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2 - 1© 2011 Pearson Education, Inc. publishing as Prentice Hall

22 Operations Strategy in a Global Environment

Operations Strategy in a Global Environment

PowerPoint presentation to accompany PowerPoint presentation to accompany Heizer and Render Heizer and Render Operations Management, 10e Operations Management, 10e Principles of Operations Management, 8ePrinciples of Operations Management, 8e

PowerPoint slides by Jeff Heyl

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2 - 2© 2011 Pearson Education, Inc. publishing as Prentice Hall

35 –

30 –

25 –

20 –

15 –

10 –

5 –

0 –| | | | | | | | | | |

1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010 (est*)

Year

Per

cen

t

Growth of World TradeGrowth of World Trade

Figure 2.1

Collapse of the Berlin Wall

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Some Multinational Some Multinational CorporationsCorporations

% Sales % AssetsOutside Outside

Home Home Home % ForeignCompany Country Country Country Workforce

Citicorp USA 34 46 NA

Colgate- USA 72 63 NAPalmolive

Dow USA 60 50 NAChemical

Gillette USA 62 53 NA

Honda Japan 63 36 NA

IBM USA 57 47 51

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Some Multinational Some Multinational CorporationsCorporations

% Sales % AssetsOutside Outside

Home Home Home % ForeignCompany Country Country Country Workforce

ICI Britain 78 50 NA

Nestle Switzerland 98 95 97

Philips Netherlands 94 85 82Electronics

Siemens Germany 51 NA 38

Unilever Britain & 95 70 64Netherlands

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Reasons to GlobalizeReasons to Globalize

Reasons to GlobalizeReasons to Globalize

1. Reduce costs (labor, taxes, tariffs, etc.)2. Improve supply chain3. Provide better goods and services4. Understand markets5. Learn to improve operations6. Attract and retain global talent

Tangible Reasons

Intangible Reasons

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Developing Missions and Developing Missions and StrategiesStrategies

MissionMission statements tell an organization where it is going

The StrategyStrategy tells the organization how to get there

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MissionMission

Mission - where are you going? Organization’s

purpose for being

Answers ‘What do we provide society?’

Provides boundaries and focus

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Hard Rock CafeHard Rock Cafe

Our Mission: To spread the spirit of Rock ’n’ Roll by delivering an

exceptional entertainment and dining experience. We are committed to being an important, contributing member of our community and offering the Hard

Rock family a fun, healthy, and nurturing work environment while ensuring our long-term success.

Figure 2.2

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Arnold Palmer HospitalArnold Palmer Hospital

Arnold Palmer Hospital for Children provides state-of-the-art,

family centered healthcare focused on restoring the joy of childhood in an environment of compassion, healing, and hope.

Figure 2.2

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Benefit to Society

Mission

Factors Affecting MissionFactors Affecting Mission

Philosophy and Values

Profitability and GrowthEnvironment

Customers Public Image

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Sample MissionsSample Missions

Sample Company Mission

To manufacture and service an innovative, growing, and profitable worldwide microwave communications business that exceeds our customers’ expectations.

Sample Operations Management Mission

To produce products consistent with the company’s mission as the worldwide low-cost manufacturer.

Figure 2.3

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Sample MissionsSample Missions

Figure 2.3

Sample OM Department Missions

Product design To design and produce products and services with outstanding quality and inherent customer value.

Quality management To attain the exceptional value that is consistent with our company mission and marketing objectives by close attention to design, procurement, production, and field service operations

Process design To determine, design, and produce the production process and equipment that will be compatible with low-cost product, high quality, and good quality of work life at economical cost.

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Sample MissionsSample Missions

Figure 2.3

Sample OM Department Missions

Location To locate, design, and build efficient and economical facilities that will yield high value to the company, its employees, and the community.

Layout design To achieve, through skill, imagination, and resourcefulness in layout and work methods, production effectiveness and efficiency while supporting a high quality of work life.

Human resources To provide a good quality of work life, with well-designed, safe, rewarding jobs, stable employment, and equitable pay, in exchange for outstanding individual contribution from employees at all levels.

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Sample MissionsSample Missions

Figure 2.3

Sample OM Department Missions

Supply-chain management

To collaborate with suppliers to develop innovative products from stable, effective, and efficient sources of supply.

Inventory To achieve low investment in inventory consistent with high customer service levels and high facility utilization.

Scheduling To achieve high levels of throughput and timely customer delivery through effective scheduling.

Maintenance To achieve high utilization of facilities and equipment by effective preventive maintenance and prompt repair of facilities and equipment.

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Strategic ProcessStrategic Process

Marketing Operations Finance/ Accounting

Functional Area Missions

Organization’s Mission

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StrategyStrategy

Action plan to achieve mission

Functional areas have strategies

Strategies exploit opportunities and strengths, neutralize threats, and avoid weaknesses

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Strategies for Competitive Strategies for Competitive AdvantageAdvantage

Differentiation – better, or at least different

Cost leadership – cheaper

Response – rapid response

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Competing on Competing on DifferentiationDifferentiation

Uniqueness can go beyond both the physical characteristics and service attributes to encompass everything that impacts customer’s perception

of value

Safeskin gloves – leading edge products

Walt Disney Magic Kingdom – experience differentiation

Hard Rock Cafe – dining experience

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Competing on CostCompeting on Cost

Provide the maximum value as perceived by customer. Does not

imply low quality.

Southwest Airlines – secondary airports, no frills service, efficient utilization of equipment

Wal-Mart – small overhead, shrinkage, distribution costs

Franz Colruyt – no bags, low light, no music, doors on freezers

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Competing on ResponseCompeting on Response Flexibility is matching market changes in

design innovation and volumes A way of life at Hewlett-Packard

Reliability is meeting schedules German machine industry

Timeliness is quickness in design, production, and delivery Johnson Electric,

Pizza Hut, Motorola

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OM’s Contribution to StrategyOM’s Contribution to Strategy

Product

Quality

Process

Location

Layout

Human resource

Supply chain

Inventory

Scheduling

Maintenance

DIFFERENTIATIONInnovative design … Safeskin’s innovative gloves Broad product line … Fidelity Security’s mutual

funds After-sales service … Caterpillar’s heavy equipment

service Experience … Hard Rock Café’s dining

experience

COST LEADERSHIP Low overhead … Franz-Colruyt’s warehouse-

type stores Effective capacity use … Southwest Airline’s

aircraft utilization Inventory management … Wal Mart’s sophisticated

distribution system

RESPONSE Flexibility … Hewlett-Packard’s response to

volatile world market Reliability … FedEx’s “absolutely,

positively, on time” Quickness … Pizza Hut’s 5-minute guarantee

at lunchtime

Figure 2.4

10 Operations CompetitiveDecisions Approach Example Advantage

Response(faster)

Cost leadership(cheaper)

Differentiation(better)

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Strategy

Analysis

SWOT Analysis SWOT Analysis

Internal Strengths

Internal Weaknesses

External Opportunities

External Threats

Mission

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Strategy Development ProcessStrategy Development Process

Determine the Corporate Mission

State the reason for the firm’s existence and identify the value it wishes to create.

Form a Strategy

Build a competitive advantage, such as low price, design, or volume flexibility, quality, quick delivery, dependability, after-

sale service, broad product lines.

Analyze the EnvironmentIdentify the strengths, weaknesses, opportunities, and threats.

Understand the environment, customers, industry, and competitors.

Figure 2.6

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Strategy Development and Strategy Development and ImplementationImplementation

Identify key success factors

Build and staff the organization

Integrate OM with other activities

The operations manager’s job is to implement an OM strategy, provide competitive advantage, and increase productivity

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Key Success FactorsKey Success Factors

Production/Operations

Figure 2.7

Marketing

ServiceDistributionPromotionChannels of distributionProduct positioning (image, functions)

Finance/Accounting

LeverageCost of capitalWorking capitalReceivablesPayablesFinancial controlLines of credit

Decisions Sample Options Chapter

ProductQualityProcessLocationLayoutHuman resourceSupply chainInventoryScheduleMaintenance

Customized, or standardizedDefine customer expectations and how to achieve themFacility size, technology, capacityNear supplier or near customerWork cells or assembly lineSpecialized or enriched jobsSingle or multiple suppliersWhen to reorder, how much to keep on handStable or fluctuating production rateRepair as required or preventive maintenance

56, S67, S7

89

1011, S11

12, 14, 1613, 15

17

Support a Core Competence and Implement Strategy by Identifying and Executing the Key Success Factors in the Functional Areas

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Courteous, but Limited Passenger

Service

Standardized Fleet of Boeing

737 Aircraft

Competitive Advantage:Low Cost

Lean, Productive Employees

Short Haul, Point-to-Point Routes, Often to

Secondary Airports

High Aircraft

Utilization

Frequent, Reliable

Schedules

Figure 2.8

Activity Mapping atActivity Mapping atSouthwest AirlinesSouthwest Airlines

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Activity Mapping atActivity Mapping atSouthwest AirlinesSouthwest Airlines

Courteous, but Limited Passenger

Service

Standardized Fleet of Boeing

737 Aircraft

Competitive Advantage:Low Cost

Lean, Productive Employees

Short Haul, Point-to-Point Routes, Often to

Secondary Airports

High Aircraft

Utilization

Frequent, Reliable

Schedules

Figure 2.8

Automated ticketing machines

No seat assignments

No baggage transfers

No meals (peanuts)

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Activity Mapping atActivity Mapping atSouthwest AirlinesSouthwest Airlines

Courteous, but Limited Passenger

Service

Standardized Fleet of Boeing

737 Aircraft

Competitive Advantage:Low Cost

Lean, Productive Employees

Short Haul, Point-to-Point Routes, Often to

Secondary Airports

High Aircraft

Utilization

Frequent, Reliable

Schedules

Figure 2.8

No meals (peanuts)

Lower gate costs at secondary airports

High number of flights reduces employee idle time

between flights

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Activity Mapping atActivity Mapping atSouthwest AirlinesSouthwest Airlines

Courteous, but Limited Passenger

Service

Standardized Fleet of Boeing

737 Aircraft

Competitive Advantage:Low Cost

Lean, Productive Employees

Short Haul, Point-to-Point Routes, Often to

Secondary Airports

High Aircraft

Utilization

Frequent, Reliable

Schedules

Figure 2.8

High number of flights reduces employee idle time

between flights

Saturate a city with flights, lowering administrative

costs (advertising, HR, etc.) per passenger for that city

Pilot training required on only one type of aircraft

Reduced maintenance inventory required because of only one type of aircraft

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Activity Mapping atActivity Mapping atSouthwest AirlinesSouthwest Airlines

Courteous, but Limited Passenger

Service

Standardized Fleet of Boeing

737 Aircraft

Competitive Advantage:Low Cost

Lean, Productive Employees

Short Haul, Point-to-Point Routes, Often to

Secondary Airports

High Aircraft

Utilization

Frequent, Reliable

Schedules

Figure 2.8

Pilot training required on only one type of aircraft

Reduced maintenance inventory required because of only one type of aircraft

Excellent supplier relations with Boeing has aided

financing

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Activity Mapping atActivity Mapping atSouthwest AirlinesSouthwest Airlines

Courteous, but Limited Passenger

Service

Standardized Fleet of Boeing

737 Aircraft

Competitive Advantage:Low Cost

Lean, Productive Employees

Short Haul, Point-to-Point Routes, Often to

Secondary Airports

High Aircraft

Utilization

Frequent, Reliable

Schedules

Figure 2.8

Reduced maintenance inventory required because of only one type of aircraft

Flexible employees and standard planes aid

scheduling

Maintenance personnel trained only one type of

aircraft

20-minute gate turnarounds

Flexible union contracts

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Activity Mapping atActivity Mapping atSouthwest AirlinesSouthwest Airlines

Courteous, but Limited Passenger

Service

Standardized Fleet of Boeing

737 Aircraft

Competitive Advantage:Low Cost

Lean, Productive Employees

Short Haul, Point-to-Point Routes, Often to

Secondary Airports

High Aircraft

Utilization

Frequent, Reliable

Schedules

Figure 2.8

Automated ticketing machines

Empowered employees

High employee compensation

Hire for attitude, then train

High level of stock ownership

High number of flights reduces employee idle time

between flights

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Four International Four International Operations StrategiesOperations StrategiesC

ost

Red

uct

ion

Co

nsi

der

atio

ns

High

Low

HighLowLocal Responsiveness Considerations

(Quick Response and/or Differentiation)

Figure 2.9

Import/export or license existing product

ExamplesU.S. SteelHarley Davidson

International Strategy

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Four International Four International Operations StrategiesOperations StrategiesC

ost

Red

uct

ion

Co

nsi

der

atio

ns

High

Low

HighLowLocal Responsiveness Considerations

(Quick Response and/or Differentiation)

International Strategy

Import/export or license existing product

ExamplesU.S. SteelHarley Davidson

Figure 2.9

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Four International Four International Operations StrategiesOperations StrategiesC

ost

Red

uct

ion

Co

nsi

der

atio

ns

High

Low

HighLowLocal Responsiveness Considerations

(Quick Response and/or Differentiation)

International Strategy

Import/export or license existing product

ExamplesU.S. SteelHarley Davidson

Figure 2.9

Standardized product

Economies of scale Cross-cultural

learning

ExamplesTexas InstrumentsCaterpillarOtis Elevator

Global Strategy

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Four International Four International Operations StrategiesOperations StrategiesC

ost

Red

uct

ion

Co

nsi

der

atio

ns

High

Low

HighLowLocal Responsiveness Considerations

(Quick Response and/or Differentiation)

Standardized product Economies of scale Cross-cultural learning

Examples:Texas InstrumentsCaterpillarOtis Elevator

Global Strategy

International Strategy

Import/export or license existing product

ExamplesU.S. SteelHarley Davidson

Figure 2.9

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Four International Four International Operations StrategiesOperations StrategiesC

ost

Red

uct

ion

Co

nsi

der

atio

ns

High

Low

HighLowLocal Responsiveness Considerations

(Quick Response and/or Differentiation)

Standardized product Economies of scale Cross-cultural learning

Examples:Texas InstrumentsCaterpillarOtis Elevator

Global Strategy

International Strategy

Import/export or license existing product

ExamplesU.S. SteelHarley Davidson

Figure 2.9

Use existing domestic model globally

Franchise, joint ventures, subsidiaries

ExamplesHeinzMcDonald’sThe Body ShopHard Rock Cafe

Multidomestic Strategy

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Four International Four International Operations StrategiesOperations StrategiesC

ost

Red

uct

ion

Co

nsi

der

atio

ns

High

Low

HighLowLocal Responsiveness Considerations

(Quick Response and/or Differentiation)

Standardized product Economies of scale Cross-cultural learning

Examples:Texas InstrumentsCaterpillarOtis Elevator

Global Strategy

International Strategy

Import/export or license existing product

ExamplesU.S. SteelHarley Davidson

Multidomestic Strategy Use existing

domestic model globally Franchise, joint ventures,

subsidiaries

ExamplesHeinz The Body ShopMcDonald’s Hard Rock Cafe

Figure 2.9

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Four International Four International Operations StrategiesOperations StrategiesC

ost

Red

uct

ion

Co

nsi

der

atio

ns

High

Low

HighLowLocal Responsiveness Considerations

(Quick Response and/or Differentiation)

Standardized product Economies of scale Cross-cultural learning

Examples:Texas InstrumentsCaterpillarOtis Elevator

Global Strategy

International Strategy

Import/export or license existing product

ExamplesU.S. SteelHarley Davidson

Multidomestic Strategy Use existing

domestic model globally Franchise, joint ventures,

subsidiaries

ExamplesHeinz The Body ShopMcDonald’s Hard Rock Cafe

Figure 2.9

Move material, people, ideas across national boundaries

Economies of scale Cross-cultural

learning

ExamplesCoca-ColaNestlé

Transnational Strategy

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Four International Four International Operations StrategiesOperations StrategiesC

ost

Red

uct

ion

Co

nsi

der

atio

ns

High

Low

HighLowLocal Responsiveness Considerations

(Quick Response and/or Differentiation)

Standardized product Economies of scale Cross-cultural learning

Examples:Texas InstrumentsCaterpillarOtis Elevator

Global Strategy Transnational Strategy

Move material, people, ideas across national boundaries

Economies of scale Cross-cultural learning

ExamplesCoca-ColaNestlé

International Strategy

Import/export or license existing product

ExamplesU.S. SteelHarley Davidson

Multidomestic Strategy Use existing

domestic model globally Franchise, joint ventures,

subsidiaries

ExamplesHeinz The Body ShopMcDonald’s Hard Rock Cafe

Figure 2.9