2-nd solution - BREWORX DECOCTION solution... · 2019. 4. 3. · Moravian pale malt, soft water and...
Transcript of 2-nd solution - BREWORX DECOCTION solution... · 2019. 4. 3. · Moravian pale malt, soft water and...
Six inovations and solutions for your mini brewery. Visit us on the site http://www.czechminibreweries.com
2-nd solution - BREWORX DECOCTION
Upgrades of existing brewhouses for the producing ability of traditional Czech beer - reconstructions of infusion brewhouses for the decoction beer brewing method.
About the manufacturing process of the world-famous Czech beer
Light lager, that is considered to be typical Czech beer, is brewed using decoction from two mashes of
Moravian pale malt, soft water and Czech hops.
The decoction method of brewing means that first part of wort (a solution of water and grist) is divided
into two parts, with one part (the mash) is gradually brought to boiling and is then mixed with the rest of the
production. During decoction method of brewing, the same is performed again, even at higher formature
temperature. Mass is then strained through a straining sieve, received extract from crushed malt (the
malted grains) becomes wort. This is heated together with hops, thereby the beer gaines its characteristic
bitterness and aroma, and the wort is sterilized as well. At the end of the hops boiling is no longer blank is
called wort, this is emptied when the hops swirling in a whirlpool tub. The wort is then cooled to
fermentation temperature, oxygenated and leaves the brewhouse. Beer-Fermenting Beer is then reviled to
fermenting room where shallow open fermentation tanks proceed lower main fermentation activity for
yeasts Saccharomyces uvarum , a period is usually 6 to 12 days at temperatures from 6 to 12°C. During
the main fermentation the beer goes through several phases, which are manifested in the appearance and
color of foam on the surface of the fermenting beer. This foam (so-called a quilt) must be collected during
the last stage ot the beer fermentation so that it could not fall into the beer, which would result in
degradation of the taste of beer called parasite bitterness. Incompletely fermentated beer is subsequently
freed from yeast and pumped into the lager tanks, wherein at 1-3 °C matures, while extending the
remaining yeast fermentation beer and carbonated waste product of fermentation carbonation. This beer
gets a characteristic zest and fullness. Beer maturation takes place several weeks to months (stronger
beer matures longer) after completion of the maturation, the beer is twisted into the bright beer tanks,
adapted for pressure up to 3 bars. For bottling the beer must be get rid of residual yeast, either by filtration
or by filtration and subsequent pasteurisation, thereby stabilizing the beer.
Six inovations and solutions for your mini brewery. Visit us on the site http://www.czechminibreweries.com
The brewhouse upgrade service includes :
1. The initial consultation and analysis – expert consultation on-site. The result is the evaluation of
the customer’s business plan by our expert, processing of technological and economic model,
preparing of quotation for the reconstruction of the optimally designed brewhouse, layout of all
equipment . Usual price: EUR 1.000 + travel costs
2. Technological project – the technological project includes: text part and drawings, a detailed
description of the technological and technical solutions for the required reconstruction of the
brewhouse. Price will be calculated individually after initial consultation and analysis.
3. The factory equipment production – We manufacture the required equipment for the
reconstruction of the brewhouse by the project, and we will prepare it for installation. We will do
this work in our factory in the Czech Republic. Price will be calculated individually after finalizing of
the technological project.
4. The assembling of technology in place – all manufactured components will be implemented on
the existing brewhouse. The brewhouse will be reconstructed by the project. These works will be
carried out by a team of trained construction workers.Price will be calculated individually after
finalizing of the technological project.
5. Commissioning of the production system – we will complete all works that are necessary for
putting into operation of the brewhouse. These works are led by an expert on the installed
technology (technologist, brewer). Price will be calculated individually after finalizing of the
technological project.
6. Trial operation, operator training – our Czech brewer prepare one or more batches of wort in
the brewhouse, and he teaches the customer to operate the new technology. Price will be
calculated individually after finalizing of the technological project.
Do you plan to modernize your brewery ? Think about purchasing of full new all-in-one
brewhouse.
Prices of OUR new DUAL
(infusion & decoction)
brewhouses
Max production
Capacity 24 hrs
With simple manual
control system
With full automatic
control system
Stainless / Copper Stainless / Copper
BREWORX Classic 150 300 liters € 37452 / € 39293 € 58553 / € 60394
BREWORX Classic 250 500 liters € 40977 / € 42991 € 62087 / € 64092
BREWORX Classic 300 500 liters € 44061 / € 46227 € 65162 / € 67328
BREWORX Classic 500 1000 liters € 52434 / € 57087 € 73535 / € 78187
BREWORX Classic 600 1200 liters € 56381 / € 61383 € 77482 / € 82484
BREWORX Classic 1000 2000 liters € 68054 / € 73118 € 89155 / € 94219
BREWORX Classic 2000 4000 liters € 100136 / € 113200 € 124848 / € 137912
BREWORX Tritank 1000 2000 liters € 67018 / ----------- € 91730 / -----------
BREWORX Tritank 2000 4000 liters € 99090 / ----------- € 123802 / -----------
BREWORX Tritank 3000 6000 liters € 124701 / ----------- € 149413 / -----------
BREWORX Tritank 4000 8000 liters € 153022 / ----------- € 177734 / -----------
BREWORX Oppidum 1000 5000 liters € 118626 / ----------- € 165578 / -----------
BREWORX Oppidum 2000 10000 liters € 149305 / ----------- € 196258 / -----------
BREWORX Oppidum 3000 15000 liters € 168858 / ----------- € 215810 / -----------
BREWORX Oppidum 4000 20000 liters € 199537 / ----------- € 246490 / -----------
More informations about our products and services :
http://eshop.czechminibreweries.com/product-category/bbh/ - brewhouses
http://www.czechminibreweries.com - about all our products and services