20051025 Ha Go Pi An

download 20051025 Ha Go Pi An

of 42

Transcript of 20051025 Ha Go Pi An

  • 7/31/2019 20051025 Ha Go Pi An

    1/42

    Stored Fuel

    Maintenance Standardsas Defined by NFPAGregory Hagopian

    President

    FUEL TECHNOLOGIES INTERNATIONAL LLCPO BOX 6368, Santa Maria, CA 93456 (805) 459-1733

    When the lights go out,

    its too late to clean your fuel

    www.fueltech.us

  • 7/31/2019 20051025 Ha Go Pi An

    2/42

    Has been in the fuel business for 12 years

    Vice President of Operations at Fuel Technologies, Inc. for nine years

    Currently President of Fuel Technologies International LLC

    Has been a featured speaker for

    SPEAKER BIO

    7x24 Exchange

    National Fire Protection Association American Society of Healthcare Engineers

    California Fire Prevention Institute

    California Fire Prevention Officers (Nor Cal and So Cal)

    Association of Facility Engineers

    Electrical Generating Systems Association

    and numerous design engineer groups in the US Has authored several articles regarding stored diesel fuel stability for industry

    publications and is the editor of the FTI Technical Information Report, published

    quarterly

    Received an Honorable Discharge from the United States Army in 1969.

    Gregory Hagopian

  • 7/31/2019 20051025 Ha Go Pi An

    3/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    7.9 Fuel System

    7.9.1.2 Fuel system design shall provide for a clean supply

    of fuel to the prime mover.

  • 7/31/2019 20051025 Ha Go Pi An

    4/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    7.9 Fuel System

    7.9.1.2 Fuel system design shall provide for a clean supply

    of fuel to the prime mover.

    NFPA 110 Technical Committee recognizes the

    importance of clean fuel for the reliable operation

    of an EPS.

  • 7/31/2019 20051025 Ha Go Pi An

    5/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    7.9 Fuel System

    7.9.1.3 Tanks shall be sized so that the fuel is

    (1) Consumed within the storage life,

    University of Idaho scientists conducted tests to determine

    the timeline and percentage of degradation of stored diesel

    fuel #2. The result of this testing was that petroleum diesel

    fuel #2 degraded 26% after 28 days of storage

  • 7/31/2019 20051025 Ha Go Pi An

    6/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    7.9 Fuel System

    7.9.1.3 Tanks shall be sized so that the fuel is

    (1) Consumed within the storage life, or

    (2) provision shall be made to replace stale fuel

    To remove and replace fuel in a 3,000-gallon diesel fuel

    storage tank at todays cost of fuel would easily exceed

    $12,000.

  • 7/31/2019 20051025 Ha Go Pi An

    7/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    7.9 Fuel System

    7.9.1.3 Tanks shall be sized so that the fuel is

    (1) consumed within the storage life, or

    (2) provision shall be made to replace stale fuel or

    (3) clean fuel

    Portable or contract equipment brought to the site regularly

    to remove filter/clean and replace fuel.

  • 7/31/2019 20051025 Ha Go Pi An

    8/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    7.9 Fuel System

    7.9.1.3 Tanks shall be sized so that the fuel is

    (1) consumed within the storage life, or

    (2) provision shall be made to replace stale fuel or

    (3) clean fuel

    Portable or contract equipment brought to the site regularly

    to remove filter/clean and replace fuel.

    Install a dedicated automated diesel fuel maintenance

    system that can be programmed to remove impurities

    weekly.

  • 7/31/2019 20051025 Ha Go Pi An

    9/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    7.9 Fuel System

    7.9.1.3 Tanks shall be sized so that the fuel is

    (1) consumed within the storage life, or

    (2) provision shall be made to replace stale fuel or

    (3) clean fuel

    Portable or contract equipment brought to the site regularly

    to remove filter/clean and replace fuel.

    Install a dedicated automated diesel fuel maintenance

    system that can be programmed to remove impurities

    weekly.

    Introduce fuel additives to promote stability and biocides to

    control microbial contamination as necessary.

  • 7/31/2019 20051025 Ha Go Pi An

    10/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    A.5.1.1(1) See A.5.5.3 for shelf-life precautionsfor fuel supplies.

    A.5.5.3 Consideration should be given to sizing tanks

    in order to meet minimum fuel supplier delivery

    requirements, particularly for small tanks.

  • 7/31/2019 20051025 Ha Go Pi An

    11/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    A.5.1.1(1) See A.5.5.3 for shelf-life precautionsfor fuel supplies.

    A.5.5.3 Consideration should be given to sizing tanks

    in order to meet minimum fuel supplier delivery

    requirements, particularly for small tanks. Considerationshould also be given to oversizing tanks, because many fuels

    have a shelf life and deteriorate with age.

  • 7/31/2019 20051025 Ha Go Pi An

    12/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    A.5.1.1(1) See A.5.5.3 for shelf-life precautionsfor fuel supplies.

    A.5.5.3 Consideration should be given to sizing tanks

    in order to meet minimum fuel supplier delivery

    requirements, particularly for small tanks.Considerationshould also be given to oversizing tanks, because many fuels

    have a shelf life and deteriorate with age. Where large tanks

    are required, it is recommended that fuels be periodically

    pumped out and used in other services and replaced with

    fresh fuel.

  • 7/31/2019 20051025 Ha Go Pi An

    13/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    A.5.1.1(1) See A.5.5.3 for shelf-life precautionsfor fuel supplies.

    A.5.5.3 Consideration should be given to sizing tanks

    in order to meet minimum fuel supplier delivery

    requirements, particularly for small tanks.Considerationshould also be given to oversizing tanks, because many fuels

    have a shelf life and deteriorate with age.Where large tanks

    are required, it is recommended that fuels be periodically

    pumped out and used in other services and replaced with

    fresh fuel. Prudent disaster management could require much

    larger on-site temporary or permanent fuel storage.

  • 7/31/2019 20051025 Ha Go Pi An

    14/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    Technical Review, Diesel Fuels, Chevron Products Company

    While storage stability should not be a concern for the

    majority of diesel fuel users, those who store diesel fuel for aprolonged period, i.e., one-year or longer, can take steps to

    maintain fuel integrity.

  • 7/31/2019 20051025 Ha Go Pi An

    15/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    Technical Review, Diesel Fuels, Chevron Products Company

    While storage stability should not be a concern for the

    majority of diesel fuel users, those who store diesel fuel for a

    prolonged period, i.e., one-year or longer, can take steps to

    maintain fuel integrity.

    Fuel contamination is a major cause of premature

    shutdown for standby engine generator sets, fire pump

    engines and other diesel engine support functions.Contamination commences as soon as the storage tanks

    are filled and continues until the fuel is used.

  • 7/31/2019 20051025 Ha Go Pi An

    16/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

  • 7/31/2019 20051025 Ha Go Pi An

    17/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    Technical Review, Diesel Fuels, Chevron Products Company

    While storage stability should not be a concern for the

    majority of diesel fuel users, those who store diesel fuel for a

    prolonged period, i.e., one-year or longer, can take steps to

    maintain fuel integrity.

    Fuel contamination is a major cause of premature shutdown for

    standby engine generator sets, fire pump engines and other diesel

    engine support functions. Contamination commences as soon as the

    storage tanks are filled and continues until the fuel is used.As thelength of storage period increases, the probability for

    premature engine shutdown due to either clogged filters, or

    excessive water entrainment, increases.

    FM Global Approval Guide, Flammable Liquid Equipment

    Section.

  • 7/31/2019 20051025 Ha Go Pi An

    18/42

    NFPA 110 - 2002 Edition

    Standard for Emergency and Standby Power Systems

    Page 110-15

    7.9 Fuel System

    7.9.1.2* Fuel system design shall provide for a clean supply of fuel to the prime mover.

    A.5.1.1(1) See A.5.5.3 for shelf-life precautions for fuel supplies.

    Page 110-20

    A.5.5.3 Consideration should be given to sizing tanks in order to meet minimum fuel

    supplier delivery requirements, particularly for small tanks. Consideration should alsobe given to oversizing tanks, because many fuels have a shelf life and deteriorate with

    age. Where large tanks are required, it is recommended that fuels be periodically

    pumped out and used in other services and replaced with fresh fuel. Prudent disaster

    management could require much larger on-site temporary or permanent fuel storage.

    7.9.1.3 Tanks shall be sized so that the fuel is (1) consumed within the storage life, or

    (2) provision shall be made to replace stale fuel or (3) clean fuel.

  • 7/31/2019 20051025 Ha Go Pi An

    19/42

    NFPA 20 - 2002 EditionStandard for the Installation of Stationary Pumps For Fire Protection

    11.4.3.1 Fuel Supply tank(s) shall have a capacity at least equal to

    5.07 L per kW (1 gal pr hp), plus 5 percent volume for expansion

    and 5 percent volume for sump.

    11.4 Fuel Supply and Arrangements.

    11.4.3 Fuel Tank Capacity.

  • 7/31/2019 20051025 Ha Go Pi An

    20/42

    NFPA 20 - 2002 EditionStandard for the Installation of Stationary Pumps For Fire Protection

    11.4.3.1 Fuel Supply tank(s) shall have a capacity at least equal to 5.07 L per kW (1 gal pr hp), plus

    5 percent volume for expansion and 5 percent volume for sump.

    11.4.3.2 Larger-capacity tanks could be required and shall be

    determined by prevailing conditions, such as refill cycle and fuelheating due to recirculation, and shall be subject to specialconditions in each case.

    11.4 Fuel Supply and Arrangements.

    11.4.3 Fuel Tank Capacity.

  • 7/31/2019 20051025 Ha Go Pi An

    21/42

    NFPA 20 - 2002 EditionStandard for the Installation of Stationary Pumps For Fire Protection

    11.4.5.2 The engine fuel supply (suction) connection shall be located on the tank so that 5 percent of

    the tank volume provides a sump volume not usable by the engine.

    11.4.3.1 Fuel Supply tank(s) shall have a capacity at least equal to 5.07 L per kW (1 gal pr hp), plus

    5 percent volume for expansion and 5 percent volume for sump.

    11.4.3.2 Larger-capacity tanks could be required and shall be determined by prevailing conditions,

    such as refill cycle and fuel heating due to recirculation, and shall be subject to special conditions in

    each case.

    11.4 Fuel Supply and Arrangements.

    11.4.3 Fuel Tank Capacity.

    11.4.5 Fuel Supply Location

  • 7/31/2019 20051025 Ha Go Pi An

    22/42

    NFPA 20 - 2002 EditionStandard for the Installation of Stationary Pumps For Fire Protection

    11.4.5.2 The engine fuel supply (suction) connection shall be located on the tank so that 5 percent of

    the tank volume provides a sump volume not usable by the engine.

    11.4.3.1 Fuel Supply tank(s) shall have a capacity at least equal to 5.07 L per kW (1 gal pr hp), plus

    5 percent volume for expansion and 5 percent volume for sump.

    11.4.3.2 Larger-capacity tanks could be required and shall be determined by prevailing conditions,

    such as refill cycle and fuel heating due to recirculation, and shall be subject to special conditions in

    each case.

    11.4 Fuel Supply and Arrangements.

    11.4.3 Fuel Tank Capacity.

    11.4.5 Fuel Supply Location

    11.6.4.1 The fuel storage tanks shall be kept as full as possible at all times, but never less than 50

    percent of tank capacity.

    11.6.4 Fuel Supply Maintenance.

  • 7/31/2019 20051025 Ha Go Pi An

    23/42

    NFPA 20 - 2002 EditionStandard for the Installation of Stationary Pumps For Fire Protection

    11.4.5.2 The engine fuel supply (suction) connection shall be located on the tank so that 5 percent of

    the tank volume provides a sump volume not usable by the engine.

    11.4.3.1 Fuel Supply tank(s) shall have a capacity at least equal to 5.07 L per kW (1 gal pr hp), plus

    5 percent volume for expansion and 5 percent volume for sump.

    11.4.3.2 Larger-capacity tanks could be required and shall be determined by prevailing conditions,

    such as refill cycle and fuel heating due to recirculation, and shall be subject to special conditions in

    each case.

    11.4 Fuel Supply and Arrangements.

    11.4.3 Fuel Tank Capacity.

    11.4.5 Fuel Supply Location

    11.6.4.1 The fuel storage tanks shall be kept as full as possible at all times, but never less than 50

    percent of tank capacity.

    11.6.4.2 The tanks shall always be filled by means that will ensure

    removal of all water and foreign material.

    11.6.4 Fuel Supply Maintenance.

  • 7/31/2019 20051025 Ha Go Pi An

    24/42

    NFPA 20 - 2002 EditionStandard for the Installation of Stationary Pumps For Fire Protection

    11.4 Fuel Supply and Arrangements.

    A.11.6.4 Active systems that are permanently added to fuel tanks for

    removing water and particulates from the fuel can be acceptable,

    provided the following apply:

    (1) All connections are made directly to the tank and are notinterconnected with the engine or its fuel supply and return piping in

    any way.

  • 7/31/2019 20051025 Ha Go Pi An

    25/42

    NFPA 20 - 2002 EditionStandard for the Installation of Stationary Pumps For Fire Protection

    11.4 Fuel Supply and Arrangements.

    A.11.6.4 Active systems that are permanently added to fuel tanks for removing

    water and particulates from the fuel can be acceptable, provided the following

    apply:

    (1) All connections are made directly to the tank and are not interconnected with

    the engine or its fuel supply and return piping in any way.

    (2) There are no valves or other devices added to the engine or its

    fuel supply and return piping in any way.

  • 7/31/2019 20051025 Ha Go Pi An

    26/42

    As of this date there is a growing database available on B20 but more data is

    needed to accurately predict the impact of biodiesel on blend oxidative and

    thermal stability.

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

  • 7/31/2019 20051025 Ha Go Pi An

    27/42

    As of this date there is a growing database available on B20 but more data is

    needed to accurately predict the impact of biodiesel on blend oxidative andthermal stability.

    Compared to the B100 data on the same fuels, it appears that B20 may have

    a longer storage life than B100.

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

  • 7/31/2019 20051025 Ha Go Pi An

    28/42

    As of this date there is a growing database available on B20 but more data is

    needed to accurately predict the impact of biodiesel on blend oxidative and

    thermal stability.

    Compared to the B100 data on the same fuels, it appears that B20 may have

    a longer storage life than B100.

    Data also shows that some B20 can have good stability and othersdo not depending on the B100 used for blending.

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

  • 7/31/2019 20051025 Ha Go Pi An

    29/42

    As of this date there is a growing database available on B20 but more data is

    needed to accurately predict the impact of biodiesel on blend oxidative and

    thermal stability.

    Compared to the B100 data on the same fuels, it appears that B20 may have

    a longer storage life than B100.

    Data also shows that some B20 can have good stability and othersdo not depending on the B100 used for blending.

    The D4625 data suggests that most B20 can be stored for 8 to 12 months.

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

  • 7/31/2019 20051025 Ha Go Pi An

    30/42

    As of this date there is a growing database available on B20 but more data is

    needed to accurately predict the impact of biodiesel on blend oxidative and

    thermal stability.

    Compared to the B100 data on the same fuels, it appears that B20 may have

    a longer storage life than B100.

    Data also shows that some B20 can have good stability and othersdo not depending on the B100 used for blending.

    The D4625 data suggests that most B20 can be stored for 8 to 12 months.

    The National Biodiesel Board recommends that B20 be used within 6 months.

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

  • 7/31/2019 20051025 Ha Go Pi An

    31/42

    As of this date there is a growing database available on B20 but more data is

    needed to accurately predict the impact of biodiesel on blend oxidative and

    thermal stability.

    Compared to the B100 data on the same fuels, it appears that B20 may have

    a longer storage life than B100.

    Data also shows that some B20 can have good stability and othersdo not depending on the B100 used for blending.

    The D4625 data suggests that most B20 can be stored for 8 to 12 months.

    The National Biodiesel Board recommends that B20 be used within 6 months.

    This is comparable to the recommendations of petrodiesel suppliers,

    some of whom recommend petrodiesel be used within 3-4 months.

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

  • 7/31/2019 20051025 Ha Go Pi An

    32/42

    As of this date there is a growing database available on B20 but more data is

    needed to accurately predict the impact of biodiesel on blend oxidative and

    thermal stability.

    Compared to the B100 data on the same fuels, it appears that B20 may have

    a longer storage life than B100.

    Data also shows that some B20 can have good stability and othersdo not depending on the B100 used for blending.

    The D4625 data suggests that most B20 can be stored for 8 to 12 months.

    The National Biodiesel Board recommends that B20 be used within 6 months.

    This is comparable to the recommendations of petrodiesel suppliers,

    some of whom recommend petrodiesel be used within 3-4 months.

    Adding antioxidants and/or stability additives is recommended

    for storage over longer periods.

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

  • 7/31/2019 20051025 Ha Go Pi An

    33/42

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

    As biodiesel ages in storage, the acid number tends to

    increase and go out of specification, gums and varnish can

    form, and the viscosity can increase.

  • 7/31/2019 20051025 Ha Go Pi An

    34/42

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

    As biodiesel ages in storage, the acid number tends to increase and go out of

    specification, gums and varnish can form, and the viscosity can increase.

    Acid number, Viscosity, and Water and Sediment tests can be used to ensure

    your B20 meets ASTM specifications for either biodiesel or diesel fuel.

  • 7/31/2019 20051025 Ha Go Pi An

    35/42

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

    As biodiesel ages in storage, the acid number tends to increase and go out of

    specification, gums and varnish can form, and the viscosity can increase.

    Acid number, Viscosity, and Water and Sediment tests can be used to ensure

    your B20 meets ASTM specifications for either biodiesel or diesel fuel.

    There are data suggesting that when oxidized or aged

    biodiesel is blended with diesel to make B20, some of thesediments and gums soluble in the B100 become insoluble

    and come out of solution, forming sediments.

    This information is presented as a warning only.

  • 7/31/2019 20051025 Ha Go Pi An

    36/42

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

    As biodiesel ages in storage, the acid number tends to increase and go out of

    specification, gums and varnish can form, and the viscosity can increase.

    Acid number, Viscosity, and Water and Sediment tests can be used to ensure

    your B20 meets ASTM specifications for either biodiesel or diesel fuel.

    There are data suggesting that when oxidized or aged biodiesel is blended with

    diesel to make B20, some of the sediments and gums soluble in the B100

    become insoluble and come out of solution, forming sediments.

    This information is presented as a warning only.

    You should never blend out-of-specification B100 into diesel to make B20.

  • 7/31/2019 20051025 Ha Go Pi An

    37/42

    DOE - 2004 Biodiesel Handling and Use Guidlines

    BIODIESEL STABILITY

    As biodiesel ages in storage, the acid number tends to increase and go out of

    specification, gums and varnish can form, and the viscosity can increase.

    Acid number, Viscosity, and Water and Sediment tests can be used to ensure

    your B20 meets ASTM specifications for either biodiesel or diesel fuel.

    There are data suggesting that when oxidized or aged biodiesel is blended with

    diesel to make B20, some of the sediments and gums soluble in the B100

    become insoluble and come out of solution, forming sediments.

    This information is presented as a warning only.

    You should never blend out-of-specification B100 into diesel to make B20.

    Make sure the Water and Sediment, Acid number, and Viscosity values are allwithin spec before blending.

  • 7/31/2019 20051025 Ha Go Pi An

    38/42

    FOUR STEPS TO CLEAN FUEL

    1. Test fuel semi-annually for condition of stability

    and microbial contamination.

  • 7/31/2019 20051025 Ha Go Pi An

    39/42

    FOUR STEPS TO CLEAN FUEL

    1. Test fuel semi-annually for condition of stability

    and microbial contamination.

    2. Introduce a registered biocide as necessary.

  • 7/31/2019 20051025 Ha Go Pi An

    40/42

    FOUR STEPS TO CLEAN FUEL

    1. Test fuel semi-annually for condition of stabilityand microbial contamination.

    2. Introduce a registered biocide as necessary.

    3. Introduce a fuel additive to promote stability.

  • 7/31/2019 20051025 Ha Go Pi An

    41/42

    FOUR STEPS TO CLEAN FUEL

    1. Test fuel semi-annually for condition of stabilityand microbial contamination.

    2. Introduce a registered biocide as necessary.

    3. Introduce a fuel additive to promote stability.

    4. Remove water and particulate regularly.

  • 7/31/2019 20051025 Ha Go Pi An

    42/42

    FUEL TECHNOLOGIES INTERNATIONAL LLC

    PO BOX 6368, Santa Maria, CA 93456 (805) 459-1733

    When the lights go out,

    its too late to clean your fuel

    A Veteran Owned Business

    QUESTIONS AND ANSWERS