2009 Cereplast Presentation
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Transcript of 2009 Cereplast Presentation
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Public Relations MeetingJuly 14, 2006
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Cereplast, Inc. (CERE: “from cereal”; PLAST: “from plastic”) is aleading specialty manufacturer of proprietary bio-resins
Our philosophy meets Sustainability with its three (3) core components– Environmental– Economic– Social
Cereplast has developed two distinct families of bio-resins– Cereplast Compostables™– Cereplast Hybrid Resins™
Cereplast Overview
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Bio-Plastic vs. Conventional PlasticCereplast Compostable ResinCertified Biodegradable & Compostable
90% + Bio‐basedContent
Densitygreater than 1.25
Runs on equipment at lower temperatures
Heat deflectiontemperature of 120‐130F
CereplastHybrid ResinRenewable & Sustainable
50% Bio‐based Content
Density of 1.04
Runs on equipment at lower temperatures
Heat deflectiontemperature of 175‐ 200F
ConventionalPetroleumPlasticNOT ‐Biodegradable‐Compostable‐Renewable ‐Sustainable
0% Bio‐basedContent
Density between 0.9‐0.99
Runs on equipment at higher processing temperatures
Heat deflectiontemperature above 200F
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CEREPLAST COMPOSTABLES™for single use disposables
CEREPLAST HYBRID RESINS™for durable applications
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CEREPLAST COMPOSTABLES™
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Cereplast Compostables™Overview
Replaces nearly 100% of the petroleum-based products used in traditional plastics.
Starch-based, made from corn, wheat, tapioca and potato starches that primarily come from the Midwest.
Certified as biodegradable and compostable in the United States and Europe, meeting BPI (Biodegradable Products Institute) standards for compostability (ASTM 6400 D99 and ASTM 6868), and European Bioplastics standards (EN 13432).
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Commercial Resin Applications
EXTRUSION-THERMOFORMING Plates, containers, packagingINJECTION MOLDING Utensils, cups, containersEXTRUSION BLOW MOLDING Bottles, containersBLOWN FILM Food packaging wrap,
bags, can linersPROFILE EXTRUSION StrawsEXTRUSION COATING Paper coatings
CEREPLAST COMPOSTABLES™
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Extrusion-Thermoforming Grades
CP-TH-01C: standard grade created for extrusion-thermoformingCP-TH-15000C greater impact strength and the addition of TiO2 for whiter productCP-TH-6000C: improved HDT of the final product to 155F.
Processing Guidelines are available for the resins
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Injection Molding Grades
CP-INJ-01C: standard grade created for injection molding CP-INJ-1001EZC higher flow properties CP-INJ-13C: greater flexibility ,recommended for low temperature applications
Processing Guidelines are available for the resins
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CEREPLAST COMPOSTABLES™CHARACTERISTICS
Superior Performance CharacteristicsTop quality performance, including rigidityHigher thermo-resistance than PLAGreater strength than PLANot brittle
Environmental CharacteristicsBiodegradable & Compostable
– ASTM 6400- BPI compliantBio-based Content
– ASTM 6866-04a - +90% (Radio-Carbon process)
GMO Analysis– GENESCAN -PCRQ: NEGATIVE
FDA Compliant– KELLER & HECKMAN Compliance
OpinionEN 13432 European Standard
– European-Bioplastics organization
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Managing The Carbon Cycle“Cradle to Cradle”
Sanitary Landfill
Oil or GasDrilling Exploitation
Manufacturing
CO2METHANE
10 Million Years
COMPOSTING
90 to 180 Days
Managing The Carbon Cycle“Cradle to Cradle”
CO2
10 Million Years
COMPOSTING
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CEREPLAST COMPOSTABLES™LIFE CYCLE ASSESSMENT
BEES ANALYSIS– USDA & CONGRESS
FINDINGS– Resin & Raw material transportation– Fossil fuels used in production: depletion of natural
resources– Global warming Potential: 3.15C02E
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CEREPLAST HYBRID RESINS™
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• High bio-based content
• Proprietary compounds incorporating traditionalpetroleum based resins with Cereplastproprietary basket of starches
• Targeted towards durable good applications,where end users want a sustainable productoption
CEREPLAST HYBRID RESINSTM
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What are Cereplast Hybrid ResinsTM?
Bio-based plastic resins containing up to 50% starch from natural, renewable, and sustainable resources, such as:– Corn – Tapioca – Wheat – Potato
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Lesser Dependence on Petroleum Plastic is made of fossil fuels
-30%-20%-10%
0%10%20%30%40%50%60%70%
2001 2002 2003 2004 2005 2006 2007
YOY
% C
hang
e
Year
Resin Prices vs Crude
PP LDPE HDPE Crude
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Biodegradability of Cereplast Hybrid ResinsTM
Renewable and Sustainable alternative to conventional plastic
Cereplast Hybrid ResinsTM meet the requirements for toxicity set by ASTM D 6400-04 specifications
We do not claim biodegradable and compostable as the final result will not be only biomass, water and CO2 per ASTM D 6400-04
The product will breakdown containing PP phase
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Bio-PropyleneTM
• CP-Bio-PP-50 Injection Molding Standard• CP-EXP-Bio-PP-265-003 Improved impact resistance• CP-EXP-Bio-PP-265-001 Thermoforming- impact resistant
CEREPLAST HYBRID RESINSTM
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What is BiopropyleneTM?
BiopropyleneTM is a patented/proprietary Cereplast Hybrid ResinsTM
Contains polypropylene, starch, a compatibilizerfor starch and PP, and a blend of selective plasticizers to facilitate starch processing Made via reactive twin-screw extrusion processTwo-phase morphology: PP is the continuous phase with a dispersed starch phase.
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BiopropyleneTM Physical Properties vs. Polypropylene
Physical Property ASTM Units Hybrid Resins Homo PPPP Copo40% talc
Tensile Strength @yield D 638 psi 2,600 4,600 4,200
Flexural Modulus D 790 psi 244,000 170,000 420,500Notched Izod Impact
(RT) D 256 lb-ft/in⁰
0.5-0.7 0.6 2HDT @ 66 psi D 648 C 134 95 125
MFI @2.16 Kg D 1238 g/10 min 10 @ 190C 35 @ 230C 22@230CDensity Calculated g/cc 1.1 0.9 1.25
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BiopropyleneTM vs. PolypropylenePerformance & Processing Comparison
BiopropyleneTM has superior Heat Deflection, lower flexural Modulus and lower density than a PP 40% Talc
BiopropyleneTM has lower processing temperature
Better Printability than Polypropylene
Great aesthetic (“satin touch”)
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Advantages of BiopropyleneTM
Up to 50% bio-based content derived from natural, renewable, and sustainable resources
Decrease dependence on fossil fuels, namely petroleum
Suitable for more durable goods
BiopropyleneTM cost less volatile compared to PP
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Carbon Foot PrintHybrid ResinsTM vs. Petroleum-based ResinsHybrid Resins™ have a better environmental footprint– Up to 42% reduction in intrinsic carbon footprint than PP-Study
with Prof.Ramani Narayan Michigan University– Lower CO2 emissions for Bio-PP vs PP (1.82kg CO2 vs 3.14kg) – The feedstock is made from up to 50% natural, sustainable and
renewable resources– Lower processing temperatures for Bio-PP than PP– When discarded in landfills, the starch component (up to 50%)
will eventually degrade into methane, CO2, water, and biomass
*Life Cycle Analysis information is currently being compiled
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Potential Applications for Biopropylene™AutomotiveConsumer GoodsConsumer ElectronicsMedical Durable cases (cell phone- computers)FurnitureCosmetic PackagingConstructionToys
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PRODUCTION CAPACITY
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PRODUCTION CAPACITY
2009 capacity
Seymour, Indiana
50 Million Lbs.
Current capacity
Hawthorne, California
20 Million Lbs.
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HISTORY
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1996 1998 20051999 20022001 20072003
Cereplast CEO Frederic Scheer
markets concept of compostable plastic
Scheer creates the Biodegradable
Plastics Institute
Scheer works with ASTM committee to
establish compostable guidelines in US
Scheer introduces
first compostable
cups
Scheer creates Cereplast to focus on developing bio-based
resins
Cereplast showcases biodegradable
foodservice ware at Salt Lake City
Olympics
Cereplast files first patent on
compostable resin formulation
Cereplast becomes a
publicly-held company
2006
Cereplast CompostablesTM
resins receive seal of approval from BPI
Cereplast adds 45 million pounds of production
capacity with completion of new resin manufacturing facility in Hawthorne, CA
Commercial launch of Cereplast
CompostablesTM
Cereplast and CEO Frederic Sheer are
featured in a short film on bio-plastics at the
Sundance Film Festival
Cereplast wins the SPE GPEC Award for
most Innovative Material of the year
Genpak, a Cereplast customer, introduces
“The Harvest Collection” - the first
line of fully biodegradable and
compostable foodservice ware
U.S. federal government designates products made from bio-based plastics as a preferred
purchasing item
Cereplast private placement raises $15 million in new equity capital from
institutional investors
Cereplast expands
internationally by establishing a sales office in Hong Kong
FINE LIVING TV NETWORK features
Cereplast and Frederic Scheer in a one-hour
special highlighting the company’s contribution
to green technology
Cereplast launches the first product from its Hybrid ResinTM
family
TOMORROWTODAY
Increasing legislation and green initiatives in the US, Europe
and Asia is speeding up demand for renewable bio-
plastics
Cereplast is the foremost developer and producer of proprietary bio-based, renewable
resins used as substitutes for
petroleum-based plastics
As the world takes an increasingly green focus, Cereplast plans to stay on
the cutting-edge of bio-based plastic material development to meet a
variety of customer needs
.
28
Cereplast expands bio-
plastic production with a new, half-
billion pound capacity Indiana
facility
Cereplast wins prestigious Autoplast Speicon Award for
outstanding achievements in the development of new
plastics for automotive applications
2008
Cereplast expands bioplastic applications
with freeze-tolerant compostable resin
Cereplast earns ISO9001:2000
certification for world-class management
system
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SUMMARY
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SUMMARYBio-plastics are at the early stage of long-term sustained growth cycleCereplast is a worldwide leader in this sectorThe industry is poised for explosive growthCereplast is able to support demand from consumers in an economically profitable fashion