2008 Korloy Metric Catalogue - Tooling Examples

Railway wheel machining Pipe machiningGear machiningEdge miller clamp system

Automobile Tooling Exampls

KnuckleCarrierHousingConnecting RodBlockHeadCrank Shaft

L02L04L05L05

L06L08L09L10L12L14L16

Contents

ExamplesTooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling Tooling

Tooling Examples

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02L

Exclusive tools for railway wheel machiningA class wheel : RCMX (32,25,20,16 series)Repair (returning) wheel : LMUX (30,19 series)Excellent tool life and chip evacuation from finishing to roughing

Field TestTool : LNUX301940-TM Grade : NC3015Workpiece : SSW2, 920~1000mmCondition : vc=78m/min (13~18min-1) fn=1.0mm/rev ap=3~4mmResult : Better chip evacuation, longer tool life and stable

machining than competitor s

Field TestTool : RCMX3209M0-SL Grade : NC3015Workpiece : SSW2, 840mmCondition : vc=55~100m/min fn=1.0~1.5mm/rev ap=1~6mmResult : Better chip evacuation, longer tool life and stable

machining than competitor s

A B CInsert LNUX301940-TF/TM LNUX191940-25/22

NC3015

NC3015 NC3015

NC3015

Decrease cutting speed atmachining part A . Because of deep D.O.C

Increase cutting speed at part‘B,C’ for better chip evacuation

Grade

Idealcondition

Features

Machining example (repair)

Railway wheel machining

Machining example (A class)

Holder PSDNN5050-U25

SNMM250724-GHNC3015

SNMM250724-GHRCMX3209MO-SL

PRDCN5050-U32PRGCN5050-U32 PSSNR5050-S25

Insert

Picture

Grade

A B C

Tooling ExamplesTooling Examples

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03L

Material : Rail(High manganese steel)

Cutting conditionvc = 72(m/min)fz = 0.8(mm/t)ap= 3(mm)Dry

Cutter for railway track-1

160 54 Insert

Railway machining

Material : Rail(High manganese steel)

Cutting conditionvc = 95(m/min)fz = 0.34(mm/t)ap= 3(mm)Dry

Cutter for railway track-2

SNC55-RK13NCM325 / PC3525

LSE434-R01NCM325 / PC3525

SNC55-173-S031NCM325 / PC3525

SNC55-172-S031NCM325 / PC3525

SNC55-60-R19-1NCM325 / PC3525

SNC55-KH04-S031NCM325 / PC3525

SNC44-50-CF04NCM325 / PC3525Milling of Fish Plating

300 33 InsertMilling of Running gear & Lowering

SNC55-KH04-S031NCM325 / PC3525

SNC55-S031SNC44-50-CF04

NCM325 / PC3525

Tooling Examples

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Edge Milling Cutter

Pipe machining for welding part

Pipe machining

Application

For Pipe

LNMG 400924 / LNUX 400924 / LNUX 500924 SNMG 250616 / TNMG 440912Z / CNHQ 1606

Order-madeSNMG 190608 / SNMN 250716 / SOCX 2010

LNEN 160604 /LNUX 501224 / LOCX 3010ZLOCX 4010Z / SOCX 1810ZZ / LNMN 500604

ForEdge Milling

CutterAvailable insert

Breazed bead removal

For External

For Internal

Pipe Edge Milling

Application

External

SDMX80-R / SEGW54-RSNMG150708-R / SNMN1207(SUN452)- RSNMN1507(SUN552)- R / SOET1906-254 SEGX2509-R

Order-made

AR (AC) / SF R-Internal

CutterAvailable insertMachining

05L

Tooling Examples>>>

Tooling Examples

Involute Cutter

Insert for gear

Roughing Finishing

Gear machining

Edge miller clamp system

M10*PA20*Z83

Grades - PC230, PC240, PC3545, PC9530 M-Module - Z-Number of tooth / ROU-Roughing / A,T-Special

M20*PA20*Z123

LNE434-02-1 M10X283 M12-M14ROU M12XZ130-EX M16XZ130 M20-M22-ROU M20XZ123 M40-ROU SNEQ1507-C0.8

Cutter for steel pipe and welding part of ship

Designation

Cutter

Index

Clamp

Feature

Diameter/Tooth/Row

Weight

Locator & Screw on

90 cutting

530kg 164kg 620kg

1000/64/64 500/30/6 850/32/64

25 cutting

65kg

420/30/10

35 cutting

85kg

400/42/14

40 cutting 90 cutting(Helical machining)

Screw on Locator & Wedge

* Max. Cutter diameter 3,000mm

06L

Automobile tooling example (Knuckle)

Future Mill(FMP)

Indexable Side Cutter(SPB)

Micro Boring bar Micro Boring bar

Automobile Tooling Examples

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Future Mill(FMP)

Indexable Side Cutter(tangential type)

Step Drill Drill(SPD)

Mach Drill Indexable Side Cutter(tangential type)

Automobile Tooling ExamplesTooling Examples

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08L

Drill Drill

Side Cutter

Automobile break tooling example (Carrier)


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Side CutterSide Cutter

Automobile break tooling example (Housing)


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10L

Automobile tooling example (Connecting Rod)

Side Cutter

Rich Mill(RM4)

Side Cutter

Drill Rich Mill(RM4)


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11L

Rich Mill(RM8)

Drill

Drill(SPD)

Step Drill


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12L

Automobile engine tooling example (Block)

Top Face (Roughing)8 Corner per insert available

Bosses - Alpha Mill

Step burnishing Reamer

Bearing Cap Seat - Form Cutter Crank Bore(Crankshaft Bearing Bore) - Form Cutter

Top Face(Finishing) - High feed Cutter


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13L

Cylinder Bore(Roughing) - Boring Cutter

High feed cutter made of aluminumDue to light weight, it’s easy to handle & effective toprevent accident

Front & Rear Face - Cube Couple Mill

Cheek Faces - Gang Cutter

Cheek Faces - Gang Cutter


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14L

Automobile engine tooling example (Head)

Top Face(Roughing & Finishing) - High Feed Cutter

Bottom Face(Roughing & Finishing) - High feed Cutter

Step Burnishing Reamer

Straight Reamer

Top Face(Roughing & Finishing) - Aero MillDue to the light weight of aluminum body that about 50% ofsteel body, excellent cutting performance with high speedmachining can be achieved.

Carbide insert, PCD insert

Carbide insert, PCD insert Stable machining at high speed without chattering

Cam Shaft Bearing Seat - Line Boring Bar


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15L

Top Face(Drilling) - Mach Drill

Valve Seat - Apolo Cutter(Special Boring Holder)Counter Bore Tool

Cam Journal Bore - High Speed ReamerAvailable for high speed machiningExcellent surface finish & roundness


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16L

Pin & Journal - Crankshaft Cutter(Internal / External)

Post End - Alpha Mill Flange End - Alpha Mill

Oil Bore - Mach Long Drill(MLD) Oil Bore - Mach Long Drill(MLD)

Automobile engine tooling example (Crank Shaft)

Taper Spline Structure(Rigidity has been enhanced due to increased contact area)

Machining wihout “step feed” operation for deephole drilling like 20DOptimal performance with MQL System


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2008 Korloy Metric Catalogue - Tooling Examples

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