2 NMEX RFQ TC Conveyor Installation
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Transcript of 2 NMEX RFQ TC Conveyor Installation
3.NMEX T&C Shop Equipment Installation Schedule-8 -7 -6 -5 -4 -3 -2 -1
7 14 21 28 4 11 18 25 4 11 18 25 1 8 15 22 29 6 13 20 27 3 10 17 24 1 8 15 22 29 5 12 19 26 2 9 16 23 30 7 14 21 28 4 11 18 25 2 9 16 23 302 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1
Resp 春節
NMEX_AGS:New Plant(30JPH)【SOP:'13/11】 SOP
Equip Schedule (MEX Common)
Conveyor NMEX SA1 SA2
AGV NMEX SA1 SA2
Conveyor Installation Schedule
GeneralInstallation Supplier selection plan
★RFQ ★PO
PBS conveyor system
Marking of the installation datums line
steel structure installation
Rail temporary installation
Rail installation(including switch,stopper and friction drive)
Rail fixing
Rail polishing and adjusting(friction drive final confirmation adjustment)
Paint out lifter
PBS out lifter
Trolley detection tool installation
Air circuit installation
Air circuit ventilation confirmation
PBS control panel , Sensor and Duct
PBS trolley Assembly
PBS trolley inputs
Safety fence
PBS final confirmation ( trial test)
Trim line conveyor system
Marking of the installation datums line
Dolly running rail installing and fixing
Dolly guiding rail installing and fixingRail polishing , horizantal adjusting
Friction drive installing
Trim Dolly Clamping device
Trim line side platform
Air circuit installation
Air circuit ventilation confirmation
Trim control panel , Sensor and Duct
Trim Dolly Assembly
Trim Dolly inputs
Safety fence
Trim final confirmation (trial test)
Trim dolly check Jig installation
Chassis UF conveyor system
Marking of the installation datums line
steel structure installation (post, net , safety fence on the net)
Rail installation(including switch,stopper and friction driver)
Trim Out lifter
Chassis in lifter
maintenance lifter
chassis line detection tool installing
chassis line hanger inputs
Air circuit installation
Air circuit ventilation confirmation
Trim control panel , Sensor and Duct
Chassis UF line hanger Assembly
Chassis UF line hanger inputs
Safety fence ( ground level)
UF hanger Check jig
UF final confirmation (trial test)
CT final conveyor system
Marking of the installation datums line
Dolly running rail installing and fixing
Dolly guiding rail installing and fixingRail polishing , horizantal adjusting
Friction drive installing
Chassis Dolly Clamping device
Chassis line side platform
Air circuit installation
Air circuit ventilation confirmation
CT final control panel , Sensor and Duct
Chassis Dolly Assembly
Chassis Dolly inputs
Safety fence
Final confirmation (trial test)
CT final dolly height change
CS Line
Marking of the installation datums line
Rail installation
Drive tensioning installing
Rail polishing and adjusting
Slat plate installing
Chassis Out lifter
Air circuit installation
Air circuit ventilation confirmation
CS Line control panel , Sensor and Duct
Safety fence
Final confirmation (trial test)
Shower Line
Marking of the installation datums line
Rail installation
Drive tensioning installing
Rail polishing and adjusting
Slat plate installing
Air circuit installation
Air circuit ventilation confirmation
Shower line control panel , Sensor and Duct
Safety fence
Over All
8 9431 2
FY13
10 11 125 6 7
Fabrication Transportation
Prod Trial
System TrialSingle Trial
Installation .
Buy-
FabricationTransportation Installation
Single Trial
▼Commisioning start
Equip Test
System Trial
NMEX
春節:2/9~15
NMEX
★DA
Start of Vehicle production
Equipment completion
3.NMEX T&C Shop Equipment Installation Schedule-8 -7 -6 -5 -4 -3 -2 -1
7 14 21 28 4 11 18 25 4 11 18 25 1 8 15 22 29 6 13 20 27 3 10 17 24 1 8 15 22 29 5 12 19 26 2 9 16 23 30 7 14 21 28 4 11 18 25 2 9 16 23 302 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 1
Resp 春節
NMEX_AGS:New Plant(30JPH)【SOP:'13/11】 SOP
Equip Schedule (MEX Common)
Conveyor NMEX SA1 SA2
AGV NMEX SA1 SA2
Over All
8 9431 2
FY13
10 11 125 6 7
Fabrication Transportation
Prod Trial
System TrialSingle Trial
Installation .
Buy-
FabricationTransportation Installation
Single Trial
▼Commisioning start
Equip Test
System Trial
NMEX
春節:2/9~15
NMEX
★DA
Start of Vehicle production
Equipment completion
Final confirmation (trial test)
Engine dress line
Marking of the installation datums line
steel structure installation
Rail installation(including switch,stopper and friction driver)
Rail polishing , horizantal adjusting (friction drive final confirmation adjusting)
Engine dress line hanger Assembly
hanger inputs
Air circuit installation
Air circuit ventilation confirmation
Engine dress line control panel , Sensor and Duct
Safety fence
Final confirmation (trial test)
Door sub conveyor system
Marking of the installation datums line
steel structure installation
Rail installation(including switch,stopper and friction driver)
Rail polishing , horizantal adjusting (friction drive final confirmation adjusting)
Door sub trolley Assembly
Door sub trolley inputs
Air circuit installation
Air circuit ventilation confirmation
Engine dress line control panel , Sensor and Duct
Safety fence
Final confirmation (trial test)
Door supply cart
Unit marriage Line
Marking of the installation datums line
Dolly running rail installing and fixing
Dolly guiding rail installing and fixingRail polishing , horizantal adjusting
Control panel , Sensor and Duct
Dolly Assembly
Dolly inputs
Safety fence
Unit marriage final confirmation (trial test)
QRQC system
QRQC SW
Control panel and Duct
Final confirmation (trial test)
Line control panel
Control panel and Duct
Final confirmation (trial test)
AGV
Guide rail (magnetic tape) installation
Battery charger installation
Battery charger arm installation
LB BOX Assembly
Control panel and Duct
Final confirmation (trial test)
4-1 SCOPE OF CONTRACTOR’S WORK
(1)Installation work
Explanatory note1 : Equipment Design snd Fabrication2 : Shipping supplier3333 : Mechanical Installation4444 : Electrical Installation5555 : Electric operation supplier of Conveyor Trial6 : In house Nissan Installation Supervisor 7 : Equipment Design snd Fabrication Installation Sup ervisor
JOB
PR
OC
ES
S
Pro
ject
Man
agem
ent
Mar
ine
tran
spor
tatio
n
Impo
rt p
roce
dure
Con
tain
er tr
ansp
orta
tion
from
bond
ed w
areh
ouse
at p
ort t
oco
ntai
ner
yard
Con
tain
er tr
ansp
orta
tion
from
cont
aine
r ya
rd to
Nis
san
plan
tsi
te(c
onta
iner
yar
d )
Bul
k tr
ansp
orta
tion
from
bond
ed w
areh
ouse
to N
issa
npl
ant s
ite(c
onta
iner
yar
d )
Dis
burd
enm
ent f
rom
aco
ntai
ner
Tra
nspo
rtat
ion
from
Dis
burd
enm
ent a
rea
to U
n-pa
ckin
g ar
ea
Un-
pack
ing
of M
echa
nica
l Par
ts
Disposal of packing m
aterials of
Mechanical Parts
Un-
pack
ing
of E
lect
rical
Par
ts
Disposal of packing m
aterials of
Electrical Parts
Mec
hani
cal P
arts
Tra
nspo
rtat
ion
from
Un-
pack
ing
area
to in
stal
latio
n ar
eaE
lect
rical
Par
ts T
rans
port
atio
nfr
om U
n-pa
ckin
g ar
ea to
inst
alla
tion
area
Mec
hani
cal i
nsta
llatio
n S
V
Ele
ctric
al in
stal
latio
n S
V
Marking of the installation place
for M
echanical Equipm
ent
Marking of the installation place
for Electrical Equipm
ent
Mec
hani
cal i
nsta
llatio
n
Ele
ctric
al in
stal
latio
n
Ele
ctric
ope
ratio
n of
Con
veyo
rT
rial a
nd a
djus
tmen
t
Com
mis
sion
ing
(Fin
alin
spec
tion)
Paint out lifter 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLPBS FDS conveyor 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLPBS dolly 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLPBS out lifter 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLTrim Dolly Clamping device 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLTrim line FDS conveyor 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLTrim dolly base 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLTrim dolly fixture 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLTrim out lifter 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLTrim Dolly Clamping device 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis U/F FDS OHC 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis U/F hanger 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis trim in lifter 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis Dolly Clamping device 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis dolly base 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis dolly Scissors lifter 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis dolly fixture 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis line FDS conveyor 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis dolly height changer 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis Dolly Clamping device 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis out lifter 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLChassis Dolly Clamping device 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLQRQC system 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLConveyor Total Control Panel 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLDoor sub line conveyor 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLDoor sub line hanger 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLUnit marriage line dolly with Lifter
6 2 2 2 2 2 3 3 3 34 4
34
6 6 34
34
5 ALLEngine dress line FDS OHC 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLCS conveyor 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLShower conveyor 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLAGV (Main Line) 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLAGV lithium Battery (Main Line) 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALLAGV Battery Charger (Main 6 2 2 2 2 2 3 3 3 3 4 4 3 4 6/7 6/7 3 4 3 4 5 ALL
Land transportation
PLANTPLANTPLANTPLANT
container yard
at Nissan plant site
UNLOADING
form
Container
Unloading container
T&C shop Building
Unpacking AREAInstallation AREA
Dust AREA
Start of the Installation Supplier Job Scope
Unloading by Fork lift truck directly
4-2. Detail of transportation, unpacking(Unloading ,Unpacking crate cases. Disposal of all packing materials.)
Q'ty of container (40ft container)
The amount of the container is cf. attached document
Emty container
Shipping Supplier Job Scope
Shipping Supplier Job Scope
4-3. Estimated Quantity of Containers for NMEX T&C Conveyors
1. MEXOversize
Mechanical Electrical Crate1 PBS 21 4.5
2 TRIM 4 3
3 TRIM Dolly 7
4 Chassis U/F OH CV 30 2.5
5 Chassis Trim and Final CV 3 3.5
6 Chassis Dolly Height Change 1 0.5
7 Chassis Final Out Lifer 1 0.5
8 Chassis Dolly 6
9 CS Line 5 2
10 Shower Line 4 2
11 Engine Dress Line 10 2
12 Door Sub Line 26 3
13 QRQC 1
14 Conveyor Total Control Panel 0.5
15 Spare parts
16 Unit Marriage Line 4 1
122 26 0
Notes:1. Quantity of containers is estimated quantity, for reference only.2.Lifter platform width will be controlled to be less than 2.2m,so it will not be considered to be oversize any more.
40 FT Sea ContainersMEX Line Remarks
5. Supplied item from Nissan
1)Equipment
Equipment Item Supplied by Nissan
Size
(Vertical X horizontal X Thickness)
Weight Quantity
Paint out lifter ○
PBS FDS conveyor ○
PBS dolly ○
PBS out lifter ○
Trim Dolly Clamping device ○
Trim line FDS conveyor ○
Trim dolly base ○
Trim dolly fixture ○
Trim out lifter ○
Trim Dolly Clamping device ○
Chassis U/F FDS OHC ○
Chassis U/F hanger ○
Chassis trim in lifter ○
Chassis Dolly Clamping device ○
Chassis dolly base ○
Chassis dolly Scissors lifter ○
Chassis dolly fixture ○
Chassis line FDS conveyor ○
Chassis dolly height changer ○
Chassis Dolly Clamping device ○
Chassis out lifter ○
Chassis Dolly Clamping device ○
QRQC system ○
Conveyor Total Control Panel ○
Door sub line conveyor ○
Door sub line hanger ○
Unit marriage line dolly with Lifter ○
Engine dress line FDS OHC ○
CS conveyor ○
Shower conveyor ○
AGV (Main Line) ○
AGV lithium Battery (Main Line) ○
AGV Battery Charger (Main Line) ○
2)Others
1. 工事用の電源は、日産側で、組立工場内に、1ケ所準備しますので、工事に必要な電源は、この場所まで、配線すること
2. The infrastructure such as the restroom ,dining room and shower room is prepared by supplier.
2. 食堂・トイレ・シャワールーム等のインフラはサプライヤーで準備する
3. The supplier prepare for temporary container houses for installation activity.
3. 設置工事のための仮設のコンテナハウス等を準備すること
4. Because there is no lighting during a installation period, the supplier prepare for lighting in a plant as needed.
4. 工事期間、工場内に照明はないので、必要に応じて照明を、準備すること。
5. 工事に伴い発生した、残材、ゴミ等は所定の場所まで持っていくこと
But it`s not needed if English communication is possible by supplier supervisor.
6. SVとのコミニュケーションのために、英語の通訳を準備すること。
但し、英語のコミニュケーションが可能であれば、通訳は不要とする。
7. When problems/damages is found at unpacking, responsibility will be discussed by related members.
7. 問題/ダメージが開梱時に確認された場合、責任については関係者で協議される
8. When problems/damages is found at installation as well ,responsibility will be discussed by related members.
8. 同様に問題/ダメージが設置時に確認された場合、責任については関係者で協議される
詳細は、個別仕様書参照
see individual specification about detail
1. The power supply for installation is prepared for 1 point in T&C plant by Nissan.
The supplier wire a power supply cable ,if necessary for installation, to this place.
5. The supplier bring the remaining materials(packing materials etc)and garbage to wastage area which is decided by Nissan.
6. The supplier prepare for an English interpreter for the communication with the supervisor who is from Nissan Japan.
6.1 Buy Off Conditions6.1 Buy Off Conditions6.1 Buy Off Conditions6.1 Buy Off Conditions "X" means the Buy off condition for the supplier."X" means the Buy off condition for the supplier."X" means the Buy off condition for the supplier."X" means the Buy off condition for the supplier.
No. Milestone
Installation Paint
application
Condition Way to Validate
1 Execution of the Agreement
X
Supplier receives a purchase order from NISSAN. -
2 Final Acceptance
X
To satisfy the equipment specifications of engineering process
X
To complete all correction items indicated by Nissan
X
To complete modification of specification change agreed after
contract
X
Observe the installation schedule at the time of the contract.
But it is excluded when a schedule is delayed in a factor
except the supplier responsibility.
3 Start of production
X
To submit all of approvable documentation Finishing of receipt
X
No failure caused by fabrication errors, or installation errors
6.2 Warranty6.2 Warranty6.2 Warranty6.2 Warranty
Regarding the problems caused by construction work should be guaranteed 1 year with no Nissan payment.