL

SYSTEM

OIL AND FUEL

CHASSIS


PREV

ENTI

ON

PreventionWhile checking the tire pressure, inspectthe tread and sidewalls of the tires forcracks, cuts, or other damage that couldindicate they need to be replaced.

2. CONTROLS AND CABLEA. BrakesSqueeze your hand brake levers. If theyfeel soft or “squishy,” the brakes mayneed adjustment. Check the maintenancesection of this Operator’s Manual forinstructions. Don’t use the ATV until thebrakes are operating normally.

Test the brake lever lock and see if it locks the hand brake leverinto position; then disengage it to release the brakes. Ensure thatthe hand brakes are working properly; your brakes could fail dur-ing a ride if they’re not maintained.

B. ThrottleThe throttle should have a free, smoothrange of motion. If it seems to “stick” atany point, refer to the General Mainte-nance section of this Operator’s Manualfor instructions. Driving your ATV witha sticking throttle can turn your leisurely ride into an unwelcomeaccident. Don’t drive your ATV if the throttle sticks.

3. LIGHTS AND ELECTRICAL SYSTEMCheck that the brakelight and headlightswork. Don’t drive the ATV unless allsystems are working. Check the ignitionswitch and engine stop switch.

4. OIL AND FUELStart with a full tank of gas and checkengine oil before every ride. Don’t for-get to check for fluid leaks around theATV.

5. CHASSISGrass and leaves can gum-up your sus-pension and shocks. Clear and clean thesuspension arms, shock springs, andfenders. Check smoothness by turningthe handlebar full-left and full-right.Check that there is no binding, restric-tions, free-play, or looseness in steeringcomponents. Check and clear the drive chain and sprockets of for-eign materials and debris. Check drive chain adjustment.

6. MISCELLANEOUS ITEMSInspect your air filter. Look for debris ordamage that may indicate you need toreplace it. A clogged filter can stop anengine. Check your battery terminals forcorrosion. Also, be sure to tighten anyloose parts, nuts, or bolts.

Check:1. Tire pressure2. Tire surface (tread

and sidewalls)

Check:1. Hand brake levers2. Brake lever lock

Check:1. Free, smooth

range of motion

Check:1. Brakelight2. Headlights3. Ignition switch4. Stop switch

Check:1. Suspension arms2. Shock springs3. Fenders4. Steering5. Drive Chain

Check:1. Gas2. Oil3. Fluid leaks

Check:1. Air filter2. Battery3. Tighten parts,

nuts, and bolts


Prevention

You need to prepare for the unexpected. Emergencies and acci-dents are traumatic enough, but they’re even worse when you’renot prepared for them. At the minimum during every ATV ride,you should have the following items on board:

• Tools• Water• Identification• First Aid Kit

For rides that are longer in duration and distance, the followingadditional items are recommended:

• Cellular Phone• Maps/GPS• Emergency Kit with Flashlight and First Aid Kit

ToolsRoutine maintenance will generallyeliminate the need for emergencyrepairs. Riding on rough terrain couldcause loosening of nuts, bolts, and fas-teners. Especially on long rides, carry-ing the right tools can prevent aninconvenience from becoming a crisis.

WaterWater is so important that you need to carry it regardless of theduration of your ride. Heat exhaustion and heat stroke can creepup suddenly and can take you out of commission. If you becomedehydrated, you could find yourself physically unable to safelyoperate your ATV.

IdentificationIf something does happen to you, the emergency personnel willwant to know who you are and whom to contact. It’s possible youmay be in no condition to give them that information. Put yourI.D. in your pocket before you ride. Without it, you’re anony-mous.

Cellular PhoneIt may be necessary to make an urgent phone call.

Maps/GPS (Global Positioning System)Maps may be unnecessary when you’re familiar with the area. Butwhen you’re riding on unfamiliar trails, it’s good to know whereyou are, what’s coming up, and how to get back.

Emergency Kit with Flashlight and First Aid KitYou’ll need several items in your Emer-gency Kit including a flashlight. Thematches will come in handy if you need tostart a fire to stay warm. Flares are appro-priate for signaling help. A first aid kit isvery important if an injury of some typeshould happen. A good First Aid Kitshould include bandages, antiseptic spray, gauze, tape, etc.

First Aid and Survival

Carry these items on your ATV:

1. Bulbs2. Duct tape3. Rope4. Spark plugs5. Spare parts6. Tool Kit

Carry these items:1. Flashlight2. Matches3. Flares4. First Aid Kit5. Money


ACTI

VE R

IDIN

G

Active RidingOverview“Active Riding” is the second part of “P.A.S.S.” It involves anunderstanding of how your body weight, balance, gravity, andphysical forces affect the handling of the ATV. For example, whenyou drive a car quickly into a sharp turn, your body is pulled tothe outside of the vehicle by centrifugal force. Although a car isrelatively stable, enough centrifugal force can cause an ATV tooverturn. Constantly shifting your weight is one major differencebetween driving a car and riding an ATV. Knowing how to shiftyour weight is necessary to avoid rolling or flipping the ATV.

For complete operating instructions, see ATV OPERATION sec-tion in this manual.


Sound Judgment

People do all kinds of things that you can’t predict or control.

Riding CompanionsLeave a lot of space between you and other riders, especially industy and dirty conditions, because it’ll be difficult to see the rid-ers in front of you stopping.

Riding with companions on several ATV’s is not the same as rid-ing one ATV with a passenger. Passengers are prohibited; it’sunsafe. The extra weight on the seat makes the ATV difficult tocontrol. About 50% of all ATV accidents involve passengers.

Other VehiclesDepending on where you’re riding, you might encounter otherATV’s, bikes, or motor vehicles on public lands. Respect the pres-ence of cars if you’re crossing roads or riding in public areas andmake yourself be seen. If you can’t see other vehicles coming,that means you’re invisible, too.

The environment you operate an ATV in is often harsh and some-times dangerous if you don’t take proper precautions.

WeatherYou need to consider the weather. It is dangerous to ride yourATV when the weather is bad or potentially bad. Keep abreastwith weather forecasts.

TerrainAlways pay close attention to the terrain you’re on even if it isfamiliar to you. You can’t assume that the landscape you’re usedto doesn’t change. Changes to landscape can happen at nearly anytime. Fences can be constructed and excavations dug in a shortperiod of time. Weather, climate, and development take their toll.

The thing about terrain is that sometimes you don’t know it’schanged until you get there. Whether it’s familiar or not, checkout your surroundings before and during your ride.

Night RidingRiding at night can be very hazardous. Obstacles and other haz-ards (that are easily identified during daytime) are much more dif-ficult to see and avoid. When night riding, make sure the lights areproperly adjusted and in good working order. Reduce speed; donot over-drive the headlights. Never travel in an unfamiliar area orblaze a new trail at night. Always carry a flashlight or flare forsignaling an emergency.

Paved SurfacesDon’t do it! The ATV isn’t designed for pavement. Its handlingbecomes more difficult on paved surfaces.

HikersWith the renewed interest in hiking, camping, and other outdooractivities, people can show up in remote areas where you wouldnever expect them. For their sake, keep your eyes open.

Animals and NatureRespect the outdoors that you love. Don’t use your ATV to chaseanimals or birds. Drive around young trees rather than over them.Keep clear of streams and ditches with standing water.

Those Around You

Environment


SOUN

D JU

DGM

ENTSound Judgment

Tread Lightly and leave it as you found it.

Trail RidingUse sound judgment when trail riding; that means riding on a trailthat fits your ability level. If the trail is pretty rugged, standing upon your footrests will make it easier for you to endure the roughterrain.

Make yourself visible by using headlights and taillight and pullcompletely off the trail if you need to stop.

Outsloped trails (trails that slant to allow rain to run off) maketrail riding a bit more challenging. Accepting that challengemeans keeping your weight shifted into the slope. Denying thechallenge means sliding off the trail.

It also helps to know which trails you can ride and who else mightbe on those same trails. These are signs currently used in someareas to designate trail types and restrictions.

ATV-0068

The last thing you expected was that your ATV would break downin the middle of the field... it’s usually so reliable that sometimesyou forget the ATV has its limits.

ATV MaintenanceYou have to maintain your ATV. The General Maintenance sec-tion of this Operator’s Manual tells you about taking care of yourATV. If, at any time, abnormal noises, vibrations, or improperfunctioning of any component of this ATV is detected, DO NOTOPERATE THE ATV. Take the ATV to an authorized Arctic CatATV dealer for inspection and adjustment or repair.

Equipment

Trail Signs


Sound Judgment

A safe, enjoyable ride is dependent on many personal choices. AnATV, like all motorized vehicles, can be dangerous to operate ifyou choose to ignore safety precautions, take unnecessarychances, or ride beyond your ability or your vehicle’s capability.Don’t allow the thrill of freedom or adventure to affect your abil-ity to make good, safe choices.

Your Physical ConditionBeing physically exhausted is like beingdrunk. Try to do something that’s detail-oriented when you’re really tired, andyou’ll feel totally uncoordinated.

Reckless RidingIf you are involved in an ATV accident when you’re speeding,you have a 25% chance of landing yourself in the hospital. Thefaster you go, the more likely you are to destroy your head andinternal organs, and skip the wheelies, jumps, stunts, and anyother showboating.

Laws and RegulationsAny police officer will tell you that ignorance of the law is nodefense. Your best defense is to check out your local, state, or pro-vincial ATV laws before riding. It’ll also make sure that you cancontinue to ride in your favorite areas. The quickest way to have aland area closed is by riding over the regulations.

Group BehaviorPeople always do crazier and riskier things in a group than theywould consider doing by themselves. When you’re ATV ridingwith others and things start to get out of hand, decide whetheryou’re willing to be injured or see your friends injured.

SIPDEBy themselves, none of these safe behaviors and sound judgmentswill go very far. But when you put them all together...when you’repaying attention to how you feel, when you’re monitoring themovements of your ATV, and when you’re constantly evaluatingyour environment, then you’re practicing SIPDE. SIPDE is anacronym that stands for:

Load Capacity Ratings Chart (Utility)

Max Load Capacity - Total weight of operator, accessories, andcargo on front and rear racks.

Personal Choices

Don’t ride:1. When you’re tired

S I P D ESCAN/

SEARCHIDENTIFY HAZARDS

PREDICT WHAT WILL

HAPPEN

DECIDE WHAT TO

DO

EXECUTE THE DECI-

SION

Arctic Cat ATV Load Capacity Ratings

Item Specifications

(lb) (kg)

Max Load Capacity 175 79

Front Rack (max) 10 4.5

Rear Rack (max) 15 6.8


SUPE

RVIS

ION

SupervisionOverviewYou’re responsible for supervising those who ride your ATV. Yourwisdom is valuable... it’ll bring them all back safely - yourfriends, your family, your relatives, and your ATV. It’s crucial thatyou consider yourself a supervisor for all riders of your ATV.Whether you accept responsibility or not, the truth is that you areresponsible for others riding your ATV.

You’re to the last letter in “PASS”... “Supervision.” You’ve justgone through the manual, and you’ve seen what’s involved. Thatputs you in a good position to be confident about what you know.So now it’s time to use your knowledge and supervise others whoride your ATV.

Inexperienced/Untrained RidersYou can’t let people ride your ATV who don’t know what they’redoing. Unless they’ve had over a year of experience with ATVriding or taken an ATV training course, it’s your responsibility tokeep them off your ATV. It can be dangerous (especially for und-eraged children) - all the more reason for you to be firm.

Experienced/Trained RidersIf anyone is going to borrow your ATV, you are responsible fortheir supervision. Before they ride, have them take the trainingcourse, have them watch the safety video, and have them read theOperator’s Manual. You train them. It doesn’t matter how you doit, as long as you do it.

ATV’s are all a little different from the handling to the stability tothe controls. So regardless of how much experience your familymembers have with ATV’s, they don’t have experience with yourATV. Let experienced riders get familiar with your ATV - showthem the basics before they take off. You don’t want it on yourconscience that someone got hurt because you didn’t tell themhow to use your ATV.

Remember that regardless of experience, you should never letanyone under the age of 12 operate your ATV.

Arctic Cat and the ATV Safety Institute recommend that all ATVoperators ride the appropriate-sized ATV according to age.

Taking Responsibility

Category Age (Years)

Speed Limitations (MPH) NOTES

Y-12+ 12 or Older 15 - Limited30 - Maximum


T-14 14 or Older 20 - Limited30 - Limited

38 - Maximum


G & S 16 or Older According toLocal Regulations —

26

DIVISION II - OPERATION/MAINTENANCEPrefaceThis Arctic Cat ATV Operator’s Manual should be considered apermanent part of the ATV and must remain with the ATV at thetime of resale. If the ATV changes ownership more than once,contact Arctic Cat Inc., Service Department, P.O. Box 810, ThiefRiver Falls, MN 56701, for proper registration information.

You have chosen a quality Arctic Cat ATV designed and manufac-tured to give dependable service. Be sure, as the owner/operatorof an Arctic Cat ATV, to become thoroughly familiar with itsbasic operation, maintenance, and storage procedures. Read andunderstand the entire Operator’s Manual before operating theATV to ensure safe and proper use of your new Arctic Cat ATV.Always operate the ATV within your level of skill and current ter-rain conditions.

Division II of this manual covers important information, operator-related maintenance, and storage instructions. If major repair orservice is ever required, contact an authorized Arctic Cat ATVdealer for professional service.

At the time of publication, all information and illustrations inDivision II were technically correct. Some illustrations used inDivision II are used for clarity purposes only and are not designedto depict actual conditions. Because Arctic Cat Inc. constantlyrefines and improves its products, no retroactive obligation isincurred.

PARTS AND ACCESSORIES

When in need of replacement parts, oil, or accessories for yourArctic Cat ATV, be sure to use only GENUINE ARCTIC CATPARTS, OIL, AND ACCESSORIES. Only genuine Arctic Catparts, oil, and accessories are engineered to meet the standardsand requirements of your Arctic Cat ATV. For a complete list ofaccessories, refer to the current Arctic Cat ATV Accessory Cata-log.

To aid in service and maintenance procedures on this ATV, aService Manual and an Illustrated Parts Manual are availablethrough your local Arctic Cat ATV dealer.

27

ATV SPECIFICATIONS*

* Specifications subject to change without notice.

ENGINE AND DRIVE

Type Four-Cycle/OHC/Air Cooled

Bore x Stroke 47 x 51.8 mm (1.85 x 1.62 in.)

Displacement 89.9 cc (5.5 cu in.)

Spark Plug Type CR7HSA

Spark Plug Gap 0.6 - 0.7 mm (0.024 - 0.028 in.)

Brake Type Front Double Drum/Rear Hydraulic Disc w/Brake Lever Lock

CHASSIS

Length (Overall) 1468.1 mm (57.8 in.)

Height (Overall) 962.6 mm (37.9 in.)

Width (Overall) 876.3 mm (34.5 in.)

Tire Size (Front) AT20 x 7-8

Tire Size (Rear) AT19 x 8-8

Tire Inflation Pressure 0.21 kg/cm² (3.0 psi)

MISCELLANY

Dry Weight (Approx) 118 kg (260 lb) - DVX 120 kg (265 lb) - Utility

Gas Tank Capacity (Rated) 5.7 L (1.5 U.S. gal.)

Reserve Capacity 1.3 L (0.34 U.S. gal.)

Transmission Lubricant (Recommended)

SAE 80W-90 Hypoid

Transmission Lubricant Capacity 250 ml (8.4 fl oz)

Engine Oil Capacity 0.8 L (0.84 U.S. qt)

Gasoline (Recommended) 87 Octane Regular Unleaded

Engine Oil (Recommended) Arctic Cat ACXAll Weather(Synthetic)

Headlights 12V/35W

Brakelight 12V/5W

Starting System Electric w/Kick Start (Emergency)

28

Location of Controls1. Battery

2. Front Brake Lever

3. Fuel Valve

4. Seat Lock Lever

5. Tool Storage

6. Brake Lever Lock

7. Key Switch

8. Throttle Limiter

9. Throttle Lever

10. Brakelight

11. Kick Start Lever

12. Emergency Stop Switch

13. Engine Starter Button

14. Rear Brake Lever

15. Oil Level Stick

16. Headlight HI/LO Switch

17. Shift Lever

NOTE: The ATV you have purchased may differslightly from those shown in the figures of this manual.

KM916A

KM913A

KM911B

29

ATV

OPE

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ATV Operation

Active riding and basic maneuvers are the foundation of yourATV ride. Without basic skills, it’s impossible to move to thislevel active riding. These are your basic maneuvers:

Mounting the ATV1. From the left side, grab the left-side handlebar, apply the

brake, and put your left foot on the footrest.

2. Grab the right-side handlebar.

3. Swing your leg over the seat and set your right foot down onthe right-side footrest.

4. Get seated in a comfortable position.

5. Always keep your feet planted on the footrests.

Starting the EngineAlways start with the ATV on a flat, level surface. Carbon monox-ide poisoning can kill you, so keep your ATV outside while it’srunning. Follow these steps to start it up:

1. Engage the brake lever lock.

2. Mount the ATV and sit down.

3. Turn on the fuel valve.

4. Turn on the ignition.

5. Shift into neutral.

6. Move the emergency stop switch to RUN.

7. Press the starter button.

8. Let the engine warm up.

Another way to remember the starting procedure is by using theacronym “BONE-C.” It stands for:

Emergency StartingThis Arctic Cat ATV has an emergency kick starter to use if theelectric starter becomes inoperative. To use the starter, follow thisprocedure.

Basic Operating Maneuvers

• Mounting the ATV• Starting the Engine• Emergency Starting• Starting a Cold Engine

• Braking/Stopping• Parking• Dismounting the ATV

CAUTIONDo not run the starter motor for more than eight seconds perstarting attempt. The starter motor may overheat causingsevere starter motor damage. Allow 15 seconds betweenstarting attempts to allow the starter motor to cool.

B 0 N E CBRAKESLOCKED

ON FUELVALVE

NEUTRALAT IDLE

ENGINESWITCH

CHOKEAUTOMATIC

! WARNING Be sure brake lever lock is engaged when using the emer-gency kick starter.

30

ATV Operation1. Push down on the kick starter

until resistance is felt; then witha short, quick, downward stroke,start engine.

2. Repeat until the engine starts.

3. After making sure that theengine is warm, apply the frontbrakes to release the brake leverlock.

Starting A Cold EngineNOTE: It is very important not to touch or compress thethrottle lever during the starting procedures.

1. Rotate the ignition switch key to the first position (ON).

2. Compress the left-hand brake lever; then press on the starterbutton.

3. Allow the engine to warm up for approximately 2-2 1/2 min-utes. Do not touch the throttle lever until the engine has runfor at least 3 minutes.

4. Run the engine for at least 10 minutes so it is thoroughlywarmed up. If the engine is run for a shorter period of time,the spark plug may not have reached a high enough tempera-ture to burn off the excess fuel in the combustion chamber.

Braking/StoppingComing to a stop should be a slow, easy process. Always allowplenty of room and time to stop smoothly. Sometimes quick stopsare inevitable, so always be prepared. Whether you’re stoppingslowly or stopping quickly, do this:

1. Compress both right and left brake levers on the handlebarsto apply both the front and rear brakes.

2. If your wheels lock, release them for a second; then applythem again.

3. Never “ride” the brakes. Even maintaining minimal pressureon a brake lever will cause the brake shoes to drag on thedrums and overheat the brake system.

ParkingParking involves following the previous rules for braking; then:

1. After the ATV stops, shift into neutral.

2. Stop the engine using the engine stop switch.

3. Turn off the ignition.

4. If you have to park on a hill, shift the ATV into low gear; oth-erwise, try to park only on level surfaces.


CAUTIONDo not run the starter motor for more than eight seconds perstarting attempt. The starter motor may overheat causingsevere starter motor damage. Allow 15 seconds betweenstarting attempts to allow the starter motor to cool.

KM002

CAUTIONIf unburned fuel is collected in the combustion chamber dueto lack of running time, spark plug fouling will occur moreeasily during the next starting attempt.

31

ATV

OPE

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ON

ATV Operation

Dismounting the ATVAfter you’ve followed the procedure for parking, it’s time to dis-mount.

1. Double check that the brake lever lock is engaged.

2. Swing your right leg over to the left side of the seat.

3. Step to the ground on the left side of the ATV.

Active riding involves moving your body. You must learn to leanand shift your weight into your turns to maintain control.

Your safety depends on using safe riding techniques. Statisticsfrom the U.S. Consumer Product Safety Commission (CPSC) saythat inexperienced riders who don’t use safe riding techniques are13 times more likely to have an ATV accident than riders whohave over 1 month of experience.

Safe riding techniques include:

RidingOnce the engine’s warm, the ATV is readyto go.

1. Keep your feet on the footrests andboth hands on the handlebar.

2. Hold the brake levers, and release thebrake lever lock.

3. Release the brakes slowly and applythe throttle.

Skidding or SlidingIf you lose control after hitting sand, ice, mud, or water:

1. Turn your handlebar into the direction of the slide.

2. Keep your hand off the brakes until you’re out of the skid.

3. Shift your weight forward.

Sometimes your ATV may not respond and goes straight aheadinstead of letting you turn. Here’s how to handle it:

1. Slow down.

2. Move forward on the seat.

3. Lean to inside of turn.

4. Turn handlebar.

How to Handle the ATV(Active Riding Techniques)

Tips

• Riding• Skidding or Sliding• Leaning, Weight Shift, and Balance• K-Turns• Riding Uphill• Sidehilling/Traversing• Riding Downhill• Wide Turns

• Sharp Turns• Crossing Obstacles• Crossing Water• Crossing Roads• Driving in Cold Weather• Stopping the ATV• Stopping the Engine

ATV-0012

32

ATV OperationLeaning, Weight Shift, and BalanceWhen you turn, the trick is to move forward and slide over to theside of the seat that’s on the inside of the turn. Support your bodyweight on the outside footrest. At the same time, lean your bodyto the inside of the turn. Pay attention to the handling—if you feelthe tires coming off the ground, reduce speed, shift more of yourbody weight to the side that’s lifting, and make the turn wider ifpossible.

K-TurnsUse K-turns if you accidentally stall while riding uphill; you needto take action before the ATV rolls backward down the hill.

1. Stop where you are, apply the brakes.

2. Shut off the engine.

3. Keep your body weight shifted forward.

4. Get off the ATV on the uphill side.

5. If you’re to the left of the ATV, turn the handlebar all the wayleft.

6. Partially release the brake, but lightly hold the brake lever.

7. Let the ATV roll to your right side until it faces slightlydownhill.

8. Reapply the brakes.

9. Get back on the ATV from the uphill side, and keep yourweight shifted uphill when you sit down.

10. Start the engine and follow the method for riding downhill.

ATV-0013 ATV-0024 ATV-0025

ATV-0020 ATV-0034

ATV-0035 ATV-0036 ATV-0037

33

ATV

OPE

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ON

ATV OperationRiding UphillRoughly 20% of accidents happen while riding on hills and as aresult of the ATV rolling or flipping. So, obviously, use extremecaution and follow this method for riding uphill.

1. Accelerate before you start climbing; then maintain a steadypace.

2. Lean as far forward as possible. For steeper hills, come offyour seat to stand and lean forward.

3. If you lose speed, quickly release the throttle (so your fronttires don’t lift), OR

4. If that doesn’t work and you still have forward motion andthe terrain permits, do a U-turn, go back down, and try climb-ing again, OR

5. If you have lost all forward motion, follow the K-turn proce-dure.

NEVER OPERATE UP OR DOWN HILLS STEEPER THAN 15°

Sidehilling/TraversingSidehilling is considered an advanced skill; it’s really tricky andunpredictable. So, whether your skills are advanced or not, try toavoid this kind of riding. If you’re in a situation where you abso-lutely have to sidehill, follow this method:

1. Keep your speed low and consistent.

2. Shift all your body weight to the uphill side of the seat; also,support your weight on the uphill footrest.

3. Steer like you’re driving into the hill.

4. If the ATV feels like it’s tipping, turn the handlebar downhill.If that’s not possible because of the terrain or other conditionsor if it just doesn’t work, stop and get off. Dismount the ATVon the uphill side.

ATV-0019 ATV-0032 ATV-0033

ATV-0017 ATV-0028 ATV-0029

34

ATV OperationRiding DownhillSuccess in riding downhill depends on how well you know yourbrakes - take it easy on them, or you could flip over.

1. Shift your body weight as far back on the seat as possible.

2. Lightly apply the brakes and ease up on the throttle.

Wide TurnsAbout 20% of ATV accidents happen during turns. If you don’tunderstand turning techniques, it’s easy for the ATV to get awayfrom you by losing traction, plowing, or tipping.

1. Ease off the throttle as you approach the turn to slow down.

2. Use the principles of leaning, weight shifting, and balancing -shift your body weight to the inside of the turn.

3. Gradually increase your speed as you come out of the turn.

Sharp TurnsAfter mastering wide turns, practice the advanced skill of sharpturns.

1. Ease off the throttle as you approach the turn to slow down.

2. Use the principles of leaning, weight shifting, and balancing -shift your body weight to the inside of the turn.

3. You might have to lean into the turn more than you do in awide turn.

4. If shifting your weight and balance aren’t enough to keep theATV tires on the ground, straighten out the handlebars asmuch as you can.

5. Gradually increase your speed as you come out of the turn.

ATV-0018 ATV-0030 ATV-0031

ATV-0046 ATV-0045 ATV-0044

ATV-0038 ATV-0039 ATV-0040

35

ATV

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ATV OperationCrossing ObstaclesCrossing obstacles is risky; avoid it if possible. Riding over logs,rocks, and ruts means combining all the active riding skills intoone big motion. Your ATV will respond differently for differentobstacles (logs, ruts, etc.), but these are general guidelines forovercoming two-track (both tires contacting the obstacle at thesame time) obstacles:

1. Keep your speed way down; less than 5 mph.

2. Approach the obstacle head-on.

3. Come up off the seat.

4. Keep your weight on the footrests.

5. Apply a little throttle when the front tires make contact withthe obstacle.

6. Lean forward and release the throttle when the front tiresclear the obstacle.

7. Keep your body loose to absorb any shock.

8. If the ATV starts tipping, shift your weight to keep it in balance.

To clear a single-track (only one tire contacts) obstacle, follow thesame rules except:

1. Use the ATV’s momentum to clear the obstacle.

2. Don’t pull up on the handlebar.

3. Don’t apply the throttle.

Crossing WaterYour ATV can only handle water up to its footrests. Any morethan that and you risk engine damage and/or personal injury. Stayaway from fast moving rivers. ATV tires can be buoyant, so if thewater is too deep, you might find the ATV suddenly afloat.

1. Physically check the depth and current of the water, espe-cially if you can’t see the bottom. You’re also checking forboulders, logs, or any other hidden obstacles.

2. Keep your speed slow.

3. Make sure you have a way out on the other side of the water.

4. If you get stuck in the sludge or mud, try rocking the ATVfrom side to side.

5. Once you’ve cleared the water, briefly apply the brakes tomake sure they work.

Crossing RoadsCrossing roads on your ATV is also a bad idea, so avoid it. If youcan’t:

1. Stop completely on the shoulder of the road.

2. Check both directions for traffic.

3. Crossing near a blind corner or intersection is dangerous;don’t do it.

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ATV Operation4. Drive straight across to the opposite shoulder.

5. Take into account that your ATV could stall while crossing;give yourself enough time to get off the road.

6. You have to assume that oncoming cars don’t see you, and ifthey do, they won’t be able to predict your actions.

7. It’s illegal to cross public roads in some places. Know yourlocal laws.

Driving In Cold WeatherNOTE: Check that all control levers move freely. Makesure that the footrests are free of ice and snow.

1. With the brake lever lock released, move the ATV forwardand backward to check that the wheels roll freely. If the ATVwill not roll, the tires may be frozen to the ground or thebrake shoes may be frozen to the drums.

2. If the tires are frozen to the ground, pour warm water aroundthem to melt the ice.

3. If the brakes are frozen, take the ATV to a warmer area tothaw out the brakes.

NOTE: After the brakes thaw, dry them by applying themseveral times while riding slowly.

NOTE: After riding through water, mud, snow, or slush, itis important to dry the brake system before parking theATV.

4. Practice driving in an open snow-covered or ice-covered areaat slow speeds before driving on snow-covered or ice-cov-ered trails.

5. Learn how the ATV responds to steering and braking on thetype of terrain to be encountered on the ride.

Stopping The ATVTo stop the ATV, first release the throttle lever. Next, apply thebrake.

Stopping The EngineTo stop the engine, turn the ignition switch key to the OFF posi-tion or set the emergency stop switch to the OFF position.

! WARNING For your personal safety, it is very important to wear thetype and amount of cold-weather clothing according to thecoldest anticipated temperatures.

CAUTIONBefore riding, manually move the ATV forward and back-ward to make certain that all wheels roll freely.

! WARNING Do not attempt to free frozen brakes by pouring warm wateron the brakes.

! WARNING Go slowly and be extra careful when riding on snow-cov-ered or ice-covered terrain. Always be alert to changing ter-rain conditions when operating the ATV.

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GENERAL INFORMATION ATV IDENTIFICATION NUMBERSThe Arctic Cat ATV has two iden-tification numbers: Vehicle Identi-fication Number (VIN) andEngine Serial Number (ESN).

The VIN is located on the hori-zontal frame bar on the frontfender frame.

The ESN is located on the left-side of the engine crankcase.

These numbers are required by thedealer to complete warrantyclaims properly. No warranty willbe allowed by Arctic Cat if theVIN or ESN is removed or muti-lated in any way.

Always provide the ATV name, VIN, and ESN when contactingan authorized Arctic Cat ATV dealer for parts, service, accesso-ries, or warranty. If a complete engine must be replaced, ask thedealer to notify Arctic Cat for correct registration information.

IGNITION SWITCH KEYTwo keys come with the ATV. Keepthe spare key in a safe place.

CONTROL LOCATIONS AND FUNCTIONSIgnition SwitchThe ignition switch has two positions.

OFF position — All electrical circuitsare off. The engine will not start. Thekey can be removed in this position.

ON position — The ignition circuit iscomplete, the engine can run, and theheadlights and taillight are on. The key cannot be removed in thisposition.

Hand BrakesThe hand brakes should be applied whenever a braking situationis needed.

Apply the brakes by compressing the brake levers toward the han-dlebar.

Brake Lever LockTo engage and release a brake lever lock, use the following proce-dure.

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CAUTIONLeaving the ignition switch in the ON position for a longperiod of time when the engine is not running may cause thebattery to discharge. Always leave the ignition switch in theOFF position when engine is not running.

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1. Compress the left brake lever.

2. Depress and hold the brakelever lock.

3. While holding the brakelever lock, release the brakelever.

4. Release the brake lever lockby compressing the brake lever. It will return to its releasedposition.

Check to make sure the brake lever lock engages properly and thatthe brake (when engaged) locks the wheels.


2. Attempt to push the ATV.

NOTE: The brake lever lock must lock the rear wheels. Ifit doesn’t, the rear brake system must be serviced.

Headlight HI/LO SwitchUse the headlight HI/LO switch to select the high or low headlightbeam when the ignition switch is in the ON position. When theswitch is in the HI position, the high beam will illuminate. Whenthe switch is in the LO position, the low beam will illuminate.

Emergency Stop SwitchThis switch will stop the engine.The engine can be started againby pressing the yellow start but-ton.

STOP position — The ignitioncircuit is off. The engine cannotbe started or will not run. If theemergency stop switch is used tostop engine without turning offignition switch, the battery maydischarge.

RUN position — The ignitioncircuit is on. The engine can startand run.

Electric Starter ButtonPushing in on this button activates the starter motor. Before start-ing the engine, make sure the ignition switch is in the ON positionand the brake lever lock is engaged.

! WARNING Always check to be sure that the brake lever lock has beendisengaged before operating the ATV. An accident couldresult if a brake lever lock is left engaged while the ATV isoperated. The brake may relax if left engaged for a longperiod of time. This could cause an accident; therefore, donot leave the ATV on a hill depending on the brake leverlock. Always block the downhill side of the wheels if leavingthe ATV on a hill or park the ATV in a sidehill position.

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Throttle LeverControl engine RPM with theposition of the throttle lever.Operate this lever with thethumb. Pushing it forwardincreases engine RPM andallowing it to retract decreasesengine RPM.

Throttle Limiter ScrewThrottle lever travel may be lim-ited by adjusting the throttle lim-iter screw. The throttle limitershould be adjusted according tothe operator’s skill and experi-ence. To adjust the throttle lim-iter, use the following procedure.

1. Loosen the jam nut (A).

2. Turn the throttle limiter screw (B) clockwise to decreaseengine RPM maximum or counterclockwise to increaseengine RPM maximum.

3. Tighten the jam nut (A) securely.

Fuel ValveThe fuel valve is incorporated inthe gas tank. There are threepositions: ON, RES, and OFF.

In the OFF position, the valve will not allow gasoline to flow tothe carburetor. In the ON position (the normal operating position),gasoline will flow from the tank to the carburetor. In this position,1.3 L (0.34 U.S. gal.) will remain in the tank as a reserve quantity.

Moving the valve to the reserve (RES) position will allow theoperator to use the remaining gasoline in the tank. When turningthe valve to any of the three positions, be sure the indicator ispointed directly at the position desired.

SHIFT LEVER1. To shift into forward gear,

pull out and upward on theshift lever until the transmis-sion engages in the forwardgear.

2. To shift into reverse gear,pull out and push downwardon the shift lever until thetransmission engages thereverse gear. When inreverse with the ignitionswitch in the ON position,the reverse indicator lightwill illuminate.

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! WARNING Never leave the valve in the ON or RES position when theengine is not running.

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3. To shift into neutral fromeither forward or reversegear, push or pull the lever tothe center position. When inneutral with the ignitionswitch in the ON position,the neutral indicator lightwill illuminate.

GAS/VENT HOSESReplace the gas hose every two years. Damage from aging maynot always be visible. Do not bend or obstruct the routing of thecarburetor vent hose. Make certain that the vent hose is securelyconnected to the carburetor and hose holder and the opposite endis always open.

CARBURETOR FLOAT BOWL DRAINPeriodically, the float bowl should be drained to remove conden-sation. To drain the float bowl, use the following procedure.

1. Place a suitable container beneath the float bowl drain hose.

2. Loosen the drain screw andallow the gasoline and con-densation to flow out.

3. Tighten the drain screwsecurely.

OIL LEVEL STICKThere is an oil level stick for checking the engine oil level. Tocheck the oil level, use the following procedure.

NOTE: The ATV should beon level ground when check-ing the engine oil level.

1. Unscrew the oil level stickand wipe it with a cleancloth.

2. Install the oil level stickcompletely into the enginecrankcase.

NOTE: The oil level stickshould be threaded into theengine crankcase for check-ing purposes.

3. Remove the oil level stick;the engine oil level shouldbe between the lower leveland upper level on the stick.

! WARNINGAlways come to a complete stop with the engine at idlebefore moving the shift lever. Changing gears while movingor shifting from neutral with the engine above idle couldcause sudden change of direction resulting in loss of con-trol or being thrown from the ATV causing severe injury ordeath.

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SEAT LOCK1. To remove the seat, push the

seat lock lever rearward(located at the rear of theATV under the seat). Raisethe rear end of the seat andslide it rearward.

2. To lock the seat into position, slide the front of the seat intothe seat retainers and push down firmly on back of seat. Theseat should automatically lock into position.

SAFETY FLAG/BRACKETA bracket is provided for mounting a flag at the rear of the ATV.The flag should be displayed to make the ATV more visible.

TRANSPORTING ATVWhen transporting the ATV, Arctic Cat recommends that the ATVbe in its normal operating position (on all four wheels) and thefollowing procedure be used.


2. Turn the fuel valve OFF.

3. Secure the ATV with load rated hold-down straps.

NOTE: Suitable hold-down straps are available from yourArctic Cat ATV dealer. Ordinary rope is not recommendedbecause it can stretch under load.

GASOLINE-OIL-LUBRICANTRecommended GasolineThe recommended gasoline to use in this ATV is 87 minimumoctane regular unleaded. In many areas, oxygenates (either etha-nol or MTBE) are added to the gasoline. Oxygenated gasolinescontaining up to 10% ethanol, 5% methane, or MTBE are accept-able gasolines.

When using ethanol blended gasoline, it is not necessary to add agasoline antifreeze since ethanol will prevent the accumulation ofmoisture in the fuel system.

CAUTIONDo not overfill the engine with oil. Always make sure the oillevel is between the lower and upper levels on the stick.

! WARNING Make sure the seat is secure before mounting the ATV.Severe personal injury may result if the seat is not properlysecured.

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CAUTIONWhen using hold-down straps, care must be taken not todamage the ATV.

CAUTIONWhen transporting the ATV, make sure the brake lever lockis engaged and the ATV is properly secured.

CAUTIONDo not use white gas. Only Arctic Cat approved gasolineadditives should be used.

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Recommended Engine OilThe recommended oil to use is Arctic Cat ACX All Weather Syn-thetic. Engine oil capacity is 0.8 L (0.84 U.S. qt).

Recommended Transmission LubricantNOTE: Arctic Cat recommends the use of genuine ArcticCat lubricants.

The recommended transmission lubricant to use is SAE 80W-90hypoid.

Filling Gas Tank

Since gasoline expands as itstemperature increases, the gastank must be filled to its ratedcapacity only. Expansion roommust be maintained in the tankparticularly if the tank is filledwith cold gasoline and thenmoved to a warm area.

Allow the engine to cool before filling the gas tank. Care must betaken not to overfill the tank. If overfilled, gas may leak onto theengine creating a fire hazard.

Tighten the gas tank cap securely after filling the tank.

BREAK-IN PROCEDURENew ATV’s and renewed ATV engines require a “break-in”period. The first month is most critical to the life of this ATV.Proper operation during this break-in period will help assure max-imum life and performance from the ATV.

During the first 3 hours of operation, always use less than ½ throt-tle. Varying the engine RPM during the break-in period allows thecomponents to “load” (aiding the engine component mating pro-cess) and then “unload” (allowing components to cool). Althoughit is essential to place some stress on the engine components dur-ing break-in, care should be taken not to overload the engine toooften.

When the engine starts, allow it to warm up properly. Idle theengine several minutes until the engine has reached normal oper-ating temperature. Do not idle the engine for excessively longperiods of time.

Maintenance after break-in should include checking of all pre-scribed adjustments and tightening of all fasteners. At the discre-tion and expense of the owner/operator, the ATV may be taken toan authorized Arctic Cat ATV dealer for this initial service.

CAUTIONAny lubricant used in place of the recommended one couldcause serious transmission damage.

! WARNING Always fill the gas tank in a well-ventilated area. Never addgasoline to the ATV gas tank near any open flames or withthe engine running or hot. DO NOT SMOKE while filling thegas tank.

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! WARNING Do not overfill or over-flow gasoline when filling the gastank. A fire hazard could materialize. Always allow theengine to cool before filling the gas tank.

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GENERAL MAINTENANCE NOTE: Proper maintenance of the ATV is important foroptimum performance. Follow the Maintenance Scheduleand all ensuing maintenance instructions/information.

If, at any time, abnormal noises, vibrations, or improper function-ing of any component of this ATV is detected, DO NOT OPER-ATE THE ATV. Take the ATV to an authorized Arctic Cat ATVdealer for inspection and adjustment or repair.

If the owner/operator does not feel qualified to perform any ofthese maintenance procedures or checks, take the ATV to anauthorized Arctic Cat ATV dealer for professional service.

NOTE: The following instructions and information referto specific items in the maintenance and care of the ATV.

I = Inspect and clean, adjust, lubricate, replace as necessary * = Dealer maintenance C = Clean L = Lubricate R = Replace T = Tighten

MAINTENANCE SCHEDULE

Item Page

Initial Service(First Week)

Monthly Quarterly Annually

Air filter 51 I I I I

Battery 47 I I I

*Brake components 45 I Inspect every time before riding

46 I Inspect every time before riding

Brakelight/headlights 53/54 I Inspect every time before riding

Carburetor Float Bowl 40 I C

*Chassis nuts and bolts — I T T T

* Drive chain — I I

Electrical connections — I I

Transmission lubricant 44 R I

Engine oil 44 R R I

Fuel filter/tube — I I

Idle RPM 51 I I

Chassis — C, L I

Shock absorbers 44 I

Spark plug 50 C

*Steering — I Inspect every time before riding

*Suspension (Front tie rods/protective boots)

46 I Inspect every time before riding

Tire air pressure 27 I Inspect every time before riding

Tire wear 52 I I

Throttle cable 51 I Inspect every time before riding

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SHOCK ABSORBERSEach shock absorber should be visibly checked weekly for exces-sive fluid leakage (some seal leakage may be observed but it doesnot indicate the shock is in need of replacement), cracks or breaksin the lower case, or a bent shock rod. If any one of these condi-tions is detected, replacement is necessary.

NOTE: When the ATV is operated in extremely coldweather (-23°C/-10°F or colder), a small amount of leakagemay be present. Unless the leakage is excessive, replace-ment is not necessary.

GENERAL LUBRICATIONCablesNone of the cables require lubrication; however, it is advisable tolubricate the ends of the cables periodically with a good cablelubricant.

Engine OilChange the engine oil at the scheduled intervals. The engineshould always be warm so the oil will drain easily and completely.

1. Park the ATV on level ground.

2. Remove the oil level stick. Becareful not to allow contami-nates to enter the opening.

3. Remove the oil drain plugfrom the left side of theengine; then remove the oilscreen/filter cap from underthe right-front of the engineand clean the screen.

4. Install the screen/filter cap,spring, and screen. Tightento 11 ft-lb.

5. Install the drain plug andtighten to 22 ft-lb. Pour therecommended oil in the fillhole. Install oil level stick.

6. Start the engine (while theATV is outside on levelground) and allow it to idlefor a few minutes.

7. Shut the engine off; thenallow oil to drain into thecrankcase for approxi-mately three minutes.Remove the oil level stickand check for proper oillevel.

Transmission LubricantChange the transmission lubricant at the scheduled intervals. Thetransmission should always be warm when the lubricant ischanged so the lubricant will drain easily and completely.

1. Park the ATV on level ground.

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2. Remove the fill/level plug.Be careful not to allow con-taminates to enter the open-ing.

3. Remove the drain plug fromthe bottom of the transmis-sion and drain the lubricantinto a drain pan.

4. Install the drain plug andtighten to 18 ft-lb. Pour therecommended lubricant inthe fill hole. Install fill/levelplug.

5. Start the engine (while theATV is outside on levelground) and allow it to idlefor a few minutes.

6. Turn the engine off and wait approximately one minute.Recheck the lubricant level. The level should be visible onthe fill plug tip. If lubricant is not visible, add recommendedlubricant until the level is visible at the threads of the fill/level plug.

7. Inspect the area around the drain plug for leaks.

HAND BRAKE SYSTEM

Brake Lever LockCheck to make sure the brakelever lock engages properly andthat the rear brake (whenengaged) locks the wheels.

1. Compress the left brakelever.


3. The rear brake should lock.

4. Attempt to push the ATV.

NOTE: The brake lever lock must lock the rear wheels. Ifnot, take the ATV to an authorized Arctic Cat ATV dealer forservice.

ADJUSTING BRAKESChecking/Adjusting Front Wheel Brake System

1. Raise ATV enough to allow the wheels to spin freely.

2. On the brake lever/cableassembly, loosen both jamnuts. Turn both cable adjust-ers counterclockwise untilboth front wheels do not spinfreely.

3. Turn both cable adjusters in1/4 turn increments (clock-wise) until wheels spin witha very slight amount of drag.

! WARNING Be sure to inspect the hand brake system before each use.Always maintain brakes according to the MaintenanceSchedule.

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4. Lower ATV, push ATV forward, and compress brake lever.

5. If front wheels lock, adjustment is correct.

6. If front wheels do not lock, additional adjustment is neces-sary.

Checking/Adjusting Rear Wheel Hydraulic Brake SystemThe rear wheel hydraulic brake system should be checked forproper operation before every time the ATV is ridden.

NOTE: The rear wheels should spin freely with the brakelever released.

1. Compress the left brake leverand engage the brake leverlock.

2. With engine turned off andwith the brake lever locked,attempt to move the ATV.

3. If rear wheels are locked,brake is operating properly.

4. If rear wheels are not locked, the hydraulic brake systemmust be serviced.

NOTE: The hydraulic brake must lock the rear wheels. Ifnot, take the ATV to an authorized Arctic Cat ATV dealer forservice.

PROTECTIVE RUBBER BOOTSThe protective boots should be inspected periodically.

Suspension/Steering Arm Assembly (Right and Left)

1. Secure the ATV on a sup-port stand to elevate thefront wheels.

2. Remove both front wheels.

3. Inspect the suspension/steering arm assemblyboots for cracks, tears, orperforations.

4. Check the bushing for free-play by grasping the steeringknuckle and turning it from side to side and up and down.

5. If boot damage is present or bushing free-play seems exces-sive, contact an authorized Arctic Cat ATV dealer for service.

Tie Rod Boots (Inner and Outer/Right and Left)

1. Secure the ATV on a support stand to elevate the frontwheels.

2. Remove both front wheels.

CAUTIONCheck through the rear brake reservoir sight glass that thefluid level is above the LOWER level line. If below the line,take the ATV to an authorized Arctic Cat ATV dealer for ser-vice.

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3. Inspect the four tie rodboots for cracks, tears, orperforations.

4. Check the tie rod end free-play by grasping the tierod near the end andattempting to move it upand down.

5. If boot damage is present or tie rod end free-play seemsexcessive, contact an authorized Arctic Cat ATV dealer forservice.

BATTERYThe battery is located under the seat.

After being in service, batteries require regular cleaning andrecharging in order to deliver peak performance and maximumservice life. The following procedure is recommended for clean-ing and maintaining a sealed battery. Always read and followinstructions provided with battery chargers and battery products.

NOTE: Battery maintenance can be performed by theATV owner if qualified to do so. If the owner does not feelqualified, take the ATV to an authorized Arctic Cat ATVdealer for this service. This service is at the discretion andexpense of the ATV owner.

1. Remove the battery hold-down; then disconnect the batterycables (negative cable first).

2. Remove the battery from the battery compartment; then thor-oughly wash the battery and battery compartment with soapand water.

NOTE: If battery posts, cable ends, or the battery casehas a build-up of white/green powder residue, apply waterand baking soda to neutralize acid; then flush off withwarm soapy water.

3. Using a wire brush, clean the battery posts and cable endsremoving all corrosive buildup. Replace damaged cables orcable ends.

4. Using a multimeter, test the battery voltage. The meter mustread at least 12.5 DC Volts for a fully charged battery.

NOTE: At this point if the meter reads as specified, thebattery may be returned to service (see step 8).

5. If the meter reads less than specified voltage, charge the bat-tery using the following guidelines.

A. When using an automatic battery charger, always followthe charger manufacturer’s instructions.

! WARNINGAnytime service is performed on a battery, the followingmust be observed: keep sparks, open flame, cigarettes, orany other flame away. Always wear safety glasses. Protectskin and clothing when handling a battery. When servicingbattery in enclosed space, keep the area well-ventilated.

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CAUTIONDo not remove seal strip.

! WARNINGBattery acid is harmful if it contacts eyes, skin, or clothing.Care must be taken whenever handling a battery.

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B. When using a constant-current battery charger, use thefollowing Battery Charging Chart.

NOTE: If the battery voltage is 11.5 DC Volts or less,some chargers may “cut off” and fail to charge. If thisoccurs, connect a fully charged booster battery in parallel(positive to positive and negative to negative) for a shortperiod of time with the charger connected. After 10-15 min-utes, disconnect the booster battery leaving the chargerconnected and the charger should continue to charge. Ifthe charger “cuts off,” replace the battery.

6. After charging the battery for the specified time, remove thebattery charger and allow the battery to sit for 1-2 hours.

7. Connect the multimeter and test the battery voltage. Themeter should read at least 12.5 DC Volts. If the voltage is asspecified, the battery is ready for service.

NOTE: If voltage in step 7 is below specifications, chargethe battery an additional 1-5 hours; then retest.

8. Place the battery in the battery compartment; then coat thebattery posts and cable ends with a light coat of multi-pur-pose grease.

9. Connect the battery cables (positive cable first); then installthe battery hold-down.

NOTE: Arctic Cat highly recommends all ATV batteriesbe connected to a maintenance charger during storage orany extended period of non-use. The charger MUST havean automatic float, storage-safe, or pulse maintenancemode to avoid battery damage due to long-term overcharg-ing. To connect the maintenance charger, use any of thefollowing procedures.

A. Remove the battery cover; then connect the charger leads(positive cable first) directly to the battery.

B. Locate the rear accessory connector and connect the char-ger leads (positive cable first) directly to the connector.

CAUTIONNever exceed the standard charging rate.

! WARNINGAn overheated battery could explode causing severe injuryor death. Always monitor charging times and charge ratescarefully. Stop charging if the battery becomes very warmto the touch. Allow it to cool before resuming charging.

Battery Charging Chart (Constant-Current Charger)

Battery Voltage (DC)

ChargeState

Charge Time Required(at 1.5-2.0 Amps)

12.5 or more 100% None

12.2-12.4 75%-99% 3-6 hours

12.0-12.2 50%-74% 5-11 hours

11.0-11.9 25%-49% 13 hours (minimum)

11.5 or less 0-24% 20 hours (minimum)

CAUTIONBefore installing the battery, make sure the ignition switchis in the OFF position.

CAUTIONConnecting cables in reverse (positive to negative and neg-ative to positive) can cause serious damage to the electri-cal system.

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C. Using an appropriate adapter, connect the charger to anyDC power outlet.

Jump-StartingNOTE: Arctic Cat does not recommend jump-starting avehicle with a dead battery but rather to remove the bat-tery, service it, and correctly charge it; however, in anemergency, it may be necessary to jump-start a vehicle. Ifso, use the following procedure to carefully and safelycomplete this procedure.

1. On the vehicle to be jump-started, remove the battery coverand any terminal boots.

2. Inspect the battery for any signs of electrolyte leaks, looseterminals, or bulging sides. Leaking or bulging battery casesmay indicate a frozen or shorted battery.

3. Inspect the vehicle to be used for jump-starting to determineif voltage and ground polarity are compatible. The vehiclemust have a 12-volt DC, negative ground electrical system.

4. Move the vehicle to be used for the jump-start close enoughto ensure the jumper cables easily reach; then shift into neu-tral, set and lock the brakes, shut off all electrical accessories,and turn the ignition switch OFF.

NOTE: Make sure all switches on the vehicle to be jump-started are turned OFF.

5. Disconnect all external accessories such as cell phones, GPSunits, and radios on both vehicles.

! WARNINGImproper handling or connecting of a battery may result insevere injury including acid burns, electrical burns, orblindness as a result of an explosion. Always remove ringsand watches.

! WARNINGAnytime service is performed on a battery, the followingmust be observed: keep sparks, open flame, cigarettes, orany other flame away. Always wear safety glasses. Protectskin and clothing when handling a battery. When servicingbattery in enclosed space, keep the area well-ventilated.Make sure battery venting is not obstructed.

! WARNINGIf any of these conditions exist, DO NOT attempt a jump-start, boost, or charge the battery. An explosion couldoccur causing serious injury.

CAUTIONAlways make sure the electrical systems are of the same volt-age and ground polarity prior to connecting jumper cables. Ifnot, severe electrical damage may occur.

CAUTIONFailure to disconnect electronic accessories during jump-starting may cause system damage due to power spikes.

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6. Attach one clamp of the positive (red) jumper cable to thepositive (+) terminal (1) of the dead battery (C) being carefulnot to touch any metal with the other clamp; then attach theother clamp of the positive (red) jumper cable to the positive(+) terminal (2) of the good battery (B).

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NOTE: Some jumper cables may be the same color butthe clamps or ends will be color-coded red and black.

7. Attach one clamp of the negative (black) jumper cable to thenegative (-) terminal (3) of the good battery (B); then attachthe other clamp of the negative (black) jumper cable (4) to anunpainted metal surface (A) on the engine or frame well awayfrom the dead battery and fuel system components.

8. Stand well away from the dead battery and start the vehiclewith the good battery. Allow the vehicle to run for severalminutes applying some charge to the dead battery.

9. Start the vehicle with the dead battery and allow it to run forseveral minutes before disconnecting the jumper cables.

10. Remove the jumper cables in opposite order of hook-up (4, 3,2, 1). Be careful not to short cables against bare metal.

NOTE: Have the battery and electrical system checkedprior to operating the vehicle again.

SPARK PLUGThe ATV comes equipped with a specified spark plug. See thespecifications chart for the correct spark plug. A light brown insu-lator indicates that the plug is correct. A white or dark insulatorindicates that the engine may need to be serviced or the carburetormay need to be adjusted.

Consult an authorized Arctic CatATV dealer if the plug insulatoris not a light brown color. To helpprevent cold weather fouling,make sure to thoroughly warm upthe engine before operating.

To maintain a hot, strong spark,keep the plug free of carbon.

Before removing the spark plug,be sure to clean the area aroundthe spark plug. If you do not, dirtcould enter engine when remov-ing or installing the spark plug.

Adjust the gap to 0.6-0.7 mm(0.024-0.028 in.) for proper igni-tion. Use a feeler gauge to checkthe gap.

! WARNINGNever make the final connection to a battery as a sparkcould ignite hydrogen gases causing an explosion of thebattery resulting in acid burns or blindness.

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When installing the spark plug, be sure to tighten it securely. Anew spark plug should be tightened 1/2 turn once the washer con-tacts the cylinder head. A used spark plug should be tightened 1/8- 1/4 turn once the washer contacts the cylinder head.

ENGINE IDLE RPM ADJUSTMENTTo properly adjust the idle, a tachometer is necessary. If one is notavailable, take the ATV to an authorized Arctic Cat ATV dealer.

To adjust idle RPM:

1. Start the engine and warm itup to normal operating tem-perature.

2. Turn the idle adjustmentscrew in or out until theengine idles at 1700 RPM.

THROTTLE CABLE ADJUSTMENTThe throttle has been adjustedat the factory, and no adjust-ment should be necessary. Ifadjustment is necessary, the fol-lowing procedure should befollowed:

1. Pull back rubber boots toaccess cable adjustmentnut.

2. Loosen jam nut to allowcable adjustment nut to beadjusted.

3. Turn cable adjustment nutclockwise to increase free-play in the cable. Turn theadjustment nut counter-clockwise to decrease free-play in the cable.

4. There should be approximately 6 mm (1/4 in.) free-play inthe cable.

5. Tighten the jam nut to secure the adjustment.

AIR FILTERThe air filter inside the air filter housing must be kept clean toprovide good engine power and gas mileage. If the ATV is usedunder normal conditions, service the filter at the intervals speci-fied. If operated in dusty, wet, or muddy conditions, inspect andservice the filter more frequently. Use the following procedure toremove the filter and inspect and/or clean it.

1. Remove the seat; thenremove the five screws secur-ing the air filter housingcover.

2. Remove the air filter housingcover; then pull the filter out.

! WARNING Adjust the idle to the correct RPM. Make sure the engine is atnormal operating temperature before adjusting the idle RPM.

KM004A

KM070A

CAUTIONFailure to inspect the air filter frequently if the ATV is usedin dusty, wet, or muddy conditions can damage the engine.

KM071A

KM032A

52

3. Fill a wash pan larger than the filter with a non-flammablecleaning solvent; then dip the filter in the solvent and wash it.

NOTE: Foam Air Filter Cleaner and Foam Air Filter Oilare available from Arctic Cat.

4. Compress the filter by pressing it between the palms of bothhands to remove excess solvent. Do not twist or wring the fil-ter or it will develop cracks.

5. Dry the filter.

6. Put the filter in a plastic bag; then pour in air filter oil andwork the oil into the filter.

7. Clean any dirt or debris from inside the air cleaner. Be sureno dirt enters the carburetor.

8. Install the air filter and housing cover making sure the rubberseal is in place; then install the five screws and tightensecurely (do not over-tighten the screws).

9. Install the seat making sure it locks securely.

TIRES

Tire Tread ConditionThe use of worn-out tires on an ATVis very dangerous. A tire is consid-ered to be worn out when the depth ofthe tread is less than 3 mm (1/8 in.).Be sure to replace the tires beforereaching this minimum specification.

Tire ReplacementThe ATV has low-pressure tubeless tires. Air is sealed by the con-tact surfaces of the inner wheel rim and the tire bead. If either theinner wheel rim or tire bead is damaged, air may leak. Beextremely careful not to damage these areas when replacing tires.

It is very important to use the proper tools when repairing orreplacing tires to prevent damage to the tire bead or wheel rims. Ifproper tools and related items are not available, have this mainte-nance performed by an authorized Arctic Cat ATV dealer or aqualified tire repair station.

CAUTIONA torn air filter can cause damage to the ATV engine. Dirtand dust may get inside the engine if the filter is torn. Care-fully examine the filter for tears before and after cleaning it.Replace the filter with a new one if it is torn.

! WARNING Always use the size and type of tires as specified. Refer tothe specifications chart for proper tire inflation pressure,and always maintain proper tire inflation pressure.

! WARNING The use of worn-out tires can be dangerous and canincrease the risk of an accident.

CAUTIONWhen breaking the tire bead loose from the wheel, beextremely careful not to damage the inner wheel surface orthe tire bead.

! WARNING Use only Arctic Cat approved tires when replacing tires.Failure to do so could result in unstable ATV operation.

0732-649

53

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Tubeless Tire RepairShould a leak or flat tire occur due to a puncture, the tire may berepaired using a plug-type repair. If the damage is from a cut or ifthe puncture cannot be repaired using a plug, the tire must bereplaced. When operating the ATV in areas where transportationor service facilities are not readily available, it is strongly recom-mended to carry a plug-type repair kit and a tire pump along.

WHEELS1. Park the ATV on level ground and engage the front brake

lever lock.

2. Loosen the wheel nuts on the wheel to be removed.

3. Elevate the ATV.

4. Remove the wheel nuts.

5. Remove the wheel.

6. Install the wheel and install wheel nuts.

7. Tighten in a crisscross pattern to 30 ft-lb.

8. Remove the jack.

BULB REPLACEMENTThe wattage rating of the bulb is shown in the chart. When replac-ing a burned bulb, always use the same wattage rating.

HeadlightsNOTE: The bulb portion of the headlight is fragile. HAN-DLE WITH CARE. When replacing the headlight bulb, do nottouch the glass portion of the bulb. If the glass is touched, itmust be cleaned with a dry cloth before installing. Skin oilresidue on the bulb will shorten the life of the bulb.

To replace the headlight bulb, usethe following procedure.

1. Remove the rubber boot fromthe back of the headlight hous-ing; then remove the three-wireconnector from the bulb.

2. Release the two ends of thespringclip from the headlighthousing taking care not to bendor deform the clip; then removethe bulb from the housing.

3. Install the new bulb into thehousing; then secure with thespring clip.

4. Connect the three-wire connec-tor to the bulb; then install therubber boot.

5. Install the wiring harness con-nector.

Headlights 12V/35W

Brakelight 12V/5W

CAUTIONUse only specified bulb indicated in the chart as replace-ment bulb.

KM194A

KM192A

KM195

54

BrakelightTo replace the brakelight bulb, use the following procedure.

1. Remove the two screws and remove the lens cover.

2. Push the bulb in and turn it counterclockwise.

3. Install the new bulb by turning it clockwise while pushing in.

4. Install the lens cover.

FUSEThe main (7 amp) fuse is locatedin a fuse holder near the batteryunder the seat.

NOTE: To replace the fuse,open the holder and removethe fuse; then install the newfuse. A spare fuse is locatedwithin the holder.

If there is any type of electrical system failure, always check thefuse first.

STORAGE COMPARTMENT/TOOLSA basic tool kit is provided withthe ATV. It is located under theseat.

Maintain the tool kit with theATV at all times.

CAUTIONWhen replacing the headlight bulb, be careful not to touchthe glass portion of the bulb. Grasp the new bulb with aclean cloth.

CAUTION Tighten the lens cover screws only until they are snug.

KM031A

CAUTIONAlways replace a blown fuse with a fuse of the same typeand rating. If the new fuse blows after a short period of use,consult an authorized Arctic Cat ATV dealer immediately.

KM029

55

PREPARATION FOR STORAGE

Arctic Cat recommends the following procedure to prepare theATV for storage. An authorized Arctic Cat ATV dealer shouldperform this service; however, the owner/operator may performthis service if desired.

1. Clean the seat cushion (cover and base) with a damp clothand allow to dry.

2. Clean the ATV thoroughly by washing dirt, oil, grass, andother foreign matter from the entire ATV. Allow the ATV todry thoroughly. DO NOT get water into any part of theengine or air intake.

3. Either drain the gas tank or add a fuel stabilizer to the gas inthe gas tank. Remove the air filter housing cover and air filter.Start the engine and allow it to idle; then using Arctic CatEngine Preserver, rapidly inject the preserver into the air fil-ter opening for a period of 10 to 20 seconds. Install the air fil-ter and housing cover.

4. Drain the carburetor float chamber.

5. Plug the hole in the exhaust system with a clean cloth.

6. Apply light oil to the upper steering post bushing and plung-ers of the shock absorbers.

7. Tighten all nuts, bolts, cap screws, and screws. Make surerivets holding components together are tight. Replace allloose rivets. Care must be taken that all calibrated nuts, capscrews, and bolts are tightened to specifications.

8. Clean the ATV thoroughly.

9. Disconnect the battery cables (negative cable first); thenremove the battery, clean the battery posts and cables, andstore in a clean, dry area.

10. Store the ATV indoors in a level position.

CAUTIONPrior to storing the ATV, it must be properly serviced to pre-vent rusting and component deterioration.

CAUTIONIf the interior of the air filter housing is dirty, clean the areabefore starting the engine.

CAUTIONThis sealed battery should be charged at the recommendedrate every 30 days or permanent damage will result if thebattery completely discharges.

CAUTIONAvoid storing outside in direct sunlight and avoid using aplastic cover as moisture will collect on the ATV causingrusting.

56

PREPARATION AFTER STORAGE Taking the ATV out of storage and correctly preparing it willassure many miles and hours of trouble-free riding. Arctic Catrecommends the following procedure to prepare the ATV.

1. Clean the ATV thoroughly.

2. Clean the engine. Remove the cloth from the exhaust system.

3. Check all control wires and cables for signs of wear or fray-ing. Replace if necessary.

4. Change the transmission lubricant.

5. Charge the battery; then install.

6. Connect the battery cables making sure to connect the posi-tive cable first.

7. Check the entire brake system (cables, shoes, etc.), all con-trols, and brakelight; adjust or replace if necessary.

8. Check the tire pressure. Inflate to recommended pressure asnecessary.

9. Tighten all nuts, bolts, cap screws, and screws making sureall calibrated nuts, cap screws, and bolts are tightened tospecifications.

10. Make sure the steering moves freely and does not bind.

11. Check the spark plug. Clean or replace as necessary.

57

LIMITED WARRANTYArctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited war-ranty on each new Arctic Cat ATV it manufactures and on each genuineArctic Cat ATV part and accessory manufactured or sold by an authorizedArctic Cat ATV dealer. Warranty on an Arctic Cat ATV is extended to theoriginal retail purchaser; however, the balance of the unused warranty maybe transferred to a second party.

Arctic Cat warrants only the products it manufactures and/or sells anddoes not warrant that other products will function properly when used withan Arctic Cat ATV or will not damage the ATV. Arctic Cat does not assumeany liability for incidental or consequential damages.

Arctic Cat will repair or replace, at its option, free of charge (including anyrelated labor charges), any parts that are found to be warrantable in mate-rial or workmanship. This repair work MUST be done by an authorized Arc-tic Cat ATV dealer. No transportation charges, rental charges, orinconvenience costs will be paid by Arctic Cat. The warranty is validatedupon examination of said parts by Arctic Cat or an authorized Arctic CatATV dealer. Arctic Cat reserves the right to inspect such parts at its factoryfor final determination if warranty should apply.

The warranty periods are as follows:

1. Six months from the date of sale — for an Arctic Cat ATV used for rec-reational purposes.

2. Ninety days from date of sale — for an Arctic Cat ATV used for com-mercial purposes, including rental operations.

3. Thirty days from date of sale of ATV on Arctic Cat supplied batteries.4. Thirty days from date of sale — for all dealer installed genuine Arctic

Cat service parts and accessories.5. Until expiration of the new product warranty (paragraphs 1 and 2

above) — for all eligible replacement parts on new product.

Exclusions to this warranty include normal wear, abuse, or corrosion andthe following parts and items:

Tires CV Boots Torn or Punctured Upholstery

Oil Filter Drive Belt Cracks or Gouges in Body Panels

Air Filter Brake Pads Drive/Driven Clutch Wear Parts

Light Bulbs Spark Plug(s)

The following will VOID Arctic Cat’s warranty:

1. Failure to perform the proper break-in procedure and all related main-tenance, storage procedures (if stored for extended periods), and/orservice as recommended in the Operator’s Manual.

2. Repairs and/or adjustments by anyone other than an authorized ArcticCat ATV dealer.

3. Use of improper carburetor main jets.4. Use of improper gasoline, lubricating oils, or spark plug.5. An accident or subjecting the ATV to misuse, abuse, or negligent oper-

ation.6. Any modification, addition, or removal of parts unless instructed to do

so by Arctic Cat.7. Use of the ATV in any way for racing purposes.8. Removal of the engine for use in another vehicle.9. Removal or mutilation of the Vehicle Identification Number or Engine

Serial Number.10. Use of parts not sold or approved by Arctic Cat.11. Damage due to improper transportation.In consideration of the foregoing, any implied warranty is limited in durationto the various warranty periods set forth. This warranty gives you specificlegal rights, and you may also have other rights which vary from state tostate or country to country. Some states do not allow limitations on howlong an implied warranty lasts, so the above limitations may not apply toyou.

58

WARRANTY PROCEDURE/OWNER RESPONSIBILITYAt the time of sale, an ATV Rider Training Certificate and Owner Registra-tion form (included with each new ATV) is to be completed by the sellingdealer and consumer. The receipt of the form by Arctic Cat is a conditionprecedent to warranty coverage. It is the selling dealer’s responsibility toretain and/or submit appropriate copies of the form to the appropriateplace(s) to initiate warranty coverage.

The dealer will furnish to the consumer a signed copy of the form whichmust be presented to the dealer when requesting warranty service. Theregistration form is the consumer’s proof of ownership and warranty eligi-bility. The form is used by the dealer to validate the warranty claim. Retainyour copy of the form and keep it in a safe place.

When warranty repair is suspected, the ATV should be taken to the sellingdealer, who has the primary responsibility to perform warranty repairs. Inthe event the selling dealer has ceased to do business, you have moved,or you are in a location away from your selling dealer, warranty may beperformed by any authorized Arctic Cat ATV dealer.

The authorized Arctic Cat ATV dealer will examine the ATV or part to deter-mine if, in his opinion, a warrantable condition exists. If a warrantable con-dition appears to exist, the dealer will repair or replace, at Arctic Cat’soption, free of charge, including any related labor costs, all parts that arefound to be warrantable and any other parts which the warrantable partcaused to be damaged. You, the owner, will then be asked to sign a war-ranty form to ensure Arctic Cat that the warranty work was actually per-formed.

It is the owner’s responsibility to maintain and service the ATV in accor-dance with Arctic Cat’s recommendations in the Operator’s Manual. Toprotect yourself and your ATV, follow all safety and service tips. Arctic Catwill NOT warrant repairs required as a result of not performing stan-dard operator maintenance, storage procedures, and service as out-lined in the Operator’s Manual.Should you have any questions concerning the warranty, contact an autho-rized Arctic Cat ATV dealer.

59

ARCTIC CAT EMISSION CONTROL SYSTEM LIMITED WARRANTYArctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred toas Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after Jan-uary 1st, 1997:A. Is designed, built, and equipped so as to conform at the time of initial pur-

chase with all applicable regulations of the California Air Resources Boardand

B. Is free from defects in material and workmanship which could cause such ATVto fail to conform with applicable regulations of the California Air ResourcesBoard for a period of use of two (2) years from the date of initial retail delivery.

CoverageWarranty defects shall be remedied during customary business hours at anyauthorized Arctic Cat ATV dealer located within the state of California in compli-ance with applicable regulations of the California Air Resources Board. Any com-ponent or components replaced under this warranty shall become the property ofArctic Cat.In California, emission related warranted components are specifically defined bythe state’s Emission Warranty Parts List. These warranted components are carbu-retor and internal components, intake manifold, fuel injection system, sparkadvance mechanism, crankcase breather, air cutoff valve, fuel/vapor separator,canister, igniters, breaker governors, ignition coils, ignition wires, ignition points,condensers and spark plugs if failure occurs prior to the first scheduled replace-ment, and hoses, clamps, and fittings used directly in these parts. Since emissionrelated components may vary from model to model, certain models may not con-tain all of these components, and certain models may contain functionally equiva-lent components.In California, emission control system emergency repairs, as provided for in theCalifornia Administrative Code, may also be performed by other than an autho-rized Arctic Cat ATV dealer. An emergency situation occurs when an authorizedArctic Cat ATV dealer is not reasonably available, a component is not availablewithin thirty (30) days, or a repair is not complete within thirty (30) days. Anyreplacement component can be used in an emergency repair. Arctic Cat will reim-burse the owner for the expenses, including diagnosis, not to exceed suggestedretail price as set forth by Arctic Cat for all warranted components replaced andlabor charges based on the recommended time allowance set forth by Arctic Catfor the warranty repair and the geographically appropriate hourly labor rate. Theowner may be required to keep receipts and failed components in order to receivecompensation.

LimitationsThis Emission Control System Warranty shall not cover any of the following:A. Repair or replacement required as a result of

(1) accident,(2) misuse,(3) lack of required maintenance,(4) repairs improperly performed or replacements improperly installed,

(5) use of replacement components or accessories not conforming to ArcticCat specifications which adversely affect performance, and/or(6) use in competitive racing or related events.

B. Inspections, replacement of components, and other services or adjust-ments necessary for required maintenance.

Limited LiabilityThe liability of Arctic Cat under this Emission Control System Warranty is limitedsolely to the remedying of defects in material and workmanship by an authorizedArctic Cat ATV dealer at its place of business during customary business hours.This warranty does not cover inconvenience or loss of use of the ATV or transpor-tation of the ATV to or from the Arctic Cat ATV dealer.ARCTIC CAT SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES, LOSS, ORDAMAGE, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL, OR EXEM-PLARY, ARISING IN CONNECTION WITH THE SALE OR USE OF, OR INABIL-ITY TO USE THE ARCTIC CAT ATV FOR ANY PURPOSE. SOME STATES DONOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CON-SEQUENTIAL DAMAGES, SO THE ABOVE MAY NOT APPLY TO YOU.NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY ARC-TIC CAT EXCEPT AS SPECIFICALLY SET FORTH HEREIN. ANY EMISSIONCONTROL SYSTEM WARRANTY IMPLIED BY LAW, INCLUDING ANY WAR-RANTY OF MERCHANT-ABILITY OR FITNESS FOR A PARTICULAR PUR-POSE, IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEMWARRANTY TERMS STATED IN THIS WARRANTY. THE FOREGOING STATE-MENTS OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REM-EDIES.No dealer is authorized to modify this Arctic Cat Inc. Limited Emission ControlSystem Warranty.

Legal RightsTHIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAYALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.THIS WARRANTY IS IN ADDITION TO THE ARCTIC CAT INC. LIMITED ATVWARRANTY.

Additional InformationAny replacement component that is equivalent in performance and durability maybe used in the performance of any maintenance or repairs. However, Arctic Cat isnot liable for these components. The owner is responsible for the performance ofall required maintenance. Such maintenance may be performed at a serviceestablishment or by any individual. The warranty period begins on the date theATV is delivered to the owner.

60

U.S. EPA EMISSION CONTROL STATEMENT/WARRANTY COVERAGE(U.S. Only)

STATEMENT/WARRANTYArctic Cat warrants to the original retail purchaser, and each subsequentpurchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built,and equipped to conform to all U.S. EPA Emission Control Regulations.Please read the following information completely.

Your authorized Arctic Cat ATV dealer will repair or replace any defectiveemission-related component at no cost to you during the warranty period.You may have non-warranty service performed by any repair establish-ment that uses equivalent components. The regulations provide significantcivil penalties for tampering that causes your ATV to no longer meet U.S.EPA emission standards.

Arctic Cat further warrants that the engine and its emission-related compo-nents are free from defects in materials or workmanship that could causethe engine to fail to comply with applicable regulations during the warrantyperiod.

If you have any questions about this information, or the emission warrantycoverage statement, contact your local authorized Arctic Cat ATV dealer.

WARRANTY PERIODThe emission warranty period for this ATV begins on the same date as thestandard warranty coverage and continues for 30 months or 3100 miles,whichever comes first.

COMPONENTS COVEREDThe emissions warranty covers major emissions control components andemission-related components listed as follows:Engine Management and Sensors Fuel/Air SystemBarometric Pressure Sensor Fuel InjectorsCamshaft Position Sensor Fuel Pressure RegulatorEngine Control Unit (ECU) Carburetor(s)Engine Coolant Temperature Sensor Turbocharger AssemblyIntake Air Temperature Sensor Air Bypass ValveManifold Absolute Pressure Sensor Turbo Waste Gate Control ValveOxygen Sensor Crankcase Ventilation SystemThrottle Position Sensor ISC ValveCrankshaft Position Sensor

Systems Ignition System Used in AforementionedIgnition Coil Miscellaneous ItemsKnock Sensor System ConnectorsSpark Plugs SwitchesCapacitive Discharge Ignition (CDI) Module GrommetsMagneto Pick-Up Clamps

HosesTiesGasketsWiring

OWNER’S RESPONSIBILITIESThe owner of any ATV warranted under this Arctic Cat Emission ControlStatement is responsible for the proper maintenance and use of the ATVas stated in the Operator's Manual. Proper maintenance generallyincludes replacement and service, at the owner's choosing, such items asair filter, oil and oil filter, or any other part, item, or device related to emis-sions control as specified in the Operator's Manual. It is the owner'sresponsibility to ensure that the ATV is used in a manner for which it wasdesigned.

61

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63

INDEXAccessories .....................................................26Active Riding ...................................................21Air Filter ...........................................................51Basic Operating Maneuvers ............................29Battery.............................................................47BONE-C ..........................................................29Boots (Protective) ............................................46Brake Lever Lock........................................37,45Brakelight ........................................................54Brakes (Hand) .................................................37Brakes (Adjusting) ...........................................45Brake System (Checking/Adjusting) ...........45,46Brake System (Hand) ......................................45Braking ............................................................30Break-In Procedure .........................................42Bulb Replacement ...........................................53Cables .............................................................44Carburetor Float Bowl Drain ............................40Change of Address, Ownership, or

Warranty Transfer ........................................61Clothing and Gear ...........................................17Cold Weather Driving ......................................36Companions (Riding).......................................22Condition of the ATV........................................18Controls (Locations) ........................................28Controls (Locations and Functions).................37Crossing Obstacles .........................................35Crossing Roads...............................................35Crossing Water................................................35Declaration of Conformity................................66Dismounting ATV.............................................31Emission Control System Limited

Warranty......................................................59Environment ....................................................22EPA Emission Control Statement ....................60Equipment .......................................................23Experienced/Trained Riders ............................25First Aid ...........................................................20Flag (Safety/Bracket) .......................................41Foreword ...........................................................1

Fuel Valve....................................................... 39Fuse ............................................................... 54Gasoline (Recommended).............................. 41Gas Tank (Filling)............................................ 42General Information........................................ 37Handling the ATV............................................ 31Hangtag......................................................... 7,8Headlight HI/LO Switch .................................. 38Headlights ...................................................... 53Hoses (Gas/Vent) ........................................... 40Identification Numbers.................................... 37Idle RPM Adjustment...................................... 51Ignition Switch Key ......................................... 37Inexperienced/Untrained Riders ..................... 25Jump-Starting Battery..................................... 49K-Turns ........................................................... 32Leaning, Weight Shift, and Balance ............... 32Load Capacity Ratings Chart (Utility) ............. 24Lubrication (General)...................................... 44Maintenance (General)................................... 43Maintenance Record ...................................... 64Maintenance Schedule ................................... 43Mounting the ATV ........................................... 29Oil - Engine (Changing) .................................. 44Oil - Engine (Recommended) ......................... 42Oil Level Stick ................................................. 40Other Vehicles ............................................... 22Parking ......................................................... 30Parts .............................................................. 26Personal Choices ........................................... 24Preface ........................................................... 26Prevention ...................................................... 17Protect Your Sport ............................................ 1Responsibility ................................................. 25Rider Training Course....................................... 6Riding ............................................................. 31Riding Downhill............................................... 34Riding Uphill ................................................... 33Safety Alert ....................................................... 4Seat Lock........................................................ 41Sharp Turns .................................................... 34Shift Lever ...................................................... 39

Shock Absorbers ............................................ 44Sidehilling/Traversing...................................... 33SIPDE............................................................. 24Skidding.......................................................... 31Sliding............................................................. 31Sound Judgment ............................................ 22Spark Plug ...................................................... 50Specifications ................................................. 27Starter Button ................................................. 38Starting a Cold Engine ................................... 30Starting (Emergency) ..................................... 29Starting the Engine......................................... 29Stopping ......................................................... 30Stopping the ATV............................................ 36Stopping the Engine ....................................... 36Stop Switch (Emergency) ............................... 38Storage Compartment .................................... 54Storage (Preparation After)............................. 56Storage (Preparation For)............................... 55Supervision..................................................... 25Survival........................................................... 20T-CLOC........................................................... 18Those Around You .......................................... 22Throttle Cable Adjustment .............................. 51Throttle Lever.................................................. 39Throttle Limiter Screw..................................... 39Tips................................................................. 31Tire Inflation Pressure .................................... 27Tire Repair (Tubeless) .................................... 53Tire Replacement ........................................... 52Tires ............................................................... 52Tire Tread Condition ....................................... 52Tools ............................................................... 54Transmission Lubricant (Changing) ................ 44Transmission Lubricant (Recommended) ....... 42Transporting ATV ............................................ 41Warning Labels.............................................. 7,8Warnings .......................................................... 9Warranty (Limited) .......................................... 57Warranty Procedure/Owner Responsibility..... 58Wheels............................................................ 53Wide Turns...................................................... 34

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MAINTENANCE RECORD

DATE SERVICE PERFORMED/NOTES

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NOTES

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Declaration of ConformityApplication of council directives: EMC Directive 2004/108/EC

Date of Issue: December, 2004EC Machinery Directive 98/37/ECDate of Issue: June, 1993

Issued by European Commission.

Type of Equipment: All-Terrain Vehicles

Brand Name: Arctic Cat

Model: 90 Utility

DVX 90

Standards to which conformity is declared: IEC 801-2:1991IEC 801-3:1984EN 55012

Manufacturer (if not issuing agent): Arctic Cat Inc.601 Brooks Ave S.Thief River Falls, MN56701 USA

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NOTES

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NOTES

Identification Numbers Record

1.VEHICLE IDENTIFICATION NUMBER:

2.ENGINE SERIAL NUMBER:

Record the Vehicle Identification Number and Engine SerialNumber in the spaces provided to assist you in ordering partsfrom your authorized Arctic Cat ATV dealer or for reference incase the ATV is stolen.

! WARNINGIndicates a potential hazard that could result in seriousinjury or death.

©2009 Arctic Cat Inc. ™® Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701(218) 681-9851 - U.S. (204) 982-1772 - Canada p/n 2258-606

NEVER operate:• without proper training or instruction

• at speeds too fast for your skills or the conditions

• on public roads - a collision can occur with another vehicle

• with a passenger - passengers affect balance and steering and increase risk of losing control

ALWAYS:• use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns

• avoid paved surfaces - pavement may seriously affect handling and control

LOCATE AND READ OPERATOR’S MANUALFOLLOW ALL INSTRUCTIONS AND WARNINGS

ALWAYS USE AN APPROVED HELMET AND PROTECTIVE

GEAR

NEVER USE ON PUBLIC ROADS

NEVER CARRY PASSENGERS

NEVER USE WITH DRUGS OR ALCOHOL

Improper ATV use can result in SEVERE INJURY or DEATH

! WARNING

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