2009 L2 L8 SOFTTAILInstallationGuide...HARLEY-DAVIDSON SOFTAIL 1989 - 2009 INSTALLATION GUIDE For...
Transcript of 2009 L2 L8 SOFTTAILInstallationGuide...HARLEY-DAVIDSON SOFTAIL 1989 - 2009 INSTALLATION GUIDE For...
All Legend Air Suspension System™ parts are guaranteed to the
original purchaser to be free of manufacturing defects and workman-
ship. Merchandise that fails to conform to these conditions will be
repaired or replaced at Legend Air Suspension Systems™ option if
the parts are returned to us by the purchaser. Warranty coverage is
limited lifetime.
In the event warranty service is required, the original purchaser must
call or write Legend Air Suspension Systems™ immediately with the
problem. Some problems can be rectifi ed by a telephone call and
need no further course of action.
A part that is suspect of being defective must not be replaced by a
Dealer without prior authorization from Legend Air Suspension Sys-
tems™. If it is deemed necessary for Legend Air Suspension Systems™
to make an evaluation to determine whether the part was defective,
a return authorization number must be obtained from Legend Air Sus-
pension Systems™. The parts must be packaged properly so as to not
cause further damage and be returned prepaid to Legend Air Suspen-
sion Systems™ with a copy of the original invoice of purchase and a
detailed letter outlining the nature of the problem, how the part was
used and the circumstances at the time of failure. If after an evaluation
has been made by Legend Air Suspension Systems™ and the part was
found to be defective, repair will be made at Legend Air Suspension
Systems™ discretion.
ADDITIONAL WARRANTY PROVISIONS(1) Legend Air Suspension Systems™ shall have no obligation in the
event a Legend Air Suspension Systems™ part is modifi ed by any
other person or organization.
(2) Legend Air Suspension Systems™ shall have no obligation if a Leg-
end Air Suspension Systems™ part becomes defective in whole or
in part as a result of improper installation, improper maintenance,
improper use, abnormal operation, or any other misuse or mis-
treatment of the Legend Air Suspension Systems™ part.
(3) Legend Air Suspension Systems™ shall not be liable for any con-
sequential or incidental damages resulting from the failure of a
Legend Air Suspension Systems™ part, the breach of any war-
ranties, the failure to deliver, delay in delivery in non-conforming
condition, or for any other breach of contract of duty between
Legend Air Suspension Systems™ and a customer.
(4) Parts are designed for use on Harley-Davidson Softail®. Legend
Air Suspension Systems™ shall have no warranty or liability
obligation if a Legend Air Suspension Systems™ part is used in any
other application. Vehicles used in competition or off road are
exempt from all warranties. Any transmission bolts or motorcycle
parts touching airride from top down may cause damage to
suspension and will void the warranty.
(5) All warranty items will require a serial number off the airride, or
the original purchase invoice.
Legend Air Suspension Systems™ assumes no responsibility for dam-
age or injuries which may result from the use or installation of its
products, whether or not properly installed or used. All parts sold
or manufactured by Legend Air Suspension Systems™ are warranted
against all manufacture defects or workmanship defects. Should a
product we manufacture be defective, it must be returned to Legend
Air Suspension Systems™. All returns must be authorized in advance
with RA#. Freight must be prepaid by customer. If our product is found
to be defective, it will be repaired free of charge or exchanged at
Legend Air Suspension Systems™ discretion. Repairs or exchanges
will not be issued if merchandise has been damaged, abused or modi-
fi ed. Any disagreement which may arise out of this agreement shall
be submitted to arbitration and shall be enforceable under the laws of
the State of South Dakota. Judgement on the award shall be entered
into by the said court, and the decision of the arbitrator shall be a
condition precedent to legal rights. The parties shall submit disputed
matters under the Rules of the American Arbitration Association and
the losing party shall pay both partiesʼ attorneysʼ fees and costs.
MADE IN THE USA
WARRANTY
HARLEY-DAVIDSON SOFTAIL™1989 - 2009
INSTALL ATION GUIDE
For Technical Information: (605) 737-4200 *820
For Warranty Information: (605) 737-4200 *811
L2|L8
rkman
se conditions will b
spension
e purch
servi
nd A
prob
er co
t is
itho
f it
e a
n a
n S
urt
ste
d le
d t
n m
be d
disc
ARRApens
r Sus
nizatio
stems™
part bec
tion, impro
other misuse or mis-
Legend Air Susp
ure to deli
other br
ms™ an
rley-D
o war
ems™
tion
olts
dam
he a
fo
ion
par
wa
S
d to
d in
rod
or ex
airs
ged,
of th
force
t on th
decisio
al rights
Rules of th
the losing party sha
nteed to the
uring defects
nform to
end Air
o us by
arran
e Leg
Som
o fur
art
aler
ms™
m
re
en
au
on
eta
ed
s b
nd
ems
NAL Air S
gend
or or
nsion
ystems
per inst
tion, or a
Systems™ pa
(3) Legend Air S
or incidenta
on Syste
, delay
h of c
a cust
idson
nty o
art is
off
mo
ge to
ide
am
f it
sol
nte
uld
ege
dva
is fo
ang
exc
bused
agre
e un
award
of the
he par
merica
y both pa
urchaser must
diately with th
ephone call a
t be replaced by
Air Suspension Sy
uspension Systems™
part was defective
rom Legend Air Sus
properly so as to no
o Legend Air Suspen
e of purchase and
m, how the part wa
f after an evaluation
s™ and the part was
end Air Suspensi
ms™ shall have no obligation in
nsion Systems™ par
on.
dition, or for any
Legend Air Suspension
(4) Parts are designed
uspe
atio
r a
mpt
to
nsi
rra
gin
r S
njur
s, w
nufa
ainst
prod
A
with RA#. Freigh
ve, it will be repaired free
Systems™ discretio
will not be issued if merchandise has been
fi ed. Any disagreement which may a
d to arbitration and sh
Dakota. Ju
defects and workman-
rm to these cond
Air Suspens
s by the pu
ranty se
Legend
ome p
urther
that
er wit
™. If
make
eturn
nsion
use fu
n Sys
ailed
d and
been
to b
s™ di
L WARr Suspe
nd Air S
organiz
on System
ems™ part
r installation,
, or any other mis
ems™ part.
(3) Leg
sequential or incid
Air Suspension Sy
o deliver, del
r breach o
™ and a c
y-Davids
warranty
s™ part
n or o
ts or m
amage
airrid
or da
n of
rts s
arran
Shoul
o Leg
n adv
duct is
excha
rs or e
d, abus
f this ag
ceable
n the aw
ision of t
ights. The p
of the Ame
party shall pay bot
scre
an
nsio
to be defective, it wi
Legend Air Suspension Syste dis
sued if merchandise hhhas
haser
ately w
phone
be rep
ir Suspe
pension
art was
om Legen
operly so
egend A
of purcha
how the
fter an
™ and the part was
nd Air Suspension
shall ha
on Sys
, or fr foror aan
gLegendendend AiAi Air Sr Sr
4) Parts
A
o
(5) A
t
Legen
age
pro
or
all have no obl
Systems™
Legend
will not be issued if
ny disagreeme
arbitrat
kot
iscre
has
n
Air Suspensio
rts are de
Air Sus
obliga
other
exem
parts
suspen
All war
the orig
nd Air
or inj
oducts,
or man
again
pro
r must
with
e call
placed
ension
n System
defecti
nd Air S
o as to n
Air Susp
ase and
e part
evalua
the pa
Air Sus
h
iscre
has be
ment which ma
ation and
ota
legendsuspensions.com
STEP THREE: WIRINGA. Following wiring diagram, Connect wires from compressor, solenoid and switch using supplied connectors.
B. Connect + and - to battery.
Properly Support Your Motorcycle Prior To Air Suspension Installation!warning
STEP FIVE: OPERATIONA. Install fuse in fuse holder and push top button to add air to the system.
B. Push bottom button to release air and make sure system is working properly.
C. Check fender to tire clearance to make sure nothing is rubbing.
STEP FOUR: SHOCKSA. With motorcycle properly supported on jack, remove stock shocks.
B. Install the Legend Air Suspension™ on the shock mounting tabs, reusing the stock shoulder bolts only. DO NOT USE WASHERS. The suspension must pivot on the shoulder bolts. (the washers and/or regular bolts will hinder performance.) Always use blue loctite on the shoulder bolts.
C. Run air line from shocks to the seat compartment. Using supplied “Y” fitting connect the air line from the shocks to the air line from the compressor.
D. Some aftermarket frames require a shortened airride to allow for travel. This work can only be performed by Legend Air Suspensions™ for a cost of $50. if you are unsure of what to do, CALL US and we will help.
STEP ONE: MOUNTING TOGGLE SWITCHA. Drill a hole in desired location using a sharp 1/4” drill bit.
B. Secure switch with provided chrome toggle boot, ensuring that the o-ring is in the proper location.
C. Route wires toward battery compartment.
CAUTION
MAKE SURE TUBING ISCUT AT A CLEAN 90° ANGLE
(Front)
(Front)CAUTION
STEP TWO: COMPRESSOR MOUNT A. Loosen exhaust mounts from motor and frame to free up the exhaust, allowing you to manipulate the exhaust while installing the air compressor.
B. With air line connected to solenoid, install compressor to the two mount holes on the lower right side of motorcycle frame.
*Note: When mounting with exhaust support, remove the two bolts on the support and install air compressor mount between exhaust support and motorcycle frame.
D. Route wires and air line to the battery compartment.
E. Tighten exhaust mounts on motor and frame.
09.11.09
TOOLS NEEDED…
10mm1/2”
1/2”
3/4”
( )+( )–
SWITCH
VALVE
YELLOWBLACK
BLACK
RED FUSE
BATTERYCOMPRESSOR
BLACKORANGE
CAUTION
MAKE SURE TUBING ISCUT AT A CLEAN 90° ANGLE
GROUNDLEAD