Manual Switches(Two position)

OPERATOR`S MANUAL

(630A~1600A)This device can only professional installation, commissioning and maintenance.

Not require manual operation of all the caused losses , the manufacturers will not be held

responsible.

a) the device can only professional installation, commissioning and maintenance

b) installation, commissioning and maintenance of the device to be cut off the two-way

power (active fire control signals can cause electric shock, but also to confirm disconnect)

c) must use the Voltmeter testing to confirm the power has been disconnected

d) devices, as required reliable grounding

e) devices and power before cabinet door and interrupter cover reset

f) operated in violation of regulations could lead to electric shocks, burning or explosion!

Suggest send the instruction to final user

Technical & Service: generatorparts@gmail.com

Ⅵ、Common Faults and ruled out

#Read the users manual carefully before using your Manual Switches.

！Dangerous Warning

Manual switch no or unusual action, first check the following:

① switchbody and controller if in good connections,or loose ?Is correct?

② power is open ?

③ controller is in a state of manual ?

④ voltage is normal ?

⑤ switchbody and controller, main and backup power input is contrary ?

⑥ fuse is intact ?

⑦ debugging, debugging line is too long ?wire diameter is too small?

⑧ debugging, Neutral N line, phase wire and PE connect earth line is distinction ?

#Keep the users manual for your future reference.

01

General Working Conditions

04

Ⅳ.Installation and wiring

Manual switch the installation and commissioning of all the work should be professional and

understand the switching equipment staff, must consider the appropriate protective and preventive

measures, the switch of main circuit wiring without any pressure or strong power. Commissioning

should be do before installed the switch without damage identification or any other harmful envi

-ronmental impact, should check whether the transport process in the line head Loose; remove dirt

,in particular the insulation pieces of dirt, a loop linking should be paid attention Main and Backup

power in same phase, to connect the second control loop should be in strict compliance with

the wiring diagram, while paying attention to control power supply voltage; switches must be

installed a good grounding.

Ⅴ.Running before Debugging

Taking into account the physical security and the rapid switch. Commissioning handle only for

debugging purposes,user Do not use debugging handle in load operation. Before installed interrupter

device also not allowed to load operation. Try to debug handle operations at the switch. Observation

of the main contact closed, if not unusual, power-operation, to switch to observe the operation, no

abnormal after a formal operation.

630A~1600A With ACU538 controller Wiring Diagram I. General PC-class dual-supply automatically switch (Manual switch) is the latest

company Technology development of high-tech products. It is in line with

IEC60947-4 superscript , And also with "high-rise

buildings fire norms" and "Architectural Design fire norms", "emergency Lighting

Design Guide, "" civil electrical design specifications. " Product components, parts

after martial law Screening of the aging grid, finished a continuous 168 hours of

electricity a dry run, the final pass through the test load Before the factory. This is

to ensure the product's reliability and security.

Manual switch apply to AC415V, rated frequency of 50 Hz/60Hz. 250 volts DC

and the following Occasions.

The products are mainly used for the state of a load, widely applicable to the

fire, postal communications, hospitals, hotels, Urban rail transport and high-rise

buildings, industrial assembly line, television stations need electricity for the important

parts.Main power、Emergency Power can be power grids, with Self-excitation

generator sets, battery, and so on.Ge

ne

rato

r

battery+

battery-

Remote start

A1 B1 B2 A2 C0 C1 C2 a1 b1 a2 b2

LOADL1 L2 L3 N

1#voltage input

R1S1T1N1

R2S2T2N2

CONTROL MODULE

10

A

10

A

20

A

10

A

10

A

20

A

8

14 13 12 11 5 9 6 1 2 3 4

I C

lose

GN

D 1

9

1# C

lose

inpu

t

2# C

lose

inpu

t21

22 7 15

16

17

18

10

I C

lose

I 201927

28

II.Working Conditions2.1 Ambient air temperature

Ambient air temperature of -5 ℃ to +40 ℃, and a 24-hour average temperature does not

exceed +35 ℃. Around +40 ℃air temperature is above or below -5 ℃ users should consult

with the manufacturers.

2.2 Atmospheric humidity

The maximum temperature of +40 ℃ the relative humidity of not more than 50 percent,

the largest of 90 % relative humidity, ability Humid air by the impact of the sea, at a lower

temperature may allow a higher relative humidity, Occasionally the temperature under Conqeal

Dew should take special measures.

2.3 Installation Altitude

Locations of not more than 2,000 meters above sea level. For a higher altitude, taking into

account the air Xinhua strength and cooling down, in consultation with the manufacturer.

2.4 Pollution levels

Installation on grade Ⅲ

2.5 Installation sort

Installation sort Ⅳ type

2.6 Installed tilt

Products in the cabinet fixed installation, the largest inclination to ± 22.5。.

2.7 Flash Arc-distance

In AC 415V-arc distance of 80 mm. Under 125A installation can`t consider flash arc.

Installation and wiring、Running before Debugging

2#voltage input

02

2 position type ATS (630A~1600A)

Main Function

1.ON and OFF are both by one electromagnetic winding;2.The structure is simple,maintaining covenience;3. The point has great capacity,newest move contact are stable,with strong overload capacity;4.Eliminate conducting electricity of surplus part,structure simple,span long.

III. Products Instruction

MG1 MG2

CC

CC

BD

MG

LS1，LS2，LS3

A 1 B1 C0 C 1 C 2

A2 B 2 A.T.S a1 b1

a2 a3b2 b3

MG1

LS1

MG1 MG2

LS2 LS3

MG2

BD

￠1.2×1035T

Rectifier KBPC5010

Parts NameParts No .No .

1

3

2

4

Parts Model

CJX2-1210

Limit switch LXW20-11

630

16 16 16 16 1650 50 50 50 50

2500 2500 2500 2500500 500 500 500 50015 20 25 25 25

800 1000 1250 1600

Main Power

Ba

cku

p P

ow

er

Auxiliary switch

LoadAC contactor

Closing Coil

Model

Operating Voltage

Operating Current(A)

Max Instantaneous Current(KA)

Machine

ElectricUse Life

Max operate cycle(Second/Times)

630A~1600A Internal wiring Diagram

630A~1600A Manual switch Technical character

2500

Products Brief

ModelDimension

630

510

620

600

750

470

580

560

710

280 210 245

90

90

90

90

130

30(a)

40(a)

45(a)

55(a)

75(b)

---

---

---

40

40

12

14

1600

800

1000

1250

AGFED UB R

C

3P 4P 3P 4P

630A~1600A Manual switch appearance installation dimension

630A~1600A manual adjustment, the use of special operations handle,along with closing direction

of force to promote and hear the closing lock in "ge" of a sound,can open-operation, otherwise the

closing is not in place, the main circuit Lack of phase phenomenon, check whether the main contacts

in place under up and down closing signs to determine, as shown below:

ATSE

Switchbody up closing label

Main power closing Main power

closing

Backup power closing

Backup power closing

Main

clo

sing p

ositio

n

Back

up c

losin

g p

ositio

n

Switchbody dowm closing label

Closing status Indication

Right position

Abnormity position

03

Products Brief

1

2

A

4- 14

B

4

5

6A

E1600A

=85

1600A

=75

1600/4P-25mmother -20mm

A

C

F

D

U

6- U

35

15

4- U

R

G

(b)(a)

G

2- U

3

220V 50mm

380V 80mm

*Flash arc distance 1.Control Circuit

Terminal block

2.Manual operating

handgrip faucet

3.Mechanical indicator

of switch state

4.Mechanical indicator

of switch state

5.Load Bus

6.Standby power Bus

AC220V/240V(160V~280V)

Pole

Weight(Kg)

3P 4P

37 42.5

3P 4P

39 46

3P 4P

41 48

3P 4P

48 57

3P 4P

56 67