Mechanical Engineering

GENERAL OVERVIEW Website link Click here

Atos global figures and positioning of Engineering Services

HISTORY PRESENCE

GLOBAL SERVICES

MARKETS & SALES

27% 19% Consulting & Systems Integration

Managed Services

Big Data & Security

Cloud & Enterprise Software

Solutions

Engineering Services

31% 23%

Engineering Services

Engineering Services, and integrated offer with Global Competence Centers

1) Mechanical Engineering Resources

Mechanical Engineering

Embedded Software

Command & Control

860+ Global Internal Workforce

Back Office (global delivery)

Front Office (ramp-up as needed)

Spain1)

150+FTE

Mechanical Engineering Services General overview

DESIGN (CAD)

ANALYSIS (CAE)

MANUFAC-TURING Support

TESTING Support

METHODS & TOOLS

Pro

ject M

an

ag

em

en

t

EN 9100

ISO 9001

ISO 14001

ISO 27001

ISO 20000

• Since 1997 delivering Mechanical Engineering services for Space, Aeronautics, Energy-Industry, Automotive and Mobility

• Design office in place, with international delivery teams

• Flexible model according to SoW maturity: fixed price, service catalogue, technical assistance.

• Engineering profiles: MSc/PhD in Mechanical, Aerospace, Materials, Physics, Naval, Industrial.

DESIGN ANALYSIS

TESTING MANUFAC-

TURING

PROCESS, METHODS &

TOOLS

Integrated Engineering

Services

Drawings

Detail Design

Conceptual

Design

Harness

installation

Piping Design

Structural

Analysis Thermal & Fluids

dynamics Multi-

Physics

Multi-Body

Hydrodynamics

End-to-end engineering for complex products

Materials

Characterization

Test definition

Data acquisition,

& correlation

Virtual Testing

Specific IT

(HPC, PLM, SaaS)

Software

development

and support

Processes

& Methods

Manufacturing

Jigs&Tools

Mechanical

Reparations

Transportation

tooling & logistics

Modifications

& Retrofits

Additive

Manufacturing Manufacturing

simulation

3DScan

(reverse eng.)

Real time

tests & data

mining Artificial

Vision

Mechanical Engineering Services … more than 15 years of experience and growth

1997

Start of Mechancial Engineering services

1st project with EADS Casa Espacio

2002 2000 2005 2009 2012 2015

Setup our DESIGN and PROJECT OFFICE with engineering SW, HW and Coms.

Started working under fixed price models, including new customers (Alstom, CAF, Talgo, ThyssenKrupp…)

Started working for Airbus providing Manufacturing Engineering support (MRB)

First projects with the European Space Agency on thermo mechanical domain

2014

Obtained EN9100 Certification

Started working for Airbus Stress Methods & Tools

Launched projects on aero-engines for ITP-RollsRoyce

Started working in transnational projects, with multicountry delivery

Consolidation of technical domain areas and multi-domain approach

First multi-million multi-year contract (A350 Rear Fuselage)

First project for crash simulation for Seat-VW Group together with ESI Group

Setup Nearshore Development Center for Airbus, with global delivery

Partnership with Principia SAS for Oil&Gas engineering sector

Initiated research on 3DPrinting and Additive Manufacturing technologies

Space Aeronautics Railway / Mobility Energy / Industrial Automotive

Consolidation of Nearshore delivery model for new customers (ContiAuto, Principia)

Launched several research lines on Additive Manufacturing for metals (Al, Ti, Steel alloys…)

Our project oriented organization with defined technical domains

ACTIVE PROJECTS

DIRECTOR Mechanical Engineering

TECHNICAL DIRECTOR

OPERATIONS Manager

CONTROLLING BUSINESS develop.

H.O. Consulting & Systems Integration - Solutions

Project 1

Project Manager Technical Experts Technical Team

Infrastructures Responsible

QUALITY, H&S Representative

Finance Markets & Sales

IT & Security Innovation and Scifientific Com

VP Global Engineering Services

Project 2

Project Manager Technical Experts Technical Team

Project 3

Project Manager Technical Experts Technical Team

Project N

Project Manager Technical Experts Technical Team

RESEARCH AND TECHNOLOGY

RESEARCH Coordinator

STRUCTURE DESIGN

SYSTEMS DESIGN

CONTROL CONFIG.

STATIC STRESS

FATIGUE ANALYSIS

NON LINEAR FEA

THERMAL ANALYSIS

FEM MODELS

TESTING

MATERIALS

TECHNICAL SKILLS AND MEANS Mechanical Eng. Resources Breakdown

Static Analysis

40

Finite Element

Modeling 16

Non Linear &

Crash

12

Fatigue & Damage

Tolerance

15

Material

properties

3

Testing support

5

Aerodynamics

2

Acoustics

2

Test data analysis

and DB (SW dev)

21

Structure Design

30

10

Interiors and Systems design

Complementary, for some domains we already have agreements in place to extend our capabilities. Eg:

• For Aerodynamics and Acoustics, ESI Group (editor of Openfoam and VA-One)

• For Test Benches, VTI, University Carlos III and INTA.

• For Composite Manufacturing, Guimar (manufacturer of Talgo Meca interiors and aerospace panels)

• For Material Research (eg: Additive Manufacturing), AIMME and AIMPLAS technology centers.

This graph shows current core domain of our engineers. Commonly our profiles have skills in more than one domain

(eg: Static + FEM + Non Linear, or Material + Testing + Fatigue)

Atos in action Examples in which our team has…

… performed the virtual test simulation of the crash impact for SEAT Ibiza, (Euroncap test)

… designed, calculated, tested and manufactured the roof fairing for ALSTOM TAV S-104

… designed and calculated the rear fuselage aerostructure of the new AIRBUS A350

… setup the Nearshore Development Center for AIRBUS Eng. Structural Analysis org.

… designed and calculated structures and and systems for ASTRIUM satellites and antennas.

… analyzed corrosion failures in alloy wheels & brakes, and trained SRT engineers

… re-designed and optimized electronic gas pedals for CONTI-AUTO, and performed FMEA analysis

… designed, calculated, tested and manufactured a crash impact device for TALGO USA

…perform offshore O&G topside blast analysis with PRINCIPIA to detect critical topside area

… designed and calculated an elevator maintenance platform and balaustrade for THYSSEN

… calculated and optimized solar panel structures, grounding and fields for GRANSOLAR

… designed and calculated the partition wall between the cockpit and cabine of CAF ATPRBrava

Automotive

Aerospace

& Defence

Railway

& Mobility

Energy

& Industry

Top leading companies trust on us …

logo in grey = Atos customer in other non-Mechanical area

Automotive

Aerospace

& Defence

Railway

& Mobility

Energy

& Industry

11

Engineering specific available means Ensuring flexibility and capacity

Customer environment

Engineering HW CPD

Supplier VPN access

>200 CAX Workstations Multi-site connected network Remote conferencing systems

Secured data transfer FTS

High security control (certified) Reduntant data backups Dedicated CAE servers HPC with 17.600 cores

Engineering Software

CATIA v5/v4 (Dassault) NX, I-DEAS (Siemens) PRO-ENGINEER (PTC) WINDCHILL PDMLink (PTC) ENOVIA-VPM (Dassault)

CAD

Custom SW: ISAMI Linear: NASTRAN, ANSYS NLFEA: ABAQUS, PAMCRASH, ADAMS Pre-post: PATRAN, HYPERMESH Thermo fluids: FLUENT, NX, Openfoam, NX TMG, ESATAN Optimization: OPTISTRUCT

CAE

Python, Visual Basic, C++, Java, Fortran, .ksh. Caesam SDK, Abaqus, PCL Excel macros, in-house tools

CODE

110010100011011001

High Performance Computing

Research and Technology Additive Manufacturing research examples

LIGHTWEIGHT METALS – ADDITIVE MANUFACTURING

7th European Framework R&D Predictive Maintenance system, supported by Additive Manufacturing technology in metals ATOS, Lufthansa Technik, University of Padeborn, Boeing…

ATOS Scope of research: • Requirements statement • Predictive Maintenance system • Mechanical performance simulation • Failure mode prediction for both standard and new 3-D printed parts • Concept validation: assure that airworthiness certification requirements

are met (high level requirements) • Evaluation of technologies SLM: Selective Laser Melting (mainly for steel

alloys) and EBM: Electron Beam melting (mainly for Titanium alloys)

http://www.rep-air.eu/

FoF (Factories of Future) Horizon 2020

Improve the use of material and performance through CAE and AM technologies ATOS, Fraunhofer, Aernnova, Fiat, AIMME ..

ATOS Scope of research: • Additive manufacturing design constraints analysis • New polymers and fiber reinforced materials research • Multi-material research (interface properties) • Enhance CAE optimization tools with previous opportunities and

constraints

Consulting, Engineering, Lean, Business, Market Analysis, BI

Consulting, Engineering, S.Integration (macro), App.Manag, Security, Lean

Research and Technology Additive Manufacturing areas of interest

13

Consulting, Engineering, InnovationWS, SW Dev, Testing, S.Integration (micro)

Consulting, Engineering, InnovationWS

(Roland Berger AM report) Type of service / business Affected technologies

Engin

eeri

ng

PLM

MES

ERP/S

CM

Clo

ud

B.D

ata

& S

ec

HPC

Our Customers challenges

Atos added value

Business+Technology Integration

Research of transport infrastructures using composite materials ATOS, Fraunhofer, Acciona, A.Composites, Dresden, I.F. VERBUNDWERKSTOFF…

Investigation on ATM automation by using UAVs ATOS, Boeing, Aernnova, GMV, Iberia, ISDEFE…

Propeller Light Airship Freighter Definition of the overall size and architecture of the airship in terms of Helium volume, rough internal structure, control surfaces and required propellers. ATOS, ESI Group, Bucharest Univ, Aerospace Polythechnic Madrid

Achieve a lighter and more resistant intermodal transportation system that allows Increase in the payload, reduction of fuel consumption, increase competitiveness increasing efficiency, reduce environmental impact ATOS and Univ. C.Leon, European Funds for Regional Development

COMPOSITE STRUCTURES

Research and Technology Composites research examples

Atos, the Atos logo, Atos Consulting, Atos Worldline, Atos Sphere, Atos Cloud and Atos WorldGrid

are registered trademarks of Atos SA. June 2014

© 2014 Atos. Confidential information owned by Atos, to be used by the recipient only. This document, or any part of it, may not be reproduced, copied, circulated and/or distributed nor quoted without prior written approval from Atos.

Thank you For extended information on your sector, your company, or specific services for your domain, please send an email to:

javier.llano@atos.net Mechanical Engineering Business Development